PS21865-P [POWEREX]

Intellimod™ Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts; Intellimod⑩模块的双列直插式智能功率模块20安培/ 600伏
PS21865-P
型号: PS21865-P
厂家: POWEREX POWER SEMICONDUCTORS    POWEREX POWER SEMICONDUCTORS
描述:

Intellimod™ Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts
Intellimod⑩模块的双列直插式智能功率模块20安培/ 600伏

文件: 总6页 (文件大小:323K)
中文:  中文翻译
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PS21865-P  
Powerex, Inc., 200 E. Hillis Street,Youngwood, Pennsylvania 15697-1800 (724) 925-7272  
Intellimod™ Module  
Dual-In-Line Intelligent  
Power Module  
20 Amperes/600 Volts  
A
M
N
C
J
Z
P
HEATSINK  
SIDE  
27  
28  
30  
31  
33  
35  
21  
1
2
3
4
5
6
7
8
9
10 11  
12 13  
34  
14 15 16 17 18 19 20  
29  
32  
36  
37  
F
E
Y
38  
39  
G
LABEL  
B
41  
40  
X
22  
23  
24  
25  
26  
DETAIL "A"  
AA  
Q (2 PLACES)  
AA  
K
K
K
L
H
D
Description:  
R
DIP-IPMs are intelligent power  
modules that integrate power  
devices, drivers, and protection  
circuitry in an ultra compact  
dual-in-line transfer-mold package  
for use in driving small three  
phase motors. Use of 5th  
generation IGBTs, DIP packaging,  
and application specific HVICs  
allow the designer to reduce  
inverter size and overall design  
time.  
S
T
DETAIL "A"  
DETAIL "B"  
DETAIL  
"A"  
W
POWER SIDE  
V
V
DETAIL "C"  
CONTROL SIDE  
U
U
DETAIL "B"  
Features:  
£ Compact Packages  
TERMINAL CODE  
£ Single Power Supply  
£ Integrated HVICs  
15 VNC  
16 CIN  
17 CFO  
18 FO  
22 P  
29 NC  
36 NC  
1 UP  
8 VVFS  
2 VP1  
3 VUFB  
9 WP  
10 VP1  
23 U  
24 V  
25 W  
26 N  
27 NC  
30 NC  
31 NC  
32 NC  
33 NC  
34 NC  
37 NC  
38 NC  
39 NC  
40 NC  
41 NC  
4 VUFS  
5 VP  
11 VPC  
12 VWFB  
£ Direct Connection to CPU  
19 UN  
6 VP1  
13 VWFS  
14 VN1  
20 VN  
21 WN  
Applications:  
7 VVFB  
28 NC  
35 NC  
DETAIL "C"  
£ Washing Machines  
£ Refrigerators  
Outline Drawing and Circuit Diagram  
£ Air Conditioners  
£ Small Servo Motors  
£ Small Motor Control  
Dimensions  
Inches  
Millimeters  
79.0±0.5  
31.0±0.5  
7.0±0.5  
Dimensions  
Inches  
Millimeters  
A
B
C
D
E
F
3.11±0.02  
1.22±0.02  
0.28±0.02  
2.64±0.01  
0.53±0.02  
0.84±0.02  
1.37±0.02  
0.15±0.01  
0.11±0.01  
0.39±0.01  
0.79±0.01  
0.50±0.04  
2.98  
P
Q
R
S
0.04  
1.0  
0.18±0.01 Dia. 4.5±0.2 Dia.  
0.15  
Min.  
3.8  
1.0 Min.  
0.7 Min.  
2.5  
67.0±0.3  
13.4±0.5  
21.4±0.5  
34.9±0.5  
3.8±0.2  
Ordering Information:  
PS21865-P is a 600V, 20 Ampere  
DIP Intelligent Power Module.  
T
0.02 Min.  
0.1  
U
V
G
H
J
0.03±0.01  
0.02  
0.8±0.2  
0.7  
W
X
Note: P suffix designates lead-free  
lead frame.  
2.8±0.3  
0.45±0.02  
0.18  
11.5±0.5  
4.5  
K
L
10.0±0.3  
20.0±0.3  
12.8±1.0  
75.6  
Y
Z
0.12  
3.1  
M
N
AA  
0.02  
0.6  
1
Powerex, Inc., 200 E. Hillis Street,Youngwood, Pennsylvania 15697-1800 (724) 925-7272  
PS21865-P  
Intellimod™ Module  
Dual-In-Line Intelligent Power Module  
20 Amperes/600 Volts  
Absolute Maximum Ratings, T = 25°C unless otherwise specified  
j
Characteristics  
Symbol  
PS21865-P  
-20 to 125  
-20 to 100  
-40 to 125  
13  
Units  
°C  
Power Device Junction Temperature*  
T
j
Module Case Operation Temperature (See T Measurement Point Illustration)  
f
T
f
°C  
Storage Temperature  
T
stg  
°C  
Mounting Torque, M4 Mounting Screws  
in-lb  
Grams  
Volts  
Volts  
Module Weight (Typical)  
65  
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)**  
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate  
V
400  
CC(prot.)  
V
2500  
ISO  
*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@T 100°C). However, to ensure safe operation of the DIP-IPM,  
f
the average junction temperature should be limited to T  
125°C (@T 100°C).  
f
j(avg)  
**V = 13.5 ~ 16.5V, Inverter Part, T = 125°C, Non-repetitive, Less than 2µs  
D
j
IGBT Inverter Sector  
Collector-Emitter Voltage (T = 25°C)  
V
600  
20  
Volts  
Amperes  
Amperes  
Volts  
f
CES  
Collector Current (T = 25°C)  
±I  
f
C
Peak Collector Current (T = 25°C, <1ms)  
f
±I  
40  
CP  
Supply Voltage (Applied between P - N)  
V
450  
500  
52.6  
CC  
Supply Voltage, Surge (Applied between P - N)  
V
Volts  
CC(surge)  
Collector Dissipation (T = 25°C, per 1 Chip)  
f
P
Watts  
C
Control Sector  
Supply Voltage (Applied between V -V , V -V  
)
V
20  
20  
Volts  
Volts  
Volts  
Volts  
mA  
P1 PC N1 NC  
D
Supply Voltage (Applied between V  
-V , V -V  
UFB UFS VFB VFS WFB WFS  
, V  
-V  
)
V
V
DB  
Input Voltage (Applied between U , V , W -V , U , V , W -V  
)
V
-0.5 ~ V +0.5  
D
P
P
P
PC NC  
N
N
N
IN  
FO  
FO  
Fault Output Supply Voltage (Applied between F -V  
)
-0.5 ~ V +0.5  
D
O
NC  
Fault Output Current (Sink Current at F Terminal)  
I
1
O
Current Sensing Input Voltage (Applied between C -V  
)
V
SC  
-0.5 ~ V +0.5  
Volts  
IN NC  
D
2
Powerex, Inc., 200 E. Hillis Street,Youngwood, Pennsylvania 15697-1800 (724) 925-7272  
PS21865-P  
Intellimod™ Module  
Dual-In-Line Intelligent Power Module  
20 Amperes/600 Volts  
Electrical and Mechanical Characteristics, T = 25°C unless otherwise specified  
j
Characteristics  
Symbol  
Test Conditions  
Min.  
Typ.  
Max.  
Units  
IGBT Inverter Sector  
Collector-Emitter Cutoff Current  
I
V
= V  
, T = 25°C  
CES  
0.7  
1.0  
10  
mA  
mA  
Volts  
Volts  
Volts  
µs  
CES  
CE  
j
V
CE  
= V  
, T = 125°C  
CES  
j
Diode Forward Voltage  
V
T = 25°C, -I = 20A, V = 0V  
IN  
1.5  
2.0  
EC  
j
C
Collector-Emitter Saturation Voltage  
V
I
= 20A, T = 25°C, V = V = 15V, V = 5V  
DB IN  
1.6  
2.1  
CE(sat)  
C
j
D
I
C
= 20A, T = 125°C, V = V  
= 15V, V = 5V  
IN  
1.7  
2.2  
j
D
DB  
Inductive Load Switching Times  
t
1.30  
0.30  
0.40  
1.60  
0.50  
1.90  
on  
t
rr  
V
= 300V, V = V = 15V,  
DB  
µs  
CC  
D
t
I
= 20A, T = 125°C, V = 0 5V,  
IN  
0.60  
2.20  
0.80  
µs  
C(on)  
C
j
t
Inductive Load (Upper-Lower Arm)  
µs  
off  
t
µs  
C(off)  
T Measurement Point  
f
IGBT CHIP  
DIP-IPM  
GROOVE  
CONTROL TERMINALS  
Al BOARD  
18mm  
N
13.5mm  
P
U
V
W
TEMPERATURE  
POWER TERMINALS  
FWDi CHIP  
MEASUREMENT POINT  
(INSIDE THE Al BOARD)  
TEMPERATURE  
MEASUREMENT POINT  
(INSIDE THE Al BOARD)  
3
Powerex, Inc., 200 E. Hillis Street,Youngwood, Pennsylvania 15697-1800 (724) 925-7272  
PS21865-P  
Intellimod™ Module  
Dual-In-Line Intelligent Power Module  
20 Amperes/600 Volts  
Electrical and Mechanical Characteristics, T = 25°C unless otherwise specified  
j
Characteristics  
Symbol  
Test Conditions  
Min.  
Typ.  
Max.  
Units  
Control Sector  
Supply Voltage  
V
Applied between V -V , V -V  
P1 PC N1 NC  
13.5  
13.0  
15.0  
15.0  
16.5  
18.5  
Volts  
Volts  
D
V
DB  
Applied between V  
-V ,  
UFB UFS  
V
-V  
, V  
-V  
VFB VFS WFB WFS  
Circuit Current  
I
D
V
= V = 15V, V = 5V,  
5.00  
7.00  
0.40  
0.55  
mA  
mA  
mA  
mA  
D
DB  
IN  
Total of V -V , V -V  
P1 PC N1 NC  
V
D
= V  
= 15V, V = 0V,  
DB IN  
Total of V -V , V -V  
P1 PC N1 NC  
V
= V  
= 15V, V = 5V,  
IN  
D
DB  
, V  
DB  
, V  
V
V
-V  
-V  
, V  
-V  
UFB UFS VFB VFS WFB WFS  
V
= V = 15V, V = 0V,  
D
IN  
, V  
-V  
-V  
-V  
UFB UFS VFB VFS WFB WFS  
Fault Output Voltage  
V
V
= 0V, F Circuit: 10kΩ to 5V Pull-up  
4.9  
Volts  
Volts  
mA  
FOH  
SC  
O
V
V
= 1V, I  
= 1mA  
= 5V  
0.95  
2.00  
0.53  
12.0  
12.5  
12.5  
13.0  
FOL  
SC FO  
Input Current  
I
IN  
V
1.0  
1.50  
0.48  
IN  
Short-Circuit Trip Level*  
Supply Circuit Undervoltage  
Protection  
V
T = 25°C, V = 15V  
0.43  
10.0  
10.5  
10.3  
10.8  
1.0  
Volts  
Volts  
Volts  
Volts  
Volts  
ms  
SC(ref)  
j
D
UV  
Trip Level, T 125°C  
j
DBt  
DBr  
UV  
Reset Level, T 125°C  
j
UV  
Trip Level, T 125°C  
Dt  
Dr  
j
UV  
Reset Level, T 125°C  
j
Fault Output Pulse Width**  
ON Threshold Voltage  
OFF Threshold Voltage  
t
C
FO  
= 22nF  
1.8  
2.3  
1.4  
FO  
V
V
Applied between U , V , W -V  
2.1  
2.6  
Volts  
Volts  
th(on)  
P
P
P
PC,  
U , V , W -V  
0.8  
2.1  
th(off)  
N
N
N
NC  
Thermal Characteristics  
Characteristic  
Symbol  
Condition  
IGBT Part (Per 1/6 Module)  
Min.  
Typ.  
Max.  
1.90  
3.00  
Units  
Junction to Fin  
Thermal Resistance  
R
th(j-f)Q  
°C/Watt  
°C/Watt  
R
th(j-f)D  
FWDi Part (Per 1/6 Module)  
Recommended Conditions for Use  
Characteristic  
Symbol  
Condition  
Min.  
0
Typ.  
300  
Max.  
400  
Units  
Volts  
Volts  
Volts  
Supply Voltage  
V
CC  
Applied between P-N Terminals  
Control Supply Voltage  
V
D
Applied between V -V , V -V  
P1 PC N1 NC  
13.5  
13.0  
15.0  
15.0  
16.5  
18.5  
V
DB  
Applied between V  
-V  
,
UFB UFS  
V
-V  
, V  
-V  
VFB VFS WFB WFS  
Control Supply Variation  
PWM Input Frequency  
ΔV , ΔV  
DB  
-1  
1
V/µs  
kHz  
D
f
T 100°C, T 125°C  
20  
PWM  
f
j
* Short-Circuit protection is functioning only at the lower arms. Please select the value of the external shunt resistor such that the SC trip level is less than 34A.  
**Fault signal is asserted when the lower arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width t  
-6  
depends on the capacitance value  
FO  
of C  
FO  
according to the following approximate equation: C  
= (12.2 x 10 ) x t {F} .  
FO  
FO  
4
Powerex, Inc., 200 E. Hillis Street,Youngwood, Pennsylvania 15697-1800 (724) 925-7272  
PS21865-P  
Intellimod™ Module  
Dual-In-Line Intelligent Power Module  
20 Amperes/600 Volts  
Recommended Conditions for Use  
Characteristic  
Symbol  
Condition  
= 300V, V = 15V, f = 5kHz,  
Min.  
Typ. Max. Units  
Allowable rms Current*  
I
O
V
15  
Arms  
CC  
D
C
PF = 0.8, Sinusoidal, T 125°C, T 100°C  
j
f
V
CC  
= 300V, V = 15V, f = 15kHz,  
9.3 Arms  
D
C
PF = 0.8, Sinusoidal, T 125°C, T 100°C  
j
f
Minimum Input  
Pulse Width  
P
**  
0.3  
µs  
WIN(on)  
P
WIN(off)***  
Below Rated Current  
200 V  
350V, 13.5 V 16.5V,  
1.4  
2.5  
µs  
µs  
CC  
D
Between Rated Current  
13.0 V  
18.5V, -20°C T 100°C,  
f
DB  
& 1.7 Times of rated Current  
N-line Wiring Inductance Less Than 10nH  
Between V -N (Including Surge)  
V
Variation  
V
NC  
-5.0  
2.0  
5.0  
Volts  
µs  
NC  
NC  
Arm Shoot-through  
Blocking Time  
t
For Each Input Signal, T < 100°C  
f
DEAD  
* The allowable rms current value depends on the actual application conditions.  
**If input signal ON pulse is less than P , the device may not respond.  
WIN(on)  
***The IPM may fail to respond to an ON pulse if the preceeding OFF pulse is less than P  
.
WIN(off)  
COLLECTOR-EMITTER  
SATURATION VOLTAGE CHARACTERISTICS  
(TYPICAL)  
FREE-WHEEL DIODE  
FORWARD CHARACTERISTICS  
(TYPICAL)  
REVERSE RECOVERY CHARACTERISTICS  
(TYPICAL)  
2.0  
1.5  
1.0  
0.5  
1.8  
1.5  
102  
V
V
V
= 300V  
V
V
= V = 15V  
DB  
= 5V  
V
= 0V  
IN  
CC  
D
= V = 15V  
DB  
T = 25°C  
D
IN  
j
= 0V 5V  
T = 125°C  
j
T = 25°C  
IN  
j
T = 25°C  
j
T = 125°C  
j
T = 125°C  
j
1.2  
0.9  
0.6  
101  
0.3  
0
0
100  
0
5
15  
20  
0
5
15  
20  
100  
101  
102  
10  
10  
COLLECTOR CURRENT, I , (AMPERES)  
EMITTER CURRENT, I , (AMPERES)  
EMITTER CURRENT, I , (AMPERES)  
C
E
E
SWITCHING LOSS (ON) VS.  
COLLECTOR CURRENT (TYPICAL)  
SWITCHING LOSS (OFF) VS.  
COLLECTOR CURRENT (TYPICAL)  
REVERSE RECOVERY CHARACTERISTICS  
(TYPICAL)  
101  
103  
101  
V
V
V
= 300V  
V
V
V
= 300V  
CC  
CC  
= V = 15V  
= V = 15V  
D
DB  
D
DB  
= 0V 5V  
= 0V 5V  
IN  
IN  
T = 25°C  
T = 25°C  
j
j
T = 125°C  
j
T = 125°C  
j
100  
102  
100  
V
V
V
= 300V  
CC  
= V = 15V  
DB  
D
= 0V 5V  
IN  
T = 25°C  
j
T = 125°C  
j
10-1  
101  
100  
10-1  
100  
101  
102  
101  
102  
100  
101  
102  
EMITTER CURRENT, I , (AMPERES)  
COLLECTOR CURRENT, I , (AMPERES)  
COLLECTOR CURRENT, I , (AMPERES)  
E
C
C
5
Powerex, Inc., 200 E. Hillis Street,Youngwood, Pennsylvania 15697-1800 (724) 925-7272  
PS21865-P  
Intellimod™ Module  
Dual-In-Line Intelligent Power Module  
20 Amperes/600 Volts  
DIP-IPM Application Circuit (Shown Pins Up)  
+15V  
+3.3 to +5V  
R
SF  
C
SF  
R
3
R
SHUNT  
R
x 3  
2
W
N
V
U
F
N
N
INPUT SIGNAL  
CONDITIONING  
N
O
FAULT  
LOGIC  
C
FO  
C
IN  
NC  
C
x 3  
5
C
4
V
UV  
PROT.  
V
N1  
C
C
3
2
+
+V  
CC  
LVIC  
V
V
WFS  
WFB  
C
1
C
2
+
W
R
D
1
1
V
PC  
V
P1  
C
2
R
W
P
2
+V  
+V  
+V  
CC  
C
5
V
VFS  
MOTOR  
C
C
2
1
V
VFB  
+
V
R
R
D
1
1
V
P1  
C
2
V
P
2
CC  
C
5
V
V
UFS  
C
C
2
1
+
UFB  
U
P
AC LINE  
R
R
D
1
C
1
C
6
7
V
P1  
C
2
+
U
P
2
CC  
C
5
This symbol indicates  
connection to ground  
plane.  
Component Selection:  
Dsgn.  
Typ. Value  
1A, 600V  
Description  
Boot strap supply diode – Ultra fast recovery  
D
1
C
10-100uF, 50V  
0.22-2.0uF, 50V  
10-100uF, 50V  
22nF, 50V  
Boot strap supply reservoir – Electrolytic, long life, low Impedance, 105°C (Note 5)  
Local decoupling/High frequency noise filters – Multilayer ceramic (Note 8)  
Control power supply filter – Electrolytic, long life, low Impedance, 105°C  
Fault lock-out timing capacitor – Multilayer ceramic (Note 4)  
1
C
2
C
3
C
4
C
100pF, 50V  
Optional input signal noise filter – Multilayer ceramic (Note 1)  
5
C
6
200-2000uF, 450V  
0.1-0.22uF, 450V  
1000pF, 50V  
1.8k ohm  
Main DC bus filter capacitor – Electrolytic, long life, high ripple current, 105°C  
Surge voltage suppression capacitor – Polyester/Polypropylene film (Note 9)  
Short circuit detection filter capacitor – Multilayer Ceramic (Note 6, Note 7)  
Short circuit detection filter resistor (Note 6, Note 7)  
C
7
C
SF  
R
SF  
R
5-100 mohm  
10 ohm  
Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10)  
Boot strap supply inrush limiting resistor (Note 5)  
SHUNT  
R
R
R
1
2
3
330 ohm  
Optional control input noise filter (Note 1, Note 2)  
10k ohm  
Fault output signal pull-up resistor (Note 3)  
Notes:  
1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be  
required. If filtering is added be careful to maintain proper dead time. See application notes for details.  
2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller.  
3) F output is an open collector type. Pull up resistor (R3) should be adjusted to current sink capability of the module.  
O
-6  
4) C4 sets the fault output duration and lock-out time. C4 12.2E x t , 22nF gives ~1.8ms  
FO  
5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique.  
6) Wiring length associated with R must be minimized to avoid improper operation of the SC function.  
, R , C  
set short-circuit protection trip time. Recommend time constant is 1.5us-2.0us. See application notes.  
SHUNT SF SF  
7) R , C  
SF SF  
8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins.  
9) The length of the DC link wiring between C6, C7, the DIP’s P terminal and the shunt must be minimized to prevent  
excessive transient voltages. In particular C7 should be mounted as close to the DIP as possible.  
10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP’s  
N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value.  
6

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