MC33342 [ONSEMI]

BATTERY FAST CHARGE CONTROLLERS; 电池快速充电控制器
MC33342
型号: MC33342
厂家: ONSEMI    ONSEMI
描述:

BATTERY FAST CHARGE CONTROLLERS
电池快速充电控制器

电池 控制器
文件: 总12页 (文件大小:308K)
中文:  中文翻译
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Order this document by MC33340/D  
The MC33340 and MC33342 are monolithic control IC’s that are  
specifically designed as fast charge controllers for Nickel Cadmium (NiCd)  
and Nickel Metal Hydride (NiMH) batteries. These devices feature negative  
slope voltage detection as the primary means for fast charge termination.  
Accurate detection is ensured by an output that momentarily interrupts the  
charge current for precise voltage sampling. An additional secondary  
backup termination method can be selected that consists of either a  
programmable time or temperature limit. Protective features include battery  
over and undervoltage detection, latched over temperature detection, and  
power supply input undervoltage lockout with hysteresis. Fast charge holdoff  
time is the only difference between the MC33340 and the MC33342. The  
MC33340 has a typical holdoff time of 177 seconds and the MC33342 has a  
typical holdoff time of 708 seconds.  
BATTERY FAST CHARGE  
CONTROLLERS  
SEMICONDUCTOR  
TECHNICAL DATA  
Negative Slope Voltage Detection with 4.0 mV Sensitivity  
Accurate Zero Current Battery Voltage Sensing  
High Noise Immunity with Synchronous VFC/Logic  
Programmable 1 to 4 Hour Fast Charge Time Limit  
Programmable Over/Under Temperature Detection  
Battery Over and Undervoltage Fast Charge Protection  
Power Supply Input Undervoltage Lockout with Hysteresis  
Operating Voltage Range of 3.0 V to 18 V  
P SUFFIX  
PLASTIC PACKAGE  
CASE 626  
8
1
D SUFFIX  
PLASTIC PACKAGE  
177 seconds Fast Change Hold–off Time (MC33340)  
708 seconds Fast Change Hold–off Time (MC33342)  
8
CASE 751  
1
(SO–8)  
Simplified Block Diagram  
DC  
Input  
V
8
CC  
PIN CONNECTIONS  
Undervoltage  
Lockout  
Internal Bias  
V
CC  
Voltage to  
Frequency  
Converter  
V
V
V
Input  
1
2
3
4
8
7
6
5
CC  
sen  
sen  
Over  
Temp  
Latch  
1
t1/T High  
ref  
V
Gate Output  
sen  
Ck  
High  
F/V  
R
Over  
R
S
Battery  
Pack  
Fast/Trickle Output  
Gnd  
t2/T  
sen  
Q
Battery  
Detect  
Temp  
Detect  
t3/T Low  
ref  
Low  
Under  
t1  
t1/T High  
ref  
(Top View)  
7
V Detect  
Counter  
Timer  
V
Gate  
t2/T  
sen  
sen  
t2  
6
V
sen  
2
ORDERING INFORMATION  
Operating  
Gate  
t3/T  
Low  
ref  
t3  
5
3
Temperature Range  
Device  
Package  
Plastic DIP  
Plastic DIP  
SO–8  
V
CC  
Fast/  
Trickle  
F/T  
t/T  
Time/  
Temp  
Select  
MC33340P  
MC33342P  
MC33340D  
MC33342D  
T
= –25° to +85°C  
A
Gnd  
4
SO–8  
This device contains 2,512 active transistors.  
Motorola, Inc. 1999  
Rev 3  
MC33340 MC33342  
MAXIMUM RATINGS  
Rating  
Symbol  
Value  
Unit  
Power Supply Voltage (Pin 8)  
Input Voltage Range  
V
CC  
18  
V
V
Time/Temperature Select (Pins 5, 6, 7)  
Battery Sense, Note 1 (Pin 1)  
V
–1.0 to V  
+ 0.6 or –1.0 to 10  
CC  
IR(t/T)  
CC  
V
–1.0 to V  
IR(sen)  
V
sen  
Gate Output (Pin 2)  
Voltage  
Current  
V
I
20  
50  
V
mA  
O(gate)  
O(gate)  
Fast/Trickle Output (Pin 3)  
Voltage  
Current  
V
I
20  
50  
V
mA  
O(F/T)  
O(F/T)  
Thermal Resistance, Junction–to–Air  
P Suffix, DIP Plastic Package, Case 626  
D Suffix, SO–8 Plastic Package, Case 751  
Operating Junction Temperature  
R
°C/W  
θJA  
100  
178  
T
+150  
°C  
°C  
°C  
J
Operating Ambient Temperature (Note 2)  
Storage Temperature  
T
–25 to +85  
A
T
–55 to +150  
stg  
NOTE: ESD data available upon request.  
ELECTRICAL CHARACTERISTICS (V  
CC  
= 6.0 V, for typical values T = 25°C, for min/max values T is the operating  
A A  
ambient temperature range that applies (Note 2), unless otherwise noted.)  
Characteristic  
Symbol  
Min  
Typ  
Max  
Unit  
BATTERY SENSE INPUT (Pin 1)  
Input Sensitivity for –V Detection  
Overvoltage Threshold  
V  
th  
1.9  
0.95  
–4.0  
2.0  
1.0  
10  
2.1  
1.05  
mV  
V
V
th(OV)  
Undervoltage Threshold  
V
mV  
nA  
MΩ  
th(UV)  
Input Bias Current  
I
IB  
Input Resistance  
R
6.0  
in  
TIME/TEMPERATURE INPUTS (Pins 5, 6, 7)  
Programing Inputs (V = 1.5 V)  
in  
Input Current  
I
I  
–24  
–30  
1.0  
–36  
2.0  
µA  
%
in  
in  
Input Current Matching  
Input Offset Voltage, Over and Under Temperature Comparators  
Under Temperature Comparator Hysteresis (Pin 5)  
Temperature Select Threshold  
V
5.0  
44  
mV  
mV  
V
IO  
V
H(T)  
V
V
–0.7  
th(t/T)  
CC  
INTERNAL TIMING  
Internal Clock Oscillator Frequency  
f
760  
kHz  
OSC  
V
Gate Output (Pin 2)  
Gate Time  
t
sen  
gate  
33  
1.38  
ms  
s
Gate Repetition Rate  
Fast Charge Holdoff from –V Detection  
MC33340  
MC33342  
t
s
hold  
177  
708  
V
GATE OUTPUT (Pin 2)  
sen  
Off–State Leakage Current (V = 20 V)  
I
10  
nA  
V
O
off  
Low State Saturation Voltage (I  
= 10 mA)  
V
1.2  
sink  
FAST/TRICKLE OUTPUT (Pin 3)  
Off–State Leakage Current (V = 20 V)  
OL  
I
10  
nA  
V
O
off  
Low State Saturation Voltage (I  
= 10 mA)  
V
1.0  
sink  
UNDERVOLTAGE LOCKOUT (Pin 8)  
OL  
Start–Up Threshold (V  
Turn–Off Threshold (V  
Increasing, T = 25°C)  
V
3.0  
3.1  
V
V
CC  
CC  
A
th(on)  
th(off)  
Decreasing, T = 25°C)  
V
2.75  
2.85  
A
TOTAL DEVICE (Pin 8)  
Power Supply Current (Pins 5, 6, 7 Open)  
I
mA  
CC  
Start–Up (V  
= 2.9 V)  
= 6.0 V)  
0.65  
0.61  
2.0  
2.0  
CC  
Operating (V  
CC  
NOTES: 1. Whichever voltage is lower.  
2. Tested junction temperature range for the MC33340/342:  
T
= –25°C  
T
= +85°C  
low  
high  
2
MOTOROLA ANALOG IC DEVICE DATA  
MC33340 MC33342  
Figure 1. Battery Sense Input Thresholds  
versus Temperature  
Figure 2. Oscillator Frequency  
versus Temperature  
2.10  
2.00  
1.90  
16  
V
= 6.0 V  
CC  
V
= 6.0 V  
CC  
8.0  
0
1.02  
1.00  
0.98  
–8.0  
–16  
50  
25  
0
25  
50  
75  
C)  
100  
125  
50  
25  
0
25  
50  
75  
C)  
100  
125  
T , AMBIENT TEMPERATURE (  
°
T , AMBIENT TEMPERATURE (  
°
A
A
Figure 3. Temperature Select Threshold Voltage  
versus Temperature  
Figure 4. Saturation Voltage versus Sink Current  
V
Gate and Fast/Trickle Outputs  
sen  
0
3.2  
V
= 6.0 V  
= 25°C  
V
= 6.0 V  
CC  
CC  
V
CC  
T
A
–0.2  
Threshold voltage is measured with respect to V  
.
2.4  
1.6  
CC  
V
Gate  
sen  
Pin 2  
0.4  
–0.6  
–0.8  
–1.0  
Time mode is selected if any of  
the three inputs are above the  
threshold.  
Fast/Trickle  
Pin 3  
0.8  
0
Temperature mode is selected  
when all three inputs are below  
the threshold.  
–50  
–25  
0
25  
50  
75  
C)  
100  
125  
0
8.0  
16  
24  
32  
40  
T , AMBIENT TEMPERATURE (  
°
I
sink  
, SINK SATURATION (mA)  
A
Figure 5. Undervoltage Lockout Thresholds  
versus Temperature  
Figure 6. Supply Current  
versus Supply Voltage  
3.1  
3.0  
1.0  
0.8  
0.6  
T
= 25°C  
A
Startup Threshold  
(V  
Increasing)  
CC  
2.9  
2.8  
2.7  
0.4  
0.2  
0
Minimum Operating Threshold  
(V  
Decreasing)  
CC  
50  
25  
0
25  
50  
75  
C)  
100  
125  
0
4.0  
8.0  
12  
16  
T , AMBIENT TEMPERATURE (  
°
V
, SUPPLY VOLTAGE (V)  
A
CC  
3
MOTOROLA ANALOG IC DEVICE DATA  
MC33340 MC33342  
INTRODUCTION  
Nickel Cadmium and Nickel Metal Hydride batteries  
counter for detection of a negative slope in battery voltage. A  
timer with three programming inputs is available to provide  
backup charge termination. Alternatively, these inputs can be  
used to monitor the battery pack temperature and to set the  
over and under temperature limits also for backup charge  
termination.  
require precise charge termination control to maximize cell  
capacity and operating time while preventing overcharging.  
Overcharging can result in a reduction of battery life as well  
as physical harm to the end user. Since most portable  
applications require the batteries to be charged rapidly, a  
primary and usually a secondary or redundant charge  
sensing technique is employed into the charging system. It is  
also desirable to disable rapid charging if the battery voltage  
or temperature is either too high or too low. In order to  
address these issues, an economical and flexible fast charge  
controller was developed.  
The MC33340/342 contains many of the building blocks  
and protection features that are employed in modern high  
performance battery charger controllers that are specifically  
designed for Nickel Cadmium and Nickel Metal Hydride  
batteries. The device is designed to interface with either  
primary or secondary side regulators for easy implementation  
of a complete charging system. A representative block  
diagram in a typical charging application is shown in Figure 7.  
Two active low open collector outputs are provided to  
interface this controller with the external charging circuit. The  
first output furnishes a gating pulse that momentarily  
interrupts the charge current. This allows an accurate  
method of sampling the battery voltage by eliminating voltage  
drops that are associated with high charge currents and  
wiring resistances. Also, any noise voltages generated by the  
charging circuitry are eliminated. The second output is  
designed to switch the charging source between fast and  
trickle modes based upon the results of voltage, time, or  
temperature. These outputs normally connect directly to a  
linear or switching regulator control circuit in non–isolated  
primary or secondary side applications. Both outputs can be  
used to drive optoisolators in primary side applications that  
require galvanic isolation. Figure 8 shows the typical charge  
characteristics for NiCd and NiMh batteries.  
The battery voltage is monitored by the V  
input that  
internally connects to a voltage to frequency converter and  
sen  
Figure 7. Typical Battery Charging Application  
Regulator  
DC  
Input  
MC33340 or MC33342  
Undervoltage  
V
8
CC  
Reg Control  
Lockout  
Internal Bias  
V
CC  
2.9 V  
R2  
R1  
Voltage to  
Frequency  
Converter  
V
R
sen  
1
T
NTC  
Over  
Temp  
Latch  
Charge  
Status  
Ck  
High  
F/V  
R
Over  
R
Q
Battery  
Pack  
S
2.0 V  
1.0 V  
Battery  
Detect  
Temp  
Detect  
Low  
Under  
t1  
30  
µA  
µA  
µA  
t1/T High  
ref  
V Detect  
Counter  
Timer  
7
SW1  
SW3  
R3  
30  
30  
V
sen  
t2/T  
sen  
t2  
Gate  
6
V
Gate  
sen  
SW2  
2
t3/T Low  
ref  
t3  
5
3
R4  
Fast/  
Trickle  
t/T  
V
F/T  
CC  
Time/  
Temp  
Select  
0.7 V  
Gnd  
4
V
Batt  
R2  
R1  
– 1  
V
sen  
4
MOTOROLA ANALOG IC DEVICE DATA  
MC33340 MC33342  
Figure 8. Typical Charge Characteristics for NiCd and NiMh Batteries  
1.6  
70  
V
max  
V  
dV  
dt  
1.5  
60  
T
max  
1.4  
1.3  
1.2  
1.1  
1.0  
50  
40  
30  
20  
10  
Voltage  
Temperature  
Relative Pressure  
40  
0
80  
120  
160  
CHARGE INPUT PERCENT OF CAPACITY  
OPERATING DESCRIPTION  
The MC33340/342 starts up in the fast charge mode when  
low for a 33 ms period. This output is used to momentarily  
interrupt the external charging power source so that a precise  
power is applied to V . A change to the trickle mode can  
CC  
occur as a result of three possible conditions. The first is if the  
voltage measurement can be taken. As the V Gate goes  
sen  
V
input voltage is above 2.0 V or below 1.0 V. Above 2.0 V  
low, the internal Preset control line is driven high for 11 ms.  
During this time, the battery voltage at the V input is  
sen  
indicates that the battery pack is open or disconnected, while  
below 1.0 V indicates the possibility of a shorted or defective  
cell. The second condition is when the MC33340/342 detects  
a fully charged battery by measuring a negative slope in  
battery voltage. The MC33340/342 recognize a negative  
sen  
allowed to stabilize and the previous F count is preloaded.  
V
At the Preset high–to–low transition, the Convert line goes  
high for 22 ms. This gates the F pulses into the ratchet  
V
counter for a comparison to the preloaded count. Since the  
Convert time is derived from the same clock that controls the  
voltage slope after the preset holdoff time (t ) has elapsed  
hold  
during a fast charge cycle. This indicates that the battery  
pack is fully charged. The third condition is either due to the  
battery pack being out of a programmed temperature range,  
or that the preset timer period has been exceeded.  
VFC, the number of F pulses is independent of the clock  
V
frequency. If the new sample has more counts than were  
preloaded, it becomes the new peak count and the cycle is  
repeated 1.38 seconds later. If the new sample has two fewer  
counts, a less than peak voltage event has occurred, and a  
register is initialized. If two successive less than peak voltage  
events occur, the –V ‘AND’ gate output goes high and the  
Fast/Trickle output is latched in a low state, signifying that the  
battery pack has reached full charge status.  
There are three conditions that will cause the controller to  
return from trickle to fast charge mode. The first is if the V  
sen  
input voltage moved to within the 1.0 to 2.0 V range from  
initially being either too high or too low. The second is if the  
battery pack temperature moved to within the programmed  
temperature range, but only from initially being too cold. Third  
Negative slope voltage detection starts after 60 ms have  
elapsed in the fast charge mode. This does not affect the  
is by cycling V  
off and then back on causing the internal  
CC  
logic to reset. A concise description of the major circuit blocks  
is given below.  
Fast/Trickle output until the holdoff time (t  
) has elapsed  
hold  
during the fast charge mode. Two scenarios then exist.  
Trickle mode holdoff is implemented to ignore any initial drop  
in voltage that may occur when charging batteries that have  
been stored for an extended time period. If the negative slope  
voltage detector senses that initial drop during the holdoff  
time, and the input voltage rises as the battery charges, the  
Fast/Trickle output will remain open. However, if the negative  
slope voltage detector senses a negative drop in voltage  
during the holdoff time and the input voltage never rises  
above that last detected level, the Fast/Trickle output will  
latch into a low state. The negative slope voltage detector  
has a maximum resolution of 2.0 V divided by 1023, or 1.955  
mV per count with an uncertainty of ±1.0 count. This yields a  
detection range of 1.955 mV to 5.865 mV. In order to obtain  
maximum sensing accuracy, the R2/R1 voltage divider must  
Negative Slope Voltage Detection  
A representative block diagram of the negative slope  
voltage detector is shown in Figure 9. It includes a  
Synchronous Voltage to Frequency Converter, a Sample  
Timer, and a Ratchet Counter. The V  
pin is the input for the  
sen  
Voltage to Frequency Converter (VFC), and it connects to the  
rechargeable battery pack terminals through a resistive  
voltage divider. The input has an impedance of  
approximately 6.0 Mand a maximum voltage range of  
–1.0 V to V  
+ 0.6 V or 0 V to 10 V, whichever is lower. The  
CC  
10 V upper limit is set by an internal zener clamp that  
provides protection in the event of an electrostatic discharge.  
The VFC is a charge–balanced synchronous type which  
generates output pulses at a rate of F = V  
(24 kHz).  
V
sen  
The Sample Timer circuit provides a 95 kHz system clock  
signal (SCK) to the VFC. This signal synchronizes the F  
be adjusted so that the V  
input voltage is slightly less than  
sen  
2.0 V when the battery pack is fully charged. Voltage  
variations due to temperature and cell manufacturing must  
be considered.  
V
output to the other Sample Timer outputs used within the  
detector. At 1.38 second intervals the V Gate output goes  
sen  
5
MOTOROLA ANALOG IC DEVICE DATA  
MC33340 MC33342  
Figure 9. Negative Slope Voltage Detector  
Battery Detect  
Low High UVLO  
F
= V (24 kHz)  
sen  
V
Synchronous  
Voltage to  
Frequency  
Converter  
F/T  
V
sen  
Input  
Ck  
Rachet  
Counter  
V  
Logic  
Over Under Charge  
Temperature Timer  
Trickle Mode  
Holdoff  
V
Gate  
sen  
SCK  
95 kHz  
Sample  
Timer  
V
Gate  
sen  
1.38 s  
Preset  
11 ms  
Convert  
22 ms  
Rachet Counter Convert  
0 to 1023 F Pulses  
V
6
MOTOROLA ANALOG IC DEVICE DATA  
MC33340 MC33342  
Fast Charge Timer  
A programmable backup charge timer is available for fast  
charge termination. The timer is activated by the Time/Temp  
that present at t2/T , and less than V – 0.7 V. Under  
sen CC  
extremely cold conditions, it is possible that the thermistor  
resistance can become too high, allowing the t2/T input to  
sen  
– 0.7 V, and activate the timer. This condition  
can be prevented by placing a resistor in parallel with the  
go above V  
Select comparator, and is programmed from the t1/T High,  
CC  
ref  
t2/T , and t3/T Low inputs. If one or more of these inputs  
sen  
ref  
thermistor. Note that the time/temperature threshold of V  
is allowed to go above V  
– 0.7 V or is left open, the  
CC  
CC  
– 0.7 V is a typical value at room temperature. Refer to the  
Electrical Characteristics table and to Figure 3 for additional  
information.  
comparator output will switch high, indicating that the timer  
feature is desired. The three inputs allow one of seven  
possible fast charge time limits to be selected. The  
programmable time limits, rounded to the nearest whole  
minute, are shown in Figure 10.  
The upper comparator senses the presence of an over  
temperature condition. When the upper temperature limit is  
exceeded, the comparator output sets the Over Temperature  
Latch and the charger is switched to trickle mode. Once the  
latch is set, the charger cannot be returned to fast charge,  
even after the temperature falls below the limit. This feature  
prevents the battery pack from being continuously  
temperature cycled and overcharged. The latch can be reset  
by removing and reconnecting the battery pack or by cycling  
the power supply voltage.  
Over/Under Temperature Detection  
A backup over/under temperature detector is available  
and can be used in place of the timer for fast charge  
termination. The timer is disabled by the Time/Temp Select  
comparator when each of the three programming inputs are  
held below V  
– 0.7 V.  
CC  
Temperature sensing is accomplished by placing a  
negative temperature coefficient (NTC) thermistor in thermal  
contact with the battery pack. The thermistor connects to the  
If the charger does not require either the time or  
temperature backup features, they can both be easily  
t2/T  
input which has a 30 µA current source pull–up for  
sen  
disabled. This is accomplished by biasing the t3/T  
Low  
ref  
developing a temperature dependent voltage. The  
temperature limits are set by a resistor that connects from the  
input to a voltage greater than t2/T , and by grounding the  
sen  
t1/T  
ref  
High input. Under these conditions, the Time/Temp  
t1/T High and the t3/T Low inputs to ground. Since all  
ref ref  
Select comparator output is low, indicating that the  
temperature mode is selected, and that the t2/T input is  
three inputs contain matched 30 µA current source pull–ups,  
the required programming resistor values are identical to that  
of the thermistor at the desired over and under trip  
temperature. The temperature window detector is composed  
of two comparators with a common input that connects to the  
sen  
biased within the limits of an artificial temperature window.  
Charging of battery packs that are used in portable power  
tool applications typically use temperature as the only means  
for fast charge termination. The MC33340/342 can be  
configured in this manner by constantly resetting the –V  
t2/T  
input.  
sen  
The lower comparator senses the presence of an under  
temperature condition. When the lower temperature limit is  
exceeded, the charger is switched to the trickle mode. The  
comparator has 44 mV of hysteresis to prevent erratic  
switching between the fast and trickle modes as the lower  
temperature limit is crossed. The amount of temperature rise  
to overcome the hysteresis is determined by the thermistor’s  
rate of resistance change or sensitivity at the under  
temperature trip point. The required resistance change is:  
detection logic. This is accomplished by biasing the V  
input  
sen  
to  
1.5 V from a two resistor divider that is connected between  
the positive battery pack terminal and ground. The V Gate  
sen  
input. Now, each time  
output is also connected to the V  
that the Sample Timer causes the V  
sen  
output to go low, the  
input will be pulled below the undervoltage threshold of  
sen  
V
sen  
1.0 V. This causes a reset of the –V logic every 1.38  
seconds, thus disabling detection.  
V
H(T)  
44 mV  
30  
R(T  
T
)
1.46 k  
Operating Logic  
Low  
High  
I
A
in  
The order of events in the charging process is controlled  
by the logic circuitry. Each event is dependent upon the input  
conditions and the chosen method of charge termination. A  
table summary containing all of the possible operating modes  
is shown in Figure 11.  
The resistance change approximates a thermal hysteresis  
of 2°C with a 10 kthermistor operating at 0°C. The under  
temperature fast charge inhibit feature can be disabled by  
biasing the t3/T Low input to a voltage that is greater than  
ref  
Figure 10. Fast Charge Backup Termination Time/Temperature Limit  
Programming Inputs  
Backup  
Termination  
Mode  
Time Limit  
Fast Charge  
(Minutes)  
t3/T Low  
ref  
t2/T  
sen  
t1/T High  
ref  
(Pin 5)  
Open  
Open  
Open  
Open  
Gnd  
(Pin 6)  
Open  
Open  
Gnd  
(Pin 7)  
Open  
Gnd  
Time  
Time  
283  
247  
Time  
Open  
Gnd  
212  
Time  
Gnd  
177  
Time  
Open  
Open  
Gnd  
Open  
Gnd  
141  
106  
Time  
Gnd  
Time  
Gnd  
Open  
71  
Temperature  
0 V to V  
– 0.7 V 0 V to V  
– 0.7 V 0 V to V – 0.7 V  
CC  
Timer Disabled  
CC  
CC  
7
MOTOROLA ANALOG IC DEVICE DATA  
MC33340 MC33342  
Figure 11. Controller Operating Mode Table  
Controller Operation  
Input Condition  
V
Input Voltage:  
>1.0 V and <2.0 V  
sen  
The divided down battery pack voltage is within the fast charge voltage range. The charger switches from  
trickle to fast charge mode as V enters this voltage range, and a reset pulse is then applied to the  
sen  
timer and the over temperature latch.  
>1.0 V and <2.0 V with  
two consecutive –V  
The battery pack has reached full charge and the charger switches from fast to a latched trickle mode.  
A reset pulse must be applied for the charger to switch back to the fast mode. The reset pulse occurs  
events detected after 160 s  
when entering the 1.0 V to 2.0 V window for V  
or when V  
rises above 3.0 V.  
sen  
CC  
<1.0 V or >2.0 V  
The divided down battery pack voltage is outside of the fast charge voltage range. The charger switches  
from fast to trickle mode.  
Timer Backup:  
Within time limit  
The timer has not exceeded the programmed limit. The charger will be in fast charge mode if V  
sen  
CC  
and  
V
are within their respective operating limits.  
Beyond time limit  
The timer has exceeded the programmed limit. The charger switches from fast to a latched trickle mode.  
Temperature Backup:  
Within limits  
The battery pack temperature is within the programmed limits. The charger will be in fast charge mode if  
V
sen  
and V  
are within their respective operating limits.  
CC  
Below lower limit  
Above upper limit  
The battery pack temperature is below the programmed lower limit. The charger will stay in trickle mode  
until the lower temperature limit is exceeded. When exceeded, the charger will switch from trickle to fast  
charge mode.  
The battery pack temperature has exceeded the programmed upper limit. The charger switches from fast  
to a latched trickle mode. A reset signal must be applied and then released for the charger to switch back  
to the fast charge mode. The reset pulse occurs when entering the 1.0 V to 2.0 V window for V  
or  
sen  
when V  
rises above 3.0 V.  
CC  
Power Supply Voltage:  
V
CC  
>3.0 V and <18 V  
This is the nominal power supply operating voltage range. The charger will be in fast charge mode if  
, and temperature backup or timer backup are within their respective operating limits.  
V
sen  
V
CC  
>0.6 V and <2.8 V  
The undervoltage lockout comparator will be activated and the charger will be in trickle mode. A reset  
signal is applied to the timer and over temperature latch.  
Testing  
Under normal operating conditions, it would take 283  
minutes to verify the operation of the 34 stage ripple counter  
used in the timer. In order to significantly reduce the test time,  
three digital switches were added to the circuitry and are  
used to bypass selected divider stages. Entering each of the  
test modes without requiring additional package pins or  
affecting normal device operation proved to be challenging.  
Refer to the timer functional block diagram in Figure 12.  
Switch 1 bypasses 19 divider stages to provide a 524,288  
times speedup of the clock. This switch is enabled when the  
the relatively short variable time delay would be transparent  
to the user.  
Switch 2 bypasses 11 divider stages to provide a 2048  
times speedup of the clock. This switch is necessary for  
testing the 19 stages that were bypassed when switch 1 was  
enabled. Switch 2 is enabled when the V  
input falls below  
sen  
High input is biased at –100 mV.  
1.0 V and the t1/T  
ref  
Verification of the 19 stages is accomplished by measuring a  
nominal propagation delay of 338.8 ms from when the V  
sen  
input falls below 1.0 V, to when the F/T output changes from  
a high–to–low state.  
V
input falls below 1.0 V. Verification of the programmed  
sen  
fast charge time limit is accomplished by measuring the  
propagation delay from when the V input falls below 1.0 V,  
Switch 3 is a dual switch consisting of sections “A” and “B”.  
Section “A” bypasses 5 divider stages to provide a 32 times  
sen  
to when the F/T output changes from a high–to–low state.  
The 71, 106, 141, 177, 212, 247 and 283 will now correspond  
to 8.1, 12.1, 16.2, 20.2, 24.3, 28.3 and 32.3 ms delays. It is  
possible to enter this test mode during operation if the  
equivalent battery pack voltage was to fall below 1.0 V. This  
will not present a problem since the device would normally  
switch from fast to trickle mode under these conditions, and  
speedup of the V  
gate signal that is used in sampling the  
sen  
battery voltage. This speedup allows faster test verification of  
two successive –V events. Section “B” bypasses 11 divider  
stages to provide a 2048 speedup of the trickle mode holdoff  
timer. Switches 3A and 3B are both activated when the t1/T  
High input is biased at –100 mV with respect to Pin 4.  
ref  
8
MOTOROLA ANALOG IC DEVICE DATA  
MC33340 MC33342  
Figure 12. Timer Functional Block Diagram  
11 ms Preset  
22 ms Convert  
Q
D
Q
Switch 2  
Switch 3A  
Normal  
Test  
11  
2
5
2
Oscillator  
760 kHz  
3
6
2
3
1
5
8
2
÷2  
÷2  
÷2  
÷2  
÷2  
÷2  
÷2  
÷2  
÷2  
÷2  
÷2  
÷2  
Switch 3B  
11  
2
95 kHz  
SCK to  
Voltage to  
Frequency  
Converter  
Switch 1  
19  
2
MC33340  
MC33342  
Holdoff Time Signal  
t1/T High  
ref  
t2/T  
Time and Test Decoder  
Fast/Trickle Output  
sen  
t3/T Low  
ref  
Each test mode bypass switch is shown  
in the proper position for normal charger operation.  
Figure 13. Line Isolated Linear Regulator Charger  
C2  
0.1  
R5  
1.0 k  
IC1 MC33340 or MC33342  
V
8
CC  
D3  
Undervoltage  
Lockout  
Internal Bias  
AC  
Line  
Input  
V
1N4002  
D2  
CC  
2.9 V  
R2  
R1  
R
NTC  
10 k  
Voltage to  
Frequency  
Converter  
V
sen  
1
LM317  
IC2  
Over  
Temp  
Latch  
C1  
0.01  
R7  
2.4  
Ck  
High  
F/V  
R
R
S
Battery  
Pack  
DC  
Input  
I
Over  
Q
Adj  
2.0 V  
1.0 V  
Battery  
Detect  
Temp  
Detect  
R8  
220  
Low  
Under  
30  
µA  
µA  
µA  
t1/T High  
ref  
R6  
1.8 k  
t1  
D4  
7
V Detect  
Counter  
Timer  
SW1  
R3  
D1  
Charge  
Status  
30  
30  
V
Gate  
t2/T  
sen  
sen  
t2  
6
V
Gate  
sen  
SW2  
2
t3/T Low  
ref  
t3  
V
Batt  
3
5
R2  
I
R1  
– 1  
SW3  
R4  
V
sen  
Fast/  
V
t/T  
CC  
F/T  
V
(I R8) Trickle  
ref  
Adj  
Time/Temp  
Select  
chg(fast)  
0.6 V  
R7  
V
– V  
– V  
Batt  
in  
f(D3)  
R5  
Gnd  
4
I
chg(trickle)  
This application combines the MC33340/342 with an adjustable three terminal regulator to form an isolated secondary side battery charger. Regulator IC2 operates  
as a constant current source with R7 setting the fast charge level. The trickle charge level is set by R5. The R2/R1 divider should be adjusted so that the V input  
sen  
is less than 2.0 V when the batteries are fully charged. The printed circuit board shown below will accept the several TO–220 style heatsinks for IC2 and are all  
manufactured by AAVID Engineering Inc.  
9
MOTOROLA ANALOG IC DEVICE DATA  
MC33340 MC33342  
AAVID #  
θ
°C/W  
SA  
592502B03400  
593002B03400  
590302B03600  
24.0  
14.0  
9.2  
Figure 14. Printed Circuit Board and Component Layout  
(Circuit of Figure 13)  
2.25″  
Input  
Return  
Charge Mode  
Battery  
MC33340  
Negative  
Input  
R
NTC  
Input  
Positive  
3
2
1
R
NTC  
NTC  
R4  
C1  
D1  
R
R3  
Battery  
Positive  
IC1  
Output  
D2  
1.70″  
C2  
R7  
R2  
R8  
D3  
IC2  
(Top View)  
(Bottom View)  
Figure 15. Line Isolated Switch Mode Charger  
UC3842 Series  
V
CC  
Voltage  
Feedback  
Input  
1.0 mA  
2R  
R2  
2
R
1.0 V  
Error  
Amplifier  
R1  
Current Sense  
Comparator  
1
Output/  
Compensation  
Gnd  
5
Primary Circuitry  
Isolation Boundary  
Secondary Circuitry  
V
Battery  
OC2  
MC33340 or MC33342  
V
Gate  
sen  
V
sen  
2
Gate  
R3  
OC1  
3
Fast/  
Trickle  
F/T  
Gnd  
4
The MC33340/342 can be combined with any of the devices in the UC3842 family of current mode controllers to form a switch mode battery charger. In this example,  
optocouplers OC1 and OC2 are used to provide isolated control signals to the UC3842. During battery voltage sensing, OC2 momentarily grounds the  
Output/Compensationpin, effectively turning off the charger. When fast charge termination is reached, OC1 turns on, and grounds the lower side of R3. This reduces  
the peak switch current threshold of the Current Sense Comparator to a programmed trickle current level. For additional converter design information, refer to the  
UC3842 and UC3844 device family data sheets.  
10  
MOTOROLA ANALOG IC DEVICE DATA  
MC33340 MC33342  
Figure 16. Switch Mode Fast Charger  
MC34166 or MC34167  
AC  
Line  
Input  
V
4
CC  
I
Limit  
+
Osc  
S
R
R4  
Switch  
Output  
Q
2
PWM  
UVLO  
Thermal  
R2  
Ref  
EA  
Voltage  
Feedback  
Input  
Battery  
Pack  
1
Gnd  
3
Compensation  
5
C1  
R3  
R1  
MC33340/342  
V
Gate  
sen  
V
Gate  
sen  
2
3
Fast/  
Trickle  
F/T  
Gnd  
4
The MC33340/342 can be used to control the MC34166 or MC34167 power switching regulators to produce an economical and efficient fast charger. These devices  
are capable of operating continuously in current limit with an input voltage range of 7.5 to 40 V. The typical charging current for the MC34166 and MC34167 is 4.3  
A and 6.5 A respectively. Resistors R2 and R1 are used to set the battery pack fast charge float voltage. If precise float voltage control is not required, components  
R1, R2, R3 and C1 can be deleted, and Pin 1 must be grounded. The trickle current level is set by resistor R4. It is recommended that a redundant charge termination  
method be employed for end user protection. This is especially true for fast charger systems. For additional converter design information, refer to the MC34166 and  
MC34167 data sheets.  
11  
MOTOROLA ANALOG IC DEVICE DATA  
MC33340 MC33342  
OUTLINE DIMENSIONS  
P SUFFIX  
PLASTIC PACKAGE  
CASE 626–05  
ISSUE K  
8
5
NOTES:  
1. DIMENSION L TO CENTER OF LEAD WHEN  
–B–  
FORMED PARALLEL.  
2. PACKAGE CONTOUR OPTIONAL (ROUND OR  
SQUARE CORNERS).  
1
4
3. DIMENSIONING AND TOLERANCING PER ANSI  
Y14.5M, 1982.  
F
MILLIMETERS  
INCHES  
–A–  
DIM  
A
B
C
D
F
G
H
J
K
L
M
N
MIN  
9.40  
6.10  
3.94  
0.38  
1.02  
MAX  
10.16  
6.60  
4.45  
0.51  
1.78  
MIN  
MAX  
0.400  
0.260  
0.175  
0.020  
0.070  
NOTE 2  
0.370  
0.240  
0.155  
0.015  
0.040  
L
C
2.54 BSC  
0.100 BSC  
0.76  
0.20  
2.92  
7.62 BSC  
–––  
1.27  
0.30  
3.43  
0.030  
0.008  
0.115  
0.300 BSC  
–––  
0.050  
0.012  
0.135  
J
–T–  
SEATING  
PLANE  
N
10  
1.01  
10  
0.040  
M
D
K
0.76  
0.030  
G
H
M
M
M
0.13 (0.005)  
T
A
B
D SUFFIX  
PLASTIC PACKAGE  
CASE 751–05  
(SO–8)  
NOTES:  
ISSUE R  
D
A
1. DIMENSIONING AND TOLERANCING PER ASME  
Y14.5M, 1994.  
2. DIMENSIONS ARE IN MILLIMETERS.  
3. DIMENSION D AND E DO NOT INCLUDE MOLD  
PROTRUSION.  
4. MAXIMUM MOLD PROTRUSION 0.15 PER SIDE.  
5. DIMENSION B DOES NOT INCLUDE MOLD  
PROTRUSION. ALLOWABLE DAMBAR  
PROTRUSION SHALL BE 0.127 TOTAL IN EXCESS  
OF THE B DIMENSION AT MAXIMUM MATERIAL  
CONDITION.  
8
1
5
4
C
M
M
0.25  
B
H
E
MILLIMETERS  
B
e
DIM  
A
A1  
B
C
D
MIN  
1.35  
0.10  
0.35  
0.18  
4.80  
3.80  
MAX  
1.75  
0.25  
0.49  
0.25  
5.00  
4.00  
h X 45  
A
C
SEATING  
PLANE  
E
e
H
h
L
1.27 BSC  
0.10  
5.80  
0.25  
0.40  
0
6.20  
0.50  
1.25  
7
A1  
B
L
M
S
S
0.25  
C
B
A
Motorola reserves the right to make changes without further notice to any products herein. Motorola makes no warranty, representation or guarantee regarding  
the suitability of its products for any particular purpose, nor does Motorola assume any liability arising out of the application or use of any product or circuit, and  
specificallydisclaims any and all liability, including without limitation consequential or incidental damages. “Typical” parameters which may be provided in Motorola  
datasheetsand/orspecificationscananddovaryindifferentapplicationsandactualperformancemayvaryovertime. Alloperatingparameters,includingTypicals”  
must be validated for each customer application by customer’s technical experts. Motorola does not convey any license under its patent rights nor the rights of  
others. Motorola products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other  
applicationsintended to support or sustain life, or for any other application in which the failure of the Motorola product could create a situation where personal injury  
ordeathmayoccur. ShouldBuyerpurchaseoruseMotorolaproductsforanysuchunintendedorunauthorizedapplication,BuyershallindemnifyandholdMotorola  
and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees  
arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that  
Motorola was negligent regarding the design or manufacture of the part. Motorola and  
Opportunity/Affirmative Action Employer.  
are registered trademarks of Motorola, Inc. Motorola, Inc. is an Equal  
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MC33340/D  

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