61000813321 [ONSEMI]
Compact Intelligent Power Module (IPM) Motor Control Development Kit (MDK) 1 kW;型号: | 61000813321 |
厂家: | ONSEMI |
描述: | Compact Intelligent Power Module (IPM) Motor Control Development Kit (MDK) 1 kW |
文件: | 总28页 (文件大小:2794K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
EVBUM2775/D
Compact Intelligent Power
Module (IPM) Motor Control
Development Kit (MDK)
1 kW
www.onsemi.com
This User Guides refer to revision 0.4 of the
SECO−1KW−MCTRL−GEVK evaluation board.
EVAL BOARD USER’S MANUAL
Description
This user guide provides practical guidelines for compact
Intelligent Power Module (IPM) evaluation board with
interleaved
power
factor
Correction
(PFC)
SECO−1KW−MCTRL−GEVB including its main features
and key data. The board is fully compatible with the
Universal Controller Board (UCB), based on the Xilinx
Zynq−7000 SoC, which embeds FPGA logic and two ARM
Cortex−A9 processors. As such, the system is fit for
high−end control strategies and enables operation of a
variety of motor technologies (AC induction motor, PMSM,
BLDC, etc.). The board was developed to support customers
during their first steps designing application with IPM and
PFC. The design was tested as described in this document
but not qualified regarding safety requirements or
manufacturing and operation over the whole operating
temperature range or lifetime. The board is intended for
functional testing under laboratory conditions and by
trained specialists only.
Features
• 850 W complete motor control solution with AC mains
supply 230 Vrms 15 %, EMI filter, 2−channel
interleaved Power Factor Correction (PFC)
• Compatible with Universal Controller Board (UCB)
FPGA−controller based on Xilinx Zynq− 7000 SoC
• User−friendly GUI with V/f and FOC control use cases
for rapid evaluation
Collateral
• SECO−1KW−MCTRL−GEVB
• Universal Controller Board (UCB)
• NFAQ1060L36T
• NCP1632
• FCPF125N65S3
• NCP1063
• NCS2003
• NCS2250
• Highly integrated power module NFAQ1060L36T
containing an inverter power stage for a high voltage
3−phase inverter in a DIP−S3 package
• PFC stage using NCP1632 controller, FCPF125N65S3
NMOS power transistors and FFSPF1065A diodes
• DC/DC converter producing auxiliary power supply
15VDC – non−isolated buck converter using NCP1063
• 3 phase current measurement using 3 x NCS2003
operational amplifier
• Over current protection using NCS2250 comparator
Attention: The SECO−1kW−MCTRL−GEVB is powered by AC Mains, and exposed to high voltage. Only trained
personnel should manipulate and operate on the system. Ensure that all boards are properly connected before
powering, and that power is off before disconnecting any boards. It is mandatory to read the Safety Precautions
section before manipulating the board. Failure to comply with the described safety precautions may result in
personal injury or death, or equipment damage.
© Semiconductor Components Industries, LLC, 2020
1
Publication Order Number:
March, 2021 − Rev. 1
EVBUM2775/D
EVBUM2775/D
Overview
The block diagram of the whole system is represented in
Figure 1. The picture of the real board is in the Figure 2 and
Figure 3.
Figure 1. Block Diagram of the Evaluation Board
Figure 2. Picture of the Evaluation Board – Top Side
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Figure 3. Picture of the Evaluation Board – Bottom Side
(Top Side)
(Bottom Side)
Figure 4. Picture of the UCB Adapter
PREREQUISITES
Software
Hardware
• SECO−1 kW−MCTRL−GEVB (includes power board
and adapter for UCB)
• Downloadable GUI
• Binary file
• AC power cord one−phase
• Universal Controller Board (UCB) or pin−compatible
controller board
• USB isolator (5 kV optical isolation)
• HF ferrite clamp i.e. WE 7427154
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SPECIFICATION
The specification and main features can be seen in the
Table 1.
Table 1. EVALUATION BOARD SPECIFICATIONS
Parameters
INPUT
Values
Conditions/comments
Voltage
230 V
15%
rms
OUTPUT
Power
850 W
5 A
Input 230 V , f
= 16 kHz, T = 25°C
AC PWM
A
Current per IPM leg
DC BUS Voltage
T
C
= 100°C
rms
390 V
Higher voltage value is created by interleaved PFC with
NCP1632 working as a booster
CURRENT FEEDBACK
Current sensing resistors
Op Amp power supply
Set Op Amp gain
39 mW
3.3 V
5
Set output offset
1.65 V
Because of negative current measurement
Overcurrent protection
9 A
Configured by shunt resistors and comparator threshold
(voltage divider)
peak
AUXILIARY POWER SUPPLY
15 V
4.6 W
Used NCP1063
CONTROL
Board with Microcontroller and 3V3 power supply
Type of control
Arduino DUE headers
V/f, Field Oriented Control (Sensor−less)
ACIM, PMSM, BLDC
Supported type of motors
APPLICATION
White goods (washers), Industrial fans, Industrial automation
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SAFETY PRECAUTIONS
It is mandatory to read the following precautions before
manipulating the SECO−1KW−MCTRL−GEVB.
Table 2.
SECO−1KW−MCTRL−GEVB
The ground potential of the system is biased to a negative DC bus voltage potential. When measuring voltage
waveform by oscilloscope, the scope’s ground needs to be isolated. Failure to do so may result in personal
injury or death
The ground potential of the system is NOT biased to an earth (PE) potential. When connecting the MCU board
via USB to the computer, the appropriate galvanically isolated USB isolator have to be used. The recommended
isolation voltage of USB isolator is 5 kV
SECO−1KW−MCTRL−GEVB system contains DC bus capacitors which take time to discharge after removal of
the main supply. Before working on the drive system, wait ten minutes for capacitors to discharge to safe volt-
age levels. Failure to do so may result in personal injury or death.
Only personnel familiar with the drive and associated machinery should plan or implement the installation,
start−up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or
equipment damage.
The surfaces of the drive may become hot, which may cause injury.
SECO−1KW−MCTRL−GEVB system contains parts and assemblies sensitive to Electrostatic Discharge (ESD).
Electrostatic control precautions are required when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not followed. If you are not familiar with
electrostatic control procedures, refer to applicable ESD protection handbooks and guidelines.
A drive, incorrectly applied or installed, can result in component damage or reduction in product lifetime.
Wiring or application errors such as under sizing the motor, supplying an incorrect or inadequate AC supply or
excessive ambient temperatures may result in system malfunction.
Remove and lock out power from the drive before you disconnect or reconnect wires or perform service. Wait
ten minutes after removing power to discharge the bus capacitors. Do not attempt to service the drive until the
bus capacitors have discharged to zero. Failure to do so may result in personal injury or death.
SECO−1KW−MCTRL−GEVB system is shipped with packing materials that need to be removed prior to
installation. Failure to remove all packing materials which are unnecessary for system installation may result in
overheating or abnormal operating condition.
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SCHEMATICS AND LAYOUT
Input EMI Filter
To meet customer requirements and make the evaluation
board a basis for development, all necessary technical data
like schematics, layout and components are included in this
chapter. Also simple measurements were done to show the
functionality of individual stages.
Figure 5 depicts schematic from AC input to rectifier
input. This circuitry include a passive EMI filter consisting
of elements C16, L5, CY1, CY3, CY4, C51, L4 and C17.
4 A
AC_IN
i
AC_IN
i
AC_IN
i
AC_IN
i
AC_IN
i
R1
F1
L4
PHASE_EMI_OUT
AC_L
L_IN
PHASE_EMI_IN
10 A
150 mH
2R2
R2
680k
L5
1−1
1−2
2−2
R4
680k
C17
680 nF
R3
C16
1 mF
C51
680 nF
2−1
2 x 2.2 mH
R5
680k
NEUTRAL_EMI_OUT
NEUTRAL_EMI_IN
N_IN
AC_N
i
NEUTRAL_IN
i
NEUTRAL_IN
CY3
CY4
4700 pF 4700 pF
PE
i
PE
PE
CY1
4700 pF
GND
i
G_PFC
Figure 5. Schematic of EMI filter
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Interleaved PFC Stage
critical mode. It drives two mosfets 180° phase shifted. The
most important at design should be focused significant
inductance value of selected PFC coils. It significantly
specifies working range.
Figure 6 depicts schematic from rectifier input to DC link
output. Activation of stage (connection to 15 V DC power
supply) is via J2 (soldered pads).
In higher power applications to utilize full capacity power
of mains and reduce harmonics is PFC−regulators generally
required. This high power application use interleaved PFC
stages, where may reduce inductor size, input and output
capacitors ripple current. In overall, power components are
smaller include capacitors. The NCP1632 as voltage mode
IC for interleaved PFC applications used in conduction
PHASE_PFC_IN
D4
GBU6K
AC_L
DC_IN
i
DCLINK_POS
D1
DC_PFC_IN
TP22
TP1
DCLINK_POS
DC_LINK
1N5406RLG
NEUTRAL_PFC_IN
C4
1 mF
TR1
R6
3M9
5
3
8
2
AC_N
TP23
i DC_IN
750314724
TR2
8
5
3
R12
TP28
3M9
C42
470 mF
15VDC
2
15VDC
G_PFC
R10
22k
750314724
i DC_IN
R17
3M9
D2
TP24
D6
R9
1M8
R8
1M8
R11
22k
MMSD4148T1G
R7
FFSPF1065A
Q1
FCPF125N65S3
J2
SMF15AT1G
R21
3M9
10R
Q2
D3
R13
10k
R16
1M8
R15
1M8
D5
U1
12
16
14
1
1
1
2
2
h
MMBT589LT1G
TP25
FFSPF1065A
R14
0R
7
4
5 V reg
MMSD4148T1G
R25
Q3
R20
560k
R19
820k
FCPF125N65S3
TP26
R29
10R
Q4
MMBT589LT1G
D7
R28
10k
5
11
10
2
control
blocks
0R
3
15
R22
120k
R33
R18
R32
R34
8
C5
C6
C7
C13 C11 C12
P
270k 5k1
11k5 C3 22k
68 pF
2m2
100 nF
100 mF
220 nF
330 nF
100 nF
R27
1k
R23
27k
R24
27k
C10
10 nF
C9
1 nF
C8
1 nF
NCP1632
D9
MMSD4148T1G
TP27
R37
R26
1k8
R36
R35
15k
C14
143k
22k
C15
1 nF
470 nF
G_PFC
G_PFC G_PFC G_PFC
G_PFC
G_PFC G_PFC G_PFC
G_PFC
G_PFC
G_PFC
G_PFC
G_PFC G_PFC
G_PFC
R30 R31
D8
NTSS3100
0R075 0R075
G_PFC
Figure 6. Schematic of interleaved PFC stage
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EVBUM2775/D
Basic tests and measurements were done. The results of
efficiency, power factor, power losses, load transients and
startup can be seen in the Figures 7−13. The used load was
Halogen light bulb.
Efficiency PFC stage
97.00%
96.80%
96.60%
96.40%
96.20%
96.00%
95.80%
95.60%
95.40%
95.20%
95.00%
930 W load
466 W load
155 W load
190
200
210
220
230
240
250
260
270
Input AC voltage [V]
Figure 7. Efficiency of PFC Stage for Various Value of Input AC Voltage and Load
Power factor PFC stage
0.998
0.978
0.958
0.938
0.918
0.898
0.878
0.858
0.838
933 W load
466 W load
155 W load
190
200
210
220
230
240
250
260
270
Input AC voltage [V]
Figure 8. Power Factor of PFC Stage for Various Value of Input AC Voltage and Load
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Power factor PFC stage
0.998
0.978
0.958
0.938
0.918
0.898
0.878
0.858
0.838
933 W load
466 W load
155 W load
190
200
210
220
230
240
250
260
270
Input AC voltage [V]
Figure 9. Power Losses of PFC Stage for Various Value of Input AC Voltage and Load
Figure 10. Load Transient 155 W to 930 W at 230 V AC Input
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Figure 11. Load Transient 930 W to 155 W at 230 V AC Input
Figure 12. Start up to Open Circuit, 155 W and 930 W at 230 V AC Input
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Figure 13. Start to 930 W at 230 V AC Input, Inrush Current
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Auxiliary 15 V Power Supply
The NCP1063 is used as converter 390 V to 15 V output
to supply PFC, IPM and Control board (Arduino Due). The
maximal power delivered is up to 4.6 W. Figure 14 depicts
schematic of 15 V auxiliary power supply. Figure 15 shows
startup of the converter.
IC1
L1
TP20
D14
DCLINK_POS
8
2
DC_LINK
9 V reg
DRAIN
DRAIN
VCC
1 mH
MRA4007T3G
7
C1
100 nF 10 mF
C2
D15
control
MMSD4148T1G
block
3
5
LIM/OPP
R48
56k
Vref
+
2.7 V
OTA
COMP
−
TP21
1
D16
C37
4
GND
FB
R47
C35
100 nF
C36
R49
15k
MURA160T3G
330 nF
C38
47 nF
10 mF
R50
15k
NCP1063AP60
TP3
L2
15VDC
15VDC
470 mH
R51
15k
D17
MURA160T3G
C39
C40
C41
150 nF
220 mF
220 mF
G_PFC
G_PFC
G_PFC
G_PFC
G_PFC G_PFC G_PFC G_PFC
Figure 14. Schematic of Auxiliary 15V Power Supply
Figure 15. Start Up to Open Circuit, to 50 mA and to 300 mA at 390 V DC Input
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EVBUM2775/D
IPM Stage
This stage uses NFAQ1060L36T IPM for 3−phase motor
drives containing three−phase inverter, gate drivers for the
inverter and a thermistor. It uses ON Semiconductor’s
Insulated Metal Substrate (IMS) Technology. Very
important function is over−current protection which is
deeply described in chapter – Current Measurement and
Over−Current Protection. Module also contains fault pin
which is keeping high level during normal state. Activation
of IPM stage (connection to 15 V DC power supply) is via
J1 (soldered pads). In the figure 15 is shown schematics of
IPM stage also with DC link voltage measurement (voltage
divider containing R46, R52, R53 and R55). Signals from
39 mW shunt resistors are going to current measurement and
over−current protection circuits.
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EVBUM2775/D
W −
V −
U −
1 9
1 8
1 7
S
V S S
1
V C C
3 8
2
T H 1
1 3
1 0
V D D
P I R I T
2
2
2
1
1
1
Figure 16. Schematic of IPM Stage
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EVBUM2775/D
Current Measurement and Over−Current Protection
Schematic of current measurement and over−current
protection can be seen in the Figure 17. Information about
currents is provided via 39 mW shunt resistors. Voltage drop
from shunt resistor is going to input of operational amplifier
(op−amp) NCS2003 which gain is set to 4.99 with 1k resistor
and 4k99 resistor connected as negative feedback. U7
(TLV431) is creating 1.65 V reference which is connected
to non−inverting input of op−amps. This connection
provides voltage offset at the output of op−amps, which is
needed for negative current measurement.
Overcurrent protection is offered by NCS2250
comparator. Comparator threshold is set by voltage divider
which consists of R68, R71 and C48. Signals from shunt
resistors are going via R78, R81 and R84 connected to
non−inverting input. These resistors together with C58 are
also acting as low pass filter for high frequency signals
interference. On the one hand, with insufficient filtering the
over− current protection can react for lower values of current
even if there is 350 ns blanking time on ITRIP pin of IPM to
improve noise immunity (see datasheet of IPM). On the
other hand, when we are designing this filter it is needed to
be careful about the maximal time constant value according
short circuit safe operating area (see datasheet of IPM,
NFAQ1060L36T− for V = 400 V is 4 ms). Output from
CE
comparator is connected to ITRIP pin of IMP module. As
was mentioned in previous chapter, IPM has fault pin and its
voltage level is high during normal state. An over−current
condition is detected if the voltage on the ITRIP pin is larger
than the reference voltage (typically 0.5 V). After a
shutdown propagation delay of typically 1.1 ms, the FAULT
output is switched on. The FAULT output is held on for a
time determined by the resistor and capacitor connected to
the RCIN pin (IPM pin 12). If R44 = 2 MΩ and C34 = 1 nF,
the FAULT output is switched on for 1.65 ms (typical). The
over−current protection threshold should be set to be equal
or lower to 2 times the module rated current. The reaction of
the protection can be seen in the Figure 18 and 19. System
is also using ENABLE pin of the IPM. After the
over−current fault, fault signal is generated and sent to
microcontroller which disable the IPM via ENABLE pin
(programmed by user). New operation is possible after
microcontroller reset.
3V3
3V3
R74
3V3
C52
10 nF
4k99
U3
C49
C57
NCS2003SN2T1G
C_SENSE
10 nF
100 nF
R67
1k
G_IPM
3
U_pos
IN+
1
OUT
C50
100 pF
4
IN−
R69
1k
I_SENSE
C_SENSE
V_pos
W_pos
I_U
R83
3V3
I_U
C54
G_IPM
4k99
C59
100 nF
C62
U4
10 nF
R80
NCS2003SN2T1G
10 nF
4k99
R70
1k
3
IN+
G_IPM
I_V
1
I_V
I_SENSE
OUT
C53
100 pF
4
IN−
R72
1k
3V3
R86
I_W
G_IPM
R85
4k99
4k99
I_W
C55
C63
C64
U5
10 nF
100 nF 10 nF
NCS2003SN2T1G
R73
1k
3
G_IPM
IN+
1
OUT
C56
100 pF
4
R77
680R
IN−
R75
1k
G_IPM
R78
R87
R79
1k
R68
21.5 k
100R
4k99
R76
215k
R81
3V3
U7
TLV431
100R
NCS2250SN2T3G
C61
1
R84
3
47 mF
IN+
Q5
OUT
1
100R
ITRIP
4
IN−
R82
3k
C60
10 nF
C58
15 nF
R71
1k
C48
100 nF
G_IPM
G_IPM
G_IPM
G_IPM
G_IPM
Figure 17. Schematic of Current Measurement and Overcurrent Protection
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Figure 18. Reaction of Over−current Protection
Figure 19. Reaction of Over−current Protection − Detail
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Control Board Headers
Schematic of control board headers can be seen in the
Figure 20. The headers have Arduino Due footprint. The
applied control board has to contain 3V3 power supply as it
is also used for supplying current measurement op amps and
comparator for over−current protection. Low pass filters for
current and voltage measurement signals are placed closed
to the headers (see CON4). When connecting the control
board to the PC, do not forget to use isolator.
2
4
1
3
6
5
IPM_CTRL
ENABLE
LBU
LBV
LBW
8
7
10
12
14
16
18
20
22
24
26
28
30
32
34
36
9
11
13
15
17
19
21
23
25
27
29
31
33
35
IPM CONTROL
HBW
HBV
HBU
IPM_SENSE
FAULT
FAULT
V_DCLINK
1
2
3
4
5
6
7
8
IPM_SENSE
V_DCLINK
TEMPERATURE
TEMPERATURE
I_SENSE
R63
I_U
R64
1k
CON3
I_V
I_SENSE
R65
1k
1k
I_W
R66
1k
CON4
C47
C46
470 pF
C45
470 pF
C44
470 pF
1 nF
G_IPM
G_IPM
G_IPM
G_IPM
G_IPM
3V3
3V3
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
CON7
CON6
G_IPM
15VDC
Figure 20. Schematic of Control Board Headers
Layout
Evaluation board consist of 4 layers. Following figures
are showing all the layers. Board size is 280x112 mm.
Figure 21. Top Layer Routing and Top Assembly
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Figure 22. Internal Layer 1
Figure 23. Internal Layer 2
Figure 24. Bottom Layer Routing and Bottom Assembly
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Electromagnetic Compatibility
This will prevent disturbing other electronic devices in the
vicinity, including the UCB.
The recommended CM filter setup is depicted in the
picture below.
Due to the inherent high frequency common mode noise
generated by the power switches, it is strongly
recommended to install a ferrite clamp on the motor wires.
Figure 25. Recommended EMC Filter
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Bill of Materials
Table 3 provides bill of materials of the evaluation board.
Table 3. BILL OF MATERIALS OF THE EVALUATION BOARD
No.
1.
Designator
C1
Comment
10 mF
Manufacturer
Würth Electronik
Würth Electronik
Würth Electronik
Würth Electronik
Würth Electronik
Murata
Part number
865080540004
Quantity
1
1
2
2
1
1
2
7
2.
C2
100 nF
100 nF
1 mF
885012206071
3.
C3, C5
C4, C16
C6
885012206095
4.
890334026027CS
875115652007
5.
100 mF
330 nF
1 nF
6.
C7
GRM188R71C334JA01D
885012006044
7.
C8, C9
Würth Electronik
Würth Electronik
8.
C10, C52, C54,
C55, C57, C62,
C64
10 nF
885012206089
9.
C11
C12
2m2
Würth Electronik
Murata
885012206027
GRM188R71H224KAC4D
GRM1885C1H680JA01D
GRM188R61H474KA12D
885012006063
1
1
10.
11.
12.
13.
14.
15.
16.
220 nF
68 pF
470 nF
1 nF
C13
Murata
1
C14
Murata
1
C15
Würth Electronik
Würth Electronik
TDK
1
C17, C51
C18
680 nF
250 nF
100 pF
890334026020CS
2
B58031I9254M062
885012006057
1
C19, C26, C27,
C28, C29, C30,
C31, C50, C53,
C56
Würth Electronik
10
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
C20
C21
100 nF
330 mF
100 nF
22 mF
Würth Electronik
Würth Electronik
Würth Electronik
TDK
885012207072
875075661010
1
1
3
3
3
1
1
1
1
2
1
1
3
4
C22, C24, C32
C23, C25, C33
C34, C43, C47
C35
885012105018
C4532X7R1E226M250KC
885012206083
1 nF
Würth Electronik
Würth Electronik
Rubycon
100 nF
10 mF
890334025017CS
450BXF10M10X16
885012207101
C36
C37
330 nF
47 nF
Würth Electronik
Würth Electronik
Würth Electronik
Murata
C38
885012206093
C39, C40
C41
220 mF
150 nF
470 mF
470 pF
100 nF
860040474004
GRM188R71H154KAC4D
861141486024
C42
Würth Electronik
Würth Electronik
Wurth Electronics
C44, C45, C46
885012006061
C48, C49, C59,
C63
885012206046
31.
32.
33.
34.
35.
36.
C58
C60
15 nF
10 nF
Würth Electronik
Würth Electronik
Murata
885012206090
885012206065
1
1
1
1
1
1
C61
47 mF
GRM188R60J476ME15D
6ESRM−P
CON1
CON2
CON3
Black
TE Connectivity
Würth Elektronik
Würth Elektronik
Green
691313710003
610 036 218 21
61003621821
www.onsemi.com
20
EVBUM2775/D
Table 3. BILL OF MATERIALS OF THE EVALUATION BOARD
No.
Designator
Comment
Manufacturer
Part number
Quantity
37.
CON4, CON6,
CON7
610 008 13 321
Würth Elektronik
61000813321
3
38.
39.
40.
41.
42.
43.
44.
CON5
CY1, CY3, CY4
D1
691 313 510 002
4700 pF
Würth Elektronik
Murata
691313510002
DE1E3KX472MA4BN01F
1N5406RLG
1
3
1
2
4
1
5
1N5406RLG
FFSPF1065A
MMSD4148T1G
GBU6K
ON Semiconductor
ON Semiconductor
ON Semiconductor
ON Semiconductor
ON Semiconductor
D2, D5
FFSPF1065A
D3, D7, D9, D15
D4
MMSD4148T1G
GBU6K
D6, D10, D11, D12,
D13
SMF15AT1G
SMF15AT1G
45.
46.
47.
48.
49.
50.
51.
D8
D14
NTSS3100
MRA4007T3G
MURA160T3G
10 A
ON Semiconductor
ON Semiconductor
ON Semiconductor
Schurter
NTSS3100T3G
MRA4007T3G
MURA160T3G
0031.8201
1
1
2
1
1
1
2
D16, D17
F1
F2
4 A
Schurter
0034.3123
FC1
Fuse cover
Schurter
0853.0551
HSA, HSB
SK 489 50 mm
black anodized
52.
53.
HSC
HSD
SK 92 30 mm
natural anodized
1
1
SK 447 37.5 mm
black anodized
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.
IC1
J_AC_OUT
J_DC390V
L1
NCP1063AP60
691 351 500 003
691 351 500 002
1 mH
ON Semiconductor
Würth Elektronik
Würth Elektronik
Würth Elektronik
Würth Elektronik
Würth Elektronik
Würth Elektronik
NCP1063AP60G
691351500003
691351500002
744731102
1
1
1
1
1
1
1
2
2
2
1
1
3
2
4
2
4
4
L2
470 mH
744731471
L4
150 mH
7447076
L5
2 x 2.2 mH
nut M3 ISO4032
FCPF125N65S3
MMBT589LT1G
NCS2250SN2T3G
2R2
744824622
NAC1, NAC2
Q1, Q3
ON Semiconductor
ON Semiconductor
ON Semiconductor
TDK
FCPF125N65S3
MMBT589LT1G
Q2, Q4
Q5
NCS2250SN2T3G
B57237S0229M000
CRCW1206680KFKEA
B72214S0321K101
CRCW12063M90FKEA
ERJ6ENF10R0V
R1
R2, R4, R5
R3, R47
R6, R12, R17, R21
R7, R25
R8, R9, R15, R16
680k
Vishay
320 V
TDK
3M9
Vishay
10R
Panasonic
Vishay
1M8
CRCW12061M80FKEA
ERJ3EKF2202V
R10, R11, R32,
R36
22k
Panasonic
72.
73.
74.
R13, R28
R14, R29
R18
10k
0R
Panasonic
Panasonic
Panasonic
ERJ6ENF1002V
ERJ6GEY0R00V
ERJ3EKF1152V
2
2
1
11k5
www.onsemi.com
21
EVBUM2775/D
Table 3. BILL OF MATERIALS OF THE EVALUATION BOARD
No.
75.
76.
77.
78.
79.
80.
Designator
R19
Comment
820k
560k
120k
27k
Manufacturer
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
Part number
ERJU08F8203V
ERJU08F5603V
ERJ3EKF1203V
ERJ3EKF2702V
ERJ3EKF1801V
ERJ3EKF1001V
Quantity
1
1
1
2
1
6
R20
R22
R23, R24
R26
1k8
R27, R63, R64,
R65, R71, R79
1k
81.
82.
83.
84.
R30, R31
R33
0R075
270k
5k1
Bourns
CRA2512−FZ−R075ELF
ERJ3EKF2703V
2
1
3
4
Panasonic
Panasonic
Panasonic
R34, R56, R57
ERJ3EKF5101V
R35, R49, R50,
R51
15k
ERJ3EKF1502V
85.
86.
R37
143k
Panasonic
Panasonic
ERJ3EKF1433V
ERJ3EKF1000V
1
R38, R39, R40,
R41, R42, R43,
R54, R58, R78,
R81, R84
100R
11
87.
88.
89.
90.
91.
92.
R44
R45
2M
39k
Vishay
Panasonic
Vishay
CRCW06032M00FKEA
ERJ3EKF3902V
1
1
3
1
1
3
R46, R52, R53
R48
330k
56k
CRCW1206330KFKEA
ERJ3EKF5602V
Panasonic
Panasonic
R55
6k8
ERJP08F6801V
R59, R60, R61
0R039
KOA SPEER
ELECTRONICS
TLRH3AWTTE39L0F
93.
94.
R62
10k
1k
Panasonic
Panasonic
ERJ3EKF1002V
ERJ3RBD1001V
1
7
R66, R67, R69,
R70, R72, R73,
R75
95.
96.
R68
21k5
4k99
Panasonic
ERJ3EKF2152V
1
6
R74, R80, R83,
R85, R86, R87
TT Electronics
PCF0603R−4K99BT1
97.
98.
R76
R77
R82
215k
680R
Panasonic
Panasonic
Panasonic
ERJ3EKF2153V
ERJ3EKF6800V
ERJ3EKF3001V
1
1
1
7
99.
3k
100.
SAC1, SAC2,
SHA1, SHA2,
SHB1, SHB2,
SHD1
M3x8 DIN7985
101.
102.
SB1, SB2, SB3,
SB4, SB5, SB6
Spacer M3 F/F 50
HEX7
6
7
SDA, SDB, SDD,
SHC1, SHC2, SQA,
SQB
M3x16 DIN7985
103.
104.
105.
SHSA1, SHSA2,
SHSB1, SHSB2
spacer for M3
Wurth Elektronik
963030042
5005
4
6
2
ST1, ST2, ST3,
ST4, ST5, ST6
Spacer M3 M/F
6/30 HEX7
TP1, TP2
RED
Keystone
Electronics
www.onsemi.com
22
EVBUM2775/D
Table 3. BILL OF MATERIALS OF THE EVALUATION BOARD
No.
Designator
Comment
Manufacturer
Part number
Quantity
106.
TP3, TP17, TP24
ORANGE
Keystone
Electronics
5008
3
107.
108.
109.
TP4, TP18, TP21
WHITE
BROWN
YELLOW
Keystone
Electronics
5007
5120
5009
3
4
9
TP5, TP9, TP13,
TP22
Keystone
Electronics
TP6, TP7, TP8,
TP10, TP11, TP12,
TP14, TP25, TP26
Keystone
Electronics
110.
111.
112.
TP15, TP16
TP20, TP23, TP28
TP27
BLUE
PURPLE
BLACK
Keystone
Electronics
5122
5124
5006
2
3
1
Keystone
Electronics
Keystone
Electronics
113.
114.
115.
116.
117.
118.
TR1, TR2
U1
750314724
NCP1632
Würth Elektronik
ON Semiconductor
ON Semiconductor
ON Semiconductor
ON Semiconductor
750314724
2
1
NCP1632DR2G
NFAQ1060L36T
NCS2003SN2T1G
TLV431CSN1T1G
U2
NFAQ1060L36T
NCS2003SN2T1G
TLV431
1
U3, U4, U5
U7
3
1
WAC1, WAC2,
WHSA1, WHSA2,
WHSB1, WHSB2,
WPDA, WPDB,
WPDD, WPQA,
WPQB, WSHC1,
WSHC2, WSHD1
plain washer M3
DIN125A
14
119.
120.
WHAD, WHAQ,
WHBD, WHBQ
AOS 220
18x12x1.5 D3.1
4
5
WSDA, WSDB,
WSDD, WSQA,
WSQB
spring washer M3
DIN7980
Table 4. BILL OF MATERIALS OF THE UCB ADAPTER
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Designator
C1
Comment
10uF, 50V
10uF, 10V
100uF, 25V
100nF, 16V
10nF, 50V
470nF, 50V
22uF, 10V
470pF, 50V
BAT54S
Manufacturer
Wurth Elektronik
Wurth Elektronik
Wurth Elektronik
Wurth Elektronik
Wurth Elektronik
Wurth Elektronik
Wurth Elektronik
Wurth Elektronik
ON Semiconductor
Part number
Quantity
885012108022
885012107010
865080449011
885012206046
885012206089
885012207102
885012209006
885012006061
BAT54S
1
3
C2, C11, C12
C3
1
C4, C5
C15, C21
C16
2
2
1
C19, C20
C23
2
1
D1, D2, D3, D4,
D5, D6, D7, D8,
D9, D10
10
10.
11.
12.
13.
14.
D11, D12
MBR230LSFT1G
MBRS2040LT3G
61001011921
ON Semiconductor
ON Semiconductor
Wurth Elektronik
Wurth Elektronik
Wurth Elektronik
MBR230LSFT1G
MBRS2040LT3G
61001011921
2
1
1
5
1
D13
J1
J2, J3, J5, J6, J7
J4
61000811921
61000811921
61003621821
61003621821
www.onsemi.com
23
EVBUM2775/D
Table 4. BILL OF MATERIALS OF THE UCB ADAPTER
No.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
Designator
J8
Comment
61000621821
694106105102
10139781−121402LF
22uH, 3A
0R
Manufacturer
Wurth Elektronik
Wurth Elektronik
Amphenol
Part number
61000621821
Quantity
1
1
2
1
2
1
1
1
2
1
1
1
1
1
1
1
3
1
2
2
1
2
1
10
J9
694106105102
10139781−121402LF
7447714220
JB1, JB2
L1
Wurth Elektronik
R1, R6
R3
0R
R4
270R
R5
560R
R7, R8
R45
470R
22k
R46
3k
R47
56k
U1
FAN8303MX
NCP1117ST33T3G
NCP1117ST50T3G
10uF, 50V
10uF, 10V
100uF, 25V
100nF, 16V
10nF, 50V
470nF, 50V
22uF, 10V
470pF, 50V
BAT54S
ON Semiconductor
ON Semiconductor
ON Semiconductor
Wurth Elektronik
Wurth Elektronik
Wurth Elektronik
Wurth Elektronik
Wurth Elektronik
Wurth Elektronik
Wurth Elektronik
Wurth Elektronik
ON Semiconductor
FAN8303MX
NCP51460SN33T1G
NCP1117ST50T3G
885012108022
885012107010
865080449011
885012206046
885012206089
885012207102
885012209006
885012006061
BAT54S
U2
U3
C1
C2, C11, C12
C3
C4, C5
C15, C21
C16
C19, C20
C23
D1, D2, D3, D4,
D5, D6, D7, D8,
D9, D10
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
D11, D12
MBR230LSFT1G
MBRS2040LT3G
61001011921
61000811921
61003621821
61000621821
694106105102
10139781−121402LF
22uH, 3A
ON Semiconductor
ON Semiconductor
Wurth Elektronik
Wurth Elektronik
Wurth Elektronik
Wurth Elektronik
Wurth Elektronik
Amphenol
MBR230LSFT1G
MBRS2040LT3G
61001011921
2
1
1
5
1
1
1
2
1
2
1
1
1
2
1
1
1
1
1
1
D13
J1
J2, J3, J5, J6, J7
61000811921
J4
J8
61003621821
61000621821
J9
694106105102
10139781−121402LF
7447714220
JB1, JB2
L1
Wurth Elektronik
R1, R6
R3
0R
0R
R4
270R
R5
560R
R7, R8
R45
R46
R47
U1
470R
22k
3k
56k
FAN8303MX
NCP1117ST33T3G
NCP1117ST50T3G
ON Semiconductor
ON Semiconductor
ON Semiconductor
FAN8303MX
U2
NCP51460SN33T1G
NCP1117ST50T3G
U3
www.onsemi.com
24
EVBUM2775/D
GRAPHICAL USER INTERFACE
Open loop operation (V/F)
In general, the implementation of FOC requires at least:
• 1 Timer
• 4 ADC channels (see Note below)
• USART/SPI for communications
• Capture/PWM
In order to facilitate fast evaluation of the power stage, the
user can select open loop operation option within the GUI
menu.
FOC closed loop operation
Modern control drives implement the well−known Field
Oriented Control (FOC) control−strategy; FOC provides
efficient motor−drive for a wide range of motor−speeds, fast
dynamic response, a low harmonic content of currents, and
reduced losses [8−10].
FOC should achieve:
• High control bandwidth
• Low current distortion
• Control capability at low speeds
Figure 26. Graphical User Interface for Controlling the Motor in the Open Loop
NOTE: One channel for the voltage level of the VSI H−Bridge, and three channels for the – three – phase currents that flow
towards the motor. However, it is possible to implement the FOC strategy with only three ADC channels (two
channels for current and one channel for the voltage), as we can measure two−phase currents and mathematically
calculate the third one. That implementation requires one shunt−resistor less. Compact IPM, thought, comes
already with three shunt−resistors.
www.onsemi.com
25
EVBUM2775/D
During the communication with control board and PC,
using of USB isolator is very important because of safety.
In the Figure 27 can be seen evaluation board with USB
isolator (5 kV optical isolation).
Figure 27. Evaluation Board with Control Board and USB Isolator
www.onsemi.com
26
EVBUM2775/D
REFERENCES
[1]. Datasheet of IPM NFAQ1060L36T, available on
[7]. Datasheet of NCS2250, available on
ON Semiconductor website
ON Semiconductor website
[2]. Datasheet of NCP1632, available on
ON Semiconductor website
[8]. J.A. Santisteban, R.M. Stephan, “Vector control
methods for induction machines: an overview,”
[3]. Application note − Key Steps to Design an
Interleaved PFC Stage Driven by the NCP1632,
available on ON Semiconductor website
[4]. Datasheet of NCP1063, available on
ON Semiconductor website
IEEE Transactions on Education, Vol 44, no 2,
pp−170−175, May 2001.
[9]. M. Ahmad, “High Performance AC Drives:
Modelling Analysis and Control,” published by
Springer−Verlag, 2010.
[5]. Application note − Universal AC Input, 12V
0.35 A Output, 4.2 Watt Non−isolated Power
Supply, available on ON Semiconductor website
[6]. Datasheet of NCS2003, available on
ON Semiconductor website
[10]. J.R Hendershot, T.J.E. Miller, “Design of
Brushless Permanent−Magnet Machines,”
published in the USA by Motor Design Books
LLC, 2010.
www.onsemi.com
27
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The evaluation board/kit (research and development board/kit) (hereinafter the “board”) is not a finished product and is as such not available for sale to consumers. The board is only intended
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