E5CC-QX2ASM-800 [OMRON]
Digital Temperature Controller (Simple Type);型号: | E5CC-QX2ASM-800 |
厂家: | OMRON ELECTRONICS LLC |
描述: | Digital Temperature Controller (Simple Type) |
文件: | 总36页 (文件大小:8979K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Digital Temperature Controller (Simple Type)
E5CC-800 (48 × 48 mm)
Large White PV Display That’s Easier to Read.
Easy to Use, from Model Selection to
Setup and Operation.
A Complete Range of I/O Capacities,
Functions, and Performance.
Handles More Applications.
• The white PV display with a height of 15.2 mm improves visibility.
• Only 48 × 48 mm (C size) and provides five keys.
As easy to operate as 48 × 96 mm (E size) models.
• High-speed sampling at 50 ms.
48 × 48 mm
E5CC
Refer to Safety Precautions on page 29.
• Short body with depth of only 60 mm.
Main I/O Functions
E5CC
Sensor Input
• Thermocouple
• Pt
• Universal analog
current/voltage input
4-digit displays
Dual displays: PV/SV
Control Output 1
• Relay output
• Voltage output (for driving SSR)
• Current output
Indication Accuracy
• Thermocouple input:
±0.3% of PV
• Pt input: ±0.2% of PV
• Analog input:
• PF (shift) Key
• Temperature status display
• Independent heating and
cooling PID control
• Changed parameter display
• Display brightness setting
±0.2% of FS
Auxiliary Outputs
• 2
Sampling Period
• 50 ms
1
E5CC-800
Model Number Legend and Standard Models
Model Number Legend
E5CC 48x48mm
Control output 1
Relay output
Auxiliary output
Communications Heater burnout
Event inputs
Power supply voltage
Model
E5CC-RX2ASM-800
E5CC-QX2ASM-800
E5CC-CX2ASM-800
E5CC-RX2DSM-800
E5CC-QX2DSM-800
E5CC-CX2DSM-800
E5CC-RX2ASM-801
E5CC-QX2ASM-801
E5CC-RX2DSM-801
E5CC-QX2DSM-801
E5CC-RX2ASM-802
E5CC-QX2ASM-802
E5CC-RX2DSM-802
E5CC-QX2DSM-802
E5CC-CX2ASM-804
E5CC-CX2DSM-804
Voltage output
Current output
Relay output
100 to 240 VAC
-
-
Voltage output
Current output
Relay output
24 VAC/VDC
-
100 to 240 VAC
24 VAC/VDC
Voltage output
Relay output
Two
Two
Voltage output
Relay output
One
100 to 240 VAC
24 VAC/VDC
Voltage output
Relay output
-
RS-485
Voltage output
Current output
Current output
100 to 240 VAC
24 VAC/VDC
-
Two
Heating and Cooling Control
● Using Heating and Cooling Control
A Control Output Assignment
An auxiliary output is used as the cooling control output.
B Control
If PID control is used, you can set PID control separately for heating and cooling.
This allows you to handle control systems with different heating and cooling response characteristics.
Optional Products (Order Separately)
Terminal Covers
Waterproof Cover
Model
Model
Y92A-48N
E53-COV17
E53-COV23
Note: This Cover complies with IP66 and NEMA 4X waterproofing.
Front panel: IP66 protection.
Note: The E53-COV10 cannot be used.
Refer to page 10 for the mounted dimensions.
Mounting Adapter
Waterproof Packing
Model
Model
Y92F-49
Y92S-P8
Note: This Mounting Adapter is provided with the Digital Temperature
Controller.
Note: This Waterproof Packing is provided with the Digital
Temperature Controller.
Front Covers
Current Transformers (CTs)
Type
Model
Hole diameter
5.8 mm
Model
Hard Front Cover
Soft Front Cover
Y92A-48H
Y92A-48D
E54-CT1
E54-CT3
12.0 mm
Adapter
Model
Y92F-45
Note: Use this Adapter when the panel has already been prepared for
an E5B@ Controller.
2
E5CC-800
Specifications
Ratings
A in model number: 100 to 240 VAC, 50/60 Hz
D in model number: 24 VAC, 50/60 Hz; 24 VDC
Power supply voltage
Operating voltage range
Power consumption
85% to 110% of rated supply voltage
5.2 VA max. at 100 to 240 VAC, and 3.1 VA max. at 24 VDC or 1.6 W max. at 24 VDC
Models with temperature inputs
Thermocouple: K, J, T, E, L, U, N, R, S, B, W, or PL II
Platinum resistance thermometer: Pt100 or JPt100
Infrared temperature sensor: 10 to 70°C, 60 to 120°C, 115 to 165°C, or 140 to 260°C
Analog input
Sensor input
Current input: 4 to 20 mA or 0 to 20 mA
Voltage input: 1 to 5 V, 0 to 5 V, or 0 to 10 V
Current input: 150 Ω max., Voltage input: 1 MΩ min.
Input impedance
Control method
Relay output
(Use a 1:1 connection when connecting the ES2-HB/THB.)
ON/OFF control or 2-PID control (with auto-tuning)
SPST-NO, 250 VAC, 3 A (resistive load), electrical life: 100,000 operations,
minimum applicable load: 5 V, 10 mA
Control
Voltage output
output
Output voltage: 12 VDC ±20% (PNP), max. load current: 21 mA, with short-circuit protection circuit
(for driving SSR)
Current output
4 to 20 mA DC/0 to 20 mA DC, load: 500 Ω max., resolution: approx. 10,000
Number of outputs
2
Auxiliary
N.O. relay outputs, 250 VAC, Models with 2 outputs: 3 A (resistive load),
Electrical life: 100,000 operations, Minimum applicable load: 10 mA at 5 V
output
Output specifications
Number of inputs
2 or 4 (depends on model)
Contact input: ON: 1 kΩ max., OFF: 100 kΩ min.
Non-contact input: ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max.
Current flow: Approx. 7 mA per contact
Event input
External contact input
specifications
Setting method
Digital setting using front panel keys
11-segment digital display and individual indicators
Character height: PV: 15.2 mm, SV: 7.1 mm
Indication method
Up to eight set points (SP0 to SP7) can be saved and selected using event inputs, key operations, or
serial communications.
Multi SP
Manual output, heating/cooling control, loop burnout alarm, SP ramp, other alarm functions, 40% AT,
100% AT, MV limiter, input digital filter, self tuning, PV input shift, run/stop, protection functions,
extraction of square root, MV change rate limit, temperature status display, moving average of input
value, and display brightness setting
Other functions
-10 to 55°C (with no condensation or icing),
for 3-year warranty: -10 to 50°C (with no condensation or icing)
Ambient operating temperature
Ambient operating humidity
Storage temperature
25% to 85%
-25 to 65°C (with no condensation or icing)
3
E5CC-800
Input Ranges (Universal inputs)
●Thermocouple/Platinum Resistance Thermometer
Platinum resistance
Input type
Infraredtemperature
sensor
Thermocouple
thermometer
10 to
70°C
60 to
115 to 140 to
Name
Pt100
JPt100
K
J
T
E
L
U
N
R
S
B
W
PLII
120°C 165°C 260°C
2300
2300
1800
1800
1700
1600
1500
1400
1300
1200
1100
1000
900
1700 1700
1300
1300
1300
850
850
850
800
700
600
600
500.0
500.0
500.0
500
400.0 400 400.0
400
400.0
400
260
300
120
0
165
0
200
100.0
0.0
100.0
90
0
100
100
0
0.0
0
0
0
0
0
-100
-200
-20.0
-100
-20.0
-100
-200
-199.9
199.9
-200
-200
-199.9
-200
-200
-199.9
-200
Setting
number
0
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Shaded settings are the default settings.
The applicable standards for the input types are as follows:
K, J, T, E, N, R, S, B: JIS C 1602-1995, IEC 60584-1
L: Fe-CuNi, DIN 43710-1985
JPt100: JIS C 1604-1989, JIS C 1606-1989
Pt100: JIS C 1604-1997, IEC 60751
U: Cu-CuNi, DIN 43710-1985
PL II: According to Platinel II electromotive force charts from BASF (previously Engelhard)
W: W5Re/W26Re, ASTM E988-1990
●Analog input
Input type
Input
specification
Setting range
Setting number
Current
Voltage
4 to 20 mA 0 to 20 mA 1 to 5 V
0 to 5 V 0 to 10 V
Usable in the following ranges by scaling:
-1999 to 9999, -199.9 to 999.9,
-19.99 to 99.99 or -1.999 to 9.999
25
26
27
28
29
4
E5CC-800
Alarm Outputs
Each alarm can be independently set to one of the following 19 alarm types. The default is 2: Upper limit. (see note.)
Auxiliary outputs are allocated for alarms. ON delays and OFF delays (0 to 999 s) can also be specified.
Alarm output operation
Set
Alarm type
Description of function
When alarm value When alarm value
value
X is positive
X is negative
0
Alarm function OFF
Output OFF
No alarm
Set the deviation in the set point by setting the alarm upper
limit (H) and alarm lower limit (L). The alarm is ON when the
PV is outside this deviation range.
L
H
X
ON
OFF
*2
1
2
3
4
Upper- and lower-limit *1
PV
PV
PV
PV
SP
Set the upward deviation in the set point by setting the alarm
value (X). The alarm is ON when the PV is higher than the SP
by the deviation or more.
X
ON
OFF
ON
OFF
Upper-limit
Lower-limit
PV
PV
SP
SP
Set the downward deviation in the set point by setting the
alarm value (X). The alarm is ON when the PV is lower than
the SP by the deviation or more.
X
X
ON
OFF
ON
OFF
SP
SP
Set the deviation in the set point by setting the alarm upper
limit (H) and alarm lower limit (L). The alarm is ON when the
PV is inside this deviation range.
L
H
Upper- and lower-limit
range *1
ON
OFF
*3
SP
L
H
X
Upper- and lower-limit with
standby sequence *1
A standby sequence is added to the upper- and lower-limit
alarm (1). *6
ON
OFF
*4
5
6
PV
PV
PV
PV
PV
PV
PV
SP
*5
X
Upper-limit with standby
sequence
ON
OFF
ON
OFF
A standby sequence is added to the upper-limit alarm (2). *6
A standby sequence is added to the lower-limit alarm (3). *6
PV
PV
PV
PV
PV
PV
SP
SP
X
X
Lower-limit with standby
sequence
ON
OFF
ON
OFF
7
SP
X
SP
X
ON
OFF
The alarm will turn ON if the process value is larger than the
alarm value (X) regardless of the set point.
ON
OFF
8
Absolute-value upper-limit
Absolute-value lower-limit
0
0
0
0
0
0
0
0
X
X
X
X
X
X
The alarm will turn ON if the process value is smaller than the
alarm value (X) regardless of the set point.
ON
OFF
ON
OFF
9
Absolute-value upper-limit
with standby sequence
ON
OFF
A standby sequence is added to the absolute-value upper-lim-
it alarm (8). *6
ON
OFF
10
11
Absolute-value lower-limit
with standby sequence
ON
OFF
A standby sequence is added to the absolute-value lower-limit
alarm (9). *6
ON
OFF
12
13
LBA (alarm 1 type only)
PV change rate alarm
-
-
*7
*8
X
X
X
X
X
SP absolute value
upper limit
ON
OFF
This alarm type turns ON the alarm when the set point (SP) is
higher than the alarm value (X).
ON
OFF
14
15
16
17
SP
SP
SP
MV
MV
0
0
0
0
0
X
X
SP absolute value
lower limit
This alarm type turns ON the alarm when the set point (SP) is
smaller than the alarm value (X).
ON
OFF
ON
OFF
SP
0
0
ON
OFF
MV absolute value
upper limit *9
This alarm type turns ON the alarm when the manipulated
variable (MV) is higher than the alarm value (X).
ON
OFF
MV
X
MV absolute value
lower limit *9
This alarm type turns ON the alarm when the manipulated
variable (MV) is smaller than the alarm value (X).
ON
OFF
ON
OFF
MV
0
*1 With set values 1, 4 and 5, the upper and lower limit values can be set
ndependently for each alarm type, and are expressed as “L” and “H.”
*2 Set value: 1, Upper- and lower-limit alarm
*4 Set value: 5, Upper- and lower-limit with standby sequence
For Upper- and Lower-Limit Alarm Described Above *2
• Case 1 and 2
Case 2
Case 1
Case 3 (Always ON)
Always OFF when the upper-limit and lower-limit hysteresis overlaps.
H<0, L<0
• Case 3: Always OFF
H
SP
L
SP L
H
L
H SP
*5. Set value: 5, Upper- and lower-limit with standby sequence
Always OFF when the upper-limit and lower-limit hysteresis overlaps.
*6 Refer to the E5CC/E5EC Digital Controllers User's Manual (Cat. No. H174)
for information on the operation of the standby sequence.
*7 Refer to the E5CC/E5EC Digital Controllers User's Manual (Cat. No.H174)
for information on the loop burnout alarm (LBA).
*8 Refer to the E5CC/E5EC Digital Controllers User's Manual (Cat. No. H174)
for information on the PV change rate alarm.
*9 When heating/cooling control is performed, the MV absolute upper limit
alarm functions only for the heating operation and the MV absolute lower
limit alarm functions only for the cooling operation.
H<0, L>0
|H| ≥ |L|
H<0, L>0
|H| < |L|
H>0, L<0
|H| > |L|
H
L SP
H>0, L<0
|H| ≤ |L|
SPH
L
*3 Set value: 4, Upper- and lower-limit range
Case 3 (Always OFF)
Case 1
Case 2
H<0, L<0
H
SP
L
L
H SP
SP L
H
H<0, L>0
|H| ≥ |L|
H<0, L>0
|H| < |L|
H>0, L<0
|H| > |L|
H
L SP
H>0, L<0
|H| ≤ |L|
L
SP H
5
E5CC-800
Characteristics
Thermocouple:
(±0.3% of indicated value or ±1°C, whichever is greater) ±1 digit max. *1
Platinum resistance thermometer: (±0.2% of indicated value or ±0.8°C, whichever is greater) ±1 digit
Indication accuracy
(at the ambient temperature of 23°C) Analog input:
±
±
0.2% FS
±
1 digit max.
CT input:
5% FS
±1 digit max.
Influence of temperature *2
Influence of voltage *2
Thermocouple input (R, S, B, W, PL II): (±1% of PV or ±10°C, whichever is greater) ±1 digit max.
Other thermocouple input: (±1% of PV or ±4°C, whichever is greater) ±1 digit max. *3
Platinum resistance thermometer: (±1% of PV or ±2°C, whichever is greater) ±1 digit max.
Analog input: (±1%FS) ±1 digit max.
CT input: (±5%FS) ±1 digit max.
Input sampling period
Hysteresis
50 ms
Temperature input: 0.1 to 999.9°C or °F (in units of 0.1°C or °F) *4
Analog input: 0.01% to 99.99% FS (in units of 0.01% FS)
Temperature input: 0.1 to 999.9°C or °F (in units of 0.1°C or °F) *4
Analog input: 0.1% to 999.9% FS (in units of 0.1% FS)
Proportional band (P)
Integral time (I)
Derivative time (D)
0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5
0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5
Temperature input: 0.1 to 999.9°C or °F (in units of 0.1°C or °F) *4
Analog input: 0.1% to 999.9% FS (in units of 0.1% FS)
Proportional band (P) for cooling
Integral time (I) for cooling
Derivative time (D) for cooling
Control period
0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5
0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5
0.1, 0.2, 0.5, 1 to 99 s (in units of 1 s)
Manual reset value
0.0 to 100.0% (in units of 0.1%)
Alarm setting range
-1999 to 9999 (decimal point position depends on input type)
Thermocouple: 0.1°C/Ω max. (100 Ωmax.)
Platinum resistance thermometer: 0.1°C/Ω max. (10 Ω max.)
Affect of signal source resistance
Insulation resistance
Dielectric strength
20 MΩ min. (at 500 VDC)
2,300 VAC, 50 or 60 Hz for 1 min (between terminals with different charge)
10 to 55 Hz, 20 m/s2 for 10 min each in X, Y, and Z directions
10 to 55 Hz, 20 m/s2 for 2 hrs each in X, Y, and Z directions
100 m/s2, 3 times each in X, Y, and Z directions
resistance
Malfunction
Vibration
Shock resistance
Malfunction
Destruction
300 m/s2, 3 times each in X, Y, and Z directions
Weight
Degree of protection
Memory protection
Controller: Approx. 120 g, Mounting Bracket: Approx. 10 g
Front panel: IP66, Rear case: IP20, Terminals: IP00
Non-volatile memory (number of writes: 1,000,000 times)
UL 61010-1, CSA C22.2 No. 611010-1 (evaluated by UL)
EN 61010-1 (IEC 61010-1): Pollution level 2, overcurrent category II, Lloyd's standards *6
Approved standards
Conformed standards
Standards
EMI:
EN61326
Radiated Interference Electromagnetic Field Strength: EN 55011 Group 1, class A
Noise Terminal Voltage:
EMS:
EN 55011 Group 1, class A
EN 61326
ESD Immunity:
EN 61000-4-2
EN 61000-4-3
EN 61000-4-4
EN 61000-4-6
EN 61000-4-5
EN 61000-4-11
EMC
Electromagnetic Field Immunity:
Burst Noise Immunity:
Conducted Disturbance Immunity:
Surge Immunity:
Voltage Dip/Interrupting Immunity:
*1 The indication accuracy of K thermocouples in the -200 to 1300°C range, T and N thermocouples at a temperature of -100°C max., and U and
L thermocouples at any temperatures is ±2°C ±1 digit max. The indication accuracy of the B thermocouple at a temperature of 400°Cmax. is
not specified. The indication accuracy of B thermocouples in the 400 to 800°Crange is ±3°C max. The indication accuracy of the R and S
thermocouples at a temperature of 200°C max. is ±3°C ±1 digit max. The indication accuracy of W thermocouples is ±0.3 of PV or ±3°C,
whichever is greater, ±1 digit max. The indication accuracy of PL II thermocouples is ±0.3 of PV or ±2°C, whichever is greater, ±1 digit max.
*2 Ambient temperature: -10°C to 23°C to 55°C, Voltage range: -15% to 10% of rated voltage
*3 K thermocouple at -100°C max.: ±10°C max.
*4 “EU” stands for Engineering Unit and is used as the unit after scaling. For a temperature sensor, the EU is °C or °F.
*5 The unit is determined by the setting of the Integral/Derivative Time Unit parameter.
*6 Refer to information on maritime standards in Shipping Standards on page 31 for compliance with Lloyd's Standards.
6
E5CC-800
Communications Specifications
Transmission line
RS-485: Multipoint
connection method
Current Transformer (Order Separately)
Ratings
Dielectric strength
1,000 VAC for 1 min
Communications
RS-485 (two-wire, half duplex)
Vibration resistance 50 Hz, 98 m/s2
Synchronization
method
E54-CT1: Approx. 11.5 g,
E54-CT3: Approx. 50 g
Start-stop synchronization
Weight
Protocol
CompoWay/F, or Modbus
19200, 38400, or 57600 bps
ASCII
Accessories
(E54-CT3 only)
Armatures (2)
Plugs (2)
Baud rate
Transmission code
Data bit length*
Stop bit length*
7 or 8 bits
Heater Burnout Alarms and SSR Failure
Alarms
Models with detection for singlephase
CT input (for heater heaters: One input
1 or 2 bits
Vertical parity (none, even, odd)
Block check character (BCC) with
CompoWay/F or CRC-16 Modbus
Error detection
current detection)
Models with detection for singlephase or
three-phase heaters: Two inputs
Flow control
Interface
None
RS-485
None
Maximum heater
current
50 A AC
Retry function
Communications
buffer
Input current
indication accuracy
217 bytes
±5% FS ±1 digit max.
Communications
response wait time
0 to 99 ms
Default: 20 ms
Heater burnout
alarm setting range
*1
0.1 to 49.9 A (in units of 0.1 A)
Minimum detection ON time: 100 ms *3
* The baud rate, data bit length, stop bit length, and vertical parity can
be individually set using the Communications Setting Level.
SSR failure alarm
setting range *2
0.1 to 49.9 A (in units of 0.1 A)
Minimum detection OFF time: 100 ms *4
*1 For heater burnout alarms, the heater current will be measured
when the control output is ON, and the output will turn ON if the
heater current is lower than the set value (i.e., heater burnout
detection current value).
*2 For SSR failure alarms, the heater current will be measured when
the control output is OFF, and the output will turn ON if the heater
current is higher than the set value (i.e., SSR failure detection
current value).
*3 The value is 30 ms for a control period of 0.1 s or 0.2 s.
*4 The value is 35 ms for a control period of 0.1 s or 0.2 s.
7
E5CC-800
Electrical Life Expectancy Curve for Relays (Reference Values)
500
300
100
50
30
10
5
E5CC
250 VAC, 30 VDC
3
(resistive load)
cosφ = 1
1
0
1
2
3
4
5
6
Switching current (A)
External Connections
E5CC-800
Control output 1
E5CC-@@ 2 @ S M - 8@@
Relay output
250 VAC, 3A
(resistive load)
Voltage output
(1) (2) (3) (4) (5)
(6)
↑
Terminal type
(for driving SSR)
12 VDC, 21 mA
Current output
Auxiliary outputs 1, 2
Relay outputs
Models with 2 auxiliary
outputs: 250 VAC, 3 A
(resistive load)
The E5CC is set for a K-type thermocouple (input type = 5) by
default. An input error (s.err) will occur if the input type setting does
not agree with the temperature sensor. Check the input type.
0 to 20 mA DC
4 to 20 mA DC
Load: 500 Ω max.
(1) Control outputs 1, 2
(2) Auxiliary Outputs
Auxiliary outputs 1, 2
RX
QX
CX
Models with
Models with
Models with 1
1 Relay
1 Current
Voltage Output
(for Driving SSR)
7
8
Output
Output
Auxiliary output 2
OUT1
R
OUT1
Q
OUT1
C
1
2
3
1
2
3
1
2
3
+
-
+
-
9
10
Auxiliary output 1
1
2
3
4
5
6
13
14
15
16
17
18
7
8
9
10
11
12
(5) Sensor (Temperature/Analog) Input
(3) Input Power Supply
100 to 240 VAC
TC
4
Pt
4
I
V
4
5
6
24 VAC/VDC
A
B
+
mA
-
4
5
6
11
12
11
-
-
5
6
5
6
B
V
12
+
+
(no polarity)
(6) Options
801
802
804
Event Inputs 1
and 2, and CT1
Communications (RS-485),
Communications (RS-485),
and Event Inputs 3 and 4
CT1
B(+)
13
B(+)
13
14
15
16
17
18
13
14
15
16
17
RS-485
RS-485
14
15
EV1
A(-)
A(-)
EV2
16
17
18
CT1
CT1
EV3
18
EV4
Note: 1. The application of the terminals depends on the model.
2. Do not wire the terminals that are shown with a gray background.
3. When complying with EMC standards, the cable that connects the sensor must be 30 m or less.
If the cable length exceeds 30 m, compliance with EMC standards will not be possible.
4. Connect M3 crimped terminals.
8
E5CC-800
Isolation/Insulation Block Diagrams
Models with 2 Auxiliary Outputs
Sensor input and CT input
Communications and event inputs
Voltage output (for driving SSR) and current output
Power
supply
Relay output
Auxiliary output 1
Auxiliary output 2
: Reinforced insulation
: Functional isolation
Nomenclature
E5CC
Temperature unit
Top View
No.1 display
Operation
indicators
No. 2 display
Up key
Level key
Mode key
Shift (PF) key
Down key
9
E5CC-800
Dimensions
Controllers
E5CC
(Unit: mm)
Panel Cutout
Mounted Separately
73.1
Group Mounted
4
(48 × number of units - 2.5)+1.0
60
0
48 × 48
1
45+0.6
0
44.8 × 44.8 48.8 58
Group mounting does
not allow waterproofing.
60 min.
45+0.6
0
Waterproof Packing
(Accessory)
Mounting Adapter
(Accessory)
45+00.6
Terminal Cover
(E53-COV17)
(Sold separately)
• Recommended panel thickness is 1 to 5 mm.
• Group mounting is not possible in the vertical direction. (Maintain
the specified mounting space between Controllers.)
• To mount the Controller so that it is waterproof, insert the
waterproof packing onto the Controller.
• When two or more Controllers are mounted, make sure that the
surrounding temperature does not exceed the allowable operating
temperature specified in the specifications.
Accessories (Order Separately)
48
● Terminal Covers
E53-COV17
● Terminal Covers
E53-COV23 (Three Covers provided.)
2
3.8
48.8
10
Terminal Cover
(E53-COV23)
22
44.8
9.1
Order the Waterproof Packing separately if it becomes lost or damaged.
The Waterproof Packing can be used to achieve an IP66 degree of protection.
(Deterioration, shrinking, or hardening of the waterproof packing may occur depending on the
operating environment. Therefore, periodic replacement is recommended to ensure the level of
waterproofing specified in IP66. The time for periodic replacement depends on the operating
environment. Be sure to confirm this point at your site.
● Waterproof Packing
Y92S-P8 (for DIN 48 × 48)
(Provided with the Controller.)
Consider three years a rough standard. OMRON shall not be liable for the level of water resistance
if the customer does not perform periodic replacement.)
The Waterproof Packing does not need to be attached if a waterproof structure is not required.
10
E5CC-800
● Adapter
Y92F-45
Note: 1. Use this Adapter when the Front Panel has already been prepared for the E5B@.
2. Only black is available.
Fixture (Accessory)
4.7
76
69.6 to 77.6
72 × 72
67 × 67 87
Mounted to E5CC
Panel (1 to 8 mm)
72 × 72
48 × 48
2.2
4.7
62.8
To back of the E5CC
● Watertight Cover
● Mounting Adapter
Y92A-48N
Y92F-49
(Provided with the Controller.)
21.9 14
(2)
Order this Adapter separately
if it becomes lost or damaged.
69
87.7
79.2
12
67.6
● Protective Cover
● Protective Cover
Y92A-48D
Y92A-48H
This Protective Cover is soft type.
It is able to operate the controller
with using this cover.
This Protective Cover is hard type.
Please use it for the mis-operation
prevention etc.
11
E5CC-800
● Current Transformers
E54-CT1
Thru-current (Io) vs. Output Voltage (Eo)
(Reference Values)
21
15
2.8
5.8 dia.
E54-CT1
7.5
Maximum continuous heater current: 50 A (50/60 Hz)
Number of windings:
Winding resistance:
400±2
18±2 Ω
25
3
10.5
100V
Frequency: 50 Hz
40
30
∞
1kΩ
Distortion
10
Two, 3.5 dia.
factor
10%
1
100mV
10
10
3%
1%
100Ω
E54-CT3
2.36 dia.
30
RL=10Ω
1
12 dia.
9
100μV
10
1
10
100mA
1
10
100 1,000A
40 × 40
Thru-current (Io) A (r.m.s.)
Thru-current (Io) vs. Output Voltage (Eo)
(Reference Values)
Two, M3 (depth: 4)
E54-CT3
15
Maximum continuous heater current: 120 A (50/60 Hz)
(Maximum continuous heater current for an OMRON
Digital Temperature Controller is 50 A.)
30
Number of windings:
Winding resistance:
400±2
8±0.8 Ω
E54-CT3 Accessory
• Armature
Connection Example
100V
Frequency: 50 Hz
Armature
Plug
Distortion
factor
10%
∞
1kΩ
Approx. 3 dia.
10
500Ω
Lead
3%
1%
1
100mV
10
18
100Ω
50Ω
• Plug
RL=10Ω
1
Approx. 6 dia.
100μV
10
(22)
1
10
100mA
1
10
100 1,000A
Thru-current (Io) A (r.m.s.)
12
Digital Temperature Controller (Simple Type)
E5EC-800 (48 × 96 mm)
Large White PV Display That’s Easier to Read.
Easy to Use, from Model Selection to
Setup and Operation.
A Complete Range of I/O Capacities,
Functions, and Performance.
Handles More Applications.
• A white LCD PV display with a height of approx. 18 mm
improves visibility.
• High-speed sampling at 50 ms.
• Models with up to 2 auxiliary outputs.
• Short body with depth of only 60 mm.
48 × 96 mm
E5EC
Refer to Safety Precautions on page 29.
Main I/O Functions
E5EC
Sensor Input
• Thermocouple
• Pt
• Universal analog
current/voltage input
4-digit displays
Dual displays: PV/SV
Control Output 1
Indication Accuracy
• Relay output
• Voltage output (for driving SSR)
• Current output
• Thermocouple input:
±0.3% of PV
• Pt input: ±0.2% of PV
• Analog input: ±0.2% of FS
Control Output 2
• Relay output
Sampling Period
• PF (shift) Key
• Temperature status display
• 50 ms
• Independent heating and
cooling PID control
• Changed parameter display
• Display brightness setting
Auxiliary Outputs
• 2
13
E5EC-800
Model Number Legend and Standard Models
Model Number Legend
E5EC 48x96mm
Auxiliary
output
Heater
burnout
Event
inputs
Power supply
voltage
Control output 1 Control output 2
Communications
Model
Relay output
Voltage output
Current output
Relay output
Voltage output
Current output
Relay output
Voltage output
Current output
Relay output
Voltage output
Current output
Relay output
Voltage output
Relay output
Voltage output
Relay output
Voltage output
Relay output
Voltage output
Current output
Current output
-
E5EC-RX2ASM-800
E5EC-QX2ASM-800
E5EC-CX2ASM-800
E5EC-RR2ASM-800
E5EC-QR2ASM-800
E5EC-CR2ASM-800
E5EC-RX2DSM-800
E5EC-QX2DSM-800
E5EC-CX2DSM-800
E5EC-RR2DSM-800
E5EC-QR2DSM-800
E5EC-CR2DSM-800
E5EC-RR2ASM-808
E5EC-QR2ASM-808
E5EC-RR2DSM-808
E5EC-QR2DSM-808
E5EC-RR2ASM-810
E5EC-QR2ASM-810
E5EC-RR2DSM-810
E5EC-QR2DSM-810
E5EC-CR2ASM-804
E5EC-CR2DSM-804
-
-
100 to 240 VAC
Relay output
Relay output
Relay output
-
-
-
-
-
-
24 VAC/VDC
Relay output
Relay output
Relay output
Relay output
Relay output
Relay output
Relay output
Relay output
Relay output
Relay output
Relay output
Relay output
Relay output
Two
100 to 240 VAC
24 VAC/VDC
RS-485
Two
One
100 to 240 VAC
24 VAC/VDC
-
Four
Two
100 to 240 VAC
24 VAC/VDC
RS-485
-
Heating and Cooling Control
l Using Heating and Cooling Control
A Control Output Assignment
If there is no control output 2, an auxiliary output is used as the cooling control output.
If there is a control output 2, the two control outputs are used for heating and cooling.
(It does not matter which output is used for heating and which output is used for cooling.)
B Control
If PID control is used, you can set PID control separately for heating and cooling.
This allows you to handle control systems with different heating and cooling response characteristics.
Optional Products (Order Separately)
Front Port Cover
Communications Conversion Cable
Model
Model
Y92S-P7
E58-CIFQ2-E
Note: This Front Port Cover is provided with the Digital Temperature
Note: Always use this product together with the E58-CIFQ2.
Controller.
Terminal Covers
Mounting Adapter
Model
Model
E53-COV24
Y92F-51
(Two Adapters are included.)
Waterproof Packing
Note: This Mounting Adapter is provided with the Digital Temperature
Model
Controller.
Y92S-P9
Current Transformers (CTs)
Note: This Waterproof Packing is provided with the Digital
Temperature Controller.
Hole diameter
5.8 mm
Model
E54-CT1
E54-CT3
Waterproof Cover
12.0 mm
Model
Y92A-49N
Note: This Cover complies with IP66 and NEMA 4X waterproofing.
Front panel: IP66 protection.
14
E5EC-800
Specifications
Ratings
A in model number: 100 to 240 VAC, 50/60 Hz
D in model number: 24 VAC, 50/60 Hz; 24 VDC
Power supply voltage
Operating voltage range
Power consumption
85% to 110% of rated supply voltage
6.6 VA max. at 100 to 240 VAC, and 4.1 VA max. at 24 VDC or 2.3 W max. at 24 VDC
Models with temperature inputs
Thermocouple: K, J, T, E, L, U, N, R, S, B, W, or PL II
Platinum resistance thermometer: Pt100 or JPt100
Infrared temperature sensor: 10 to 70°C, 60 to 120°C, 115 to 165°C, or 140 to 260°C
Analog input
Sensor input
Current input: 4 to 20 mA or 0 to 20 mA
Voltage input: 1 to 5 V, 0 to 5 V, or 0 to 10 V
Current input: 150 Ω max., Voltage input: 1 MΩ min.
Input impedance
Control method
Relay output
(Use a 1:1 connection when connecting the ES2-HB/THB.)
ON/OFF control or 2-PID control (with auto-tuning)
SPST-NO, 250 VAC, 5 A (resistive load), electrical life: 100,000 operations,
minimum applicable load: 5 V, 10 mA
Control
Voltage output
output
Output voltage: 12 VDC ±20% (PNP), max. load current: 40 mA, with short-circuit protection circuit
(The maximum load current is 21 mA for models with two control outputs.)
(for driving SSR)
Current output
4 to 20 mA DC/0 to 20 mA DC, load: 500 Ω max., resolution: approx. 10,000
Number of outputs
2
Auxiliary
N.O. relay outputs, 250 VAC, Models with 2 outputs: 3 A (resistive load),
Electrical life: 100,000 operations, Minimum applicable load: 10 mA at 5 V
output
Output specifications
Number of inputs
2
Contact input: ON: 1 kΩ max., OFF: 100 kΩ min.
Non-contact input: ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max.
Current flow: Approx. 7 mA per contact
Event input
External contact input
specifications
Setting method
Digital setting using front panel keys
11-segment digital display and individual indicators
Character height: PV: 18.0 mm, SV: 11.0 mm
Indication method
Up to eight set points (SP0 to SP7) can be saved and selected using event inputs, key operations, or
serial communications.
Multi SP
Bank switching
None
Manual output, heating/cooling control, loop burnout alarm, SP ramp, other alarm functions, 40% AT,
100% AT, MV limiter, input digital filter, self tuning, PV input shift, run/stop, protection functions, ex-
traction of square root, MV change rate limit, temperature status display, moving average of input val-
ue, and display brightness setting
Other functions
-10 to 55°C (with no condensation or icing),
for 3-year warranty: -10 to 50°C (with no condensation or icing)
Ambient operating temperature
Ambient operating humidity
Storage temperature
25% to 85%
-25 to 65°C (with no condensation or icing)
15
E5EC-800
Input Ranges (Universal inputs)
●Thermocouple/Platinum Resistance Thermometer
Platinum resistance
Input type
Infraredtemperature
sensor
Thermocouple
thermometer
10 to
70°C
60 to
115 to 140 to
Name
Pt100
JPt100
K
J
T
E
L
U
N
R
S
B
W
PLII
120°C 165°C 260°C
2300
2300
1800
1800
1700
1600
1500
1400
1300
1200
1100
1000
900
1700
1700
1300
1300
1300
850
850
850
800
700
600
600
500.0
500.0
500.0
500
400.0
400
400.0
400
400.0
400
260
300
120
0
165
0
200
100.0
0.0
100.0
90
0
100
100
0.0
0
0
0
0
0
-100
-200
-20.0
-100
-20.0
-100
-200 -199.9
-199.9
-200
-200 -199.9 -200
-200 -199.9 -200
Setting
range
0
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Shaded settings are the default settings.
The applicable standards for the input types are as follows:
K, J, T, E, N, R, S, B: JIS C 1602-1995, IEC 60584-1
L: Fe-CuNi, DIN 43710-1985
JPt100: JIS C 1604-1989, JIS C 1606-1989
Pt100: JIS C 1604-1997, IEC 60751
U: Cu-CuNi, DIN 43710-1985
PL II: According to Platinel II electromotive force charts from BASF (previously Engelhard)
W: W5Re/W26Re, ASTM E988-1990
●Analog input
Input type
Input
specification
Setting range
Setting number
Current
Voltage
4 to 20 mA 0 to 20 mA 1 to 5 V
0 to 5 V 0 to 10 V
Usable in the following ranges by scaling:
-1999 to 9999, -199.9 to 999.9,
-19.99 to 99.99 or -1.999 to 9.999
25
26
27
28
29
16
E5EC-800
Alarm type
Each alarm can be independently set to one of the following 19 alarm types. The default is 2: Upper limit. (see note.)
Auxiliary outputs are allocated for alarms. ON delays and OFF delays (0 to 999 s) can also be specified.
Alarm output operation
Set
Alarm type
Description of function
When alarm value When alarm value
value
X is positive
X is negative
0
Alarm function OFF
Output OFF
No alarm
Set the deviation in the set point by setting the alarm upper
limit (H) and alarm lower limit (L). The alarm is ON when the
PV is outside this deviation range.
L
H
X
ON
OFF
*2
1
2
3
4
Upper- and lower-limit *1
PV
PV
PV
PV
SP
Set the upward deviation in the set point by setting the alarm
value (X). The alarm is ON when the PV is higher than the SP
by the deviation or more.
X
ON
OFF
ON
OFF
Upper-limit
Lower-limit
PV
PV
SP
SP
Set the downward deviation in the set point by setting the
alarm value (X). The alarm is ON when the PV is lower than
the SP by the deviation or more.
X
X
ON
OFF
ON
OFF
SP
SP
Set the deviation in the set point by setting the alarm upper
limit (H) and alarm lower limit (L).
The alarm is ON when the PV is inside this deviation range.
L
H
Upper- and lower-limit
range *1
ON
OFF
*3
SP
L
H
X
Upper- and lower-limit with
standby sequence *1
A standby sequence is added to the upper- and lower-limit
alarm (1).*6
ON
OFF
*4
5
6
PV
PV
PV
PV
PV
PV
PV
SP
*5
X
Upper-limit with standby
sequence
ON
OFF
ON
OFF
A standby sequence is added to the upper-limit alarm (2). *6
A standby sequence is added to the lower-limit alarm (3).*6
PV
PV
PV
PV
PV
PV
SP
SP
X
X
Lower-limit with standby
sequence
ON
OFF
ON
OFF
7
SP
X
SP
X
ON
OFF
The alarm will turn ON if the process value is larger than the
alarm value (X) regardless of the set point.
ON
OFF
8
Absolute-value upper-limit
Absolute-value lower-limit
0
0
0
0
0
0
0
0
X
X
X
X
X
X
The alarm will turn ON if the process value is smaller than the
alarm value (X) regardless of the set point.
ON
OFF
ON
OFF
9
Absolute-value upper-limit
with standby sequence
ON
OFF
A standby sequence is added to the absolute-value upper-
limit alarm (8). *6
ON
OFF
10
11
Absolute-value lower-limit
with standby sequence
ON
OFF
A standby sequence is added to the absolute-value lower-limit
alarm (9). *6
ON
OFF
12
13
LBA (alarm 1 type only)
PV change rate alarm
-
-
*7
*8
X
X
X
X
X
SP absolute value
upper limit
ON
OFF
This alarm type turns ON the alarm when the set point (SP) is
higher than the alarm value (X).
ON
OFF
14
15
16
17
SP
SP
SP
MV
MV
0
0
0
0
0
X
X
SP absolute value
lower limit
This alarm type turns ON the alarm when the set point (SP) is
smaller than the alarm value (X).
ON
OFF
ON
OFF
SP
0
0
ON
OFF
MV absolute value
upper limit *9
This alarm type turns ON the alarm when the manipulated
variable (MV) is higher than the alarm value (X).
ON
OFF
MV
X
MV absolute value
lower limit *9
This alarm type turns ON the alarm when the manipulated
variable (MV) is smaller than the alarm value (X).
ON
OFF
ON
OFF
MV
0
*1 With set values 1, 4 and 5, the upper and lower limit values can be set
ndependently for each alarm type, and are expressed as “L” and “H.”
*2. Set value: 1, Upper- and lower-limit alarm
*4. Set value: 5, Upper- and lower-limit with standby sequence
For Upper- and Lower-Limit Alarm Described Above *2
• Case 1 and 2
Case 2
Case 1
Case 3 (Always ON)
Always OFF when the upper-limit and lower-limit hysteresis overlaps.
H<0, L<0
•
Case 3: Always OFF
H
SP
L
SP L
H
L
H SP
H<0, L>0
|H| ≥ |L|
*5. Set value: 5, Upper- and lower-limit with standby sequence
Always OFF when the upper-limit and lower-limit hysteresis overlaps.
*6. Refer to the E5CC/E5EC Digital Controllers User's Manual (Cat. No. H174)
for information on the operation of the standby sequence.
*7. Refer to the E5CC/E5EC Digital Controllers User's Manual (Cat. No. H174)
for information on the PV change rate alarm.
*8. Refer to the E5CC/E5EC Digital Controllers User's Manual (Cat. No. H174)
for information on the PV change rate alarm.
*9. When heating/cooling control is performed, the MV absolute upper limit
alarm functions only for the heating operation and the MV absolute lower
limit alarm functions only for the cooling operation.
H<0, L>0
|H| < |L|
H>0, L<0
|H| > |L|
H
L SP
H>0, L<0
|H| ≤ |L|
SPH
L
*3. Set value: 4, Upper- and lower-limit range
Case 3 (Always OFF)
Case 1
Case 2
H<0, L<0
H
SP
L
L
H SP
SP L
H
H<0, L>0
|H| ≥ |L|
H<0, L>0
|H| < |L|
H>0, L<0
|H| > |L|
H
L SP
H>0, L<0
|H| ≤ |L|
L
SP H
17
E5EC-800
Characteristics
Thermocouple: (±0.3% of indicated value or ±1°C, whichever is greater) ±1 digit max. *1
Platinum resistance thermometer: (±0.2% of indicated value or ±0.8°C, whichever is greater) ±1 digit
Indication accuracy
(at the ambient temperature of 23°C) Analog input: ±0.2% FS ±1 digit max.
CT input: ±5% FS ±1 digit max.
Thermocouple input (R, S, B, W, PL II): (±1% of PV or ±10°C, whichever is greater) ±1 digit max.
Influence of temperature *2
Influence of voltage *2
Other thermocouple input: (±1% of PV or ±4°C, whichever is greater) ±1 digit max. *3
Platinum resistance thermometer: (±1% of PV or ±2°C, whichever is greater) ±1 digit max.
Analog input: (±1%FS) ±1 digit max.
CT input: (±5% FS) ±1 digit max.
Input sampling period
Hysteresis
50ms
Temperature input: 0.1 to 999.9°C or °F (in units of 0.1°C or°F) *4
Analog input: 0.01% to 99.99% FS (in units of 0.01% FS)
Temperature input: 0.1 to 999.9°C or °F (in units of 0.1°C or °F) *4
Analog input: 0.1 to 999.9% FS (in units of 0.1% FS)
Proportional band (P)
Integral time (I)
0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5
0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5
Derivative time (D)
Temperature input: 0.1 to 999.9°C or °F (in units of 0.1°C or °F) *4
Analog input: 0.1 to 999.9% FS (in units of 0.1% FS)
Proportional band (P) for cooling
Integral time (I) for cooling
Derivative time (D) for cooling
Control period
0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5
0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5
0.1, 0.2, 0.5, 1 to 99 s (in units of 1 s)
Manual reset value
0.0 to 100.0% (in units of 0.1%)
Alarm setting range
-1999 to 9999 (decimal point position depends on input type)
Thermocouple: 0.1°C/Ω max. (100 Ω max.)
Platinum resistance thermometer: 0.1°C/Ω max. (10 Ω max.)
Affect of signal source resistance
Insulation resistance
Dielectric strength
20 MΩ min. (at 500 VDC)
2,300 VAC, 50 or 60 Hz for 1 min (between terminals with different charge)
10 to 55 Hz, 20 m/s2 for 10 min each in X, Y, and Z directions
10 to 55 Hz, 20 m/s2 for 2 hrs each in X, Y, and Z directions
100 m/s2, 3 times each in X, Y, and Z directions
resistance
Vibration
Malfunction
resistance
Destruction
Malfunction
300 m/s2, 3 times each in X, Y, and Z directions
Weight
Controller: Approx. 210 g, Mounting Bracket: Approx. 4 g × 2
Front panel: IP66, Rear case: IP20, Terminals: IP00
Degree of protection
Memory protection
Non-volatile memory (number of writes: 1,000,000 times)
UL 61010-1, CSA C22.2 No. 611010-1 (evaluated by UL)
EN 61010-1 (IEC 61010-1): Pollution level 2, overcurrent category II, Lloyd's standards *6
Approved standards
Standards
Conformed standards
EMI
EN61326
Radiated Interference Electromagnetic Field Strength: EN 55011 Group 1, class A
Noise Terminal Voltage:
EMS:
EN 55011 Group 1, class A
EN 61326
ESD Immunity:
EN 61000-4-2
EN 61000-4-3
EN 61000-4-4
EN 61000-4-6
EN 61000-4-5
EN 61000-4-11
EMC
Electromagnetic Field Immunity:
Burst Noise Immunity:
Conducted Disturbance Immunity:
Surge Immunity:
Voltage Dip/Interrupting Immunity:
*1. The indication accuracy of K thermocouples in the -200 to 1300°C range, T and N thermocouples at a temperature of -100°C max., and U and L thermocouples at
any temperatures is ±2°C ±1 digit max. The indication accuracy of the B thermocouple at a temperature of 400°C max.
is not specified. The indication accuracy of B thermocouples in the 400 to 800°C range is ±3°C max. The indication accuracy of the R and S thermocouples at a
temperature of 200°C max. is ±3°C ±1 digit max. The indication accuracy of W thermocouples is ±0.3 of PV or ±3°C, whichever is greater, ±1 digit max. The
indication accuracy of PL II thermocouples is ±0.3 of PV or ±2°C, whichever is greater, ±1 digit max.
*2. Ambient temperature: -10°C to 23°C to 55°C, Voltage range: -15% to 10% of rated voltage
*3. K thermocouple at -100°C max.: ±10°C max.
*4. “EU” stands for Engineering Unit and is used as the unit after scaling. For a temperature sensor, the EU is °C or °F.
*5. The unit is determined by the setting of the Integral/Derivative Time Unit parameter.
*6. Refer to information on maritime standards in Shipping Standards on page 31 for compliance with Lloyd's Standards.
18
E5EC-800
Communications Specifications
Transmission line
RS-485: Multipoint
connection method
Current Transformer (Order Separately)
Ratings
Dielectric strength
1,000 VAC for 1 min
Communications
RS-485 (two-wire, half duplex)
Vibration resistance 50 Hz, 98 m/s2
Synchronization
method
E54-CT1: Approx. 11.5 g,
E54-CT3: Approx. 50 g
Start-stop synchronization
Weight
Protocol
CompoWay/F, or Modbus
19200, 38400, or 57600 bps
Accessories
(E54-CT3 only)
Armatures (2)
Plugs (2)
Baud rate
Transmission
code
ASCII
Heater Burnout Alarms and SSR Failure
Alarms
Data bit length*
Stop bit length*
7 or 8 bits
1 or 2 bits
Models with detection for singlephase
CT input (for heater heaters: One input
Vertical parity (none, even, odd)
Block check character (BCC) with
CompoWay/F or CRC-16 Modbus
Error detection
current detection)
Models with detection for singlephase or
three-phase heaters: Two inputs
Flow control
Interface
None
Maximum heater
current
50 A AC
RS-485
None
Retry function
Input current indica-
tion accuracy
±5% FS ±1 digit max.
Communications
buffer
217 bytes
Heater burnout
alarm setting range
*1
0.1 to 49.9 A (in units of 0.1 A)
Minimum detection ON time: 100 ms *3
Communications
response wait time
0 to 99 ms
Default: 20 ms
*
The baud rate, data bit length, stop bit length, and vertical parity can be in-
dividually set using the Communications Setting Level.
SSR failure alarm
setting range *2
0.1 to 49.9 A (in units of 0.1 A)
Minimum detection OFF time: 100 ms *4
*1. For heater burnout alarms, the heater current will be measured when the
control output is ON, and the output will turn ON if the heater current is
lower than the set value (i.e., heater burnout detection current value).
*2. For SSR failure alarms, the heater current will be measured when the
control output is OFF, and the output will turn ON if the heater current is
higher than the set value (i.e., SSR failure detection current value).
*3. The value is 30 ms for a control period of 0.1 s or 0.2 s.
*4. The value is 35 ms for a control period of 0.1 s or 0.2 s.
19
E5EC-800
Electrical Life Expectancy Curve for Relays (Reference Values)
500
300
E5EC
100
250 VAC, 30 VDC
(resistive load)
cosφ = 1
50
30
10
5
3
1
0
1
2
3
4
5
6
Switching current (A)
External Connections
E5EC-800
E5EC-@@ 2 @ S M - 8@@
Control output 1
Relay output
(1) (2) (3) (4) (5)
(6)
↑
250 VAC, 5 A
(resistive load)
Voltage output
(for driving SSR)
12 VDC, 40 mA
When There Is a
Control Output 2:
21 mA
Terminal type
Auxiliary outputs 1, 2
Relay output
Model with 2 auxiliary
outputs: 250 VAC, 3 A
(resistive load)
Control output 2
Relay output
250 VAC, 5 A
(resistive load)
Current output
0 to 20 mA DC
4 to 20 mA DC
Load: 500 Ω max.
(6) Options
804
(3) Input Power Supply
808
100 to 240 VAC
24 VAC/VDC
Communications
Communications, 2 event
The E5EC is set for a K-type thermocouple (input
type = 5) by default. An input error (s.err) will occur
if the input type setting does not agree with the
temperature sensor. Check the input type.
1
and 2 event inputs
B(+)
inputs, and 1 CT input
1
2
B(+)
13
2
13
RS-485
14
RS-485
14
(no polarity)
A(-)
A(-)
15
15
(1) Control output
16
17
18
19
20
21
16
17
18
19
20
21
RX
QX
CX
Models with Models with 1
Models with 1
Current Output
EV1
EV2
EV1
EV2
1 Relay
Output
Voltage Output
(for Driving SSR)
1
2
3
4
5
6
7
8
9
25
26
27
28
29
30
31
32
33
34
35
36
13
14
15
16
17
18
19
20
21
22
23
24
CT1
3
4
5
6
3
+
4
5
6
3
+
C
Q
R
-
-
4
5
6
OUT1
OUT1
OUT1
QR
RR
CR
Models with 2 Models with
Relay Outputs Current Output
and Relay Output
Models with Voltage
Output (for Driving SSR)
and Relay Output
(5) Sensor (Temperature/Analog) Input
TC
Pt
I
V
10
11
12
A
B
B
3
4
5
6
3
4
5
6
3
4
5
6
+
mA
-
+
-
+
-
22
23
24
22
23
24
22
23
24
22
23
24
C
R
R
R
Q
R
-
-
V
+
+
(2) Auxiliary Outputs
Auxiliary outputs 1, 2
7
8
9
10
11
12
Auxiliary output 2
Auxiliary output 1
Note: 1. The application of the terminals depends on the model.
2. Do not wire the terminals that are shown with a gray background.
3. When complying with EMC standards, the cable that connects the sensor must be 30 m or less. If the cable length exceeds 30 m,
compliance with EMC standards will not be possible.
4. Connect M3 crimped terminals.
20
E5EC-800
Isolation/Insulation Block Diagrams
Models with 2 Auxiliary Outputs
Sensor input and CT input
Communications and event inputs
Voltage output (for driving SSR) and current output
Power
Supply
Relay output
Auxiliary output 1
Auxiliary output 2
: Reinforced insulation
: Functional isolation
Nomenclature
E5EC
Top View
Temperature unit
No.1 display
No. 2 display
No. 3 display
Down key
Operation indicators
Shift (PF) key
Up key
Mode key
Level key
21
E5EC-800
Dimensions
(Unit: mm)
Controllers
E5EC
(64)
60
4
1
44
48
96
91
110
Waterproof
Packing (Accessory) Mounting Adapter
(Accessory)
Mounted Separately
Group Mounted *
(48 × number of units − 2.5)+1.0
0
45+0.6
0
92+0.8
0
Group mounting does not
allow waterproofing.
120 min.
92-0.8
0
• Recommended panel thickness is 1 to 8 mm.
• Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.)
• To mount the Controller so that it is waterproof, insert the waterproof packing onto the Controller.
• When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable
operating temperature specified in the specifications.
22
E5EC-800
Accessories (Order Separately)
● Terminal Covers
● Waterproof Packing
E53-COV24 (Three Covers provided.)
Y92S-P9 (for DIN 48 × 96)
(Provided with the Controller.)
2
3.8
The following degrees of protection apply. The structure is not
waterproof for any part for which the degree of protection is not specified
10
or for any part with IP@0 protection.
Front panel: IP66, Rear case: IP20, Terminal section: IP00
When waterproofing is required, fit Watertight Packing on the backside
of front panel. Keep the Port Cover on the front-panel Setup Tool port of
the E5EC securely closed. The degree of protection when the
Waterproof Packing is used is IP66. To maintain an IP66 degree of
protection, the Waterproof Packed and the Port Cover for the front-
panel Setup Tool port must be periodically replaced because they may
deteriorate, shrink, or harden depending on the operating environment.
The replacement period will vary with the operating environment. Check
the required period in the actual application. Use 3 years or sooner as
a guideline. If the Waterproof Packing and Port Cover are not
periodically replaced, waterproof performance may not be maintained.
If a waterproof structure is not required, then the Waterproof Packing
does not need to be installed.
91
● Mounting Adapter
Y92F-51 (for DIN 48 × 96)
(Two Adapters provided.)
One pair is provided with the Controller.
Order this Adapter separately if it becomes lost or damaged.
23
E5EC-800
● Current Transformers
E54-CT1
Thru-current (Io) vs. Output Voltage (Eo)
(Reference Values)
21
15
2.8
5.8 dia.
E54-CT1
7.5
Maximum continuous heater current: 50 A (50/60 Hz)
Number of windings:
Winding resistance:
400±2
18±2 Ω
25
3
10.5
100V
Frequency: 50 Hz
40
30
∞
1kΩ
Distortion
10
Two, 3.5 dia.
factor
10%
1
100mV
10
10
3%
1%
100Ω
E54-CT3
2.36 dia.
30
RL=10Ω
1
12 dia.
9
100μV
10
1
10
100mA
1
10
100 1,000A
40 × 40
Thru-current (Io) A (r.m.s.)
Thru-current (Io) vs. Output Voltage (Eo)
(Reference Values)
Two, M3 (depth: 4)
E54-CT3
15
Maximum continuous heater current: 120 A (50/60 Hz)
(Maximum continuous heater current for an OMRON
Digital Temperature Controller is 50 A.)
30
Number of windings:
Winding resistance:
400±2
8±0.8 Ω
E54-CT3 Accessory
• Armature
Connection Example
100V
Frequency: 50 Hz
Armature
Plug
Distortion
factor
10%
∞
1kΩ
Approx. 3 dia.
10
500Ω
Lead
3%
1%
1
100mV
10
18
100Ω
50Ω
• Plug
RL=10Ω
1
Approx. 6 dia.
100μV
10
(22)
1
10
100mA
1
10
100 1,000A
Thru-current (Io) A (r.m.s.)
24
E5CC/E5EC-800
Operation
Setting Levels Diagram
This diagram shows all of the setting levels. To move to the advanced function setting level and calibration level, you must enter passwords. Some
parameters are not displayed depending on the protect level setting and the conditions of use.
Control stops when you move from the operation level to the initial setting level.
Protect Level
Press the O and M
Keys for at least 1 s.
Only when Manual Mode was
used just before power OFF
Used to set protection
for operations.
Power ON
Press the O Key or the
S Key for at least 1 s.
Level changes
automatically.
Press the O and M Keys
for at least 3 s.*2
O Key once.
O Key once.
Manual Control
Operation Level
Used for SP, alarm values,
and other basic settings
and monitoring.
Adjustment Level
Used to change adjustment
parameters (PID constants,
adjustment sensitivity, etc.).
Level
Used to set the
MV manually.
O Key pressed for at least 3 s *2
or S Key pressed for at least 1 s *1
while A-M is displayed
Press the O Key
for at least 3 s.*2
Press the O Key
for at least 1 s.
Press O Key once
(models with communications only).
Initial Setting Level
Used to set the input type
and other basic settings.
Communications
Setting Level
Used to set communications.
O Key once.
Release protection and then
enter the password (−169)
for the amoV (Move to Advanced
Setting Level) parameter.
Press the O Key for at least 1 s.
Advanced Function
Setting Level
Used to set application
functions.
*1. To use a key procedure to move to Manual Control Level, set the Auto/Manual Select Addition parameter to ON and set the PF Setting parameter to a-m (Auto/
Manual).
*2. The No. 1 display will flash in the middle when the keys are pressed for 1 s or longer.
25
E5CC/E5EC-800
Error Displays (Troubleshooting)
When an error occurs, the No. 1 display or No. 2 display shows the error code.
Take necessary measure according to the error code, referring the following table.
Display
Name
Meaning
Action
Operation
After the error occurs and it is
The input value exceeded the control Check the wiring for input to be sure displayed, the alarm output will
range.*
it is wired correctly, not broken, and operate as if the upper limit was
The input type is not set correctly.
not shorted. Also check the input
exceeded.
The sensor is disconnected or short- type.
It will also operate as if transfer
circuited.
If there are no problems in the wiring output exceeded the upper limit.
The sensor is not wired correctly.
The sensor is not wired.
or input type settings, cycle the
power supply.
If the display remains the same,
replace the Digital Temperature
Controller.
If the display is restored to normal,
then the probable cause is external
noise affecting the control system.
Check for external noise.
If an input error is assigned to a
control output or auxiliary output,
theoutput will turn ON when the input
error occurs.
The error message will appear in the
display for the PV.
* Control Range
Temperature resistance
thermometer or thermocouple input:
SP Lower Limit - 20°C to SP Upper
Limit + 20°C
(SP Lower Limit - 40°F to SP Upper
Limit + 40°F)
Input error
s.err
Note: 1. The heating and cooling
control outputs will turn
OFF.
ESIB input:
Same as specified input range.
Analog input:
Note: For a temperature resistance
thermometer, the input is
2. When the manual MV, MV
at stop, or MV at error is
set, the control output is
determined by the set
value.
considered disconnected if the
A, B, or B’line is broken.
Scaling range -5% to 105%
This is not an error. It
is displayed when the
control range is wider
Control continues and operation is
normal.
The value will appear in the display
for the PV.
Refer to the E5CC/E5EC Digital
Controllers User’s Manual (Cat. No.
H174) for information on the
controllable range.
Below -1,999
[[[[
]]]]
than the display
range and the PV
exceeds the display
range. The PV is
displayed for the
Display
range
exceeded
-
range that is given on
the left (the number
Above 9,999
without the decimal
point).
First, cycle the power supply.
If the display remains the same, the The control outputs, auxiliary
A/D
converter
error
controller must be repaired.
outputs, and transfer outputs turn
OFF. (A current output will be approx.
0 mA and a linear voltage output will
be approx. 0V.)
There is an error in the internal
circuits.
If the display is restored to normal,
then a probable cause can be
external noise affecting the control
system. Check for external noise.
e333
First, cycle the power supply.
If the display remains the same, the The control outputs, auxiliary
controller must be repaired.
outputs, and transfer outputs turn
OFF. (A current output will be approx.
0 mA and a linear voltage output will
be approx. 0V.)
Memory
error
There is an error in the internal
memory operation.
If the display is restored to normal,
then a probable cause can be
external noise affecting the control
system. Check for external noise.
e111
ffff
Control continues and operation is
normal.
The error message will appear for the
following displays.
This error is displayed when the peak
current exceeds 55.0 A.
Overcurrent
-
Heater Current Value 1 Monitor
Leakage Current Value 1 Monitor
The No. 1 display for the following
parameter flashes in Operation Level
or Adjustment Level.
Heater Current Value 1 Monitor
Leakage Current Value 1 Monitor
However, control continues and
operation is normal.
If there is a HB or HS alarm, the No.
1 display will flash in the relevant
setting level.
HB or HS
alarm
ct1
lcr1
-
26
E5CC/E5EC-800
Operation
Parameters
The related setting items in each level are described below. If you press the Mode Key at the last setting item, the display will return to the first
setting item in the same level.
Press the SKey *2
Power ON
Press the SKey *2
Starting in manual mode.
Starting in
Manual Control Level
automatic
mode.
Press the O
Press the SKey
for at least 1 s. *1
Press the OKey for at least 3 s.
C
PID
Control
only
25
0
Key or the S
Key for at least
1 s. *1
Other than the Auto/Manual Switch display
Initial Setting Level
Press the
OKey for
at least 1 s.
PV/MV
Press the OKey less than 1 s.
Adjustment Level
Operation Level
Press the OKey less than 1 s.
Adjustment Level Display
l.adj
Displayed only once when
Process Value/Set
Point (1)
Alarm
25
0
al-1Value 1
entering adjustment level.
0
M
M
M
Process Value/Set
Point (2)
Alarm Value
Upper Limit 1
25
0
al1h
0
Process Value
Input Shift
at
off
ins
0.0
AT Execute/Cancel
M
M
M
M
Auto/Manual Switch
PID 1 control only.
a-m
Alarm Value
Lower Limit 1
al1l
0
Proportional Band
Communications
Writing
p
8.0
cmwt
off
Press the
Added for Auto/Manual
MSwitch Display Addition.
OKey
for at least 3 s.
M
M
M
Multi-SP Set Point
Setting
Alarm
Value 2
m-sp
0
al-2
0
i
233
Integral Time
Heater Current 1
ct1
0.0 Value Monitor
M
M
PID settings
M
M
Heater Current 1 Value
Monitor
Alarm Value
Upper Limit 2
ct-1
0.0
al2h
0
Derivative Time
Heater Burnout
Detection 1
d
40
hb1
0.0
M
M
M
M
Alarm Value
Lower Limit 2
Leakage Current 1
Monitor
al2l
0
lcr1
0.0
Proportional Band
(Cooling)
Leakage Current
1 Monitor
c-p
8.0
lcr1
0
M
o
M
M
M
RUN/STOP
MV Monitor
r-s
run
c-i Integral Time
HS Alarm 1
SP 0
hs1
50.0
0.0 (Heating)
233
(Cooling)
M
M
M
M
c-oMV Monitor
Derivative Time
(Cooling)
c-d
40
0.0
sp-0
0
(Cooling)
Press the
M
M
O
Key
M
less than 1 s.
SP 1
Dead Band
sp-1
0
c-db
0.0
Press the Oand
MKeys for at least 3 s.
Press the Oand
M
M
Manual Reset Value
Clear the offset during
stabilization of P or PD
control.
MKeys for at least 1 s.
SP 2
sp-2
0
of-r
50.0
Protect Level
Communications Setting Level
M
M
Note: The time ta ken to move to the protect level can be
Note: Displayed only for models with communications. Changes
SP 3
Hysteresis (Heating)
hys
1.0
sp-3
0
adjusted by changing the "Move to protect level time" setting.
are effective after cycling power or after a software reset.
Hysteresis settings
Hysteresis (Cooling)
Move to Protect Level:
M
M
pmov
0
Displayed only when a password is set.
Restricts moving to protect level.
SP 4
chys
1.0
sp-4
0
3
Protocol Setting
*
Send Data Wait
3
Communications
Node Number
sdwt
M
unit
0
M
psel
fins
20 Time
*
M
M
Operation/Adjustment Protect:
Restricts displaying and modifying menus in
operation, adjustment, and manual control levels.
MInitial Setting/Communications Protect:
This protect level restricts movement to the initial
setting, communicationssetting, and advanced
Mfunction setting levels.
Setting Change Protect:
Protects changes to setups by
operating the front panel keys.
M
M
oapt
0
SP 5
SP Ramp Set Value
MV Upper Limit
sp-5
0
sprt
off
Maximum
Communications
Unit No.
Communications
3
Unit No.
*
Upload Setting 1
maxu
0
u-no
0
up 1
0
M
M
icpt
1
M
M
M
SP 6
sp-6
0
ol-h
100.0
Area
Communications
3
Baud Rate
*
Upload Setting 13
Download Setting 1
Download Setting 13
Copy
bps
57.6
area
0
up13
0
M
M
wtpt
off
M
M
M
SP 7
sp-7
0
MV Lower Limit
ol-l
0.0
Communications
3
Data Length
*
First Address
Upper Word
len
7
adrh
0
dn 1
0
M
M
M
PF Key Protect
pfpt
off
M
M
M
Communications
3
Stop Bits
*
First Address
Lower Word
sbit
2
adrl
0
dn13
1000
M
Display Changed Parameters
chgp
off
M
M
M
Communications
Receive Data
Wait Time
M
prty
copy
off
rwat
1000
3
even Parity
*
*1. When the PF Setting parameter is set to A-M.
M
M
M
*2. When the PF Setting parameter is set to PFDP.
*3. These parameters are displayed regardless of
the setting of the Protocol Setting parameter.
27
E5CC/E5EC-800
Monitor/Setting Item Level
S
S
S
S
25Monitor/Setting
0
Monitor/Setting
Item Display 2
Monitor/Setting
Item Display 3
Monitor/Setting
Item Display 4
Monitor/Setting
Item Display 5
Item Display 1
Note: The monitor/setting items to be displayed is set in the Monitor/Setting Item 1 to 5 parameters (advanced function setting level).
Advanced Function Setting Level
Press the OKey for at least 1 s.
Press the OKey less than 1 s.
Auxiliary Output 1
Assignment
Move to Protect Level
Time
init
off
prlt
3
sub1
alm1
Parameter Initialization
in-t
5
Input Type
M
M
M
Alarm 1 Type
alt1
2
Number of Multi-SP
Points
M
Auxiliary Output 2
Assignment
Cold Junction
Compensation Method
mspu
off
cjc
on
sub2
alm2
Scaling Upper Limit
M
in-h
100
Alarm 1
Hysteresis
M
M
alh1
0.2
M
M
SP Ramp Time Unit
Alarm 1 ON Delay
a1on
0
spru
m
Integrated Alarm
49 Assignment
alma
M
Scaling Lower Limit
in-l
0
Alarm 2 Type
M
alt2
2
M
M
M
Standby Sequence
Reset
rest
a
Alarm 2 ON Delay
Alarm 1 OFF Delay
Alarm 2 OFF Delay
a2on
0
t-u Soak Time Unit
Decimal Point
For input type of analog
M
dp
0
m
Alarm 2 Hysteresis
alh2
0.2
M
M
M
M
Auxiliary Output 1
Temperature Unit
Temperature for
°C or °F input type.
sb1n
n-o Open in Alarm
a1of
0
d-u
c
alsp
sp-m
Alarm SP Selection
M
M
M
Control Output 1
Signal Type
o1st
4-20
M
M
Auxiliary Output 2
Open in Alarm
a2of
0
sb2n
n-o
SP Upper Limit
sl-h
1300
PV Rate of Change
Calculation Period
pvrp
20
M
Limit the set point
SP Lower Limit
M
M
M
Control Output 2
Signal Type
o2st
4-20
M
Auto/Manual Select
Addition
sl-l
-200
amad
off
HB ON/OFF
Heating/Cooling
Tuning Method
hbu
on
hctm
off
M
M
M
Event Input
Assignment 1
ev-1
msp0
M
M
PID ON/OFF
Manual Output Method
Manual MV Initial Value
HS Alarm Use
cntl
onof
mant
hold
Heater Burnout Latch
Minimum Output
hbl
off
ompw
M
1.0 ON/OFF Band
M
M
Event Input
Assignment 2
ev-2
stop
M
M
Standard or
s-hc
stnd Heating/Cooling
mani
0.0
Heater Burnout
Hysteresis
hbh
0.1
PF Setting
pf
shft
M
M
M
Event Input
Assignment 3
(E5EC only)
ST
ev-3
none
M
st
on
hsu
on
M
For input type of
temperature, standard
control, or PID
st-b
15.0
ST Stable Range
α
"PV/SP (1)" Display
Screen Selection
spd1
4
M
M
M
Event Input
M
Control Period (Heating)
cp
20
ev-4
none
hsl
off
HS Alarm Latch
M
Assignment 4
(E5EC only)
MMove to Advanced
Function Setting Level:
Displayed when initial setting/
Set the ON/OFF
output cycle.
alfa
0.65
"PV/SP (2)" Display
Screen Selection
spd2
0
M
M
Control Period (Cooling)
Direct/Reverse Operation
c-cp
20
M
HS Alarm Hysteresis
amov
0
hsh
0.1
M
Integral/Derivative
Time Unit
tidu
1
MV Display Selection
odsl
o
Mcommunications protect is set to 0.
M
M
orev
or-r
M
Move by setting password (−169).
lba LBA Detection Time
M
0
Input Digital Filter
inf
0.0
PV Decimal Point
Display
M
pvdp
on
M
M
lbal
8.0
LBA Level
LBA Band
M
mav
off
Moving Average Count
MV Display
PV Status Display
Function
pvst
off
M
M
lbab
3.0
M
o-dp
off
SV Status Display
Function
svst
off
M
M
Control Output 1
Assignment
M
Automatic Display
Return Time
out1
o
ret
off
Display Refresh Period
d.ref
0.25
M
M
Control Output 2
Assignment
M
out2
none
Alarm 1 Latch
Alarm 2 Latch
a1lt
off
M
M
a2lt
off
M
28
E5CC/E5EC-800
Safety Precautions
● Be sure to read the precautions for all E5CC/E5EC-800 models in the website at: http://www.ia.omron.com/.
CAUTION
Tighten the terminal screws to the rated torque of
between 0.43 and 0.58 N•m.
Loose screws may occasionally result in fire.
Do not touch the terminals while power is being
supplied.
Doing so may occasionally result in minor injury due
to electric shock.
Set the parameters of the product so that they are
suitable for the system being controlled. If they are
not suitable, unexpected operation may occasionally
result in property damage or accidents.
Electric shock may occur. Do not touch any cables or
connectors with wet hands.
A malfunction in the product may occasionally make
control operations impossible or prevent alarm
outputs, resulting in property damage.
To maintain safety in the event of malfunction of the
product, take appropriate safety measures, such as installing a
monitoring device on a separate line.
Electric shock, fire, or malfunction may occasionally
occur. Do not allow metal objects, conductors,
cuttings from installation work, or moisture to enter
the Digital Temperature Controller or the Setup Tool
port or ports. Attach the cover to the front-panel Setup Tool port
whenever you are not using it to prevent foreign objects from
entering the port.
*1. An SELV circuit is one separated from the power supply withdouble
insulation or reinforced insulation, that does not exceed 30 V r.m.s. and
42.4 V peak or 60 VDC.
*2. A class 2 power supply is one tested and certified by UL as having the
current and voltage of the secondary output restricted to specific levels.
Do not use the Digital Temperature Controller where
subject to flammable or explosive gas. Otherwise,
minor injury from explosion may occasionally occur.
Not doing so may occasionally result in fire. Do not
allow dirt or other foreign objects to enter the Setup
Tool port or ports, or between the pins on the
connectors on the Setup Tool cable.
Minor electric shock or fire may occasionally occur.
Do not use any cables that are damaged.
Never disassemble, modify, or repair the product or
touch any of the internal parts. Minor electric shock,
fire, or malfunction may occasionally occur.
CAUTION - Risk of Fire and Electric Shock
a. This product is UL recognised as Open Type
Process Control Equipment. It must be mounted in
an enclosure that does not allow fire to escape
externally.
b. More than one disconnect switch may be required to de-
energize the equipment before servicing the product.
c. Signal inputs are SELV, limited energy. *1
d. Caution: To reduce the risk of fire or electric shock, do not
interconnect the outputs of different Class 2 circuits. *2
If the output relays are used past their life expectancy,
contact fusing or burning may occasionally occur.
Always consider the application conditions and use
the output relays within their rated load and electrical
life expectancy. The life expectancy of output relays varies
considerably with the output load and switching conditions.
29
E5CC/E5EC-800
Precautions for Safe Use
Be sure to observe the following precautions to prevent malfunction
or adverse affects on the performance or functionality of the product.
Not doing so may occasionally result in faulty operation.
1. This product is specifically designed for indoor use only.
Do not use this product in the following places:
13.A switch or circuit breaker must be provided close to the product.
The switch or circuit breaker must be within easy reach of the
operator, and must be marked as a disconnecting means for this
unit.
14.Use a soft and dry cloth to clean the product carefully. Do not use
organic solvent, such as paint thinner, benzine or alcohol to clean
the product.
15.Design the system (e.g., control panel) considering the 2 seconds
of delay that the product's output to be set after power ON.
16.The output may turn OFF when you move to the initial setting level.
Take this into consideration when performing control operations.
17.The number of non-volatile memory write operations is limited.
Therefore, use RAM write mode when frequently overwriting data
during communications or other operations.
18.Use suitable tools when taking the Digital Temperature
Temperature Controller apart for disposal. Sharp parts inside the
Digital Temperature Controller may cause injury.
•
•
•
•
Places directly subject to heat radiated from heating equipment.
Places subject to splashing liquid or oil atmosphere.
Places subject to direct sunlight.
Places subject to dust or corrosive gas (in particular, sulfide gas
and ammonia gas).
•
•
•
Places subject to intense temperature change.
Places subject to icing and condensation.
Places subject to vibration and large shocks.
2. Use and store the product within the rated ambient
temperatureand humidity.
Gang-mounting two or more Digital Temperature Controllers, or
mounting Digital Temperature Controllers above each other may
cause heat to build up inside the Digital Temperature Controllers,
which will shorten their service life. In such a case, use forced
cooling by fans or other means of air ventilation to cool down the
Digital Temperature Controllers.
19.Do not touch the external power supply terminals or other metal
parts on the Digital Temperature Controller.
20.Do not exceed the communications distance that is given in the
specifications. Use the specified communications cable.
Refer to the E5CC/E5EC Digital Controllers User’s Manual (Cat.
No. H174) for information on the communications distances and
cables.
3. To allow heat to escape, do not block the area around the Digital
Temperature Controller.
21.Do not bend the communications cables past their natural bending
radius. Do not pull on the communications cables.
22.Connectors may be damaged if they are inserted with excessive
force. When connecting a connector, always may sure that it is
oriented correctly. Do not force the connector if it does not connect
smoothly.
23.Do not exceed the communications distance that is given in the
specifications. Use the specified communications cable.
Refer to the E5CC/E5EC Digital Controllers User’s Manual (Cat.
No. H174) for information on the communications distances and
cables.
Do not block the ventilation holes on the Digital Temperature
Controller.
4. Be sure to wire properly with correct polarity of terminals.
5. Use the specified size of crimp terminals for wiring (M3, width of
5.8 mm or less). For open-wired connections, use stranded or
solid copper wires with a gauge of AWG24 to AWG18 (equal to a
crosssectional area of 0.205 to 0.823 mm2). (The stripping length
is 6 to 8 mm.) Up to two wires of the same size and type or two
crimp terminals can be connected to one terminal. Do not connect
more than two wires or more than two crimp terminals to the same
terminal.
24.Do not bend the communications cables past their natural bending
radius. Do not pull on the communications cables.
6. Do not wire the terminals that are not used.
7. Use a commercial power supply for the power supply voltage input
to a Digital Temperature Controller with AC input specifications.
Do not use the output from an inverter as the power supply.
Depending on the output characteristics of the inverter,
temperature increases in the Digital Temperature Controller may
cause smoke or fire damage even if the inverter has a specified
output frequency of 50/60 Hz.
8. To avoid inductive noise, keep the wiring for the product’s terminal
block away from power cables carry high voltages or large
currents. Also, do not wire power lines together with or parallel to
product wiring. Using shielded cables and using separate conduits
or ducts is recommended.
Attach a surge suppressor or noise filter to peripheral devices that
generate noise (in particular, motors, transformers, solenoids,
magnetic coils, or other equipment that have an inductance
component).
When a noise filter is used at the power supply, first check the
voltage or current, and attach the noise filter as close as possible
to the product.
Allow as much space as possible between the product and
devices that generate powerful high frequencies (high-frequency
welders, high-frequency sewing machines, etc.) or surge.
9. Use this product within the rated load and power supply.
10.Make sure that the rated voltage is attained within two seconds of
turning ON the power using a switch or relay contact. If the voltage
is applied gradually, the power may not be reset or output
malfunctions may occur.
11.Make sure that the Digital Temperature Controller has 30 minutes
or more to warm up after turning ON the power before starting
actual control operations to ensure the correct temperature
display.
12.When executing self-tuning, turn ON power to the load (e.g.,
heater) at the same time as or before supplying power to the
product. If power is turned ON to the product before turning ON
power to the load, self-tuning will not be performed properly and
optimum control will not be achieved.
30
E5CC/E5EC-800
Shipping Standards
The E5CC-800 and E5EC-800 comply with Lloyd's standards. When applying the standards, the following installation and wiring requirements must
be met in the application.
Application Conditions
●Installation Location
The E5CC-800 and E5EC-800 comply with installation category ENV1 and ENV2 of Lloyd's standards. Therefore, they must be installed in a
location equipped with air conditioning. They must therefore be installed in a location equipped with air conditioning. They cannot be used on the
bridge or decks, or in a location subject to strong vibration.
Precautions for Correct Use
4. When starting operation after the Digital Temperature Controller
●Service Life
has warmed up, turn OFF the power and then turn it ON again at
1. Use the product within the following temperature and humidity
the same time as turning ON power for the load. (Instead of turning
ranges:
the Digital Temperature Controller OFF and ON again, switching
Temperature: -10 to 55°C (with no icing or condensation)
from STOP mode to RUN mode can also be used.)
Humidity:
25% to 85%
5. Avoid using the Controller in places near a radio, television set, or
wireless installing. These devices can cause radio disturbances
which adversely affect the performance of the Controller.
If the product is installed inside a control board, the ambient
temperature must be kept to under 55°C, including the temperature
around the product.
2. The service life of electronic devices like Digital Temperature
Controllers is determined not only by the number of times the relay
is switched but also by the service life of internal electronic
components.
●Mounting
Mounting to a Panel
E5CC
Component service life is affected by the ambient temperature: the
higher the temperature, the shorter the service life and, the lower
the temperature, the longer the service life. Therefore, the service
life can be extended by lowering the temperature of the Digital
Temperature Controller.
There are two models of Terminal Covers that you can use with the E5CC.
Terminal Cover
Terminal Cover
(E53-COV17)
(E53-COV23)
(Sold separately)
Adapter
3. When two or more Digital Temperature Controllers are mounted
horizontally close to each other or vertically next to one another,
the internal temperature will increase due to heat radiated by the
Digital Temperature Controllers and the service life will decrease.
In such a case, use forced cooling by fans or other means of air
ventilation to cool down the Digital Temperature Controllers. When
providing forced cooling, however, be careful not to cool down the
terminals sections alone to avoid measurement errors.
Water Proof Packing
Panel
1. For waterproof mounting, waterproof packing must be installed on
the Controller. Waterproofing is not possible when group mounting
several Controllers. Waterproof packing is not necessary when
there is no need for the waterproofing function.
2. Insert the E5CC into the mounting hole in the panel.
3. Push the adapter from the terminals up to the panel, and
temporarily fasten the E5CC.
4. Tighten the two fastening screws on the adapter.
Alternately tighten the two screws little by little to maintain a
balance. Tighten the screws to a torque of 0.29 to 0.39 N•m.
●Measurement Accuracy
1. When extending or connecting the thermocouple lead wire, be
sure to use compensating wires that match the thermocouple
types.
2. When extending or connecting the lead wire of the platinum
resistance thermometer, be sure to use wires that have low
resistance and keep the resistance of the three lead wires the
same.
3. Mount the product so that it is horizontally level.
4. If the measurement accuracy is low, check to see if input shift has
been set correctly.
E5EC
Adapter
●Waterproofing
The degree of protection is as shown below. Sections without any
specification on their degree of protection or those with IP@0 are not
waterproof.
Adapter
Panel
Terminal Cover
(E53-COV24)
Front panel: IP66, Rear case: IP20, Terminal section: IP00
●Operating Precautions
1. It takes approximately two seconds for the outputs to turn ON from
after the power supply is turned ON. Due consideration must be
given to this time when incorporating Digital Temperature
Controllers in a sequence circuit.
Terminal Cover
(E53-COV24)
2. Make sure that the Digital Temperature Controller has 30 minutes
or more to warm up after turning ON the power before starting
actual control operations to ensure the correct temperature
display.
3. When using self-tuning, turn ON power for the load (e.g., heater)
at the same time as or before supplying power to the Temperature
Controller. If power is turned ON for the Temperature Controller
before turning ON power for the load, self-tuning will not be
performed properly and optimum control will not be achieved.
1. For waterproof mounting, waterproof packing must be installed on
the Controller. Waterproofing is not possible when group mounting
several Controllers. Waterproof packing is not necessary when
there is no need for the waterproofing function.
2. Insert the E5EC into the mounting hole in the panel.
3. Push the adapter from the terminals up to the panel, and
temporarily fasten the E5EC.
4. Tighten the two fastening screws on the adapter.
Alternately tighten the two screws little by little to maintain a
balance. Tighten the screws to a torque of 0.29 to 0.39 N•m.
31
E5CC/E5EC-800
Mounting the Terminal Cover
E5CC
●Precautions when Wiring
• Separate input leads and power lines in order to prevent external
noise.
Slightly bend the E53-COV23 Terminal Cover to attach it to the
terminal block as shown in the following diagram. The Terminal Cover
cannot be attached in the opposite direction. E53-COV17 Terminal
Cover can be also attached.
Make sure that the "UP" mark is facing up, and then attach the E53-
COV17 Terminal Cover to the holes on the top and bottom of the
Digital Temperature Controller.
• Use a shielded, AWG24 to AWG18 (cross-sectional area of 0.205
to 0.8231 mm2) twisted-pair cable.
• Use crimp terminals when wiring the terminals.
• Use the suitable wiring material and crimp tools for crimp terminals.
• Tighten the terminal screws to a torque of 0.43 to 0.58 N•m.
• Use the following types of crimp terminals for M3 screws.
E53-COV17
E53-COV23
5.8 mm max.
5.8 mm max.
Adapter
Terminal Cover
Enlarged illustration of
Terminal Section
(E53-COV17)
(Sold separately)
E5EC
Slightly bend the E53-COV24 Terminal Cover to attach it to the
terminal block as shown in the following diagram. The Terminal Cover
cannot be attached in the opposite direction.
Slightly bend the
E53-COV24 Terminal
Cover in the direction
shown by the arrows to
attach it to the terminal block.
Enlarged illustration of
32
E5CC/E5EC-800
Three-year Guarantee
●Period of Guarantee
The guarantee period of the Unit is three years starting from the date
the Unit is shipped from the factory.
Scope of Guarantee
The Unit is guaranteed under the following operating conditions.
1. Average Operating Temperature (see note): −10°C to 50°C
2. Mounting Method: Standard mounting
Top
Bottom
Note: Average Operating Temperature
Refer to the process temperature of the Unit mounted to a
control panel and connected to peripheral devices on condition
that the Unit is in stable operation, sensor input type K is
selected for the Unit, the positive and negative thermocouple
input terminals of the Unit are short-circuited, and the ambient
temperature is stable.
Should the Unit malfunction during the guarantee period, OMRON
shall repair the Unit or replace any parts of the Unit at the expense of
OMRON.
33
MEMO
34
Terms and Conditions of Sale
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ADDRESS THE RISKS, AND THAT THE OMRON’S PRODUCT IS PROP-
ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE
OVERALL EQUIPMENT OR SYSTEM.
Omron will provide applicable third party certification documents identifying 2. Programmable Products. Omron Companies shall not be responsible for the
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Cat. No. H179-E1-02 04/12
Note: Specifications are subject to change.
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Printed in U.S.A.
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