3G5A2-RPT01-PE [OMRON]
Programmable Controllers; 可编程控制器型号: | 3G5A2-RPT01-PE |
厂家: | OMRON ELECTRONICS LLC |
描述: | Programmable Controllers |
文件: | 总182页 (文件大小:1513K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Cat. No. W195-E1-5
SYSMAC CV-series
CV500/CV1000/CV2000/CVM1
Programmable Controllers
SYSMAC CV-series
CV500/CV1000/CV2000/CVM1
Programmable Controllers
Installation Guide
Revised October 1999
iv
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or dam-
age to property.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
!
!
!
WARNING
Caution
Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit”
is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the
proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for any-
thing else.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Note Indicates information of particular interest for efficient and convenient operation
of the product.
1, 2, 3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
OMRON, 1992
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any
form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permis-
sion of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is
constantly striving to improve its high-quality products, the information contained in this manual is subject to change
without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa-
tion contained in this publication.
v
vi
TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1 Control Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2 The Role of the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3 PC Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4 CV-series Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-5 C-series–CV-series System Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-6 Networks and Remote I/O Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-7 New CPUs and Related Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-8 CPU Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-9 Improved Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2
System Configuration and Components . . . . . . . . . . . . . .
2-1 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2 Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3 Rack Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3 Mounting Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4 Power Supply Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5 Wiring I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-6 Compliance with EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4
Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . .
4-1 CPU Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2 Memory Card Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3 Output Unit Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4 Output Unit Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1 Error Messages and Alarm Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2 Troubleshooting Flowcharts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3 Error Processing and Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendices
A Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
vii
About this Manual:
This manual describes the installation of the SYSMAC CV-series Programmable Controllers (CV500,
CV1000, CV2000, and CVM1). This manual is designed to be used together with three CV-series PC op
-
eration manuals. The entire set of CV-series PC manuals is listed below. Only the basic portions of the
catalog numbers are given; be sure you have the most recent version for your area.
Manual
Cat. No.
W195
CV-series PC Installation Guide
CV-series PC Operation Manual: SFC
CV-series PC Operation Manual: Ladder Diagrams
CV-series PC Operation Manual: Host Interface
W194
W202
W205
Programming and operating CV-series PCs are performed with the CV Support Software (CVSS), the
SYSMAC Support Software (SSS), and the CV-series Programming Console for which the following man
-
uals are available.
Product
Manuals
CVSS
SSS
The CV Series Getting Started Guidebook (W203) and the CV Support Software
Operation Manuals: Basics (W196), Offline (W201), and Online (W200).
SYSMAC Support Software Operation Manuals: Basics (W247), C-series PC Op-
erations (W248), and CVM1 Operations (W249)
CV-series Programming CVM1-PRS21-E Programming Console Operation Manual (W222)
Console
Note The CVSS does not support new instructions added for version-2 CVM1 PCs. The SSS does not
support SFC programming (CV500, CV1000, or CV2000).
Section 1 introduces programmable controllers in general and provides tables of the Units the can be
used with CV-series PCs and operation manuals available for CV-series products. Special products used
to create networks, enable remote I/O, or provide additional programming capabilities are also provided.
Tables are also provided of new products included for the first time in this version of the manual, along with
a comparison of CPU capabilities, and a list of improvements made in recent CPU versions.
Section
2 describes the overall configuration that the PC System can take and introduces the main Units
used in the system configuration.
Section 3 provides procedures on installing and wiring.
Section 4 provides information on ongoing maintenance.
Section 5 describes general troubleshoot and provides troubleshooting flowcharts.
Appendix A provides tables of C- and CV-series products that can be used with CV-series PCs.
Appendix
B provides general PC specifications, dimensions, and I/O Unit specifications (including inter-
nal circuit configurations and wiring diagrams).
!
WARNING Failure to read and understand the information provided in this manual may result in
personal injury or death, damage to the product, or product failure. Please read each
section in its entirety and be sure you understand the information provided in the section
and related sections before attempting any of the procedures or operations given.
ix
PRECAUTIONS
This section provides general precautions for using the Programmable Controller (PC) and related devices.
The information contained in this section is important for the safe and reliable application of the Programmable Con
troller. ou must read this section and understand the information contained before attempting to set up or operate a
PC system.
-
Y
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
xi
Safety Precautions
3
1
Intended Audience
This manual is intended for the following personnel, who must also have knowl
-
edge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of managing FA systems and facilities.
2
General Precautions
The user must operate the product according to the performance specifications
described in the operation manuals.
Before using the product under conditions which are not described in the manual
or applying the product to nuclear control systems, railroad systems, aviation
systems, vehicles, combustion systems, medical equipment, amusement ma-
chines, safety equipment, and other systems, machines, and equipment that
may have a serious influence on lives and property if used improperly, consult
your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide the
systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating the Unit. Be
sure to read this manual before attempting to use the Unit and keep this manual
close at hand for reference during operation.
WARNING It is extremely important that a PC and all PC Units be used for the specified
purpose and under the specified conditions, especially in applications that can
directly or indirectly affect human life. You must consult with your OMRON
representative before applying a PC System to the above-mentioned
applications.
!
3
Safety Precautions
WARNING Do not attempt to take any Unit apart while the power is being supplied. Doing so
!
!
!
!
may result in electric shock.
WARNING Do not touch any of the terminals or terminal blocks while the power is being
supplied. Doing so may result in electric shock.
WARNING Do not attempt to disassemble, repair. or modify any Units. Any attempt to do so
may result in malfunction, fire, or electric shock.
WARNING There is a lithium battery built into the SRAM Memory Cards. Do not short the
positive and negative terminals of the battery, charge the battery, attempt to take
it apart, subject it to pressures that would deform it, incinerate it, or otherwise
mistreat it. Doing any of these could cause the battery to erupt, ignite, or leak.
Caution Tighten the screws on the terminal block of the AC Power Supply Unit to the
torque specified in the operation manual. The loose screws may result in burning
or malfunction.
!
xii
Application Precautions
5
4
Operating Environment Precautions
Caution Do not operate the control system in the following places:
!
• Locations subject to direct sunlight.
• Locations subject to temperatures or humidity outside the range specified in
the specifications.
• Locations subject to condensation as the result of severe changes in tempera
-
ture.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
Caution Take appropriate and sufficient countermeasures when installing systems in the
!
following locations:
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong electromagnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.
Caution The operating environment of the PC System can have a large effect on the lon
-
!
gevity and reliability of the system. Improper operating environments can lead to
malfunction, failure, and other unforeseeable problems with the PC System. Be
sure that the operating environment is within the specified conditions at installa
-
tion and remains within the specified conditions during the life of the system.
5
Application Precautions
Observe the following precautions when using the PC System.
WARNING Always heed these precautions. Failure to abide by the following precautions
!
could lead to serious or possibly fatal injury.
• Always ground the system to 100
Ω
or less when installing the Units. Not con
-
necting to a ground of 100 Ω or less may result in electric shock.
• Always turn OFF the power supply to the PC before attempting any of the fol
-
lowing. Not turning OFF the power supply may result in malfunction or electric
shock.
• Mounting or dismounting I/O Units, Memory Cassettes, or any other Units.
• Setting switches.
• Connecting cables or wiring the system.
• Connecting or disconnecting the connectors.
Caution Failure to abide by the following precautions could lead to faulty operation of the
!
PC or the system, or could damage the PC or PC Units. Always heed these pre
-
cautions.
• Fail-safe measures must be taken by the customer to ensure safety in the
event of incorrect, missing, or abnormal signals caused by broken signal lines,
momentary power interruptions, or other causes.
xiii
Conformance to EC Directives
6
• Interlock circuits, limit circuits, and similar safety measures in external circuits
(i.e., not in the Programmable Controller) must be provided by the customer
.
• Always use the power supply voltage specified in the operation manuals. An
incorrect voltage may result in malfunction or burning.
• Take appropriate measures to ensure that the specified power with the rated
voltage and frequency is supplied. Be particularly careful in places where the
power supply is unstable. An incorrect power supply may result in malfunction.
• Install external breakers and take other safety measures against short-circuit
-
ing in external wiring. Insufficient safety measures against short-circuiting may
result in burning.
• Do not apply voltages to the Input Units in excess of the rated input voltage.
Excess voltages may result in burning.
• Do not apply voltages or connect loads to the Output Units in excess of the
maximum switching capacity. Excess voltages or loads may result in burning.
• Disconnect the functional ground terminal when performing withstand voltage
tests. Not disconnecting the functional ground terminal may result in burning.
• Install the Unit properly as specified in the operation manual. Improper installa
-
tion of the Unit may result in malfunction.
• Be sure that all the mounting screws, terminal screws, and cable connector
screws are tightened to the torque specified in the relevant manuals. Incorrect
tightening torque may result in malfunction.
• Use crimp terminals for wiring. Do not connect bare stranded wires directly to
terminals. Connection of bare stranded wires may result in burning.
• Double-check all the wiring before turning on the power supply. Incorrect wir
-
ing may result in burning.
• Be sure that the terminal blocks, Memory Units, expansion cables, and other
items with locking devices are properly locked into place. Improper locking
may result in malfunction.
• Check the user program for proper execution before actually running it on the
Unit. Not checking the program may result in an unexpected operation.
• Confirm that no adverse effect will occur in the system before attempting any of
the following. Not doing so may result in an unexpected operation.
• Changing the operating mode of the PC.
• Force-setting/force-resetting any bit in memory.
• Changing the present value of any word or any set value in memory.
• Resume operation only after transferring to the new CPU Unit the contents of
the DM Area, HR Area, and other data required for resuming operation. Not
doing so may result in an unexpected operation.
• Do not pull on the cables or bend the cables beyond their natural limit. Doing
either of these may break the cables.
• Do not place objects on top of the cables. Doing so may break the cables.
6
Conformance to EC Directives
The CV-series PCs that comply with EC Directives must be installed as follows:
1, 2, 3...
1. The CV-series PCs are designed for installation inside control panels. The
PC must be installed within a control panel.
2. Use reinforced insulation or double insulation for the DC power supplies to
be connected to the DC I/O Units for CV500-PS211. Use separate power
supplies as the external power supplies for the Relay Output Units and the
power supplies for the DC I/O Units.
3. To meet the EC Directives (Low Voltage Directive), the maximum switching
capacity while the CV500-PS211 is being operated is 24 VDC/2 A.
xiv
Conformance to EC Directives
6
4. PCs complying with EC Directives also conform to the Common Emission
Standard (EN50081-2). When a PC is built into a machine, however, noise
can be generated by switching devices using relay outputs and cause the
overall machine to fail to meet the Standards. If this occurs, surge killers
must be connected or other measures taken external to the PC.
The following methods represent typical methods for reducing noise, and
may not be sufficient in all cases. Required countermeasures will vary
depending on the devices connected to the control panel, wiring, the config
-
uration of the system, and other conditions.
Countermeasures
Refer to EN50081-2 for more details.
Countermeasures are not required if the frequency of load switching for the
whole system including the PC is less than 5 times per minute.
Countermeasures are required if the frequency of load switching for the whole
system including the PC is 5 or more times per minute.
Countermeasure Examples
When switching an inductive load, connect a surge protector, diodes, etc., in par
-
allel with the load or contact as shown below.
Circuit
CR method
Current
Characteristic
Required element
AC
DC
Yes
Yes
If the load is a relay or solenoid, there The capacitance of the capacitor must
is a time lag between the moment the be 1 to 0.5 µF per contact current of
circuit is opened and the moment the
load is reset.
1 A and resistance of the resistor must
be 0.5 to 1 Ω per contact voltage of
1 V. These values, however, vary with
the load and the characteristics of the
relay. Decide these values from
testing, and take into consideration
that the capacitance suppresses spark
discharge when the contacts are
separated and the resistance limits
the current that flows into the load
when the circuit is closed again.
If the supply voltage is 24 or 48 V,
insert the surge protector in parallel
with the load. If the supply voltage is
100 to 200 V, insert the surge
Power
supply
protector between the contacts.
The dielectric strength of the capacitor
must be 200 to 300 V. If the circuit is
an AC circuit, use a capacitor with no
polarity.
Diode method
No
Yes
The diode connected in parallel with
the load changes energy accumulated of the diode must be at least 10 times
The reversed dielectric strength value
by the coil into a current, which then
flows into the coil so that the current
will be converted into Joule heat by
the resistance of the inductive load.
as large as the circuit voltage value.
The forward current of the diode must
be the same as or larger than the load
current.
Power
supply
This time lag, between the moment
the circuit is opened and the moment
the load is reset, caused by this
method is longer than that caused by
the CR method.
The reversed dielectric strength value
of the diode may be two to three times
larger than the supply voltage if the
surge protector is applied to electronic
circuits with low circuit voltages.
Varistor method
Yes
Yes
The varistor method prevents the
imposition of high voltage between the
contacts by using the constant voltage
characteristic of the varistor. There is
time lag between the moment the
circuit is opened and the moment the
load is reset.
---
Power
supply
If the supply voltage is 24 or 48 V,
insert the varistor in parallel with the
load. If the supply voltage is 100 to
200 V, insert the varistor between the
contacts.
xv
Conformance to EC Directives
6
When switching a load with a high inrush current such as an incandescent lamp,
suppress the inrush current as shown below.
Countermeasure
1
Countermeasure 2
R
OUT
R
OUT
COM
COM
Providing a dark current of approx.
one-third of the rated value through
an incandescent lamp
Providing a limiting resistor
xvi
SECTION 1
Introduction
This section provides general information about Programmable Controllers and how they fit into a Control System. It also list
the C-series products that can be used with the CV-series PCs and operation manuals available for CV-series products. Finally
,
this section introduces Systems that can be used to create networks and enable remote I/O.
1-1 Control Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2 The Role of the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2-1 Input Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2-2 Output Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3 PC Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4 CV-series Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-5 C-series–CV-series System Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-6 Networks and Remote I/O Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-7 New CPUs and Related Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-8 CPU Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-9 Improved Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-9-1 Upgraded Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-9-2
1-9-3
V
ersion-1 CPUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Version-2 CVM1 PCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
The Role of the PC
Section 1-2
1-1 Control Systems
A
Control System is the electronic equipment needed to control a particular pro-
cess. It may include everything from a process control computer, to the factory
computer, down through the PCs, and then on down through the network to the
I/O devices: control components like the switches, stepping motors, solenoids,
and sensors which monitor and control mechanical operations.
Process Control Computer
Factory Computer
PCs
PC
PC
PC
I/O devices
A
Control System can involve very large applications where many different mod-
els of PC are networked together or it could be an application as small as a single
PC controlling a number of output devices.
1-2 The Role of the PC
The PC is the part of the Control System that directly controls the manufacturing
process. According to the program stored in its memory, the PC accepts data
from the input devices connected to it and uses this data to monitor the con-
trolled system. When the program calls for some action to take place, the PC
sends data to the output devices connected to it to cause that action to take
place. The PC may be used to control a simple, repetitive task, or it may be con
-
nected to other PCs or to a host computer in order to integrate the control of a
complex process.
2
The Role of the PC
Section 1-2
1-2-1 Input Devices
PCs can receive inputs from either automated or manual devices. The PC could
receive data from the user via a pushbutton switch, keyboard, or similar device.
Automated inputs could come from a variety of devices: micro-switches, timers,
encoders, photoelectric sensors, and so on. Some devices, like the limit switch
shown below, turn ON or OFF when the equipment actually makes contact with
them. Other devices, like the photoelectric sensor and proximity sensor shown
below, use other means, such as light or inductance, in order to get information
about the equipment being monitored.
Photoelectric Sensor
Proximity Sensor
Limit Switch
1-2-2 Output Devices
A
PC can output to a myriad of devices for use in automated control. Almost any
-
-
thing that you can think of could be controlled by a PC. Some of the most com
mon devices are motors, solenoids, servomotors, stepping motors, valves,
switches, indicator lights, buzzers, and alarms. Some of these output devices,
such as the motors, solenoids, servomotors, stepping motors, and valves, affect
the controlled system directly. Others, such as the indicator lights, buzzers, and
alarms, provide outputs to notify personnel operating or monitoring the system.
Solenoid
Servomotor
Stepping Motor
3
PC Operation
Section 1-3
1-3 PC Operation
PCs operate by monitoring input signals and providing output signals. When
changes are detected in input signals, the PC reacts through the user-pro-
grammed internal logic to produce output signals. The PC continually executes
the program in its memory to achieve this control.
Block Diagram of PC
Power Supply
Memory
Signals to
Solenoids,
motors,
etc.
Signals
from
switches,
sensors,
etc.
Input
Output
CPU
Programming
Device
A program for your applications must be designed and stored in the PC. This
program is then executed as part of the cycle of internal operations of the PC.
Execution Cycle
When a PC operates, i.e., when it executes its program to control an external
system,
a series of operations are performed inside the PC. These internal oper-
ations can be broadly classified into the following four categories. Refer to the
CV-series PCs Operation Manual: Ladder Diagrams for details.
1, 2, 3...
1. Common (or overseeing) processes, such as watchdog timer operation and
testing the program memory.
2. Data input and output.
3. Program execution.
4. Peripheral device servicing.
Cycle Time
The total time required for a PC to perform all these internal operations is called
the cycle time.
Timing is one of the most important factors in designing a Control System. For
accurate operations, it is necessary to have answers to such questions as these:
• How long does it take for the PC to execute all the instructions in its memory?
• How long does it take for the PC to produce a control output in response to a
given input signal?
4
CV-series Manuals
Section 1-4
The cycle time of the PC can be automatically calculated and monitored, but it is
necessary to have an understanding of the timing relationships within the PC for
effective System design and programming. Refer to the CV-series PCs Opera
-
tion Manual: Ladder Diagrams for details on internal PC processing and to the
CVSS Operation Manuals for details on monitoring the cycle time.
1-4 CV-series Manuals
The following manuals are available for the various CV-series products. Other
manuals are also available for compatible C-series products (see next section).
Catalog number suffixes have been omitted; be sure you have the most recent
version for your region.
Product
Manual
CV-series PCs Installation Guide
Cat. No.
W195
CV-series PCs
CV-series PCs Operation Manual: SFC
W194
CV-series PCs Operation Manual: Ladder Diagrams
W202
CV-series PCs Operation Manual: Host Link System,
CV500-LK201 Host Link Unit
W205
CV Support Software (CVSS)
The CV Series Getting Started Guidebook
W203
W196
W201
W200
W247
W249
CV Support Software Operation Manual: Basics
CV Support Software Operation Manual: Offline
CV Support Software Operation Manual: Online
SYSMAC Support Software Operation Manual: Basics
SYSMAC Support Software Operation Manual: CVM1 PCs
SYSMAC Support Software (SSS)
Graphic Programming Console (GPC) CV500-MP311-E Graphic Programming Console Operation Manual W216
Programming Console
SYSMAC NET Link System
SYSMAC LINK System
SYSMAC BUS/2 Remote I/O System
CompoBus/D (DeviceNet)
CV-series Ethernet Unit
BASIC Unit
CVM1-PRS21-E Programming Console Operation Manual
SYSMAC NET Link System Manual
W222
W213
W212
W204
W267
W242
W207
W206
W251
W252
W254
W255
W244
W214
W156
SYSMAC LINK System Manual
SYSMAC BUS/2 Remote I/O System Manual
CompoBus/D (DeviceNet) Operation Manual
CV-series Ethernet System Manual
BASIC Unit Reference Manual
BASIC Unit Operation Manual
Personal Computer Unit
Motion Control Unit
Personal Computer Unit Operation Manual
Personal Computer Unit Technical Manual
Motion Control Unit Operation Manual: Introduction
Motion Control Unit Operation Manual: Details
Temperature Controller Data Link Unit CV500-TDL21 Temperature Controller Data Link Unit
Memory Card Writer
Optical Fiber Cable
CV500-MCW01-E Memory Card Writer Operation Manual
Optical Fiber Cable Installation Guide
5
C-series–CV-series System Compatibility
Section 1-5
1-5 C-series–CV-series System Compatibility
The following table shows when C-series Units can be used and when CV-series
Units must be used. Any C-series Unit or Peripheral Device not listed in this table
cannot be used with the CV-series PCs.
Unit
CPU
C Series
No
CV Series
Yes
Remarks
CPU Rack
CV500-CPU01-EV1, CV1000-CPU01-EV1,
CV2000-CPU01-EV1, CVM1-CPU01-EV2,
CVM1-CPU11-EV2, and CVM1-CPU21-EV2
Power Supply
CPU Backplane
I/O Control Unit
No
No
Yes
Yes
CV500-PS221, CV500-PS211, and
CVM1-PA208
CV500-BC031, CV500-BC051, CV500-BC101,
CVM1-BC103, and CVM1-BC053
No
No
No
Yes
Yes
Yes
CV500-ICj01
Expansion CPU Backplane
Expansion I/O Backplane
CV500-BI111
CV500-BI042, CV500-BI062, CV500-BI112,
CVM1-BI114, and CVM1-BI064 (C500
Expansion I/O Racks can be used with certain
limitations.)
16-/32-/64-point I/O Units
Special I/O Units
Yes
Yes
Yes
Yes
---
Applicable Units include Analog Input, Analog
Output, High-speed Counter, PID, Position
Control, Magnetic Card, ASCII, ID Sensor, and
Ladder Program I/O Units (The C500-ASC03
cannot be used.)
BASIC Unit
No
No
No
No
No
No
No
Yes
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
CV500-BSCj1
Personal Computer Unit
Temperature Control Data Link Unit
CV500-VP213-E/217-E/223-E/227-E
CV500-TDL21
Link
Systems
SYSMAC NET
CV500-SNT31
SYSMAC LINK
Host Link Unit
CV500-SLK11 and CV500-SLK21
CV500-LK201
Ethernet Unit
CV500-ETN01
Remote I/O
Systems
SYSMAC BUS Units
SYSMAC BUS/2
CV Support Software
---
CV500-RM211/221 and CV500-RT211/221
Peripheral
Devices
Yes
(See note.)
CV500-ZS3AT1-EV2 (3 1/2” floppy disks) and
CV500-ZS5AT1-EV2 (5 1/4” floppy disks) for
IBM PC/AT compatible
SYSMAC Support
Software (SSS)
Yes
Yes
(See note.)
C500-ZL3AT1-E (3.5” floppy disks) for IBM
PC/AT compatible
Graphic Programming
Console
Yes (Main
unit only)
Yes
GPC: 3G2C5-GPC03-E
(System
Cassette)
(See note.)
System Cassette: CV500-MP311-E
Programming Console
No
Yes
(See note.)
CVM1-PRS21-EV1 (set)
Note The CVSS does not support new instructions added for version-2 CVM1 PCs.
The SSS does not support SFC programming (CV500, CV1000, and CV2000).
New instructions added for version-2 CVM1 PCs are also supported by ver-
sion-1 CV-series Programming Consoles.
6
Networks and Remote I/O Systems
Section 1-6
1-6 Networks and Remote I/O Systems
Systems that can be used to create networks and enable remote I/O are intro
-
duced in this section. Refer to the operation manuals for the Systems for details.
SYSMAC NET Link System
The SYSMAC NET Link System is a LAN (local area network) for use in factory
automation systems. The SYSMAC NET Link System can consist of up to 128
nodes among which communications may be accomplished via datagrams,
data transfers, or automatic data links.
Datagrams transmit and receive data using a command/response format. Com
-
mands can be issued from the user program by the DELIVER COMMAND in-
struction (CMND(194)).
Data can also be transmitted and received using the NETWORK SEND and
NETWORK RECEIVE (SEND(192)/RECV(193)) instructions in the user pro-
gram. Up to 256 words of data can be transferred for each instruction.
Automatic data links allow PCs and computers to create common data areas.
SYSMAC NET Link Unit
CV500-SNT31
Up to 4 Units can
be mounted.
CV-series
CPU Rack/Expansion CPU Rack
Line Server
Center Power
Feeder
C200H
C500
C1000H
C2000H
Personal
computer
Note Up to four SYSMAC NET Link Units (CV500-SNT31) can be mounted to the
CPU Rack and/or Expansion CPU Rack of each CV-series PC.
7
Networks and Remote I/O Systems
Section 1-6
SYSMAC LINK System
Networks can also be created using SYSMAC LINK Systems. A SYSMAC LINK
System can consist of up to 62 PCs, including the CV500, CV1000, CV2000,
CVM1, C200H, C1000H, and C2000H. Communications between the PCs is ac
complished via datagrams, data transfers, or automatic data links in ways simi
lar to the SYSMAC NET Link System.
-
-
The main differences between SYSMAC NET Link and SYSMAC LINK Systems
is in the structure of automatic data links and in the system configuration, e.g.,
only PCs can be linked in SYSMAC LINK Systems, whereas other devices can
form nodes in SYSMAC NET Link Systems.
Datagrams transmit and receive data using a command/response format. Com
-
mands can be issued from the user program by the DELIVER COMMAND in-
struction (CMND(194)).
Data can also be transmitted and received using the NETWORK SEND and
NETWORK RECEIVE (SEND(192)/RECV(193)) instructions in the user pro-
gram. Up to 256 words of data can be transferred for each instruction.
Automatic data links allow PCs and computers to create common data areas.
SYSMAC LINK Unit
CV500-SLK11 (optical)
CV500-SLK21 (wired)
Up to 4 Units can
be mounted.
CV-series
CPU Rack/Expansion CPU Rack
CV500/CV1000/
CV2000/CVM1
C200H/C1000H/
C2000H
Note Up to four SYSMAC LINK Units (CV500-SLK11/21) can be mounted the CPU
Rack and/or Expansion CPU Rack of each CV-series PC.
8
Networks and Remote I/O Systems
Section 1-6
SYSMAC BUS/2 Remote I/O Remote I/O can be enabled by adding a SYSMAC BUS/2 Remote I/O System to
System
the PC. The SYSMAC BUS/2 Remote I/O System is available in two types: opti
-
cal and wired.
Two Remote I/O Master Units, optical or wired, can be mounted to the CV500 or
CVM1-CPU01-EV2 CPU Rack or Expansion CPU Rack. Four Remote I/O Mas
-
ter Units can be mounted to the CV1000, CV2000, or CVM1-CPU11/21-EV2
CPU Rack or Expansion CPU Rack.
Up to eight Remote I/O Slave Racks can be connected per PC.
Slaves can be used to provide up to 1,024 remote I/O points for the CV500 or
CVM1-CPU01-EV2; up to 2,048 remote I/O points for the CV1000, CV2000, or
CVM1-CPU11/21-EV2. These limits are the totals for all Slaves control by one
PC.
A
Programming Device (such as the CVSS) can be connected to up to two Re-
mote I/O Slave Units for each Remote I/O Master Unit as long as a total of no
more than four Programming Devices are connected per PC.
Remote I/O Master Unit
CV500-RM211 (optical)
CV500-RM221 (wired)
CV500, CVM1-CPU01-EV2:
4 Masters max. can be mounted
CV1000, CV2000, CVM1-CPU11/21-EV2: 8 Masters max. can be mounted
CV-series
CPU Rack/Expansion CPU Rack
Remote I/O Slave
Up to 8 Slave can be con
-
nected per PC for 58M
Slaves; 4 Slaves for 122M
or 54MH Slaves.
Remote I/O Slave Unit
CV500-RT211 (optical)
CV500-RT221 (wired)
9
Networks and Remote I/O Systems
Section 1-6
SYSMAC BUS Remote I/O
System
Remote I/O can also be enabled by using the C-series SYSMAC BUS Remote
I/O System with CV-series PC.
Remote I/O Master Units can be mounted on any slot of the CPU Rack, Expan
-
sion CPU Rack, or Expansion I/O Rack. Up to four Masters can be mounted for
the CV500 or CVM1-CPU01-EV2, up to eight Masters for the CV1000, CV2000,
or CVM1-CPU11/21-EV2.
For each Master, up to two Slave Racks can be connected for the CV500 or
CVM1-CPU01-EV2; up to eight Slave Racks for the CV1000, CV2000, or
CVM1-CPU11/21-EV2. No more than 16 Slave Racks can be connected per PC.
Slaves can be used to provide up to 512 remote I/O points for the CV500 or
CVM1-CPU01-EV2; up to 1,024 remote I/O points for the CV1000, CV2000, or
CVM1-CPU11-EV2; up to 2,048 remote I/O points for the CVM1-CPU21-EV2.
These limits are the totals for all Slaves control by one PC.
Programming Devices cannot be connected to SYSMAC BUS Slave Racks.
Remote I/O Master Unit
3G2A5-RM001-(P)EV1 (optical)
C500-RM201 (wired)
CV500, CVM1-CPU01-EV2:
2 Masters max. can be mounted
CV1000, CV2000, CVM1-CPU11/21-EV2: 4 Masters max. can be mounted
Up to 8 Units
CV-series
CPU Rack/Expansion CPU
Rack/Expansion I/O Rack
C-series
Remote I/O Slave Rack
Host Link System
(SYSMAC WAY)
The CV-series PCs can be connected to a host computer with the host link con
nector via the CPU or a CV500-LK201 Host Link Unit mounted to a Rack.
-
-
RS-232C or RS-422 communications can be used depending on the switch set
ting. When RS-422 is selected, up to 32 PCs can be connected to a single host.
Data is transmitted and received by commands and responses.
Host
computer
Host link connector
10
New CPUs and Related Units
Section 1-7
BASIC Unit
The BASIC Unit can be connected to a personal computer to enable communi-
cations with the PC using the BASIC programming language. Up to 512 bytes
(256 words) of data can be transferred between the BASIC Unit and the CPU by
the PC READ/WRITE command without using the PC program.
Up to 256 words of data can also be transferred between the BASIC Unit and the
PC’s CPU by using the NETWORK SEND and NETWORK RECEIVE
(SEND(192)/RECV(193)) instructions in the PC program.
Data can also be transferred to other BASIC Units mounted on the same PC, or
to BASIC Units mounted to other PCs connected by networks formed using a
SYSMAC NET Link or SYSMAC LINK System. RS-232C, RS-422, Centronics,
and GPIB interfaces are available.
BASIC Unit
CV500-BSCj1
CV-series
CPU Rack/Expansion
CPU Rack
Personal computer
Personal Computer Unit
The Personal Computer Unit is a full-fledged IBM PC/AT compatible that can be
used to run independent programming directly on a Rack to eliminate the need
for separate installation space. It can run along or connected to any of the normal
peripherals supported by IBM PC/AT compatibles (mice, keyboards, monitors,
data storage devices, etc.), and as a CPU Bus Unit, the Personal Computer Unit
interfaces directly to the PC’s CPU though the CPU bus to eliminate the need for
special interface hardware, protocols, or programming.
1-7 New CPUs and Related Units
The following new CV-series CPUs and related Units are included in this version
of the manual for the first time. Refer to relevant sections of this manual or the
CV-series PC Operation Manual: Ladder Diagrams for further details.
Unit
Model number
Main specifications
CPU
CVM1-CPU01-EV2
CVM1-CPU11-EV2
CVM1-CPU21-EV2
CV500-CPU01-EV1
CV1000-CPU01-EV1
CV2000-CPU01-EV1
CV500-TDL21
I/O capacity: 512 pts; Ladder diagrams only
I/O capacity: 1,024 pts; Ladder diagrams only
I/O capacity: 2,048 pts; Ladder diagrams only
I/O capacity: 512 pts; Ladder diagrams or SFC + ladder diagrams
I/O capacity: 1,024 pts; Ladder diagrams or SFC + ladder diagrams
I/O capacity: 2,048 pts; Ladder diagrams or SFC + ladder diagrams
Connects up to 64 temperature control devices via 2 ports.
Temperature Controller
Data Link Unit
11
Improved Specifications
Section 1-9
1-8 CPU Comparison
The following table shows differences between the various CV-series CPUs.
CVM1-
CPU01-EV2
CVM1-
CPU11-EV2
CVM1-
CPU21-EV2
CV500-
CPU01-EV1
CV1000-
CPU01-EV1
CV2000-
CPU01-EV1
CPU
Ladder diagrams Supported
Supported
Supported
Supported
Supported
Supported
170
Supported
Supported
170
Program-
ming
SFC
Not supported Not supported Not supported Supported
Instructions
284
284
285
169
Basic
instructions (ms)
Speed
0.15 to 0.45
0.125 to 0.375 0.125 to 0.375 0.15 to 0.45
0.125 to 0.375 0.125 to 0.375
Other
instructions (ms)
0.6 to 9.9
0.5 to 8.25
0.5 to 8.25
0.6 to 9.9
0.5 to 8.25
0.5 to 8.25
Program capacity (see note)
Local I/O capacity
30K words
512 pts
30K words
1,024 pts
62K words
2,048 pts
30K words
512 pts
62K words
1,024 pts
62K words
2,048 pts
Remote
I/O
capacity
SYSMAC BUS/2
SYSMAC BUS
1,024 pts
2,048 pts
2,048 pts
1,024 pts
2,048 pts
2,048 pts
512 pts
1,024 pts
2,048 pts
512 pts
1,024 pts
1,024 pts
DM Area
8K words
24K words
24K words
8K words
24K words
24K words
32K words
each for 8
banks
32K words
each for 8
banks
32K words
each for 8
banks
Expansion DM Area
Not supported Not supported
Not supported
Timers
512
1,024
1,024
None
None
None
1,024
1,024
None
None
None
512
512
512
512
512
1,024
1,024
1,024
1,024
1,024
1,024
1,024
1,024
1,024
1,024
Counters
SFC steps
Step Flags
512
None
None
None
Transition Flags
Note The useable program capacity is 28K words or 60K words.
1-9 Improved Specifications
1-9-1 Upgraded Specifications
The following improvements are applicable to all CV500-CPU01-E and
CV1000-CPU01-E CPUs with lot numbers in which the rightmost digit is 3
(jjj3) or higher.
1, 2, 3...
1. The MLPX(110) (4-TO-16 DECODER) instruction has been improved to
also function as a 8-to-256 decoder and the DMPX(111) (16-TO-4 ENCOD-
ER) instruction has been improved to also function as a 256-to-8 encoder
.
To enable this improvement, the digit designator (Di) has been changed as
shown below.
Digit number:
3 2 1 0
0
Specifies the first digit to be converted
4-to-16/16-to-4: 0 to 3
8-to-256/256-to-8: 0 or 1
Number of digits to be converted
4-to-16/16-to-4: 0 to 3 (1 to 4 digits)
8-to-256/256-to-8: 0 or 1 (1 or 2 digits)
Process
0: 4-to-16/16-to-4
1: 8-to-256/256-to-8
2. The following operating parameter has been added to the PC Setup.
JMP(004) 0000 Processing
Y: Enable multiple usage (default)
N: Disable multiple usage
12
Improved Specifications
Section 1-9
3. The operation of Completion Flags for timers has been changed so that the
Completion Flag for a timer turns ON only when the timer instruction is
executed with a PV of 0000 and not when the timer
value of 0000, as was previously done.
’s PV is refreshed to a PV
Only the timing of the activation of the Completion Flag has been changed,
and the timer s PV is still refreshed at the same times (i.e., when the timer
’
instruction is executed, at the end of user program execution, and every
80 ms if the cycle time exceeds 80 ms).
4. The READ(190) (I/O READ) and WRIT(191) (I/O WRITE) instructions have
been improved so that they can be used for Special I/O Units on Slave
Racks under the following conditions.
a) The lot number of the Remote I/O Master Unit and Remote I/O Slave Unit
must be the same as or latter than the following.
01
X
2
1992
October (Y: November; Z: December)
1st
b) The DIP switch on the Remote I/O Slave Unit must be set to “54MH.”
c) The Special I/O Unit must be one of the following: AD101, CT012,
CT021, CT041, ASC04, IDS01-V1, IDS02, IDS21, IDS22, or LDP01-V1.
(The NC221-E, NC222, CP131, and FZ001 cannot be mounted to Slave
Racks.)
1-9-2 Version-1 CPUs
CV-series CPUs were changed to version 1 from December 1993. The new
model numbers are as follows: CVM1-CPU01-EV1, CVM1-CPU11-EV1,
CV500-CPU-EV1, CV1000-CPU-EV1, and CV2000-CPU-EV1. (Of these, all
CVM1 CPUs were changed to version 2 from December 1994; refer to the next
sections for details.)
The following additions and improvements were made to create the version-1
CPUs.
PT Link Function
EEPROM Writes
The host link interface on the CPU can be used to connect directly to Program
-
mable erminals (PTs) to create high-speed data links. To use the PT links, turn
T
ON pin 3 of the DIP switch on the CPU. Pin 3 must be turned OFF for host link
connections.
With the new CPUs, you can write to EEPROM Memory Cards mounted to the
CPU by using the file write operation from a Peripheral Device. A Memory Card
Writer is no longer required for this write operation. Writing is possible in PRO
GRAM mode only.
-
New Command
Faster Host Links
Faster Searches
A new I/O REGISTER command (QQ) has been added so that words from differ-
ent data areas can be read at the same time.
The communications response time for the built-in host link interface on the CPU
has been improved by a factor of approximately 1.2.
The search speed from Peripheral Devices for instructions and operands has
been nearly doubled.
1-9-3 Version-2 CVM1 PCs
CVM1 CPUs were changed to version 2 and a new CPU was added from De-
cember 1994. The new model numbers are as follows: CVM1-CPU01-EV2,
CVM1-CPU11-EV2, and CVM1-CPU21-EV2.
13
Improved Specifications
Section 1-9
The following additions and improvements were made to create the version-2
CPUs.
CMP/CMPL
New versions of the CMP(020) and CMPL(021) have been added that are not
intermediate instructions. The new instructions are CMP(028) and CMPL(029)
and are programs as right-hand (final) instructions. A total of 24 other new com
-
parison instructions have also been added with symbol mnemonics (e.g., >, +,
and <).
XFER(040)
DMPX(111)
New Flags
This instruction has been upgraded so that source and destination areas can
overlap.
This instruction has been upgraded so that either the MSB or the LSB can be
specified for use as the end code. Previously only the the MSB could be used.
Underflow and Overflow Flags have been added at A50009 and A50010, re-
spectively. These flags can be turned ON or OFF when executing ADB, ADBL,
SBB, and SBBL and can be saved or loaded using CCL and CCS.
New Instructions
A total of 125 new instructions have been added. These instructions are sup-
ported by version-2 CPUs only.
Faster Online Editing
The time that operation is stopped for online editing has been reduced and is no
longer added to the cycle time. The following are just a couple of examples.
Edit
Time operation is stopped
Adding or deleting one instruction block at the
beginning of a 62K-word program
Approx. 0.5 s
Deleting an instruction block containing JME
from the beginning of a 62K-word program
Approx. 2.0 s
The above speed increase also applies to all V1 CPUs with lot numbers in which
the rightmost digit is 5 (jjj5) or higher.
New Host Link Commands
New C-mode commands for the CPU Host Interface have been added and the
functionality of existing commands has been improved as follows:
New Commands
• RL/WL: Read and write commands for the CIO Area.
• RH/WH: Read and write commands for the CIO Area.
• CR: Read command for the DM Area.
• R#/R$/R%: SV read commands.
• W#/W$/W%: SV change commands.
• *: Initialization command.
Improved Commands
• The Link Area (CIO 1000 to CIO 1063) and Holding Area (CIO 1200 to
CIO 1299) can now be specified for the KS, KR, KC, and QQ commands.
• CVM1-CPU21-EV2 can now be read for the MM command.
The above new and improved commands can also be used with all V1 CPUs
with lot numbers in which the rightmost digit is 5 (jjj5) or higher.
Note Only the following Programming Devices support version-2 CPUs: SSS
(C500-ZL3AT1-E) and the CVM1-PRS21-EV1 Programming Console
(CVM1-MP201-V1). Of these, the SSS does not support SFC and thus cannot
be used for the CV500, CV1000, and CV2000. Use the CVSS for these PCs.
14
SECTION 2
System Configuration and Components
This section provides information about the types of system configuration in which the CV-series PCs can be used and the
individual Units that make up these configuration. Refer to Appendix A Standard Models for a list of C- and CV-series prod
-
ucts that can be used in CV-series PC Systems.
2-1 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2 Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-1 CPU Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-2 Expansion CPU Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2-3 Expansion I/O Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3 Rack Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3-1 CPUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3-2 I/O Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3-3 I/O Interface Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3-4 Power Supply Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3-5
Termination Resistance Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3-6 I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
System Configuration
Section 2-1
2-1 System Configuration
This section provides illustrations of CV-series PC Systems, which can be clas
-
sified into five different types of configuration.
• Systems with only a CPU Rack
• Systems with only CV-series Expansion I/O Racks.
• Systems with an Expansion CPU Rack.
• Systems with a Single CV-series Expansion I/O Rack.
• Systems with C500 Expansion I/O Racks.
If only a CPU Rack is used, an I/O Control Unit is not required, but the CPU Rack
is otherwise the same as those in the following examples. The specific Units
used in the configuration are described in more detail later.
The maximum I/O capacity with any configuration is 512 points (32 words) for
the CV500 or CVM1-CPU01-EV2; 1,024 points (64 words) for the CV1000 or
CVM1-CPU11-EV2; and 2,048 points (128 words) for the CV2000 or
CVM1-CPU21-EV2. The I/O capacity will be less depending on the Racks and
the types of Units mounted.
Systems with only
CV-series Expansion I/O
Racks
The following figure shows an assembled CV-series CPU Rack and seven Ex-
pansion I/O Racks. Up to seven Expansion I/O Racks may be connected in one
or two series from the CPU Rack. The total length of I/O Connecting Cable must
be 50 m or less for each series and a Termination Resistance Unit must be be
connected to the last Rack or to the unused I/O Control Unit connector.
Units can be mounted to any slot on the Racks shown for them below.
I/O Control Unit:
CV500-IC201/IC101
CPU: CV500-CPU01-EV1, CV1000-CPU01-EV1,
CV2000-CPU01-EV1, CVM1-CPU01-EV2, CVM1-CPU11-EV2,
or CVM1-CPU21-EV2
CPU Backplane: CV500-BC031/051/101
Power Supply Unit: CV500-PS221/PS211 or CVM1-PA208
3, 5, or 10 slots
SYSMAC NET Link Units
SYSMAC LINK Units
BASIC Units
C500 I/O Units
SYSMAC BUS/2 Masters
Personal Computer Units
C500 Special I/O Units
SYSMAC BUS Masters
I/O Connecting Cable
CV500-CNjj
2
(50 m max. total length
for 1 series)
I/O Interface Unit
CV500-II201
I/O Backplane
CV500-BI042/062/112
Power Supply Unit
CV500-PS221/PS211
or CVM1-PA208
4/6/11 slots
C500 I/O Units
T
ermination Resistance Unit:
C500 Special I/O Units
SYSMAC BUS Masters
CV500-TER01
(Two included with CV500-IC101/201
I/O Control Unit.)
16
System Configuration
Section 2-1
Systems with an Expansion When nine or more CPU Bus Units (Temperature Controller Data Link Units,
CPU Rack
SYSMAC NET Link Units, SYSMAC LINK Units, SYSMAC BUS/2 Remote I/O
Master Units, Ethernet Units, BASIC Units, and Personal Computer Units) are
required in a System, the CPU Rack may be extended by connecting an Expan
-
sion CPU Rack to enable mounting up to 16 CPU Bus Units.
Only one Expansion CPU Rack may be connected to a CPU Rack. A system that
includes an Expansion CPU Rack can be extended by connecting up to six Ex
-
pansion I/O Racks. The Expansion I/O Racks may be connected in one or two
series from the CPU Rack. The total length of I/O Connecting Cable must be
50 m or less for each series and a Termination Resistance Unit must be con-
nected to the last Rack or to the unused I/O Control Unit connector.
Using an Expansion CPU Rack does not increase the maximum I/O capacity of
the PC; it only increases the number of CPU Bus Units that can be used.
Units can be mounted to any slot on the Racks shown for them below.
CPU: CV500-CPU01-EV1, CV1000-CPU01-EV1,
CV2000-CPU01-EV1, CVM1-CPU01-EV2, CVM1-CPU11-EV2, or
CVM1-CPU21-EV2
I/O Control Unit: CV500-IC101
CPU Backplane: CV500-BC031/051/101
Power Supply Unit: CV500-PS221/PS211 or
CVM1-PA208
3, 5, or 10 slots
SYSMAC NET Link Units
SYSMAC LINK Units
BASIC Units
C500 I/O Units
SYSMAC BUS/2 Masters
Personal Computer Units
C500 Special I/O Units
SYSMAC BUS Masters
CPU Connecting Cable
CV500-CNjj1
I/O Interface Unit
CV500-II101
Expansion CPU Back-
plane CV500-BI111
Power Supply Unit:
CV500-PS221/PS211 or CVM1-PA208
11 slots
SYSMAC NET Link Units
SYSMAC LINK Units
BASIC Units
C500 I/O Units
SYSMAC BUS/2 Masters
Personal Computer Units
C500 Special I/O Units
SYSMAC BUS Masters
I/O Connecting Cable
CV500-CNjj
2
(50 m max. total
length for 1 series)
I/O Interface Unit
(CV500-II201)
I/O Backplane
CV500-BI042/062/112
Power Supply Unit:
CV500-PS221/PS211 or CVM1-PA208
4/6/11 slots
C500 I/O Units
T
ermination Resistance Unit CV500-TER01
C500 Special I/O Units
SYSMAC BUS Masters
(Two included with CV500-IC101/201 I/O Control Unit.)
17
System Configuration
Section 2-1
Systems with a Single
Expansion I/O Rack
When only one Expansion I/O Rack is required, a simplified system configura
tion may be used. The CPU Backplane can be connected directly to the Expan
-
-
sion I/O Backplane without the use of the I/O Control and I/O Interface Units.
mination Resistance Units are also not required.
Ter-
All Units except for CPU Bus Units (Temperature Controller Data Link Units,
SYSMAC NET Link Units, SYSMAC LINK Units, SYSMAC BUS/2 Masters,
Ethernet Units, Personal Computer Units, and BASIC Units) can be mounted to
any of the Backplanes for which they listed in the following diagram. CPU Bus
Units can be mounted to any slot on any CPU Backplane except for the
CVM1-BC053 or CVM1-BC103 Backplane, on which CPU Bus Units can be
mounted only to the rightmost 3 and 6 slots, respectively.
CPU: CV500-CPU01-EV1, CV1000-CPU01-EV1,
CV2000-CPU01-EV1, CVM1-CPU01-EV2,
CVM1-CPU11-EV2, or CVM1-CPU21-EV2
CPU Backplane: CV500-BC031/051/101 or
CVM1-BC053/103
Power Supply Unit: CV500-PS221/PS211 or
CVM1-PA208
3, 5, or 10 slots
SYSMAC NET Link Units
SYSMAC LINK Units
BASIC Units
C500 I/O Units
C500 Special I/O Units
SYSMAC BUS Masters
SYSMAC BUS/2 Masters
Personal Computer Units
I/O Connecting Cable
CV500-CNjj3
I/O Backplane
CV500-BI042/062/112 or
CVM1-BI064/114
Power Supply Unit
CV500-PS221/PS211
or CVM1-PA208
4/6/11 slots
C500 I/O Units
C500 Special I/O Units
SYSMAC BUS Masters
18
System Configuration
Section 2-1
Systems with C500
Expansion I/O Racks
The following figure shows an assembled CV-series CPU Rack and seven C500
Expansion I/O Racks. Up to seven C500 Expansion I/O Racks may be con-
nected to the CPU Rack. The total length of the I/O Connecting Cable must 5 m
or less and each section of I/O Connecting Cable must be 2 m or less. Termina-
tion Resistance Units are not necessary.
Expansion I/O Racks for the CV-series cannot be used together with C500 Ex
-
pansion I/O Racks.
Units can be mounted to any slot on the Racks shown for them below.
I/O Control Unit
CV500-IC301
CPU: CV500-CPU01-EV1, CV1000-CPU01-EV1,
CV2000-CPU01-EV1, CVM1-CPU01-EV2,
CVM1-CPU11-EV2, or CVM1-CPU21-EV2
CPU Backplane: CV500-BC031/051/101
Power Supply Unit: CV500-PS221/PS211 or
CVM1-PA208
3, 5, or 10 slots
SYSMAC NET Link Units
SYSMAC LINK Units
SYSMAC BUS/2 Masters
Personal Computer Units
BASIC Units
C500 I/O Units
C500 Special I/O Units
SYSMAC BUS Masters
I/O Connecting Cable C500-CNjj2N
(2 m max. each cable, 5 m max. total length)
I/O Interface Unit
3G2A5-II002
I/O Backplane
3G2A5-BI081/BI051
Power Supply Unit
3G2A5-PS222-E/PS212
8 or 5 slots
C500 I/O Units
C500 Special I/O Units
SYSMAC BUS Masters
(Terminal Resistance Units are not required.)
19
System Configuration
Section 2-1
Rack Configurations
The following table summarizes the components required to form each type of
Rack in the different configurations. The number of each component required for
the System is given in parentheses. The following combinations form the basic
Racks to which the other Units indicated in the first part of this section can be
added.
Configuration
CPU Rack
Connecting
cable
Expansion Rack
CPU
I/O Control
Unit
I/O Interface
Unit
Expansion
Backplane
Termination
Resistance Unit
Backplane
CPU Rack only
CV500-BC031,
CV500-BC051,
CV500-BC101,
CVM1-BC053,
or CVM1-BC103
(one)
Not needed
Not needed
Not needed
Not needed
Not needed
CPU Rack and
Expansion CPU
Rack only
CV500-BC031,
CV500-BC051,
or
CV500-BC101
(one)
CV500-IC101
(one)
CV500-CNjj1
(one)
CV500-CNjj2
(one)
CV500-II101
(one)
CV500-BI111
(one)
CV500-TER01
(Two included
with I/O Control
Unit.) (two)
CPU Rack, Ex-
pansion CPU
Rack, and Expan-
sion I/O Racks
CV500-BC031,
CV500-BC051,
or
CV500-BC101
(one)
CV500-IC101
(one)
CV500-CNjj1
(one)
CV500-CNjj2
(one)
CV500-II101
(one)
CV500-BI111
(one)
CV500-TER01
(Two included
with I/O Control
Unit.) (two)
CV500-CNjj
(one for each
Expansion I/O
Rack)
2
CV500-II201
(one for each
Expansion I/O
Rack)
CV500-BI042,
CV500-BI062, or
CV500-BI112
(one for each
Expansion I/O
Rack)
CPU Rack and
Expansion I/O
Racks
CV500-BC031,
CV500-BC051,
or
CV500-BC101
(one)
CV500-IC201 or CV500-CNjj
2
CV500-II201
(one for each
Expansion I/O
Rack)
CV500-BI042,
CV500-BI062, or
CV500-BI112
(one for each
Expansion I/O
Rack)
CV500-IC101
(one)
(one for each
Expansion I/O
Rack)
CPU Rack with
Single Expansion CV500-BC051,
I/O Rack
CV500-BC031,
Not needed
CV500-CNjj3
(one)
Not needed
CV500-BI042,
CV500-BI062,
CV500-BI112,
CVM1-BI064, or
CVM1-BI114
(one)
Not needed
Not needed
CV500-BC101,
CVM1-BC053,
or CVM1-BC103
(one)
CPU Rack with
C500 Expansion
I/O Racks
CV500-BC031,
CV500-BC051,
or
CV500-BC101
(one)
CV500-IC301
(one)
C500-CNjj2N
(one for each
Expansion I/O
Rack)
C500-II002
(one for each
Expansion I/O
Rack)
C500-BI081 or
C500-BI051
(one for each
Expansion I/O
Rack)
20
System Configuration
Section 2-1
Mounting Locations
The following table below summarizes the Units that can be mounted to CPU,
Expansion CPU, Expansion I/O, and Slave Racks. For detailed information
about the Units listed below
,
refer to the operation manual for the individual Unit.
Unit
CPU
Rack
Expansion Expansion Slave Racks (CV- or
Remarks
CPU Rack
I/O Racks
Yes
C-series)
16-/32-/64-point
I/O Units
Yes
Yes
Yes
Yes
Yes
Yes
No
---
---
Service Power
Supplies
Yes
Yes
Yes
Interrupt Input
Units
No
Up to 4 Units can be mounted.
When mounting to the Expansion
CPU Rack, set the rack number
to 1.
C500 Special I/O Yes
Units
Yes
Yes
Yes
Up to 8 of the following Units can
be mounted: Analog Input, Analog
Output, High-speed Counter, PID,
Position Control, Magnetic Card,
ASCII, ID Sensor, and Ladder
Program I/O. Position Control
Units, NC103-E, and PID Units
use 2 slots.
The following cannot be
mounted to SYSMAC
BUS/2 Slave Racks:
NC103, NC221, NC222,
CP131, FZ001, PID01,
and MCC01.
The following cannot be
mounted to SYSMAC
BUS Slave Racks:
NC221, NC222, CT041,
and FZ001.
READ(190)/WRIT(191) cannot be
used with Units mounted to
SYSMAC BUS Slave Racks.
All other Special I/O Units
can be mounted.
Up to 16 CPU Bus Units can be
used with each PC, including 2
Remote I/O Master Units for the
CV500 or CVM1-CPU01-EV2 or 4
for the CV1000, CV2000,
BASIC Units
Yes
Yes
Yes
Yes
No
No
No
No
Temperature
Controller Data
Link Unit
Personal
Computer Units
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
No
CVM1-CPU11-EV2, or
CVM1-CPU21-EV2, up to a 4
each of the SYSMAC NET Link,
SYSMAC LINK Units, Host Link
Unit, or Ethernet Unit, and 1
CompoBus/D Master Unit.
SYSMAC NET
Link Units
SYSMAC LINK
Units
A Personal Computer Unit
requires 4 slots.
SYSMAC BUS/2 Yes
Remote I/O
Master Units
Ethernet Units
Yes
Yes
Yes
Yes
No
No
No
No
CompoBus/D
Master Unit
SYSMAC BUS
Remote I/O
Master Units
Yes
Yes
Yes
No
Up to 4 Units can be mounted to
a CV500 or CVM1-CPU01-EV2
and eight Units to a CV1000,
CV2000, CVM1-CPU11-EV2, or
CVM1-CPU21-EV2.
SYSMAC BUS
I/O Link Units
Yes
Yes
Yes
No
I/O cannot be set to 16 input/16
output.
21
System Configuration
Section 2-1
Configuration Limits
The following two tables indicate limits on the system configuration. The first
table indicates limits for the basic System. The second table indicates limits for
Remote I/O Systems.
Basic System
Item
CV500 or
CVM1-CPU01-EV2
CV1000 or
CVM1-CPU11-EV2
CV2000 or
CVM1-CPU21-EV2
Number of I/O points
512 points (32 words) 1,024 points
(64 words)
2,048 points
(128 words)
Number of connectable Expansion CPU Racks
Number of connectable Expansion I/O Racks
Number of I/O slots on CPU Rack
1
7 (6 if an Expansion CPU Rack is also used)
3/5/10
11
Number of I/O slots on Expansion CPU Rack
Number of I/O slots on Expansion I/O Rack
4/6/11
Remote I/O Systems
Item
SYSMAC BUS/2 (see note 2)
SYSMAC BUS
CV500 or
CVM1-CPU01
-EV2
CV1000,
CV2000,
CVM1-CPU11
CV500 or
CVM1-CPU01
-EV2
CV1000,
CV2000, or
CVM1-CPU11
-EV2
CVM1-CPU21
-EV2
-EV2, or
CVM1-CPU21
-EV2
Limits
per PC
No. of remote I/O
points
1,024 pts
(64 words)
2,048 pts
(128 words)
512 pts
(32 words)
1,024 pts (64
words)
2,048 pts (128
words)
No. of Remote
Masters
2
4
4
8
No. of Slave Racks ---
---
8
2
16
8
Limits
per
Remote
No. of Slaves (see
note 1)
58M Slaves: 8 Units
122M Slaves: 4 Units
54MH Slaves: 4 Units
I/O
Master
Unit
No. of remote I/O
points
58M Slaves: 464 input and 464
output
512 pts (32 words)
122M Slaves: 976 input and 976
output
54MH Slaves: 432 input and
432 output
Combined No. of
Slaves, I/O Link
Units, Optical I/O
Units, and I/O
Terminals
---
64 (optical)
32 (wired)
Expansion I/O Backplanes
CV500-BI112/062/042
C500-BI081/051
Note 1. 58M Slaves are counted as one Unit and 122M and 54 MH Slaves are
counted as two Units in figuring the total of eight connectable Units. 58M,
122M, and 54MH classifications are set with a switch on the Slave.
2. A SYSMAC BUS/2 Slave must be designated “54MH” to use
READ(190)/WRIT(191) for Special I/O Units mounted to it. These instruc-
tions cannot be used for SYSMAC BUS Slaves regardless.
22
Racks
Section 2-2
2-2 Racks
This section describes the Racks used to construct a PC System. The individual
components used to construct the Racks are described in the next section.
2-2-1 CPU Racks
The following figure shows the parts of the CPU Rack. There are five Back-
planes available for the CPU Rack. Any CPU can be mounted to any Backplane.
The only differences in the Backplanes is the number of slots that they provide
for Units, their expansion capability, and the number of slots for CPU Bus Units.
The CV500-BC031, CV500-BC051, and CV500-BC101 provide complete ex-
pansion capability and provide 3, 5, and 10 slots, respectively, for Units other
than the CPU, Power Supply Unit, and I/O Control Unit.
The CVM1-BC053 and CVM1-BC103 do not support I/O Control Units and pro
-
vide 5 and 10 slots, respectively, for Units other than the CPU and Power Supply
Unit. Because I/O Control Units are not supported, these Backplanes can be
connected only to a single Expansion I/O Rack as illustrated on page 18.The
CPU Backplane cannot be used for an Expansion CPU or Expansion I/O Rack.
CPU Backplane
CV500-BC031
CV500-BC051
CV500-BC101
CVM1-BC053
CVM1-BC103
No. of slots
CPU Bus Unit slots
I/O Control Unit
Yes
3
5
3
5
Yes
Yes
No
10
5
10
Rightmost 3
Rightmost 6
10
No
CPU Backplane
CV500-BC031/051/101 (3/5/10 slots)
CVM1-BC053/103 (5/10 slots)
CPU
CV500-CPU01-EV1,
CV1000-CPU01-EV1,
CV2000-CPU01-EV1,
CVM1-CPU01-EV2,
CVM1-CPU11-EV2, or
CVM1-CPU21-EV2
I/O Control Units are
not supported by
CVM1 Backplanes.
Power Supply Unit
CV500-PS221/PS211
CVM1-PA208
Units
I/O Control Unit
(Up to 3/5/10 or the following Units: SYSMAC NET Link
Units, SYSMAC LINK Units, SYSMAC BUS/2 Masters,
BASIC Units, Personal Computer Unit, C500 I/O Units,
C500 Special I/O Units, SYSMAC BUS Masters)
An I/O Control Unit must be mounted to the Rack in order to
connect an Expansion CPU or more than one Expansion I/O
Rack. The model of I/O Control Unit used determines the
other Racks can be connected.
23
Racks
Section 2-2
Note The Units in the following table can be mounted to the CV500-BC101 CPU Back
-
plane if a CV500-ICjjj I/O Control Unit and CV500-IIjjj I/O Interface Unit
are used. If an I/O Control Unit is not used, only one Expansion I/O Rack can be
connected and a total of eight Units maximum can be mounted to the PC regard
-
less of the Rack to which they are mounted.
Name
Model
3G2A5-ADjjj, C500-AD101
3G2A5-CTjjj, C500-CT041
3G2A5-DAjjj, C500-DA101
C500-FZ001
Analog Input Unit
High-speed Counter Unit
Analog Output Unit
Fuzzy Logic Unit
ID Sensor Unit
C500-IDSjj/-IDS01-V1
C500-LDP01-V1
Ladder Program I/O Unit
Position Control Unit
3G2A5-NC103-E/-NC111-EV1,
C500-NC222-E
SYSMAC BUS Optical Remote I/O
Master Unit
3G2A5-RM001-PEV1/-RM001-EV1,
C500-RM201
ASCII Unit
C500-ASC04
C500-CP131
Cam Positioner Unit
Magnetic Card Reader Unit
PID Control Unit
3G2A5-MGC01
3G2A5-PID01-E
2-2-2 Expansion CPU Racks
An Expansion CPU Rack can be provided to increase the mounting space for
CPU Bus Units. The Expansion CPU Rack is connected directly to the CPU
Rack. Two cables are required to connect the Expansion CPU Rack to the CPU
Rack, a CPU Bus Cable and an I/O Connecting Cable. If either of these connec
-
tions is broken, the system will be disabled
Only one Expansion CPU Rack can be connected to the CPU Rack. T
o further
increase the number of I/O Units, a series of Expansion I/O Racks may be con
-
nected to the Expansion CPU Rack or to the I/O Control Unit on the CPU Rack. If
no Expansion I/O Rack is connected to the I/O Interface Unit, connect a Termina-
tion Resistance Unit to the unused connector on the I/O Interface Unit.
CPU Bus Connector Connects the Expansion CPU Rack to the CPU Rack.
I/O Connector Connects the Ex-
pansion CPU Rack to the CPU
Rack.
Expansion CPU
Backplane
CV500-BI111
T
ermination Resistance Unit
A Termination Resistance Unit
must be connected to the unused
I/O cable connector when an Ex
-
pansion I/O Rack is not connected.
Power Supply Unit
CV500-PS221/PS211
CVM1-PA208
I/O Connector Connects the Ex-
pansion CPU Rack to an Expan
sion I/O Rack. When not used,
connect a Termination Resistance
Unit.
-
I/O Interface Unit (CV500-II101)
Connects the Expansion CPU
Rack to the CPU Rack and, if nec-
essary, to an Expansion I/O Rack.
Units
(Up to 11 or the following Units: SYSMAC NET Link
Units, SYSMAC LINK Units, SYSMAC BUS/2 Masters,
BASIC Units, Personal Computer Unit, C500 I/O Units,
C500 Special I/O Units, SYSMAC BUS Masters)
24
Racks
Section 2-2
2-2-3 Expansion I/O Racks
Expansion I/O Racks, shown in the following diagram, can be used to expand
the CV-series PCs. There are five models of Expansion I/O Backplane that can
be used, as shown in the following table. These vary in the number of slots that
they provide for Units (other than the Power Supply Unit and I/O Interface Unit)
and in expansion capabilities. CV500 Expansion I/O Backplanes offer complete
expansion capabilities, while CVM1 Expansion I/O Backplanes do not support
I/O Interface Units and thus must be connected directly to the CPU Backplane
(see Single Expansion I/O Rack in this subsection).
Expansion I/O
Backplane
No. of slots
I/O Interface Unit
CV500-BI042
CV500-BI062
CV500-BI112
CVM1-BI064
CVM1-BI114
4
6
Yes
Yes
Yes
No
11
6
11
No
An Expansion I/O Rack can be connected either directly to the CPU Backplane
(seeSingle Expansion I/O Rack in this subsection) or to an I/O Control Unit.Up to
seven Expansion I/O Racks can be connected to the I/O Control Unit on the CPU
Rack in two series unless an Expansion CPU Rack is connected, in which case
only six Expansion I/O Racks may be connected. If an Expansion CPU Rack is
connected, one of the series of Expansion I/O Racks is connected to the I/O
Control Unit on the CPU Rack and the other one is connected to the I/O Interface
Unit on the Expansion CPU Rack.
Attach a Termination Resistance Unit to the unused terminal on the I/O Interface
Unit of the last Expansion I/O Rack in each series. If two series of Expansion I/O
Racks are used, connect a Termination Resistance Unit to the last Rack in each.
I/O Connector Connects Expan-
sion I/O Rack to preceding Expan
sion I/O, Expansion CPU, or CPU
Rack.
-
Expansion I/O
Backplane
CV500-BI042/062/
T
ermination Resistance Unit
A Termination Resistance Unit
must be connected to the unused
I/O Connecting Cable Connector
when an Expansion I/O Rack is
not connected.
112 or
CVM1-BI064/114
I/O Connector Connects Expan-
sion I/O Rack to next Expansion
I/O Rack. When not used, connect
to a Termination Resistance Unit.
Power Supply Unit
CV500-PS221/PS211
or CVM1-PA208
Units
(Up to 4/6/11 or the following
Units: C500 I/O Units, C500
Special I/O Units, SYSMAC
BUS Masters)
I/O Interface Unit (CV500-II201)
Connects the Expansion I/O Rack to
other Expansion Racks, the CPU Rack,
and/or an Expansion I/O Rack.
Single Expansion I/O Rack
If only one Expansion I/O Rack is required and no Expansion CPU Rack is used,
single Expansion I/O Rack can be connected directly to the CPU Rack without
a
an I/O Control Unit or I/O Interface Unit. The Racks are connected directly via the
connectors on the two Backplanes. Termination Resistance Units are also not
required. In every other respect, the Expansion I/O Rack is identical to Expan
-
sion I/O Racks in connected via I/O Control and I/O Interface Units.
25
Rack Components
Section 2-3
SYSMAC BUS/2 Slave
Racks
The SYSMAC BUS/2 Slave Racks use the same Expansion I/O Backplane and
Power Supply Unit as the Expansion I/O Racks, but a Remote I/O Slave Unit is
mounted instead of the I/O Interface Unit and the Slave Rack is connected from
the Remote I/O Slave Unit to a Remote I/O Master Unit on the CPU or Expansion
CPU Rack. Refer to the SYSMAC BUS/2 Remote I/O System Manual for details.
2-3 Rack Components
This section describes the main components that are used to construct CPU,
Expansion CPU, and Expansion I/O Racks.
2-3-1 CPUs
Six CPU models are available, the CV500-CPU01-EV1, CV1000-CPU01-EV1,
CV2000-CPU01-EV1,
CVM1-CPU01-EV2,
CVM1-CPU11-EV2,
and
CVM1-CPU21-EV2. The following figure shows the CV1000-CPU01-EV1.
Indicators
Protect keyswitch
Used to write-protect PC
setup and user memory
.
Peripheral device
connector
Expansion Data Memory
Card compartment
(CV1000, CV2000, or
CVM1-CPU21-EV2 only;
optional)
Host link connector
Connector XM2A-0901
Cover:
XM2S-0911
(One set included)
RS-422/RS-232C selector
Memory Card indicator
Lit when power is supplied
to the Memory Card.
Memory Card (option
al), DIP switch and
battery compartment
Do not pull out the
-
memory card while the
Memory Card indicator
is lit.
Note The Memory Unit is built into CVM1/CV-series PCs; it is not necessary for the
user to install one, as is necessary for some C-series PCs.
Protect Keyswitch
The protect keyswitch write-protects the current PC Setup and user program
memory. The user program memory can also be write-protected by the using the
“Protect UM” function from the CVSS. When set to “SYSTEM PROTECT” this
switch will write-protect the entire user program memory even if only part of it is
protected using the “Protect UM” function from the CVSS.
26
Rack Components
Section 2-3
CPU Indicators
The following table describes the indicators on the front panel of the CPU.
Indicator
POWER (green)
RUN (green)
Operation
Lights when power is supplied to the CPU.
Lights when the PC is operating normally.
ERROR (red)
Lights when an error in the CPU causes operation to stop. When the ERROR indicator lights, the
RUN indicator will go out and all outputs from Output Units will be turned OFF.
WDT (red)
Lights when a CPU error (watchdog timer error) has been detected. When the WDT indicator
lights, the RUN indicator will go out and all outputs from Output Units will be turned OFF.
ALARM (red)
Lights when non-fatal error is detected.
OUTINH (orange)
COMM (orange)
Lights when the Output OFF Bit (A00015) is turned ON to turn OFF PC outputs.
Lit from when data is received from the host computer until the response is completed.
DIP Switch Settings
The DIP switch is used to set certain basic operational parameters for the CPU.
To gain access to the DIP switches, open the cover of the Memory Card com-
partment as shown in the following figure. Turn off power to the PC before setting
the DIP switch.
OFF
ON
Pin
Function
6
5
Specifies whether the termination resistance is connected for the Host Link System. Turn this pin ON to
connect the terminal resistance. When RS-422 is used set this pin to ON at the last PC connected in the Host
Link System. When RS-232C is used, this pin does not affect Host Link System operation and may be set to
either ON or OFF.
To transfer the user program file (AUTOEXEC.OBJ) and the PC Setup (AUTOEXEC.STD) from the Memory
Card to the CPU on power application, set this pin to ON. If this pin is set to OFF, the PC Setup can be
changed from the CVSS so that only the user program (AUTOEXEC.OBJ) is transferred when power is
turned on. If program transfer is designated both with this pin setting and in the PC Setup, then both the
program file and the PC Setup will be transferred. The user program will not be transferred when the system
protect keyswitch on the front panel of the CPU is set to the SYSTEM PROTECT position, or memory is
write-protected from the CVSS.
4
Set this pin to the ON position to establish the following communications settings for the host link interface.
These are the most common setting for an IBM PC/AT interface.
Baud rate:
9,600 bps
Unit number: 0
Parity:
Even
Data length: 7 bits
Stop bits:
2
When this pin is OFF, the communications settings for the host link interface are set in the PC Setup. Refer to
the CVSS Operation Manuals for details on the PC Setup.
Note: The above settings apply to CPUs manufactured from July 1995 (lot number **75 for July 1995). For
CPUs manufactured before July 1995 (lot number **65 for June 1995), only 1 stop bit will be set and the
baud rate will be 2,400 bps.
27
Rack Components
Section 2-3
Pin
Function
3
Set this pin to ON when using the host link interface with a PT using NT Link communications. Set this pin to
OFF when using the host link interface for host link communications.
1 and 2 These pins set the baud rate of the peripheral device connector. Set the rate to 50,000 bps when connecting
the interface to the GPC or Programming Console. Set the rate to
Pin 1 Pin 2
Baud rate
50,000 bps
19,200 bps
9,600 bps
4,800 bps
9,600 bps when connecting to a personal computer running CVSS.
0
1
0
1
0
0
1
1
Memory Cards
Memory Cards can be used to store data or programs as files to expand the
memory storing capacity of the PC. Memory Cards fit into the slot located on the
lower left side of the CPU. Memory Cards are not provided with the PC and must
be ordered separately and installed in the CPU. There are three types of
Memory Cards that can be used for the CV-series PCs: RAM, EEPROM, or
EPROM.
Memory type
Model
Capacity
64K bytes
Remarks
RAM
HMC-ES641
HMC-ES151
HMC-ES251
HMC-ES551
HMC-EE641
HMC-EE151
HMC-EP551
HMC-EP161
---
128K bytes
256K bytes
512K bytes
64K bytes
128K bytes
512K bytes
1M bytes
CV500-MCWjj Memory Card Writer or Peripheral Device
EEPROM
EPROM
required
CV500-MCWjj Memory Card Writer or Peripheral Device
required
For CPU Units with a lot number that contains the last-digit suffix of “6” (jjj6)
or higher, the following products are available on the market and can be used as
Memory Cards provided that they be used in the same manner as for the con
-
ventional Memory Cards.
• A 64K-byte, 128K-byte, 256K-byte, 512K-byte, 1M-byte, or 2M-byte RAM
that conforms to JEIDA4.0. The 2M-byte RAM is not applicable to the
CV500-MCW01 Memory Card Writer.
28
Rack Components
Section 2-3
RAM and EEPROM Cards
Data can be randomly written to and read from RAM or EEPROM Cards, making
it possible to easily stored programs. The memory of a RAM Cards is erased,
however, when power is not supplied to the CPU or when the RAM Card is re
-
moved from the CPU without first being connected to a backup battery. EE-
PROM Cards cannot be written while mounted in the CPU. Data can be written
to RAM Cards while they are mounted in the CPU by using the CVSS or by in
-
structions in the user program.
Both the RAM and EEPROM Memory Cards are equipped with write-protect
switches. Setting the write-protect switch to ON prevents data from being written
to or erased from the Card. Setting the write-protect switch to OFF allows data to
be written to or erased from the Card.
ON
OFF
Four RAM Memory Card models are available, varying in memory capacity from
8K, 16K, 32K to 64K words. Two EEPROM Memory Card models are available,
one containing 8K words of memory and the other 16K words of memory.
RAM Card Backup Battery
Insert a battery into a RAM Memory Card before mounting the Card into the
CPU. Leave the battery in its holder. Battery life expectancies are given below
.
Replace the battery within the time listed. Refer to Section 4 Inspection and
Maintenance for the battery replacement procedure.
Card
HMC-ES641
HMC-ES151
HMC-ES251
HMC-ES551
Capacity
64K bytes
Life
5 years
2 years
1 year
128K bytes
256K bytes
512K bytes
6 months
EPROM Cards
Data contained in the ROM Card is stored on EPROM chips and cannot be al-
tered or erased during the CPU’s operation. The EPROM chip is mounted to the
Memory Card and the entire pack is installed in the CPU. Once data is written to
the chip, the data will not be lost when the power to the PC is OFF.
ROM Cards are shipped unprogrammed. The ROM Card can be programmed
using a CV500-MCWjj Memory Card Writer.
The procedure for erasing EPROM Memory Card data is as follows:
1, 2, 3...
1. Open the memory card cover by pressing at an angle on the catch at the
bottom edge of the card using a pointed object, such as a pen.
2. Erase the data from the EPROM chips by exposing the window of the
EPROM chips to ultraviolet light. Any of a number of commercially available
EPROM erasers may be used. To ensure complete erasure, the Memory
Card should be subject to a minimum exposure as specified by the eraser
manufacturer.
3. Close the cover and slide the catch back into place.
29
Rack Components
Section 2-3
Expansion Data Memory
An Expansion Data Memory Unit may be used only in a CV1000-CPU01-EV1,
CV2000-CPU01-EV1, or CVM1-CPU21-EV2 CPU. The Expansion Data
Memory Unit fits into the slot located on the upper left side of the CPU. The Ex
-
pansion Data Memory Unit is optional. There are three models of Memory Units
available with different memory capacities. The addition of an Expansion Data
Memory Unit increases the data memory capacity of the CV1000, CV2000, or
CVM1-CPU21 from 24K words (D00000 to D24575) to up to 256K words. Refer
to the CV-series PC Operation Manual: Ladder Diagrams for details on PC
memory and addressing conventions.
Model
Memory capacity
64K words
Word assignment
E00000 to E32765 x 2 banks
E00000 to E32765 x 4 banks
E00000 to E32765 x 8 banks
CV1000-DM641
CV1000-DM151
CV1000-DM251
128K words
256K words
When mounted to the CPU, the Expansion Data Memory Unit is backed up by
the battery mounted in the CPU. Provided the Unit has been mounted to the
CPU for a duration of at least 1 minute, a charged capacitor built-in to the
Memory Unit allows the Unit to be removed from the CPU for up to 10 minutes
without memory loss.
Memory element
Pullout
lever
CPU
connector
Backup
capacitor
Expansion Data Memory Unit
30
Rack Components
Section 2-3
2-3-2 I/O Control Units
An I/O Control Unit must be mounted to the CPU Rack in order to connect the
CPU Rack to an Expansion CPU Rack or to more than one Expansion I/O Rack.
Three I/O Control Unit models are available, the CV500-IC101 for connecting an
Expansion CPU Rack and/or CV-series Expansion I/O Racks, the CV500-IC201
for connecting just CV-series Expansion I/O Racks, and the CV500-IC301 for
connecting C500 Expansion I/O Racks. An I/O Control Unit can be mounted
even if no Expansion I/O or Expansion CPU Rack is used. The I/O Control Unit
must be mounted to the leftmost slot on the CPU Backplane.
CV500-IC101
CV500-IC201
Display
Display
Display mode selector
Changes the data displayed
Display mode selector
Changes the data displayed
on the display
.
on the display.
CPU Bus Connector For connect
-
ing an Expansion CPU Rack
I/O Connector
sion I/O Racks can be connected.
Both connectors have identical func
tions.
T
wo series of Expan
-
I/O Connector Two series of Ex-
pansion I/O Racks can be con-
nected. Both connectors have
identical functions.
-
To connect an Expansion CPU Rack,
connect one I/O connecter and the
CPU bus connector to the corre
-
sponding connectors on the I/O Inter
face Unit on the Expansion CPU
Rack.
-
CV500-IC301
Display
Display mode selector
Changes the data displayed
on the display
.
I/O Connector Connects the I/O
Connecting cable for the C500 Ex
pansion I/O Racks.
-
31
Rack Components
Section 2-3
Display Modes
The display mode selector allows one of four modes to be selected. By pressing
the switch successively, the four modes can be sequentially accessed. The cur
-
rent mode is displayed in the form of
illustrates the four possible modes.
a dot on the display. The following diagram
Lit in mode 1
Lit in mode 2
Lit in mode 3
Lit in mode 4
“0000” is displayed until the I/O Connecting Cables are connected properly.
Mode displays the address of the first word on each Rack. The following exam
1
-
ple illustrates the mode 1 display for a given Rack.
Word Word Word
36
37
38
16-
pt.
16-
pt.
I/O
I/O
Indicates mode 1
Mode 2 indicates the operating status of the CPU as well as the rack number.
Indicates the CPU is in the RUN mode, a non-fatal error has occurred,
a Peripheral Device is connected, and the rack number is 2.
Indicates the rack number
Indicates whether or not Peripheral Devices are connected.
: A Peripheral Device is connected to the CPU or to an I/O Inter
-
face Unit.
: No Peripheral Device is connected to the CPU or to an I/O Inter
-
face Unit.
Note Only one Peripheral Device can be connected to the CPU and I/O
Interface Units for each PC, but three additional Peripheral De-
vices can be connected to the SYSMAC BUS/2 Slave Racks.
Indicates mode 2
Indicates the error status of the CPU.
: A fatal error has occurred.
: A non-fatal error has occurred.
: No error has occurred.
Indicates the operating status of the CPU.
: The CPU is operating.
: The CPU has stopped.
In mode 3, data can be output to the display by the I/O DISPLAY instruction
(IODP(189)). The binary information can be display in hexadecimal format (0 to
F) or as segments of a 7-segment display. For details on the I/O DISPLAY in-
struction, refer to the CV-series PC Operation Manual: Ladder Diagrams.
Mode 4 displays only the mode number dot.
32
Rack Components
Section 2-3
2-3-3 I/O Interface Units
One I/O Interface Unit is needed on the Expansion CPU Rack and on each Ex
-
pansion I/O Rack. Two models of I/O Interface Unit are available, the
CV500-II101 for the Expansion CPU Rack and the CV500-II201 for Expansion
I/O Racks. An I/O Interface Unit enable data communication between Racks.
The I/O Interface Unit must be mounted to the leftmost slot on the Expansion
CPU and Expansion I/O Backplane.
CV500-II101
I/O connectors The connectors
CPU bus connector
are functionally identical and ei
ther can be used to connect to
the preceding or succeeding
Rack.
-
Display
Rack number switch
Display mode switch Changes the
data displayed on the display
.
CV500-II201
I/O Connectors Both connectors
are functionally identical and ei
ther can be used to connect to
the preceding or succeeding
Rack.
-
Display
Rack number switch
Display mode switch
Changes the data dis
-
played on the display
.
Peripheral device connec
tor cover
-
Attach a Termination Resistance Unit to the unused I/O Connecting Cable Con
-
nector of the last Rack in a each series leading from the CPU Rack.
33
Rack Components
Section 2-3
Rack Number Switch
Each Expansion I/O and Expansion CPU Rack is assigned a rack number from 1
through 7. Set the rack number on the rack number switch. Words are allocated
to Racks in order according to rack numbers, starting from the CPU Rack, which
is always rack number 0.
Set the rack number switch using a standard screwdriver. If a number other than
1
through 7 is assigned, or the same rack number is set to more than one Rack,
the PC will not operate
Note Turn OFF the power to the PC before setting the rack number switches.
Display
The display on the I/O Interface Unit is identical to that on the I/O Control Unit on
the CPU Rack. For details on the data displayed in each mode, refer to 2-3-2 I/O
Control Unit.
Peripheral Device
Connector
The I/O Interface Unit CV500-II201 for Expansion I/O Racks provides a connec-
tor for connecting a Peripheral Device. One Peripheral Device (CVSS or Pro-
gramming Console) can be connected per to the CPU or I/O Interface Units for
each PC, although additional Peripheral Devices can be connected to Slave
Racks if a SYSMAC BUS/2 System is used. Whether mounted to the CPU or an
I/O Interface Unit, the operation of the Peripheral Device is the same.
Note When connecting a Peripheral Device to the CPU or an I/O Interface Unit, set the
baud rate of the CPU to 50k bps via the CPU DIP switch.
2-3-4 Power Supply Units
The Power Supply Unit is available in three models. The CV500-PS221 and
CVM1-PA208 run on 100 to 120 AC or 200 to 240 VAC, and the CV500-PS21
runs on 24 VDC. Both Power Supply Units can be used with any CPU Rack, Ex
V
1
-
pansion CPU Rack, Expansion I/O Rack, or Remote I/O Slave Rack. The table
below summarizes the output capacity of the two models.
Model
CVM1-PA208
CV500-PS221
CV500-PS211
Supply voltage
Output power
8 A at 5 VDC
100 to 120/200 to 240 VAC
12 A at 5 VDC
12 A at 5 VDC
24 VDC
Note The total power consumed by each Rack must be within the values stated in the
table above. For example, do not mount Units with a total current consumption
greater than 12 A to a Rack supplied by a 12-A Power Supply Unit.
34
Rack Components
Section 2-3
CV500-PS221/CVM1-PA208
POWER Indicator
Lights when power
is supplied.
Connect a 100 to 120-VAC or 200 to
240-VAC power source.
AC input
Short the
(LG) terminal to the
(GR)
terminal to improve noise immunity and
prevent electric shock.
Ground this terminal at a resistance of
less than 100 W to prevent electric shock.
Use an independent ground not shared
with other equipment.
NC
NC
These terminals are short-circuit at
the factory. Remove the sort-circuit
bracket to allow enabling and disab
ling of the PC with an external signal
(input: 24 VDC,10 mA). Normally
leave them short-circuited. These ter
minals are used on CPU Racks only.
-
START input
RUN output
,
-
These terminals are turned ON during RUN
operation.
Maximum Switching Capacity:
250 VAC: 2 A (resistive load, cosf = 1)
250 VAC: 0.5 A (inductive load, cos
24 VDC: 2 A
f = 0.4)
Terminals for external
connections
CV500-PS211
POWER Indicator
Lights when power
is supplied.
Note When complying with EC Directives (low voltage), use rein-
forced insulation or double insulation on the DC power supply
.
DC input
Connect a 24-VDC power source.
Short the
(LG) terminal to the
(GR)
terminal to improve noise immunity and
prevent electric shock.
Ground this terminal at a resistance of
less than 100 W to prevent electric shock.
Use an independent ground not shared
with other equipment.
NC
NC
These terminals are short-circuited at
the factory. Remove the sort-circuit
bracket to allow enabling and disab
ling of the PC with an external signal
(input: 24 VDC, 10 mA). Normally
leave them short-circuited. These ter
minals are used on CPU Racks only.
-
START input
RUN output
,
-
These terminals are turned ON during RUN
operation.
Maximum Switching Capacity:
250 VAC: 2 A (resistive load, cosf = 1)
250 VAC: 0.5 A (inductive load, cos
24 VDC: 2 A
f = 0.4)
Maximum Switching Capacity when Meeting
EC Directives (Low-voltage Directives):
24 VDC: 2 A
T
erminals for external
connections
35
Rack Components
Section 2-3
2-3-5 Termination Resistance Units
A
T
ermination Resistance Unit (CV500-TER01) must be attached to all unused
I/O connectors of I/O Control and I/O Interface Units in the system. Failure to
attach ermination Resistance Units to the unused I/O connectors will result in
T
an error and the incorrect operation of the PC. The following example illustrates
the locations where Termination Resistance Units are required. Two Termina-
tion Resistance Units are provided with the CV500-IC101/201 I/O Control Unit.
CPU Rack
CPU Rack
Termination
Resistance Unit
Termination
Resistance
Unit
Termination
Resistance
Unit
Termination
Resistance Unit
Note Attach and remove Termination Resistance Units only when PC power is OFF
.
36
Rack Components
Section 2-3
2-3-6 I/O Units
I/O Units come in 5 shapes; A-shape, B-shape, C-shape, D-shape, and
E-shape. Refer to Appendix B Specifications for the dimensions of each I/O Unit.
A-shape
B-shape
Mounting screw
Provided at top and bottom.
Mounting screw
Provided at top and bottom.
Nameplate
Nameplate
Fuse blowout alarm indicator
Provided on OD411/OA121/
OA222/OA223.
I/O indicators
Indicate ON/OFF status.
Terminal block mounting screw
Provided at top and bottom.
I/O indicators
Indicate ON/OFF status.
Terminal block mounting screw
Provided at top and bottom.
20-terminal terminal block
Removable.
38-terminal terminal block
Removable.
C-shape
D-shape
Mounting screw
Provided at top and bottom.
Mounting screw
Provided at top and bottom.
Nameplate
Nameplate
I/O indicators
Indicate ON/OFF status.
I/O indicators
Indicate ON/OFF status.
Terminal block mounting screw
Provided at top and bottom.
38-terminal terminal block
Removable.
Two 40-terminal terminal
block connectors
Removable.
37
Rack Components
Section 2-3
E-shape
Mounting screw
Provided at top and bottom.
Nameplate
I/O indicators
Indicate ON/OFF status.
Two 24-pin connectors
4-terminal terminal block
38
SECTION 3
Installation
This section describes how to assemble, mount, and wire a PC starting with a Backplane and use all the Units discussed in the
previous section. Technical specifications and dimensions are provided in Appendix B Specifications.
3-1 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1-1 Mounting Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1-2 Memory Card and Expansion Data Memory Unit . . . . . . . . . . . . . . . . . . . . . . . . .
3-2 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3 Mounting Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3-1 Duct Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4 Power Supply Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4-1 Wiring the Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4-2 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4-3 Wiring Other Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4-4 Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4-5 Power Interruptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4-6 Current Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5 Wiring I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5-1
Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5-2 Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5-3 Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-6 Compliance with EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
Assembly
Section 3-1
3-1 Assembly
3-1-1 Mounting Units
To build a Rack PC, we start with a Backplane. The Backplane for a CV-series
PC is illustrated below.
The Backplane has two functions: it provides physical support for the Units that
are mounted to it and it provides the connectors and electrical pathways neces
-
sary for connecting the Units.
The first device we will mount to the Backplane is a Power Supply Unit. The Pow
er Supply Unit fits into the rightmost slot on the Backplane and provides electric
-
-
ity at the voltage required by the other Units in the PC. It can also be used to
power devices other than the PC if necessary and it enough current is available.
Power Supply Unit
The CPU is mounted next to the Power Supply Unit. The CPU fits into the posi
-
tion directly to the left of the Power Supply Unit.
CPU
40
Assembly
Section 3-1
The CV-series CPUs have no I/O points built in. In order to complete the PC we
need to mount one or more Units providing I/O points to the Backplane. Mount
the Units to the Backplane by pressing them firmly into position, making sure the
connectors are properly mated. Secure the Unit by tightening the mounting
screws located on the top and bottom of the Unit.
Mounting screws
Provided at the top and
bottom of the Unit.
Connector
Make sure the connectors
are properly mated.
The following figure shows one I/O Unit mounted directly to the left of the CPU.
Units other than the Power Supply Unit, the CPU, and the I/O Control Unit (see
below) can be mounted to any of the other slots on the CPU Rack.
I/O Unit
As you can see from the figure, there is still some space available to the left of the
I/O Unit. This space is for any additional Units that may be required.
The figure above shows a total of ten I/O Units mounted to the Backplane. These
I/O Units could be replaced by other Units, such as Special I/O Units, CPU Bus
Units, etc. I/O Units come in five shapes; A-, B-, C-, D- and E-shape (refer to Ap-
pendix B Specifications) each of which can be mounted to any of the ten slots.
The Backplane, Power Supply Unit, CPU, and other Units are collectively called
a CPU Rack.
41
Assembly
Section 3-1
If we want to include more than ten Units in our configuration, we can add an
additional Rack by mounting an I/O Control Unit to the leftmost slot of the CPU
Rack.
I/O Control Unit
Now we can use a cable to connect the CPU Rack to another Rack. This Rack
has a Power Supply Unit and I/O Units mounted to it, but it has no CPU of its own.
The additional Rack must also have an I/O Interface Unit mounted to its leftmost
slot to allow communications between the additional Rack and the CPU Rack.
The Backplane, Power Supply Unit, I/O Interface Unit, and other Units are col
-
lective called an Expansion I/O Rack or an Expansion CPU Rack. The differ-
ences between the various types of Rack and the types of Systems they can be
used in are described in earlier sections of this manual. A CPU Rack connected
to a single Expansion I/O Rack is shown below.
CPU Rack
Expansion I/O Rack
I/O Interface Unit
The CPU Rack and Expansion I/O Rack shown above are connected by a cable
via the I/O Control Unit and I/O Interface Unit. It is possible to keep adding Ex
pansion I/O Racks in this way until the maximum number of I/O points for the
system is reached. Each Expansion I/O Rack requires an I/O Interface Unit, al
-
-
though a single Expansion I/O Rack can be connected by directly connecting the
CPU and Expansion I/O Backplanes, as described in an earlier section.
42
Assembly
Section 3-1
3-1-2 Memory Card and Expansion Data Memory Unit
Extra memory is available in two forms, via the use of Memory Cards or by using
an Expansion Data Memory Unit. This section outlines the procedure for mount
-
ing and removing these optional memory devices.
Memory Cards
The Memory Card can be used to store data and programs as files. Memory
Cards are optional and are not supplied with the CPU. They must be ordered
separately and installed by the user
Mounting a Memory Card
Mount a Memory Card to the CPU using the following procedure.
1. Open the cover of the Memory Card compartment.
1, 2, 3...
2. If the Memory Card is RAM or EEPROM, set the write-protect switch to OFF
so that data can be written to the Card.
3. Insert the Memory Card into its compartment. In doing so, a slight resistance
will be felt as the connector on the Memory Card mates with the connector
on the CPU. Continue pushing until the Memory Card is inserted completely
into the CPU. If the Memory Card ON/OFF switch is ON, the Memory Card
indicator will light.
4. Close the cover.
Memory Card indicator
Memory Card
ON/OFF switch
Memory Card
eject button
Memory Card
Cover
Removing a Memory Card
1, 2, 3...
1. Open the cover of the Memory Card compartment.
2. Press the Memory Card ON/OFF switch once if the Memory Card indicator
is lit. The Memory Card indicator will turn OFF.
3. Press the Memory Card eject button. The Memory Card will be released al
-
lowing it to be removed.
4. Pull out the Memory Card.
5. Close the cover.
Note 1. Do not expose the Memory Card to high temperature, humidity, or direct
sunlight.
2. Do not bend the Card or subject it to shock.
3. Do not apply excess force to the Card when inserting or removing it.
4. Do not remove the Card while the Memory Card indicator is lit; doing so may
result in data errors in the memory.
43
Assembly
Section 3-1
Expansion Data Memory Unit
Mounting the Expansion
Data Memory Unit
Mount the Expansion Data Memory Unit to the CV1000 CPU using the following
procedure.
1, 2, 3...
1. Turn OFF the power to the PC.
Caution Do not attempt to mount or remove the Memory Unit while the power to the PC is
ON. During mounting or removal, exercise care that you do not directly touch the
memory elements or connector pins of the Unit. Hold the Unit by the lever.
!
2. Remove the Expansion Data Memory Unit cover on the front panel of the
CPU by pushing the lever on the cover upwards, as indicated by the arrow
on the cover.
Bracket screw
Bracket
3. Loosen the bracket screw and remove the bracket.
Expansion Data Memory Unit
Pullout lever
PCB guides
4. Hold the Expansion Data Memory Unit with the component side to the right,
and insert the Unit into the PCB guides. In doing so, a slight resistance will
be felt as the connector on the Memory Unit mates with the connector on the
CPU. Continue pushing until the Memory Unit is inserted completely into the
CPU.
44
Installation Environment
Section 3-2
5. Re-attach the bracket
Insert the bottom part of the
bracket into the groove of the
case and then press the
bracket into place and tighten
the bracket screw.
Bracket
6. Attach the cover to the compartment.
When the Expansion Data Memory Unit is mounted to the CPU, the Expansion
Data Memory Unit is backed up by the battery in the CPU.
When the Unit has been removed from the CPU, the memory contents will be
retained for about 10 minutes by a backup capacitor built-in to the Unit, provided
that CPU power was ON and that the Unit was mounted in the CPU for at least 1
minute.
When removing the Expansion Data Memory Unit, be sure to turn ON the power
to the PC for more than 1 minute and then turn it OFF. At that time the capacitor
will be fully charged allowing it to be backed up for 10 minutes. The retention
period will be shorter if Memory Unit has been mounted (to the CPU) for less
than 1 minute.
3-2 Installation Environment
This section details the necessary environmental conditions for installing the
PC.
Caution Static electricity can damage PC components. Your body can carry an electro
-
!
static charge, especially when the humidity is low. Before touching the PC, be
sure to first touch a grounded metallic object, such as a metal water pipe, in order
to discharge any static build-up.
Ambient Conditions
Do not install the PC in any of the following locations. Doing so will affect PC life
and may affect operating performance.
• Locations subject to ambient temperatures lower than 0°C or higher than
55°C.
• Locations subject to drastic temperature changes or condensation.
• Locations subject to ambient humidity lower than 10% or higher than 90%.
• Locations subject to corrosive or flammable gases.
• Locations subject to excessive dust (especially iron dust) or chloride.
• Locations that would subject the CPU to direct shock or vibration.
• Locations that would subject the PC to water, oil, or chemical reagents.
• Locations exposed to direct sunlight.
Cooling
There are two points to consider in order to ensure that the PC does not over-
heat. The first is the clearance between the Racks, and the second is installation
of a cooling fan.
45
Mounting Racks
Section 3-3
Clearance between Racks
The Racks need to have sufficient room between each other to allow for I/O wir-
ing, and additional room to ensure that the I/O wiring does not hamper cooling.
The Racks must also be mounted so that the total length of the Connecting
Cable between all Racks in a given series does not exceed 50 m. As a general
rule, about 70 to 120 mm should be left between any two Racks. Consider fac
-
tors such as the width of the wiring duct, wiring length, ventilation, and ease of
access to Units, when determining the spacing between Racks. Greater space
is required between Racks when using certain CPU Bus and Special I/O Units.
Refer to the operation manuals for the Units you are using for details.
Cooling Fan
A cooling fan is not always necessary, but may be needed in some installations.
Try to avoid mounting the PC in a warm area or over a source of heat. A cooling
fan is needed if the ambient temperature may become higher than that speci-
fied. If the PC is mounted in an enclosure, install a cooling fan, as shown in the
following diagram, to maintain the ambient temperature within specifications.
Fan
PC
Louver
3-3 Mounting Racks
Each Rack must be mounted vertically, that is, with the printing on the front pan
-
els oriented as it would normally read. Racks may be directly mounted to any
sturdy support meeting the environmental specifications.
Whenever possible, use wiring conduit to hold the I/O wiring. Standard wiring
conduit should be used, and it should be long enough to completely contain the
I/O wiring and keep it separated from other cables.
46
Mounting Racks
Section 3-3
The duct work shown in the following diagram is not used for mounting the
Racks. Although optional, this duct work can be used to house the wires from the
I/O Units that run along the sides of the Racks, keeping the wires from becoming
entangled. This figures illustrate the correct way to mount the Racks.
Input duct
Output duct
Power duct
200 mm min.
CPU
Rack
Breakers,
fuses
Expansion
I/O Rack
Power equip
-
ment such as
transformers
and magnetic
relays
Fuses, relays, timers
(Do not install heat-gen
erating equipment or
power equipment.)
Terminal
blocks for
PC
T
erminal blocks for
-
power equipment
47
Mounting Racks
Section 3-3
The following figure shows a side view of a mounted CPU and two Expansion I/O
Racks. There should be a distance of 70 to 120 mm between the Racks. The
total length of I/O cables connecting any one series of Expansion I/O Racks
must be 50 m or less.
CPU
Duct
I/O
70 to 120 mm
70 to 120 mm
Duct
I/O
Approx. 100 mm
Do not mount the PC in a control panel in which high-power equipment is in-
stalled and make sure the point of installation is at least 200 mm away from pow
-
er lines as shown in the following diagram. Ensure the plate to which the PC is
mounted is grounded.
Power lines
200 mm min.
PC
200 mm min.
48
Mounting Racks
Section 3-3
When mounting the PC in a control panel, mount the Racks to an intermediate
plate. Holes for mounting the Racks to the intermediate plate should be drilled at
intervals shown in the following diagram. Completely ground the intermediate
mounting plates. Use conductor-plated plates to improve noise immunity.
L
Four, M5
CPU Backplane
CV500-BC101/051/031
CVM1-BC103/053
250
150ꢀ0.5
170 to 220
150ꢀ0.5
70 to 120
Expansion CPU Backplane
Expansion I/O Backplane
CV500-BI111/112/062/042
CVM1-BI114/064
250
Four, M5
W
Model
W
Lꢀ0.5
CV500-BC101/BI111/112
CVM1-BC103/BI114
480
306
236
465
CV500-BC051/BI062
CVM1-BC053/BI064
291
221
CV500-BC031/BI042
3-3-1 Duct Work
If power cables carrying more than 10 A at 400 V or 20 A at 220 V must be run
parallel to I/O wiring, leave at least 300 mm between the power cables and the
I/O wiring, as shown in the following diagram.
Low current cables
1
300 mm min.
Control cables
2
300 mm min.
Power cables
3
Grounding at resistance
of less than 100 W
1 = I/O wiring
2 = General control wiring
3 = Power cables
49
Power Supply Units
Section 3-4
If the I/O wiring and power cables must be placed in the same duct (for example,
where they are connected to the equipment), shield them from each other using
grounded metal plates. In addition, use shielded cables for the I/O signal lines to
improve noise immunity. Also, connect the shielded cables to the ground ( ) ter
-
minal of the PC.
Metal plate (iron)
200 mm min.
1
2
3
Grounding at resistance
of less than 100 W
1 = I/O wiring
2 = General control wiring
3 = Power cables
3-4 Power Supply Units
Use a commercially available 100 to 120-VAC or 200 to 240-VAC power source
to supply power to the AC Power Supply Unit; a 24-VDC power, for the DC Power
Supply Unit. Expansion I/O Racks and Expansion CPU Racks must also be con
-
nected to a power source via a Power Supply Unit. If possible, use independent
power sources for the Racks, input devices, and output devices.
Supply power to the CPU Rack and Expansion CPU Rack from the same power
source. If supplied by separate sources or if power is not supplied to the Expan
-
sion CPU Rack, the CPU will not operate. It is also recommended that power to
the Expansion I/O Racks be supplied from the same power source as the CPU
and Expansion CPU Racks. In order to supply power to the Expansion I/O Racks
from separate power sources, turn on the power to the Expansion I/O Racks be
-
fore turning on power to the CPU Rack.
Supply power to the various parts of the system (power equipment, controls, PC
system, and DC I/O, etc.) via separate power supplies.
50
Power Supply Units
Section 3-4
3-4-1 Wiring the Power Source
The following diagrams show the proper way to connect the power source to the
Power Supply Unit. The terminals marked “NC” are not connected internally.
AC Power Supply Units: CV500-PS221/CVM1-PA208
Screw (3.5 mm head with
self-raising pressure plate)
AC power source
Supply 100 to 120 or
200 to 240 VAC
Keep voltage fluc
Breaker
•
1:1 isolation
transformer
•
-
Power Line
tuations within the spe
-
Isolation transformer
Noise between the PC
and ground can be signif
icantly reduced by con
cified range (refer to
Appendix B Specifica
• Use AWG 14
twisted-pair cable
(cross-sectional
•
-
tions)
-
2
-
area: 2 mm min.
necting a 1-to-1 isolation
transformer. Do not
ground the secondary
coil of the transformer
.
Use round crimp terminals for wiring. Do not connect bare stranded wires direct
-
ly to terminal blocks. Use M3.5 screws for tightening crimp terminals.
7
mm max.
Caution Tighten the screws on the terminal block of the AC Power Supply Unit to a torque
!
of 0.8 N
tion.
S
m. The loose screws may result in short-circuit, burning, or malfunc-
20 mm max.
M3.5 screw
Tightening torque: 0.8 N S m
WARNING Do not allow your hands or any other part of your body, or any object in contact
with your body, to come into contact with the AC power supply section after
power has been turned on. Contact with the power supply section will result in a
dangerous or fatal electrical shock.
!
51
Power Supply Units
Section 3-4
Caution Abide by the following precautions when wiring the Power Supply Units. Failure
!
to abide by these precautions my cause faulty operation or damage to the Unit.
• Be sure that no wire clippings or other foreign materials enter the Units when
wiring.
• Provide circuit breakers and other protective devices to protect the system
again external short circuits.
• Check and recheck all wiring before supplying power to the system.
• After wiring the terminals check the terminal block to be sure it is firmly locked
in place.
Power Requirements
A
CV-series PC consumes up to 200 VA per Rack. Power consumption varies
with the system configuration (refer to 3-4-6 Current Consumption). When pow
-
er is applied, a surge current five times the steady-state current will flow to the
PC.
DC Power Supply Units: CV500-PS211
Screw (3.5 mm head with
self-raising pressure plate)
Breaker
+
DC power source
•
•
Supply 24 VDC
Keep voltage fluctuations
within the specified range
(refer to Appendix B Specifi
cations)
–
Power Line
-
• Use AWG 14
twisted-pair cable
(cross-sectional area: 2
2
mm min.)
•
Do not reverse polar-
ity.
Power Requirements
A
CV-series PC can consume up to 100 W of power per Rack. Power consump
-
-
tion varies depending on the system configuration (refer to 3-4-6 Current Con
sumption). When power is applied, a surge current several times the
steady-state current will flow to the PC.
Internal Fuse
Do not turn on power to the DV Power Supply Unit while the 5-V output terminals
are closed. If power is supplied when the 5-V output terminals are closed, the
internal fuse may blow.
52
Power Supply Units
Section 3-4
Surge Current
The surge current for the DC Power Supply Unit under maximum load conditions
is shown below. Consider the surge current characteristics when selecting the
power source, switches, breakers, etc.
Electric
current
(A)
Time (ms)
Input: 24 VDC; load: 12 A at 5 V (maximum load); ambient temp.: 25°C.
Use crimp terminals for wiring. Do not connect bare stranded wires directly to
terminal blocks. Use M3.5 screws for tightening crimp terminals.
7 mm max.
7 mm max.
Tighten the screws on the terminal block to a torque of 0.8 N S m.
20 mm max.
M3.5 screw
Tightening torque: 0.8 N S m
Caution Abide by the following precautions when wiring the Power Supply Units. Failure
!
to abide by these precautions my cause faulty operation or damage to the Unit.
• Be sure that no wire clippings or other foreign materials enter the Units when
wiring.
• Provide circuit breakers and other protective devices to protect the system
again external short circuits.
• Check and recheck all wiring before supplying power to the system.
• After wiring the terminals check the terminal block to be sure it is firmly locked
in place.
3-4-2 Grounding
The line ground (LG: ) terminal of the Power Supply Unit is a noise-filtered
neutral terminal. Short the line ground terminal to the ground (GR: ) terminal to
improve noise resistance.
To avoid electrical shock, attach a grounded AWG 14 wire (cross-sectional area
2
of 2 mm ) to the ground terminal. The ground resistance must be 100
W or less
and must be checked periodically to be sure that environmental conditions have
not deteriorated ground capacity. Do not use a wire longer than 20 m.
53
Power Supply Units
Section 3-4
PC operation may be adversely affected if the ground wire is shared with other
equipment or if the ground wire is attached to the metal structure of a building.
When using Expansion I/O Racks, the Racks must also be grounded to the
ground terminal. The same ground can be used for all Racks.
Screw (3.5 mm head with
self-raising pressure plate)
2
For grounding use 2 mm cable.
Be sure to keep the length of the
cable less than 20 meters.
Use crimp terminals for wiring. Do not connect bare stranded wires directly to
terminal blocks. Use M3.5 screws for tightening crimp terminals.
7 mm max.
7 mm max.
Tighten the screws on the terminal block to a torque of 0.8 N S m.
20 mm max.
M3.5 screw
Tightening torque: 0.8 N S m
WARNING Always attach crimp terminals to the ground lines to ensure proper connection.
!
Connecting loose wires can cause fires.
Caution • Ground the Power Supply Units separately from other devices.
!
• After wiring the terminals check the terminal block to be sure it is firmly locked
in place.
Note If you suspect that grounding is the cause of operational errors, either discon-
nect the line ground and ground terminals and either ground the mounting plate
or try operating with no ground at all.
54
Power Supply Units
Section 3-4
3-4-3 Wiring Other Terminals
The Power Supply Units provide a START input and a RUN output. These termi
-
nals can be used to help control system operation.
Power supply
START input (CPU Racks only)
24 V,10 mA
To system con
trol circuits
-
RUN output (all Racks)
Maximum Switching Capacity:
250 VAC: 2 A (resistive load, cosf = 1)
Emergency
stop circuit
250 VAC: 0.5 A (inductive load, cos
24 VDC: 2 A
f = 0.4)
Note 1. Use reinforced insulation or double insulation on the DC power supply con
nected to CV500-PS211 Power Supply Unit when complying with EC direc
tives (low voltage).
-
-
2. The maximum switching capacity of the CV500-PS211 Power Supply Unit is
A at 24 VDC when complying with EC Directives (low-voltage directives).
2
START Input
The START input terminals are short-circuited at the factory with a short bar. The
short bar can be removed and the terminals wired to a 10-mA, 24-VDC external
input to control PC operation. When these terminals are open, PC operation will
stop.
RUN Output
The RUN output terminals will be ON (closed) when the PC is operating in RUN
or MONITOR mode. These terminals can thus be wired to provide an external
signal indicating the operating status of the PC, such as is used in the emergen
-
cy stop circuit in the next section.
55
Power Supply Units
Section 3-4
Use round crimp terminals for wiring. Do not connect bare stranded wires direct
-
ly to terminal blocks. Use M3.5 screws for tightening crimp terminals.
7
mm max.
Caution Tighten the screws on the terminal block of the AC Power Supply Unit to a torque
!
of 0.8 N
tion.
S
m. The loose screws may result in short-circuit, burning, or malfunc-
20 mm max.
M3.5 screw
Tightening torque: 0.8 N S m
WARNING Always attach crimp terminals to the wires to ensure proper connection.
!
Connecting loose wires can cause fires.
Caution Abide by the following precautions when wiring the Power Supply Units. Failure
!
to abide by these precautions my cause faulty operation or damage to the Unit.
• Be sure that no wire clippings or other foreign materials enter the Units when
wiring.
• Check and recheck all wiring before supplying power to the system.
Note The RUN output on Slave Racks will go OFF when a remote I/O error occurs.
56
Power Supply Units
Section 3-4
3-4-4 Emergency Stop
You can use an external relay (CR in the following figure) to form an emergency
stop circuit that shuts down the system when PC operation stops. This can be
achieved by wiring the RUN output from the Power Supply Unit on the CPU Rack
as shown below.
MCB1
Power supply
MCB2
CR1
Control section
Transformer
or noise filter
PC
Twisted-pair wires
+
–
DC voltage
regulator
DC
input/output
PC RUN
output
CR1
Surge suppressor
3-4-5 Power Interruptions
A
sequence circuit is built into the PC to handle power interruptions. This circuit
prevents malfunctions due to momentary power loss or voltage drops. A timing
diagram for the operation of this circuit is shown below.
Power interruption
85%
Power supply
power interruption detection time: 10 to 25 ms*
Power interrup
tion detection
signal
-
Momentary power inter
-
Initialization
Shutdown processing
ruption time (default: 0 ms)
Normal
Normal
Program execution
Power OFF
interrupt program
Power-ON
interrupt program
Stops
Standby
Momentary Power
Interruption Flag
(A40202)
Power retention time: 10 ms (fixed)
CPU reset signal
RUN output
*
0.3 to 1 ms for DC power.
57
Power Supply Units
Section 3-4
The PC ignores all momentary power interruptions if the interruption lasts no
longer than 10 ms. If the interruption lasts between 10 and 25 ms, the interrup
-
tion may or may not be detected. If the supply voltage drops below 85% of the
rated voltage for longer than 25 ms (less for the DC Power Supply Unit), a power
interruption detection signal is output and program execution is halted.
If power is not restored within 10 ms (the power retention time) after the power
interruption detection signal is output, the PC stops operating and all outputs are
turned OFF.
If after power interruption detection, power is restored within a period defined as
the momentary power interruption time (default value: 0 ms), the CPU will re-
sume operation. If the momentary power interruption time elapses and power
has not been restored, the CPU will begin execution of the power OFF interrupt
program if one has been programmed. The CPU stops operating after the lapse
of the power retention time (10 ms).
Note The momentary power interruption time can be set to between 0 and 10 ms. For
details, refer to the CVSS Operation Manuals.
Caution If a C500 Expansion I/O Rack is connected to the PC, the momentary power in
-
!
terruption time setting is not effective and a power interruption of any length will
trigger shut down processing.
Automatic Recovery
Operation is resumed automatically when the voltage is restored to more than
85% of the rated value.
3-4-6 Current Consumption
The Power Supply Units are limited in the total current they can supply to Units
on the Racks. The following table shows the maximum current available on a
Rack for either model of Power Supply Unit. The available current shown in the
table is in addition to the current consumed by the Backplane, Power Supply
Unit, CPU, I/O Control Unit, I/O Interface Unit, and Peripheral Devices.
Rack
CV500-PS221/211
CVM1-PA208
5.8 A max.
CPU Rack
CV500 or
9.8 A max.
CVM1-CPU01-EV2
CV1000, CV2000,
CVM1-CPU11-EV2,
or
9.4 A max.
5.4 A max.
CVM1-CPU21-EV2
Expansion CPU Rack
Expansion I/O Rack
11 A max.
11 A max.
7 A max.
7 A max.
Calculate the current requirements for the Units on each Rack by adding up the
current consumption of each Unit mounted, excluding the Power Supply Unit,
CPU, I/O Control Unit, I/O Interface Unit, Remote I/O Slave Units, and Peripher
-
al Devices (the power requirements for these Units have already been allowed
for). The total must not exceed the limit given above for the Rack.
The current consumption for the Expansion I/O Rack does not include the cur
-
rent consumed by peripheral devices. The current consumed by peripheral
devices attached to the Expansion I/O Rack must be included when calculating
the total current consumption.
58
Power Supply Units
Section 3-4
Input Units
Units
DC Input
Model
3G2A5-ID112
3G2A5-ID114
3G2A5-ID213
3G2A5-ID215
3G2A5-ID218
C500-ID218CN
3G2A5-ID212
3G2A5-ID219
3G2A5-ID216
3G2A5-IA121
3G2A5-IA222
C500-IA223
Consumption (A)
0.01
0.34
0.02
0.16
0.26
0.2
0.3
0.34
0.2
Interrupt Input Unit
AC Input
0.18
0.18
0.18
0.18
0.2
3G2A5-IA122
C500-ID501CN
3G2A5-IM211
3G2A5-IM212
TTL Input
AC/DC Input
0.01
0.2
Output Units
Units
Model
3G2A5-OC221
Consumption (A)
Contact Output
0.1
3G2A5-OC223
3G2A5-OC224
3G2A5-OD411
3G2A5-OD215
3G2A5-OD412
C500-OD414
0.1
0.2
Transistor Output
0.16
0.2
0.23
0.23
0.23
0.3
3G2A5-OD212
3G2A5-OD211
3G2A5-OD213
C500-OD217
0.46
0.16
0.23
0.16
0.23
0.3
C500-OD218
C500-OD219
C500-OD415CN
3G2A5-OA121
3G2A5-OA222
3G2A5-OA223
C500-OA225
Triac Output
0.3
0.45
0.2
C500-OA226
0.45
0.25
0.26
0.035
TTL Output
C500-OD501CN
C500-MD211CN
3G2A5-DUM01
DC Input/Transistor Output
Dummy I/O
59
Power Supply Units
Section 3-4
Special I/O Units
Unit
Analog Input
Model
3G2A5-AD001 to- AD005
3G2A5-AD006/007
C500-AD101
Consumption (A)
0.3
0.75
0.88
1.2
C500-AD501
Analog Output
3G2A5-DA001 to -DA005
C500-DA101
0.55
1.3
High-speed Counter
3G2A5-CT001
3G2A5-CT012
C500-CT021
0.3
0.55
0.35
1.0
C500-CT041
Magnetic Card Reader
PID
3G2A5-MGC01-E
3G2A5-PID01-E
3G2A5-NC103-E
3G2A5-TU001
3G2A5-NC111-EV1
3G2A5-TU001
3G2A5-NC121-E
3G2A5-TU001
C500-NC222-E
3G2A5-TU002
C500-CP131
1.0
1.4
Position Control
T
otal 1.4
otal 1.0
otal 1.7
T
T
Total 1.3
Cam Positioner
Voice
0.8
0.35
0.5
0.4
0.8
C500-OV001
ASCII
C500-ASC04
ID Sensor
C500-IDSjj
Ladder Program I/O
3G2A5-LDP01-V1
Link Units
Unit
Model
Current Consumption (A)
SYSMAC NET Link CV500-SNT31
0.9
0.5
0.5
SYSMAC LINK
CV500-SLK11/22
SYSMAC BUS/2
CV500-RM211/221
Remote I/O Master
CompoBus/D
Master Unit
CVM1-DRM21
0.25
Host Link Unit
Ethernet Unit
BASIC
CV500-LK201
0.6
1.7
0.5
CV500-ETN01
CV500-BSC11/21
CV500-BSC51/61
CV500-BSC31/41
0.3
2.3
Personal Computer CV500-VPjjj-E
Unit
Temperature
Controller Data Link
Unit
CV500-TDL21
0.5
Remote I/O Master
3G2A5-RM001-(P)EV1
C500-RM201
0.7
0.3
0.6
I/O Link
3G2A5-LK010-(P)E
60
Wiring I/O Units
Section 3-5
3-5 Wiring I/O Units
Connect the I/O Devices to the I/O Units using AWG 22 lead wire (cross-section
-
2
al area: 0.3 mm ) for 19-terminal terminal blocks and AWG 22 to 18 lead wire
2
(cross-sectional area: 0.3 to 0.75 mm ) for 10-terminal terminal blocks. The ter
-
minals have screws with 3.5-mm diameter heads and self-raising pressure
plates. Connect the lead wires to the terminals as shown. Tighten the screws to a
torque of 0.8 N S m.
A
M3.5 screw
Terminal block
A
20-terminal
Terminal block
25 mm max.
Tightening torque: 0.8 N S m
38-terminal
Terminal block
16.5 mm max.
Use crimp terminals for wiring. Do not connect bare stranded wires directly to
terminal blocks. Use M3.5 screws for tightening crimp terminals.
7 mm max.
7 mm max.
WARNING Always attach crimp terminals to the wires to ensure proper connection.
!
Connecting loose wires can cause fires.
Caution Abide by the following precautions when wiring the I/O Units. Failure to abide by
!
these precautions my cause faulty operation or damage to the Unit.
• Be sure that no wire clippings or other foreign materials enter the Units when
wiring.
• Check and recheck all wiring before supplying power to the system.
• Check and recheck terminal block before mounting them to the Unit.
Note 1. Putting I/O lines and high-tension lines or power lines in the same duct or
conduit may cause the I/O lines to be affected by noise. This may cause a
malfunction in the Unit or may damage the Unit or I/O devices.
2. Use reinforced insulation or double insulation on the DC power supply con
-
nected to DC I/O Units when complying with EC directives (low voltage).
3. Use separate power supplies for Relay Output Units and DC I/O Units when
complying with EC directives (low voltage).
61
Wiring I/O Units
Section 3-5
3-5-1 Terminal Blocks
The terminal block of an I/O Unit can be removed by loosening the mounting
screws.
You do not have to remove the lead wires from the terminal block in or-
der to remove the block from an I/O Unit.
Terminal block mounting screws
Loosen the terminal block mounting screws to remove
the terminal block from the I/O Unit. Make sure the
mounting screws on the terminal block are tightened af
-
ter wiring is complete and the terminal block is re-
mounted to the I/O Unit.
3-5-2 Wiring Precautions
General
Electrical Noise
Take appropriate measures when any electrical device likely to produce noise is
connected to the PC as a load. Devices generating noise of more than 1,200 V
(such as electromagnetic relays and valves) require noise suppression. For
noise sources running on DC power, connect a diode in parallel with the coil of
each device.
When mounting a CPU Rack and an Expansion I/O Rack together on a mounting
plate, provide a ground to the mounting plate. The mounting plate must be plated
with a highly conductive surface in order to ensure noise immunity.
62
Wiring I/O Units
Section 3-5
Inductive Load Surge
Suppressor
When an inductive load is connected to an I/O Unit, connect a surge suppressor
or diode in parallel with the load, as shown in the following diagram. The diode
will adsorb the back electromagnetic field generated by the load.
IN
L
Diode
DC input
COM
L
OUT
Relay Output Unit
riac Output Unit
Surge suppressor
COM
T
L
OUT
+
Relay Output Unit
ransistor Output Unit
Diode
T
COM
where for the surge suppressor
,
Resistor: 50
W
Capacitor:0.47 F
Voltage: 200 V
and the diode,
Breakdown voltage: at least 3 times load voltage
Mean rectification current: 1 A
Input Units
Voltage Inputs
Do not wire voltage inputs as shown on the left below.
V
oltage output
V
oltage output
Sensor
power
supply
+
COM (+)
+
IN DC input
Output
Output
0 V
IN DC input
COM (–)
Sensor
power
supply
0
V
Incorrect
Correct
Input Leakage Current
When two-wire sensors, such as photoelectric sensors, proximity sensors or
limit switches with indicators are connected to the PC as input devices, the input
bit may be turned ON erroneously by leakage current. In order to prevent this,
connect a bleeder resistor across the input to reduce the input impedance.
Input
power
supply
Bleeder
PC
R
resistor
Sensor
63
Wiring I/O Units
Section 3-5
If the leakage current is less than 1.3 mA, there should be no problem. If the leak
age current is greater than 1.3 mA, determine the value and rating for the bleed
er resistor using the following formulas.
-
-
I = leakage current in mA
7.2
kW max.
R =
2.4 x I - 3
2.3
W =
W min.
R
where
I = leakage current in mA
R = Bleeder resistance (kW)
W = Bleeder resistor wattage (W)
Output Units
Output Short Protection
Output devices and Output Units can be damaged if the load connected to an
output terminal is shorted. Attach a fuse to the output circuit to protect your sys
-
tem. A fuse is recommended even if the Output Unit is provided with an internal
fuse (e.g., Transistor and Triac Output Units), to increase easy of maintenance
and provide extra protection.
Interlock Circuits
When the PC controls an operation such as the clockwise and counterclockwise
operation of a motor, provide an external interlock such as the one shown below
to prevent both the forward and reverse outputs from turning ON at the same
time.
Interlock circuit
MC2
00501
Motor clockwise
MC1
MC2
PC
MC1
00502
Motor counterclockwise
This circuit prevents outputs MC1 and MC2 from both being ON at the same
time. Even if the PC is programmed improperly or malfunctions, the motor is pro
-
tected.
Output Leakage Current
If a transistor or triac Output Unit is used to drive a low voltage load, the leakage
current may prevent the output device from turning OFF. To prevent this, con-
nect a bleeder resistor in parallel with the load as shown in the following table.
OUT
L
R
Load power supply
PC
Bleeder resistor
COM
Select the bleeder resistor using the following formula.
E
ON
R
I
where
I = leakage current in mA
R = Bleeder resistance (kW)
Eon = ON voltage of the load
64
Wiring I/O Units
Section 3-5
Output Surge Current
When connecting a Transistor or Triac Output Unit to an output device having a
high surge current (such as an incandescent lamp), care must be taken to avoid
damage to the Output Unit. The Transistor and Triac Output Units are capable of
withstanding a surge current of ten times the rated current. If the surge current
for a particular device exceeds this amount, use one of the following circuit con
-
figurations to protect the Output Unit.
OUT
L
+
R
COM
The above circuit protects the Output Unit by letting the load draw a small current
(about one third the rated current) while the output is OFF, significantly reducing
the surge current. The following circuit reduces the surge current by employing a
current-limiting resistor.
R
OUT
L
+
COM
Transistor Output Residual
Voltage
A Transistor Output Unit’s output cannot be directly connected to a TTL input
because of the transistor’s residual voltage. When connecting TTL circuits to
transistor Output Units, connect a pull-up resistor and a CMOS IC between the
two.
3-5-3 Wiring Examples
The following examples illustrate how to connect I/O devices to I/O Units. During
wiring, work slowly and carefully. If an input device is connected to an Output
Unit, damage may result. Check all I/O devices to make sure they meet the spec
ifications (refer to Appendix B Specifications). Be sure to allow for leakage cur
rents and load inductance.
-
-
Input Units
DC Input Units
Contact output
IN
DC input
COM
65
Compliance with EC Directives
Section 3-6
Sensor Inputs
When using the following configurations, the sensor and Input Unit should re-
ceive their power from the same source.
NPN current output
+
Current
regulator
IN
DC input
Output
7 mA
0 V
COM
NPN open-collector output
+
Sensor
Power
Supply
IN
DC input
Output
7 mA
0 V
COM
PNP current output
+
Sensor
Power
Supply
Output
IN
AC/DC input
7 mA
0 V
COM
AC Inputs
Contact output
IN
AC input
COM
AC Switching
IN
AC input
Prox.
switch
main
circuit
COM
3-6 Compliance with EC Directives
The following precautions must be abided by when installing CV-series PCs to
meet EC Directives.
1, 2, 3...
1. CV-series PCs are classified as open-structure devices and must be
installed inside a control panel.
2. Use reinforced insulation or double insulation on the DC power supply con
-
nected to CV500-PS211 Power Supply Unit and DC I/O Units.
3. Use separate power supplies for Relay Output Units and DC I/O Units.
66
Compliance with EC Directives
Section 3-6
4. The maximum switching capacity of the CV500-PS211 Power Supply Unit is
2
A at 24 VDC when complying with EC Directives (low-voltage directives).
5. CV-series PCs that meet EC Directives meet the common emission stan-
dard (EN50081-2) of the EMC Directives as individual products. When as
-
sembled into machinery, however, the noise generated by switching relay
outputs can fail to meet the standard. When noise is excessive, surge killers
must be installed or other measures must be taken outside of the PC. The
measures required to meet the standard will vary with the load being driven,
wiring, the configuration of the machinery, etc.
The following examples show means of reducing noise. These means will
only reduce the amount of noise and will not eliminate noise. They are pro
-
vided here as examples only.
Requirement
The following conditions can be used to determine if measures to reduce noise
are necessary. Refer to the EN50081-2 Standard for details.
• If the loads of the devices into which the PC is built are switched less than 5
times a minute, then no measures need to be taken.
• If the loads of the devices into which the PC is built are switched 5 times or
more a minute, then measures need to be taken.
Examples
Inductive Load Surge
Suppressor
Connect a surge suppressor or diode in parallel with the load, as shown in the
following diagrams, when switching inductive loads.
CR Method (AC or DC)
The reset time will be increased if the load is a relay, solenoid, or similar device.
Connect the CR between the load connections for 24-V and 48-V power supply
voltages and between the contact connections for 100 to 200-V power supply
voltages.
The capacitor and resistors can be based on the following guidelines.
C:
R:
0.5 to 1 µF for each amp of contact current
0.5 to 1 Ω for each volt of contact voltage.
You will need to adjust the above values depending on the characteristics of the
load, relay, etc., based on the discharge suppression of the capacitor when the
contacts are open and the current control effect of the resistor the next time the
circuit is closed.
The dielectric strength of the capacitor generally needs to be between 200 and
300 V. Use an AC capacitor (without polarity) in an AC circuit.
Inductive load
C
R
Power supply
Diode Method (DC Only)
The energy stored in the coil is impressed on the coil as a current by the action of
the parallel diode and converted to Joule heat by the resistance of the inductive
load. Here, the reset time will be increased even more than for the CR method.
67
Compliance with EC Directives
Section 3-6
The reverse dielectric strength of the diode must be 10 times the circuit voltage
and the forward current must be at least as high as that of the load. If the circuit
voltage is low enough, as it is for most electronic circuits, then the reverse dielec
-
tric strength of the diode can be as low as 2 to 3 times the circuit voltage.
Inductive load
Power supply
Varistor (AC or DC)
The method uses the fixed voltage characteristics of a varistor to prevent high
voltages from being applied to the contacts. Here, as well, the reset time will be
increase somewhat.
Connect the varistor between the load connections for 24-V and 48-V power
supply voltages and between the contact connections for 100 to 200-V power
supply voltages.
Inductive load
Power supply
Output Surge Current
When connecting an output device having a high surge current (such as an in-
candescent lamp), use one of the following circuit configurations to protect the
Output Unit.
The following circuit lets the load draw a small current (about one third the rated
current) while the output is OFF, significantly reducing the surge current.
OUT
L
+
R
COM
The following circuit reduces the surge current by employing a current-limiting
resistor.
R
OUT
L
+
COM
68
SECTION 4
Inspection and Maintenance
This section describes the procedures necessary for periodic inspection and maintenance. Always keep spare items on hand so
that they can be used as immediate replacements.
4-1 CPU Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2 Memory Card Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3 Output Unit Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4 Output Unit Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
69
CPU Battery
Section 4-1
4-1 CPU Battery
When the battery is nearly discharged, the ALARM indicator will blink, bit
A42615 will turn ON, and the message “BATT LOW” will appear on the Program
-
ming Device. When this occurs, replace the battery within one week to avoid loss
of data. The battery and connector are provided as a set. To replace the Battery
Set, follow the steps below. The entire replacement must be completed within
five minutes to ensure that the data will not be lost.
Caution Do not short circuit, charge, disassemble, or expose the battery to heat. The bat
-
tery fluid is flammable and if mishandled, may cause a fire or explosion. Do not
incinerate the battery after use.
!
The expected life of the battery is 5 years for any CPU. The memory backup
times are given in the following table.
Model
Backup time without power supplied
Guaranteed value
Effective value
CV500 or CVM1-CPU01-EV2
9,000 hours
(approx. 1 year)
43,000 hours
(approx. 5 years)
CV1000/CV2000/CVM1-CPU21-EV2
without Expansion DM or
CVM1-CPU11-EV2
5,600 hours
(approx. 0.6 year)
CV1000/CV2000/CVM1-CPU21-EV2
with Expansion DM
2,900 hours
(approx. 0.3 year)
Guaranteed value:
Effective value:
Memory backup time without power supplied at 55°C.
Memory backup time without power supplied at 25°C.
Battery Replacement
1, 2, 3...
1. Turn on power to the PC for at least one minute.
2. Turn off power to the PC. (Although the battery can be replaced while power
is being applied to the PC, it is not recommended, as short-circuiting is likely
to occur.)
3. Remove the cover from the battery compartment.
4. Remove the old Battery Set.
5. Install the new Battery Set as shown below.
Battery connector
Battery holder
Battery Set C500-BAT08
6. Replace the cover of the battery compartment.
7. When a Programming Console is mounted to the CPU after the battery has
been replaced, “BATT LOW” will be displayed. This message can be
cleared by pressing CLR, FUN, MONTR, or just turning the power to the PC
OFF and ON again.
70
Memory Card Battery
Section 4-2
Note The maximum life of the battery is 5 years, regardless of whether power is
supplied to the CPU. The memory backup duration when power is not supplied
to the CPU varies with the ambient temperature, and also depends on whether
the Expansion DM Unit is mounted to the CPU (CV1000 only).
Details of the minimum lifetime of the battery are provided in Appendix B Specifi
-
cations.
4-2 Memory Card Battery
The RAM Memory Card is provided with a backup memory battery.
When the Memory Card is mounted to the CPU and the battery life is close to
expiring, the CPU ALARM indicator will blink, bit A42616 will turn ON, and the
message “BATT LOW” will appear on the Programming Device. When this oc
-
curs, replace the battery within one week to avoid loss of data.
The entire replacement must be completed within one minute to ensure that the
data will not be lost.
Caution Do not short circuit, charge, disassemble, or expose the battery to heat. The bat
-
!
tery fluid is flammable and if mishandled, may cause a fire or explosion. Do not
incinerate the battery after use.
Battery Replacement
Battery case
Slot
Caution Steps 4 through 7 of the following procedure must be completed within 1 minute.
If the new battery is not inserted within one minute, the contents of memory will
be lost.
!
1, 2, 3...
1. If the Memory Card (M/C) indicator is not lit, press the Memory Card power
supply switch to turn on power to the Memory Card and leave it on for at least
10 seconds.
2. Press the Memory Card power supply switch to turn off the Memory Card
indicator.
3. Press the Memory Card eject button and remove the Memory Card.
4. Release the battery case by inserting the tip of a pen (or similar object) in the
slot on the side of the Memory Card as shown.
5. Remove the old battery from the case.
6. Install the new battery as shown, with the positive terminal to the top.
Battery case
Battery
7. Insert the battery case back into the Memory Card. Be sure that the case is
installed all the way in.
71
Output Unit Relays
Section 4-4
4-3 Output Unit Fuses
The following Output Units have one fuse each as shown in the table.
Output Unit
Fuse specifications
C500-OD411
250 V, 5 A
C500-OD217
C500-OA223
C500-OA121
C500-OA222
C500-OA226
250 V, 5 A
C500-OD219
250 V, 10 A
To replace a fuse in an Output Unit, perform the following steps.
1. Turn off the power to the PC.
1, 2, 3...
2. Detach the terminal block from the Output Unit by removing the screws lo
-
cated at the top and bottom of the terminal block.
Mounting screws
Located at the top and bottom.
Terminal block mounting screws
Located at the top and bottom of
the terminal block.
Cover mounting screws (8)
3. Remove the screws that mount the Output Unit to the Backplane. Pulling the
Unit toward you, remove the Output Unit from the Backplane.
4. There are eight screws on each side of the Output Unit. Remove these
screws to detach the case from the cover.
5. Pull out the printed circuit board.
6. Insert a new fuse.
7. Reassemble the Unit.
4-4 Output Unit Relays
To replace a Relay in an Output Unit, take the following steps.
1, 2, 3...
1. Turn off the power to the PC.
72
Output Unit Relays
Section 4-4
2. Detach the terminal block from the Output Unit, by removing the screws lo
-
cated at the top and bottom of the terminal block.
Mounting screws
Located at the top and bottom.
Terminal block mounting screws
Located at the top and bottom of the
terminal block.
Cover mounting screws (8)
3. Remove the screws that mount the Output Unit to the Backplane. Pulling the
Unit toward you, remove the Output Unit from the Backplane.
4. There are eight screws on each side of the Output Unit. Remove these
screws to detach the case from the cover.
5. Pull out the printed circuit board.
6. Use the Relay Puller to pull out the Relay. Insert a new Relay.
7. Reassemble the Unit.
Note To remove the relay, use the P6B-Y1 Relay Puller. Be sure to insert the relay in
the socket in the correct direction. The relay cannot be inserted in the wrong di
-
rection and if excessive force is applied to the relay, the pins of the relay may
bend. The locations of relays on the PC boards are illustrated in the following
figures.
3G2A5-OC221/223
Indicators
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
73
Output Unit Relays
Section 4-4
3G2A5-OC224
0
1
1
2
2
3
3
4
4
5
5
6
6
7
II (Wd n+1)
7
8
0
9
I (Wd n)
9
10
11
12
13
14
15
10
11
12
13
14
15
8
74
SECTION 5
Troubleshooting
This section describes the self-diagnosis functions of the PC and provides troubleshooting techniques and error corrections.
5-1 Error Messages and Alarm Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2 Troubleshooting Flowcharts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3 Error Processing and Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
75
Error Messages and Alarm Outputs
Section 5-1
5-1 Error Messages and Alarm Outputs
When an error occurs after operation has once started, an error code is set in
Word A400. If two or more errors occur simultaneously, the error code having the
highest priority is set. In the following table, the error having the highest priority is
shown at the top of each column.
The status of indicators for which status is not show does not affect the error con
-
dition.
Startup Errors
Item
Cause
CPU indicators
Peripheral
Device error
message
Power RUN ERROR WDT ALARM OUT INT COMM
Start input wait START input of
CPU Rack Power
Lit
Unlit ---
---
---
---
---
CPU WAITING
Supply Unit is OFF.
No SYSMAC
BUS terminator set.
Terminator is not
Lit
Lit
Unlit ---
Unlit ---
---
---
---
---
---
---
---
---
CPU WAITING
CPU WAITING
CPU Bus Unit
initialization
Terminator of
SYSMAC BUS/2 is
missing, or CPU
Bus Unit is still
initializing.
I/O verify error
(PC Setup)
I/O Unit has been
removed.
Lit
Unlit ---
---
Lit
---
---
CPU WAITING
Startup Errors (cont’d)
Item
RUN
Auxiliary Area data
Corrective action
output Error flags
Error
code
Start input wait
OFF
OFF
A30600 ON None
Turn ON the CPU Rack Power Supply Unit START
input, or short-circuit the START input terminals.
No SYSMAC BUS
terminator
A30602 ON None
Turn on the power to the Remote I/O Slave Unit.
Specify the Unit connected last as the terminator or wait
until CPU Bus Units complete initialization.
CPU Bus Unit initialization OFF
A30603 ON None
Turn on the power to the Remote I/O Slave Unit.
Specify the Unit connected last as the terminator.
I/O verify error
(PC Setup)
OFF
A30601 ON 00E7
A40209 ON
Verify the I/O table. Correct the table if necessary by
create a new one.
76
Error Messages and Alarm Outputs
Section 5-1
Fatal Errors
Item
Cause
CPU indicators
Peripheral
Device error
Power RUN ERROR WDT ALARM OUT INT COMM
message
Power interrup- Power interruption
Unlit
Unlit Unlit
Unlit Unlit
Unlit
Unlit
POWER FAIL
tion
occurred and
lasted longer than
the specified limit.
Expansion CPU Expansion CPU
Lit
Unlit Unlit
Unlit Unlit
Unlit
Unlit
POWER FAIL
Rack power
OFF
Rack
Power Supply Unit
is OFF.
CPU error
Watchdog timer
Lit
Unlit ---
Unlit Lit
Lit
---
---
---
---
---
---
---
WDT ERR
Memory error
Error occurred dur- Lit
ing internal
MEMORY ERR
memory and Ex-
pansion DM verifi-
cation.
I/O bus error
Erroneous data
transferred be-
tween CPU and I/O
Units
Lit
Unlit Lit
Unlit Lit
---
---
---
---
---
---
---
---
I/O BUS ERR
Duplicated
number
Rack numbers and Lit
CPU Bus Unit unit
numbers or I/O
NO DUPL ERR
words are assigned
in duplicate.
CPU bus error
I/O points over
Error in data trans- Lit
fer between CPU
and CPU Bus Unit
or watchdog timer
error in CPU Bus
Unit.
Unlit Lit
---
---
---
---
---
---
---
---
CPU BUS ERR
Too many I/O
Lit
Unlit Lit
I/O OVER
points or too many
Units are registered
in the I/O table.
I/O setting error Input/Output desig- Lit
nation is wrong for
Unlit Lit
Unlit Lit
---
---
---
---
---
---
---
---
I/O SET ERR
I/O Unit.
Program error
END(001) is miss-
ing, or the capacity
of the user memory
is exceeded.
Lit
NO END
INSTR
PROGRAM
OVER
Cycle time over Cycle time monitor Lit
time is exceeded.
Unlit Lit
---
---
---
---
SCAN TIME
OVER
Fatal SFC error SFC syntax error.
Lit
Lit
Unlit Lit
Unlit Lit
---
---
---
---
---
---
---
---
SFC ERR
System failure
(FALS)
FALS was ex-
ecuted in program.
SYSTEM FAL
77
Error Messages and Alarm Outputs
Section 5-1
Fatal Errors (cont’d)
Item
RUN
Auxiliary Area data
Error data
Corrective action
output Error flags
Error
code
Power interruption
OFF
None
A012 to A013 (Power In- None
terruption Time)
A014 (Number of Power
Check the supply voltage, the
Power Supply Unit wiring, and the
defined power interruption time.
Interruptions)
Expansion CPU
Rack power OFF
OFF
OFF
OFF
None
None
None
None
None
80FF
Turn on the power to the Expan-
sion CPU Rack.
CPU error
Turn the power OFF and ON
again.
Memory error
A40115 ON A403 (Memory Area Er- 80F1
ror Location)
Check/correct the program. Cor-
rectly mount the Memory Card
and Expansion DM Unit. Check
the battery connection. Perform
the error clear operation after cor-
rective actions have been taken.
I/O bus error
OFF
OFF
OFF
OFF
A40114 ON AR404 (I/O Bus Error
80C0-
Check the cables between the
Racks. Perform the error clear op-
eration after corrective action has
been taken.
Rack and Slot Numbers) 80C7
(*)
80CE,
80CF
Duplicated
number
A40113 ON A409 (Duplicate Rack
80E9
Set the Rack No. and Unit No.
again. Then turn the power OFF
and ON again. Perform the error
clear operation after corrective
action has been taken.
Number)
A410 (CPU Bus Unit Du-
plicate Number)
CPU bus error
I/O points over
A40112 ON A405 (CPU Bus Unit Er- 8100-
Check the cables between the
CPU Rack and Expansion CPU
Rack. Perform the error clear op-
eration after corrective actions
have been taken.
ror Unit Number)
8115
(**)
A40411 ON A407 (Total I/O Words
on CPU and Expansion
Racks)
80E1
Read the I/O table to check the
number of words allocated. Cor-
rect the table if necessary by
creating a new one.
A408 (Total SYSMAC
BUS/2 I/O Words)
A478 (Total SYSMAC
BUS I/O Words)
I/O setting error
Program error
OFF
OFF
A40110 ON None
80E0
80F0
Verify the I/O table. Correct the
table if necessary.
A40109 ON None
Correct the program. Perform the
error clear operation after correc-
tive actions have been taken.
Cycle time over
Fatal SFC error
OFF
A40108 ON A462/463 (Maximum
Cycle Time)
809F
80F3
Check the program or set time for
monitoring the cycle.
A464/465 (Present
Cycle Time)
OFF
OFF
A40107 ON A414 (SFC Fatal Error
Code)
Correct the program. Perform the
error clear operation after correc-
tive actions have been taken.
System failure
(FALS)
A40106 ON None
C101 to Check/correct the program.
C2FF
(***)
Note *0 through 7 indicate rack numbers; E indicates series 0; F indicates series 1.
**00 through 15 indicate unit numbers.
***101 through 2FF indicate FALS numbers.
78
Error Messages and Alarm Outputs
Section 5-1
Non-fatal Errors
Item
Cause
CPU indicators
Peripheral
Device error
Power RUN ERROR WDT ALARM OUT INT COMM
message
System error
(FAL)
Program has ex-
ecuted FAL
Lit
Lit
Unlit
Unlit Lit
---
---
SYSTEM ERR
FAL
JMP error
Destination of JMP/ Lit
CJP/CJPN is miss-
ing.
Lit
Unlit
Unlit Lit
---
---
JMP ERR
Indirect DM
BCD error
Data for indirectly
addressed DM is
not BCD.
Lit
Lit
Lit
Lit
Unlit
Unlit
Unlit
Unlit Lit
Unlit Lit
Unlit Lit
---
---
---
---
---
---
INDIRECT DM
BCD ERR
Non-fatal SFC
error
Error has occurred Lit
during SFC execu-
tion.
SFC CONTIN-
UE
ERR
I/O verification
error
I/O table contains a Lit
different number of
I/O points than is
I/O VERIFY
ERR
actually mounted.
CPU Bus Unit
error
Parity error occurs
during data transfer
between CPU and
CPU Bus Unit.
Lit
Lit
Lit
Lit
Lit
Lit
Lit
Lit
Lit
Lit
Unlit
Unlit
Unlit
Unlit
Unlit
Unlit Lit
Unlit Lit
Unlit Lit
Unlit Lit
Unlit Lit
---
---
---
---
---
---
---
---
---
---
CPU SPECIAL
UNIT ERR
SYSMAC
BUS/2 error
Error occurs be-
tween Master and
Slave in SYSMAC
BUS/2.
SYSMAC
BUS/2 ERR
SYSMAC BUS Error occurs be-
error
SYSMAC BUS
ERR
tween Master and
Slave in SYSMAC
BUS.
Battery failure
Battery of CPU or
Memory Card is not
connected or bat-
tery voltage is low.
BATTERY ERR
CPU Bus Unit
setting error
Number assigned
to CPU Bus Unit
does not agree with
registered unit
number.
CPU SPECIAL
UNIT SETTING
ERR
Momentary
Momentary power
Lit
Lit
Unlit
Unlit Lit
---
---
PROTECTED
power interrup- interruption oc-
tion
curred (when spe-
cified as error by in
PC Setup)
Output inhibit
(*)
Bit A00015 is ON.
Lit
Lit
Lit
Unlit
Unlit
Unlit ---
Unlit ---
Lit
---
---
Lit
---
---
Host link com-
munication
Error has occurred Lit
during host link
communication
Note *All outputs of the I/O Units are turned OFF.
79
Error Messages and Alarm Outputs
Section 5-1
Non-fatal Errors (cont’d)
Item
RUN
Auxiliary Area data
Error data
Corrective action
output Error flags
Error
code
System error (FAL)
JMP error
ON
A40215 ON A430 to A461 (Executed 4101
Check the program.
FAL Number)
-42FF
(*)
ON
A40213 ON None
A40212 ON None
00F9
00F8
Check and correct the program.
Indirect DM BCD er- ON
ror
Non-fatal SFC error
ON
A40211 ON A418 (SFC Non-fatal Er- 00F4
ror Code)
I/O verification error
ON
A40209 ON None
00E7
Verify the I/O table. After the cor-
rective actions have been taken,
create a new I/O table.
CPU Bus Unit error
ON
ON
A40207 ON A422 (CPU Bus Unit Er- 0020-
Check the Unit.
ror Unit Number)
A42315 ON (CPU Bus
Link Error Flag)
0215
0231
(**)
SYSMAC BUS/2 er-
ror
A40206 ON A424 (SYSMAC BUS/2
Error Master Number)
00B0-
00B3
Check transmission lines for SYS-
MAC BUS/2. Check to see if
A480 to A499 (SYSMAC (***)
SYSMAC BUS/2 Slave is normal.
BUS/2 Error Unit Num-
ber)
SYSMAC BUS error ON
A40205 ON A425 (SYSMAC BUS
Error Master Number)
00A0-
00A7
Check transmission lines for SYS-
MAC BUS. Check to see if SYS-
MAC BUS Slave is normal.
A470 to A477 (SYSMAC (****)
BUS Error Codes)
Battery failure
ON
A40204 ON A42615 (PC Battery Low 00F7
Replace the battery of the CPU or
Memory Card. Check the connec-
tions of the CPU battery.
Flag)
A42614 (Memory Card
Battery Low Flag)
CPU Bus Unit setting ON
error
A40203 ON A427 (CPU Bus Unit Pa- 0400-
rameter Error Unit Num- 0415
ber)
Check the Unit.
Momentary power in- ON
terruption
A40202 ON A012 to A013 (Power In- 0002
terruption Time)
Check the supply voltage and
Power Supply Unit wiring.
A014 (Number of Power
Interruptions)
Output inhibit
ON
ON
A00015 ON None
--- None
---
---
Turn OFF A00015.
Host link communi-
cation
Release memory protection.
Note * 101 through 2FF indicate FAL Nos.
** 00 through 15 indicate the Unit Nos. of the CPU Bus Units. 31 indicates a CPU
bus link error.
*** 0 through 3 indicate the RM addresses of SYSMAC BUS/2.
**** 0 through 7 indicate the RM addresses of SYSMAC BUS.
***** G: CPU Bus Link Area.
80
Troubleshooting Flowcharts
Section 5-2
5-2 Troubleshooting Flowcharts
Main Flowchart
When an unknown error arises, the following troubleshooting flowchart can be
used to help locate the problem.
Main flowchart
NO
NO
YES
NO
NO
POWER indicator lit?
See Power Check Flowchart
See Fault Check Flowchart
See Error Check Flowchart
See I/O Check Flowchart
YES
RUN indicator lit?
YES
ALARM indicator
lit?
NO
I/O sequence
correct?
YES
Environment normal?
See Environment Check Flowchart
YES
Replace Unit
Note 1. Before replacing a Unit, be sure to turn off the power to the PC. The same
applies to when replacing the Expansion Data Memory Unit, batteries, wir
-
ing, and cables.
2. When replacing the CPU, start operation only after transferring the contents
of the data memory or holding bits that are required for resuming operation
to the replaced CPU.
81
Troubleshooting Flowcharts
Section 5-2
Power Check Flowchart
POWER indicator not lit
NO
NO
NO
Supply power
Power supplied?
YES
NO
NO
NO
YES
YES
YES
POWER indica-
tor lit?
Adjust voltage
V
oltage in rated
range?
YES
POWER indica-
tor lit?
All
terminals tightened
and lead wires
intact?
T
ighten screws or replace
lead wires
YES
POWER indica-
tor lit?
Replace Power Supply Unit
END
Unit
Supply voltage
100 to 120 VAC
200 to 240 VAC
24 VDC
Operating voltage range
85 to 132 VAC
CV500-PS221
CVM1-PA208
170 to 264 VAC
CV500-PS211
20.4 to 28.8 VDC
Note 1. The fuse inside the DC Power Supply Unit will burn out if power is turned on
with the 5-V output terminals shorted.
2. If the POWER indicator does not light when power is properly supplied, re
-
place the Power Supply Unit.
82
Troubleshooting Flowcharts
Section 5-2
Fault Check Flowchart
RUN indicator not lit
A
At this time, it is assumed that the POWER indicator is normally
lit.
RUN or
MONITOR
mode?
NO
Set RUN or MONITOR
mode
B
YES
YES
NO
RUN indica-
tor lights?
ERROR indi-
cator lights?
(To next page)
C
A
NO
YES
Connect peripheral de
-
T
urn power OFF and ON
End
vice and check error
again
NO
NO
Can Online
mode be set?
Can Online
mode be set?
YES
YES
YES
YES
WDT indica
-
WDT indica
-
tor lights?
tor lights?
NO
B
NO
Check word A306
Replace Unit
ON
ON
ON
ON
START input OFF
I/O verify error*
Close START input termi-
A30600 ON?
nals of Power Supply Unit
OFF
Unit is disconnected. Iden
tify erroneous Unit by veri
fying I/O table, mount Unit
correctly, and then create
I/O table
-
A30601 ON?
-
OFF
*When an I/O verifica
-
tion error is specified
as a fatal error in the
PC Setup.
SYSMAC BUS terminator
missing
Check terminator and
Slave Rack Power Supply
Unit of SYSMAC BUS
A30602 ON?
OFF
**This error does not
occur when disabled
as an error in the PC
Setup.
SYSMAC BUS/2 termina
tor missing**
-
Check terminator and
Slave Rack Power Supply
Unit of SYSMAC BUS/2
A30603 ON?
OFF
B
83
Troubleshooting Flowcharts
Section 5-2
D
C
NO
T
urn the power OFF
Is ERROR indi-
cator lit?
(To preceding page)
A
and then ON
YES
Connect peripheral device
and check error
C
(Perform the error read operation)
(A40115 ON)
YES
Check word A403
Memory error?
NO
ON
ON
ON
ON
ON
ON
ON
ON
ON
User program er
-
Check if battery is
normal, and then
re-load user program
A040300 ON?
OFF
ror
(To next page)
F
Memory Card er
-
Check battery of
Memory Card. Then
reload file, or reformat
card
A40301 ON?
OFF
C
ror
IOM error
A40302 ON?
OFF
Expansion DM
error
Check if Expansion
DM Unit is correctly
mounted
A40303 ON?
OFF
PC Setup error
Check if PC Setup is
correct
A40304 ON?
OFF
Registered I/O
table error
Create or correct I/O
table
A40305 ON?
OFF
System memory
error
A40306 ON?
OFF
Routing table er
ror
-
Check data link tables
Check data link tables
A40307 ON?
OFF
CPU Bus Unit
system setup er-
ror
A40308 ON?
OFF
E
D
84
Troubleshooting Flowcharts
Section 5-2
(From preceding page)
E
ON
Memory Card transfer error
on power application
A40309 ON?
SYSTEM
PROTECT
Set keyswitch to NORMAL
System protect
keyswitch?
(To preceding page)
C
Normal
Abnormal
Abnormal
Correctly connect Memory
Card
Memory Card
connection?
Normal
Correctly store file
Transfer file?
Normal
(To preceding page)
D
(From preceding page)
F
(A40114 ON)
YES
Check Rack No. and Slot
No. using word A404
I/O bus error?
NO
Abnormal
Abnormal
Abnormal
Correctly connect I/O
cables
(To next page)
Connection of
I/O cables?
G
Normal
T
ermination Re-
Correctly connect two Ter-
mination Resistance Units
sistance Units?
Normal
Correctly connect Unit
Connection of
Unit?
Normal
D
(To next page)
85
Troubleshooting Flowcharts
Section 5-2
G
(From preceding page)
(A40113 ON)
YES
Check word
A409/A410
No. duplication
error?
NO
ON
ON
ON
A40900 to
Check Rack No. set-
Expansion Rack
No. duplicated
A40907 ON?
ting switch of I/O In
terface Units
-
OFF
Check assignment of
first word of each
Rack in PC Setup
W
ord assignment
A40915 ON?
OFF
duplicated
A41000 to
A41015 ON?
Check settings of
Unit No.
Unit No. of CPU
Bus Unit dupli
-
cated
OFF
D
(To page 84)
(A40112 ON)
YES
YES
Check connection of
CPU cable between
CPU Rack and Ex-
pansion CPU Rack
(To page 84)
CPU bus error?
NO
D
(A40111 ON)
Check words
A407/A408/A478
Reduce number of
words to within speci
fied value
I/O point over?
NO
D
(To page 84)
-
Word A407
Word A408
Word A478
No. of basic rack words
No. of SYSMAC BUS/2 words
No. of SYSMAC BUS words
CV500/CVM1-CPU01-EV2
CV1000/CVM1-CPU11-EV2
CV2000
32
64
64
32
64
64
128
128
128
128
128
CVM1-CPU21-EV2128
(A40110 ON)
YES
I/O setting error?
NO
Input and Output
Units are reversed.
V
erify I/O table with
peripheral device
(To next page)
H
NO
Create I/O table
Registered I/O
table correct?
YES
Mount Units accord-
ing to registered I/O
table
D
(To page 84)
86
Troubleshooting Flowcharts
Section 5-2
H
(From preceding page)
YES
(A40109 ON)
Check user program
Program error?
NO
(A40108 ON)
YES
YES
YES
Check user program and
PC Setup value
Cycle time
over?
NO
(A40107 ON)
Check user program
Fatal SFC
error?
NO
(A40106 ON)
Check FALS No. with word
A430 to A461 and remove
cause of error
System error (FALS)?
NO
D
(To page 84)
ERROR indicator does
not go OFF even after all
errors have been
checked and corrected
Replace Unit
87
Troubleshooting Flowcharts
Section 5-2
Alarm Check Flowchart
Although the PC does not stop when the ALARM indicator lights, check and cor
-
rect such errors as soon as possible.
A
NO
ALARM indica
-
End
tor lights?
YES
Connect peripheral device
and check error
(A40215 ON)
YES
YES
YES
YES
YES
System error
(FAL)?
Check FAL No. with word
A430 to A461 and remove
cause of error
NO
JMP error?
NO
(A40213 ON)
Destination of JMP is
missing
(A40212 ON)
Indirect DM
BCD error?
Contents of indirectly ad
-
dress are not BCD
NO
(A40211 ON)
Non-fatal SFC
error?
Check program of SFC
NO
(A40210 ON)
Rack power
failure?
Check Racks recognized
by CPU with word A419
and turn ON power to
Rack No. whose bits are
OFF
NO
(A40209 ON)
YES
I/O Unit has been re
-
I/O verify error?
NO
moved. Check I/O Units by
verifying I/O table. Correct
ly mount Units, or create
I/O table
-
B
(To next page)
A
88
Troubleshooting Flowcharts
Section 5-2
(From preceding page)
B
(A40207 ON)
YES
YES
YES
YES
YES
YES
CPU Bus Unit
error?
Parity error occurs. Check
erroneous Unit with word
A422
Check noise source and
environment. Turn off erro
neous bit of word A001
and restart
-
NO
(A40206 ON)
SYSMAC
BUS/2 error?
Check Maser and Slave
addresses with words
A424/A480 to A487
Check cable and power
supply of Slave
NO
(A40205 ON)
Check Master and Slave
addresses with words
A425/A470 to A477
Check cable and Power
Supply Unit of Slave Rack
SYSMAC BUS
error?
NO
Battery error?
NO
(A40204 ON)
A42615 ON: CPU battery
error; A42614 ON:
Memory card battery error
Replace battery. Check
connection of battery
(A40203 ON)
Unit No. is different from
Change setting of Unit
No., or create I/O table
CPU Bus Unit
setting error?
registered No. Check erro
-
neous Unit with word A427
NO
(A40202 ON)
Momentary
Check supply voltage and
power supply wiring
power interrup
-
tion error?
NO
A
ALARM indicator does not
(To preceding page)
go OFF even after all er
-
rors have been checked
and corrected
Replace Unit
I/O Check Flowchart
It is assumed that the ladder diagram shown below is programmed and that
SOL1 malfunctions.
(LS1)
000002
(LS2)
000003
000500
SOL1
000500
Given such a malfunction, the flowchart on the following page may be used to
help locate the problem.
89
Troubleshooting Flowcharts
Section 5-2
Start
NO
Indicator of
000500 normal?
YES
Check terminal
voltage of 000500
with tester
Correct wiring
Replace terminal
block connector
Replace fuse
Monitor ON/OFF
status of 000500
with peripheral
device
NO
YES
YES
ABNORMAL
Faulty
Output
wiring correct?
Is the
blown fuse indi
cator lit?
NO
NO
ABNORMAL
terminal block
-
Decision
Decision
connector con
-
tact?
NORMAL
YES
NORMAL
Check terminal
voltage of 000500
with tester
(Only
unit with
fuse)
NORMAL
ABNORMAL
Decision
(Unit with
-
out fuse)
Check output de
vice SOL1
-
Replace Output
Unit
Indicators of
inputs (000002,
000003) normal?
NO
Check terminal
YES
voltages of 000002
and 000003 with
tester
Check terminal
voltages of 000002
and 000003 with
tester
YES
Terminal
screws loose?
Decision
NORMAL
ABNORMAL
Decision
NO
ABNORMAL
Remove external
Faulty
Input
wiring correct?
NORMAL
NO
wiring and mount
Dummy Input Unit
to check
terminal block
connector con
-
YES
tact?
NO
YES
Correctly wire
Tighten
Replace terminal
block connector
ABNORMAL
Decision
NORMAL
Return to
START
Check input de
vices LS1 and LS2
-
Replace Input
Unit
Replace Input
Unit
90
Troubleshooting Flowcharts
Section 5-2
Environment Check Flowchart
Environment check
Higher than 55°C
Less than 0°C
NO
Temperature
Install fan or air conditioner
55°C or less?
Less than 55°C
Temperature
0°C or higher?
Install heater
Higher than 0°C
Humidity in
range of 10% to
90%?
Install air conditioner
YES
Not provided
Provide surge suppression
to counter noise source
Noise measures?
Provided
NO
Atmosphere
OK?
Install PC in a control pan
-
el
OK?
END
91
Error Processing and Correction
Section 5-3
5-3 Error Processing and Correction
CPU Rack/Expansion CPU Rack/Expansion I/O Rack
Symptom
Cause
Remedy
POWER indicator is unlit.
RUN indicator is unlit.
PCB short-circuited or damaged by heat.
(1) START input terminals are OFF.
(2) Error in program.
Replace Power Supply Unit or Backplane.
Short-circuit START input terminals.
Correct program
(3) Power line is faulty.
Replace Power Supply Unit.
Replace Power Supply Unit.
RUN output does not
turn ON.
Internal circuitry of
Power Supply Unit is faulty.
RUN indicator lit.
Link Unit or CPU Bus Unit
does not operate or malfunc-
tions.
(1) CPU cable is faulty.
(2) CPU bus is faulty.
(3) Expansion CPU Rack is faulty.
I/O bus faulty.
Replace CPU cable.
Replace Backplane.
Replace I/O Control or I/O Interface Unit.
Replace Backplane.
Bit does not operate.
Error occurs in units of 8
points.
(1) I/O cable is faulty.
(2) I/O bus is faulty.
Replace I/O cable.
Replace Backplane.
(3) Expansion I/O Rack is faulty.
I/O bus is faulty.
Replace I/O Control or I/O Interface Unit.
Replace Backplane.
I/O bit turns ON
All bits for one Unit do not
turn ON.
I/O bus is faulty.
Replace Backplane.
92
Error Processing and Correction
Section 5-3
Input Units
Symptom
Cause
Remedy
Not all inputs turn ON or in-
dicators are not lit.
(1) Power is not supplied to Input Unit.
(2) Supply voltage is low.
Supply power
Adjust supply voltage to within rated range.
Tighten screws.
(3) Terminal block mounting screws are
loose.
(4) Faulty contact of terminal block con-
nector.
Replace terminal block connector.
Replace Unit.
Not all inputs turn ON (indi-
cator lit).
Input circuit is faulty.
Not all inputs turn OFF.
Input circuit is faulty.
Replace Unit.
Specific bit does not turn
ON.
(1) Input device is faulty.
Replace input devices.
Check input wiring
(2) Input wiring disconnected.
(3) Terminal block screws are loose.
Tighten screws
(4) Faulty terminal block connector con-
tact.
Replace terminal block connector.
(5) Too short ON time of external input.
(6) Faulty input circuit
Adjust input device
Replace Unit.
(7) Input bit number is used for output in-
struction.
Correct program.
Specific bit does not turn
OFF.
(1) Input circuit is faulty.
Replace Unit.
(2) Input bit number is used for output in-
struction.
Correct program.
Input irregularly turns ON/
OFF.
(1) External input voltage is low.
Adjust external input voltage to within rated
range.
(2) Malfunction due to noise.
Protective measures against noise, such
as:
(1) Install surge suppressor.
(2) Install insulation transformer.
(3) Install shielded cable.
(3) Terminal block screws are loose.
Tighten screws
(4) Faulty terminal block connector con-
tact.
Replace terminal block connector.
Error occurs in units of 8
points.
(1) Common terminal screws are loose.
Tighten screws
(2) Faulty terminal block connector con-
tact.
Replace terminal block connector.
(3) Faulty data bus
(4) Faulty CPU
Faulty indicator
Replace Unit.
Replace CPU.
Replace Unit.
Input indicator is not lit in
normal operation.
93
Error Processing and Correction
Section 5-3
Output Units
Symptom
Cause
Remedy
Not all outputs turn ON
(1) Load is not supplied with power.
(2) Load voltage is low.
Supply power
Adjust voltage to within rated range.
Tighten screws
(3) Terminal block screws are loose.
(4) Faulty terminal block connector con-
tact.
Replace terminal block connector.
(5) Blown fuse
Replace fuse.
Replace Unit.
Replace Unit.
Replace Unit.
Correct program.
(6) Faulty I/O bus connector contact.
(7) Output circuit is faulty.
Output circuit is faulty.
Not all outputs turn OFF
Output of a specific bit num-
ber does not turn ON or indi-
cator is not lit
(1) Output ON time too short.
(2) Bit status controlled by multiple instruc- Correct program.
tions.
(3) Faulty output circuit.
Replace Unit.
Output of a specific bit num-
ber does not turn ON (indi-
cator lit).
(1) Faulty output device.
(2) Break in output wiring.
(3) Loose terminal block screws.
(4) Faulty terminal block connector faulty.
(5) Faulty output bit.
Replace output device.
Check output wiring.
Tighten screws.
Replace terminal block connector.
Replace relay.
(6) Faulty output circuit.
Replace Unit.
Output of a specific bit num-
ber does not turn OFF (indi-
cator unlit).
(1) Faulty output bit.
Replace relay.
(2) Bit does not turn OFF due to leakage
current or residual voltage.
Replace external load or add dummy resis-
tor.
Output of a specific bit num-
ber does not turn OFF (indi-
cator lit).
(1) Bit status controlled by multiple instruc- Correct program.
tions.
(2) Faulty output circuit.
(1) Low load voltage.
Replace Unit.
Output irregularly turns ON/
OFF.
Adjust load voltage to within rated range
(2) Bit status controlled by multiple instruc- Correct program
tions.
(3) Malfunction due to noise.
Protective measures against noise:
(1) Install surge suppressor.
(2) Install insulation transformer.
(3) Use shielded cable.
(4) Terminal block screws are loose.
Tighten screws.
(5) Faulty terminal block connector con-
tact.
Replace terminal block connector.
Error occurs in units of 8
points.
(1) Loose common terminal screw.
Tighten screws.
(2) Faulty terminal block connector con-
tact.
Replace terminal block connector.
(3) Blown fuse.
Replace fuse.
Replace Unit.
Replace CPU.
Replace Unit.
(4) Faulty data bus.
(5) Faulty CPU.
Output indicator is not lit (op- Faulty indicator.
eration is normal).
94
Appendix A
Standard Models
CPU Racks
Name
Specifications
Model
CV500-BC101
CPU Backplane
10 slots
5 slots
3 slots
CV500-BC051
CV500-BC031
10 slots (CPU Bus Unit:
rightmost 6 slots only)
Does not support I/O Con- CVM1-BC103
trol Unit or more than one
Expansion I/O Rack.
5 slots (CPU Bus Unit: right-
most 3 slots only)
CVM1-BC053
CPU
CV500: Ladder only or
SFC + Ladder
Basic I/O: 512 pts
Basic I/O: 1,024 pts
Basic I/O: 2,048 pts
CV500-CPU01-EV1
CV1000:Ladder only or
SFC + Ladder
CV1000-CPU01-EV1
CV2000-CPU01-EV1
CV2000:Ladder only or
SFC + Ladder
CVM1: Ladder only
Basic I/O: 512 pts
Basic I/O: 1,024 pts
Basic I/O: 2,048 pts
CVM1-CPU01-EV2
CVM1-CPU11-EV2
CVM1-CPU21-EV2
CV500-PS221
CVM1-PA208
CV500-PS211
CV500-IC101
CV500-IC201
CV500-IC301
HMC-ES641
Power Supply Unit
I/O Control Unit
Memory Card
100 to 120/200 to 240 VAC Output: 12 A, 5 VDC
100 to 120/200 to 240 VAC Output: 8 A, 5 VDC
24 VDC
Output: 12 A, 5 VDC
To connect Expansion CPU and Expansion I/O Racks*
To connect Expansion I/O Racks*
To connect C500 Expansion I/O Racks
RAM
64K bytes
128K bytes
256K bytes
512K bytes
64K bytes
128K bytes
512 bytes
1M bytes
HMC-ES151
HMC-ES251
HMC-ES551
EEPROM
HMC-EE641
HMC-EE151
EPROM
(Requires CV500-MCW01)
HMC-EP551
HMC-EP161
Expansion Data Memory Unit
For CV1000, CV2000, or
CVM1-CPU21-EV2 only
64K bytes
128K bytes
256K bytes
CV1000-DM641
CV1000-DM151
CV1000-DM251
Note *Two CV500-TER01 Terminal Resistance Units are provided with each CV500-IC101/201 I/O Control Unit.
95
Standard Models
Appendix A
Expansion CPU Racks
Name
Specifications
Model
Expansion CPU Backplane
Power Supply Unit
11 slots
CV500-BI111
100 to 120/200 to 240 VAC Output: 12 A, 5 VDC
100 to 120/200 to 240 VAC Output: 8 A, 5 VDC
CV500-PS221
CVM1-PA208
CV500-PS211
CV500-II101
24 VDC
Output: 12 A, 5 VDC
I/O Interface Unit
CPU Bus Cable
For Expansion CPU Rack
Length: 30 cm
Length: 60 cm
Length: 30 cm
Length: 60 cm
CV500-CN311
CV500-CN611
CV500-CN312
CV500-CN612
CV500-TER01
I/O Cable
Termination Resistance Unit
Mount to an I/O Expansion Unit to be used as a termina-
tor. Two Termination Resistance Units are provided the
CV500-IC101/201 I/O Control Unit.
Expansion I/O Backplanes
Name
Specifications
Model
Expansion I/O Backplane
11 slots
6 slots
4 slots
CV500-BI112
CV500-BI062
CV500-BI042
CVM1-BI114
11 slots (Must be connected directly to CPU Backplane.)
6 slots (Must be connected directly to CPU Backplane.)
100 to 120/200 to 240 VACOutput: 12 A, 5 VDC
100 to 120/200 to 240 VAC Output: 8 A, 5 VDC
CVM1-BI064
CV500-PS221
CVM1-PA208
CV500-PS211
CV500-II201
Power Supply Unit
24 VDC
Output: 12 A, 5 VDC
I/O Interface Unit
I/O Cable
For Expansion I/O Rack
30 cm
60 cm
1 m
CV500-CN312
CV500-CN612
CV500-CN122
CV500-CN222
CV500-CN132
CV500-CN332
CV500-CN532
CV500-CN413
CV500-CN613
CV500-TER01
2 m
10 m
30 m
50 m
40 cm
60 cm
I/O Cable for 1 Exp. I/O Rack
Termination Resistance Unit
Mount to an I/O Expansion Unit to be used as a termina-
tor. Two Termination Resistance Units are provided the
CV500-IC101/201 I/O Control Unit.
96
Standard Models
Appendix A
Input Units
Name
Specifications
Model
Input Units
DC
16 mA, 5 to 12 VDC; ON delay: 1.5 16 pts 8 pts/common; 2 circuits
ms, OFF delay: 1.5 ms
3G2A5-ID112
10 mA, 12 to 24 VDC; ON delay:
1.5 ms, OFF delay: 1.5 ms
16 pts 8 pts/common; 2 circuits
32 pts 8 pts/common; 4 circuits
32 pts 8 pts/common; 4 circuits
32 pts 8 pts/common; 4 circuits
64 pts 8 pts/common; 8 circuits
3G2A5-ID213
3G2A5-ID215
3G2A5-ID218
C500-ID218CN
C500-ID114
10 mA, 12 to 24 VDC; ON delay:
1.5 ms, OFF delay: 1.5 ms
10 mA, 12 to 24 VDC; ON delay:
1.5 ms, OFF delay: 1.5 ms
10 mA, 12 to 24 VDC; connector
type
7 mA, 12 VDC; static; ON delay:
1.5 ms, OFF delay: 1.5 ms
10 mA, 24 VDC; dynamic scan
64 pts ---
3G2A5-ID212
3G2A5-ID219
7 mA, 24 VDC; ON delay: 1.5 ms,
OFF delay: 1.5 ms
64 pts 8 pts/common; 8 circuits
Interrupt 10 mA, 12 to 24 VAC; ON delay: 1 8 pts
ms, OFF delay: 1.5 ms (Not mount-
Independent commons
3G2A5-ID216
able to Duplex C2000H Rack)
AC
10 mA, 100 to 120 VAC; ON delay: 16 pts 8 pts/common; 2 circuits
35 ms, OFF delay: 55 ms
3G2A5-IA121
3G2A5-IA222
3G2A5-IA122
C500-IA223
10 mA, 200 to 240 VAC; ON delay: 16 pts 8 pts/common; 2 circuits
35 ms, OFF delay: 55 ms
10 mA, 100 to 120 VAC; ON delay: 32 pts 8 pts/common; 4 circuits
35 ms, OFF delay: 55 ms
10 mA, 200 to 240 VAC; ON delay: 32 pts 8 pts/common; 4 circuits
35 ms, OFF delay: 55 ms
AC/DC
TTL
10 mA, 12 to 24 VAC/DC; ON
delay: 15 ms, OFF delay: 15 ms
16 pts 8 pts/common; 2 circuits
32 pts 8 pts/common; 4 circuits
32 pts 8 pts/common; 4 circuits
3G2A5-IM211
3G2A5-IM212
C500-ID501CN
10 mA, 12 to 24 VAC/DC; ON
delay: 15 ms, OFF delay: 15 ms
3.5 mA, 5 VDC; connector
97
Standard Models
Appendix A
Output Units
Name
Specifications
Contact 2 A, 250 VAC/24 VDC; with relay 16 pts 8 pts/common; 2 circuits
Model
Output Units
3G2A5-OC221
sockets; 8 commons
2 A, 250 VAC/24 VDC; with relay
sockets; all outputs independent
16 pts Independent commons
32 pts 8 pts/common; 4 circuits
3G2A5-OC223
3G2A5-OC224
C500-OD217
2 A, 250 VAC/24 VDC; with relay
sockets
Transis- 1 A, 12 to 24 VDC; no output when 16 pts 8 pts/common; 2 circuits
tor
external power supply is OFF
2.1 A, 12 to 24 VDC
16 pts 8 pts/common; 2 circuits
16 pts 16 pts/common; 1 circuit
16 pts Independent commons
C500-OD219
3G2A5-OD411
3G2A5-OD215
1 A, 12 to 48 VDC
50 mA, 24 VDC; all outputs inde-
pendent
0.3 A, 12 to 24 VDC
0.3 A, 12 to 48 VDC
32 pts 16 pts/common; 2 circuits
32 pts 16 pts/common; 2 circuits
32 pts 32 pts/common; 1 circuit
C500-OD218
C500-OD414
3G2A5-OD412
0.3 A, 12 to 48 VDC; negative
common; terminal block
0.3 A, 12 to 24 VDC; positive com- 32 pts 16 pts/common; 2 circuits
mon
3G2A5-OD212
0.3 A, 12 to 48 VDC; negative
common; connector
32 pts 16 pts/common; 2 circuits
C500-OD415CN
0.1 A, 24 VDC; dynamic scan
0.1 A, 24 VDC; static connector
64 pts ---
3G2A5-OD211
3G2A5-OD213
3G2A5-OA121
64 pts 8 pts/common; 8 circuits
16 pts 8 pts/common; 2 circuits
Triac
1 A, 100 to 120 VAC; with built-in
surge killer
1 A, 100 to 240 VAC; with built-in
surge killer
16 pts 8 pts/common; 2 circuits
3G2A5-OA222
1 A, 100 to 240 VAC
1 A, 100 to 240 VAC
1.2 A, 100 to 240 VAC
35 mA, 5 VDC; connector
24 pts 8 pts/common; 3 circuits
32 pts 8 pts/common; 4 circuits
16 pts 8 pts/common; 2 circuits
32 pts 8 pts/common; 4 circuits
3G2A5-OA223
C500-OA225
C500-OA226
TTL
C500-OD501CN
C500-MD211CN
DC Input/Transistor Out- 12 to 24-VDC inputs: 10 mA; 12 to 16 pts ---
put Unit
24-VDC outputs: 0.3 connector
each
Dummy I/O Unit
Input or output
16, 32, ---
or 64
points
3G2A5-DUM01
CV500-IPS01
I/O Power Supply Unit
Input: 100 to 120/200 to 240 VAC Output:
2A, 24 VDC
---
98
Standard Models
Appendix A
Special I/O Units
Name
Specifications
4 to 20 mA, 1 to 5 V; 2 inputs
Model
Analog Input Unit
2 pts
2 pts
2 pts
2 pts
2 pts
4 pts
4 pts
3G2A5-AD001
0 to 10 V; 2 inputs
3G2A5-AD002
3G2A5-AD003
3G2A5-AD004
3G2A5-AD005
3G2A5-AD006
3G2A5-AD007
0 to 5 V; 2 inputs
–10 to 10 V; 2 inputs
–5 to 5 V; 2 inputs
4 to 20 mA, 1 to 5 V; 4 inputs
0 to 10 V; 4 inputs
0 to 10 V, 0 to 20 mA (selectable); 8 inputs
8 pts
C500-AD101
C500-AD501
0 to 5 V, 0 to 10 V –5 to 5 V, –10 to 10 V, 0 to 20 mA,
–20 to 20 mA; 16 inputs
16 pts
Analog Output Unit
4 to 20 mA, 1 to 5 V; 2 outputs
0 to 10 V; 2 outputs
2 pts
2 pts
3G2A5-DA001
3G2A5-DA002
0 to 5 V; 2 outputs
2 pts
2 pts
2 pts
4 pts
4 pts
3G2A5-DA003
3G2A5-DA004
3G2A5-DA005
C500-DA101
C500-DA103
–10 to 10 V; 2 outputs
–5 to 5 V; 2 outputs
0 to 20 mA, 1 to 5 V/0 to 10 V (selectable); 4 outputs
–10 to 10 V, 4 outputs
High-speed Counter Unit
6-digit BCD; 50 kcps; one counted input; 1 pair of SV
6-digit BCD; 50 kcps; one counted input; 8 pair of SV
50 kcps; 7 operating modes
1 pt
3G2A5-CT001
3G2A5-CT012
C500-CT021
1 pt
2 pts
4 pts
6-digit BCD; 20 kcps; four counted inputs; 6 modes
With RS-232C interface
C500-CT041
Magnetic Card Reader Unit
PID Control Unit
3G2A5-MGC01
3G2A5-PID01-E
For PID control; w/Programming Console key sheet; 20-day
power backup to 25°C
Position Control Unit
Position Control Unit: 3G2A5-NC101-E with input multiplier for
greater resolution and greater processing speed
3G2A5-NC103-E
Position Control Unit: For stepping motor; one axis
Position Control Unit: For pulse motors; two axes
Encoder Adapter
3G2A5-NC111-EV1
C500-NC222-E
3G2A5-AE001
Teaching Box
For 1 axis
3G2A5-TU001-E
C200H-CN222
C200H-CN422
C500-CN422
Connecting Cable: To connect C500-TU002-E Teach-
ing Box to C500-NC222-E.
2 m
4 m
Connecting Cable: To connect C500-TU002-E Teaching Box to
3G2A5-NC103-E/NC111-EV1 Position Control Unit.
Cam Positioner Unit
ASCII Unit
External outputs: 8 pts; Words output to PC: 2 (16 pts.)
RAM and EEPROM
C500-CP131
C500-ASC04
C500-LDP01-V1
Ladder Program I/O Unit
Has 40 instructions (same as a C20P.) Input and output points
(16 each.)
ID Sensor Unit
General-purpose
Long-distance
C500-IDS21
C500-IDS22
C500-IDA02
C500-IDA22
C500-FZ001
Microwave type
For the C500-IDS02
For the C500-IDS22
8 inputs, 2 outputs max.
Fuzzy Logic Unit
99
Standard Models
Appendix A
CPU Bus Units
The CV-series SYSMAC LINK, SYSMAC BUS/2, and SYSMAC NET Link Units are also classified as CPU Bus
Units. CPU Bus Units must be mounted to the proper slots on CPU or Expansion CPU Racks.
Name
Specifications
Model
Temperature Controller Data Link
Unit
Connects up to 64 temperature control devices via 2
ports.
CV500-TDL21
BASIC Unit
Must be mounted RS-232C x 2
RAM
CV500-BSC11
CV500-BSC21
to CPU or CPU
Expansion Rack
RS-422 x 1
EEPROM +
RAM
RS-232C x 2
Centronics x 1
RAM
CV500-BSC31
CV500-BSC41
EEPROM +
RAM
RS-232C x 2
GP-IB x 1
RAM
CV500-BSC51
CV500-BSC61
EEPROM +
RAM
Personal Computer Unit
Without floating-point division 4MB main memory
8MB main memory
CV500-VP213-E
CV500-VP217-E
CV500-VP223-E
CV500-VP227-E
CV500-BC105
CV500-MR261
CV500-MP602
CV500-FDD01
CV500-FDD02
CV500-HDD11
CV500-CN116
CV500-HDD01
CV500-HDD02
CV500-FHD01-E
CV500-FHD02-E
CV500-BAT08
CV500-MC221
CV500-MC421
CV500-CN224
CV500-CN424
CV500-CN624
CV500-ZN3AT1-E
With floating-point division
4MB main memory
8MB main memory
CPU Backplane
Exclusively for the Personal Computer Unit
2MB memory
RAM Disk Board
PC Card Interface Board
Floppy Disk Drive
For PCMCIA 2.1 Type I and II cards
One floppy disk drive
Two floppy disk drives
80-MB hard disk
Hard Disk Unit
Connecting Cable
Hard Disk Drive
Used to join two Hard Disk Units
For 100 VAC
For 200 VAC
Floppy/Hard Disk Drive
For 100 VAC
For 200 VAC
Backup Battery
---
Motion Control Unit
2 axes
4 axes
Connecting Cables
Cable length: 2 m
Cable length: 4 m
Cable length: 6 m
For IBM PC/AT or compatible
MC Support Software
100
Standard Models
Appendix A
Network Units and Remote I/O Units
The CV-series SYSMAC LINK, SYSMAC BUS/2, SYSMAC NET Link Units, and Ethernet Units are classified as
CPU Bus Units.
Name
Specifications
Model
CV500-SLK11
SYSMAC LINK Unit
SYSMAC BUS/2
Optical
Coaxial
CV500-SLK21
Power Feeder Unit
For optical SYSMAC LINK Unit
Optical type
C1000H-APS01
CV500-RM211
Remote I/O Master Unit
Wire type
CV500-RM221
Remote I/O Slave Unit
Optical type
CV500-RT211
Wire type
CV500-RT221
Ethernet Unit
Supports TCP/IP and UDP/ID
APF/PCF
CV500-ETN01
SYSMAC BUS
Optical Remote I/O Master
Unit
3G2A5-RM001-PEV1
3G2A5-RM001-EV1
3G2A5-RT001-PEV1
3G2A5-RT002-PEV1
3G2A5-RT001-EV1
3G2A5-RT002-EV1
3G2A5-LK010-PE
3G2A5-LK010-E
CVM1-DRM21
PCF
Optical Remote I/O Slave Unit APF/
W/1 optical connector
W/2 optical connectors
W/1 optical connector
W/2 optical connectors
PCF
PCF
Optical I/O Link Unit
APF/PCF
PCF
---
CompoBus/D Master Unit
Wired Remote I/O Master Unit ---
Wired Remote I/O Slave Unit ---
C500-RM201
C500-RT201
SYSMAC BUS
Optical I/O Units
DC Input
No-voltage con- 8 pts
tact
100-VAC pow- APF/PCF 3G5A2-ID001-PE
er supply
PCF
3G5A2-ID001-E
AC/DC
Input
12 to 24 VAC/DC 8 pts
APF/PCF 3G5A2-IM211-PE
PCF 3G5A2-IM211-E
APF/PCF 3G5A2-IA121-PE
PCF 3G5A2-IA121-E
APF/PCF 3G5A2-OC221-PE
PCF 3G5A2-OC221-E
APF/PCF 3G5A2-OA222-PE
PCF 3G5A2-OA222-E
APF/PCF 3G5A2-OD411-PE
PCF 3G5A2-OD411-E
AC Input
100 VAC
8 pts
Contact
Output
2 A, 250 VAC/ 24 8 pts
VDC
100/200-VAC
power supply
Triac Out-
put
100/200 VAC
8 pts
8 pts
Transistor
Output
0.3 A, 12 to 48
VDC
101
Standard Models
Appendix A
Miscellaneous Remote I/O System Units
Link Adapters with the suffix -P in the model number can be extended up to 200 m by using plastic-clad opti-
cal fiber cable. Those without the suffix -P in the model number can be extended up to 800 m.
Name
Link Adapter
Specifications
Model
3G2A9-AL001
RS-422, 3 pcs
Optical (APF/PCF), 3pcs
3G2A9-AL002-PE
3G2A9-AL002-E
3G2A9-AL004-PE
3G2A9-AL004-E
3G2A9-AL005-PE
3G2A9-AL005-E
3G2A9-AL006-PE
3G2A9-AL006-E
Optical (PCF), 3pcs
Optical (APF/PCF), RS-422, RS-232C, 1 pc each
Optical (PCF), RS-422, RS-232C, 1 pc each
Optical (APF/PCF), optical (AGF), 1 pc each
Optical (PCF), optical (AGF), 1 pc each
Optical (APF/PCF), optical (AGF), 2 pcs each
Optical (PCF), optical (AGF), 2 pcs each
Optical (APF/PCF), 1 pc, RS-485 1 pc for Wired Remote
I/O system only
B500-AL007-P
Repeater
APF/PCF
PCF
3G5A2-RPT01-PE
3G5A2-RPT01-E
All Plastic Optical-Fiber Cable (APF)
Name
Specifications
Model
Cable only, 5 to 100 m in multiples of 5 m, or multiples of
200 or 500 m
Plastic Optical Fiber Cable
3G5A2-PF002
Optical Connector A
2 pcs (brown), for plastic optical fiber 10 m long max.
2 pcs (black) for plastic optical fiber 8 to 20 m long
1 m, w/optical connector A provided at both ends
3G5A2-CO001
3G5A2-CO002
3G5A2-PF101
Optical Connector B
Plastic Optical Fiber Cable
Plastic-Clad Optical-Fiber Cable (PCF)
Name
Specifications
Model
Optical Fiber Cable (indoor)
0.1 m, w/connector
1 m, w/connector
2 m, w/connector
3 m, w/connector
5 m, w/connector
10 m, w/connector
20 m, w/connector
30 m, w/connector
40 m, w/connector
50 m, w/connector
Ambient temperature:
3G5A2-OF011
–10° to 70°C
3G5A2-OF101
3G5A2-OF201
3G5A2-OF301
3G5A2-OF501
3G5A2-OF111
3G5A2-OF211
3G5A2-OF311
3G5A2-OF411
3G5A2-OF511
Optical Fiber Cable
(indoor/outdoor)
1 to 500 m (order in units of 1 Ambient temperature:
3G5A2-OF002
m)
–10° to 70°C
Ambient temperature: 0°
to 55°C (Must not be sub-
jected to direct sunlight)
501 to 800 m (order in units of
1 m)
102
Standard Models
Appendix A
Hard-plastic-clad Quartz Fiber Cable: H-PCF
Up to 800 m of H-PCF cable can be used between Units in the following systems: SYSMAC NET, SYSMAC LINK,
and SYSMAC BUS/2. In the SYSMAC BUS system, up to 100 m of H-PCF cable can be used between Units
whose model number suffix contains a P and up to 200 m between other Units whose model number does not
contain a P.
You can used connector-equipped cables or assemble cables yourself. The following are required to assemble
H-PCF cable: the cable itself, Optical Connectors, Cable Assembly Tool, Cable Cutter Optical Power Tester, Head
Unit, and Master Fiber. The user must assemble and test the optical connectors. Refer to the H-PCF Installation
Manual for details.
H-PCF cables can be used at an ambient temperature of between –20° and 70°C.
H-PCF Optical Fiber Cords and Cables
Cable type
Cable color
Cable length
Model
S3200-HCLB101
S3200-HCLB501
S3200-HCLB102
S3200-HCLB502
S3200-HCLB103
S3200-HCLO101
S3200-HCLO501
S3200-HCLO102
S3200-HCLO502
S3200-HCLO103
S3200-HCCB101
S3200-HCCB501
S3200-HCCB102
S3200-HCCB502
S3200-HCCO101
S3200-HCCO501
S3200-HCCO102
S3200-HCCO502
S3200-HBCB101
S3200-HBCB501
S3200-HBCB102
S3200-HBCB502
S3200-HBCB103
Black
10 meters
Two optical conductors with
feeder
50 meters
100 meters
500 meters
1,000 meters
10 meters
50 meters
100 meters
500 meters
1,000 meters
10 m
Orange
Without feeder
Black
50 m
100 m
500 m
Orange
Black
10 m
50 m
100 m
500 m
Two-core optical cord
10 m
50 m
100 m
500 m
1,000 m
103
Standard Models
Appendix A
H-PCF Optical Fiber Cords and Cables with Connectors
The following diagram illustrates the model number for cables with connectors. tension members and power lines
are provided in the cable. Half-lock connectors use the S3200-COCF2511 and are compatible with C200H SYS
MAC LINK or SYSMAC NET Link Unit connectors. Full-lock connectors use the S3200-COCF2011 and are com
-
-
patible with CV-series SYSMAC LINK or SYSMAC NET and C1000H SYSMAC LINK Link Unit connectors. Full-
lock connectors cannot be used with C200H connectors.
The above connectors cannot be used with C500 SYSMAC NET Link Unit connectors, cable relays, or NSB. Refer
to the SYSMAC NET Link System Manual for appropriate connectors for these applications.
S3200-CNjjj-jj-jj
Cable Length
Connector Type
201
501
102
152
202
Blank
2 m
5 m
10 m
15 m
20 m
Over 20 m*
20-20
20-25
25-25
Full-lock connecter on each end
One full-lock and one half-lock connector
Full lock connector on each end
*Specify lengths over 20 m separately when ordering.
Optical Connectors
Name
Model
SYSMAC NET
:
CV500-SNT31
S3200-COCF2011
SYSMAC LINK: CV500-SLK11, C1000H-SLK11
SYSMAC BUS/2: CV500-RM211/RT211
SYSMAC NET
:
C200H-SNT31
S3200-COCF2511
S3200-COCH62M
SYSMAC LINK: C200H-SLK11
SYSMAC NET: C500-SNT31-V4
S3200-LSU03-01E/NSB11-E
S3200-NSUA1-00E/NSUG4-00E
FIT10-IF401
SYSMAC BUS: 3G2A5-RM001-(P)EV1
S3200-COCH82
3G2A5-RT001/RT002-(P)EV1
3G2A9-ALjj-(P)E
SYSMAC NET Relay (M) Connector
S3200-COCF62M
S3200-COCF62F
SYSMAC NET Relay (F) Connector
Cable Assembly Tool and Cutter
Name
Model
Cable Assembly Tool
S3200-CAK1062
Optical Power Tester
Name
Model
S3200-CAT2000
S3200-CAT2700
SYSMAC NET
:
CV500-SNT31
SYSMAC LINK: CV500-SLK11
SYSMAC BUS/2: CV500-RM211/RT211
SYSMAC BUS: 3G2A5-RM001-(P)EV1
3G2A5-RT001/RT002-(P)EV1
S3200-CAT2820
S3200-CAT3200
SYSMAC NET: S3200-LSU03-01E
FIT10-IF401
Note Each Optical Power Tester is provided with a replaceable Head Unit. There is no difference in type among
all Optical Power Testers except for the head unit. This means the S3200-CAT2000 Optical Power Tester,
for example, can be used as the S3200-CAT2700, S3200-CAT2820, or S3200-CAT3200 Optical Power
Tester by just replacing the Head Unit of the S3200-CAT2000 with those for the S3200-CAT2700,
S3200-CAT2820, or S3200-CAT3200.
104
Standard Models
Appendix A
Optical Power Tester Head Unit
Name
Model
S3200-CAT2002
S3200-CAT2702
SYSMAC NET
:
CV500-SNT31
SYSMAC LINK: CV500-SLK11
SYSMAC BUS/2: CV500-RM211/RT211
SYSMAC BUS: 3G2A5-RM001-(P)EV1
3G2A5-RT001/RT002-(P)EV1
S3200-CAT2822
S3200-CAT3202
SYSMAC NET: S3200-LSU03-01E
FIT10-IF401
Peripheral Devices
Name
Specifications
Model
CV Support Software Version 2 Runs on an IBM PC/AT-compatible computer
(CVSS) (See note)
3 1/2”
3 1/2”
CV500-ZS3AT1-EV2
SYSMAC Support Software
(SSS) (See note)
Runs on an IBM PC/AT-compatible computer
C500-ZL3AT1-E
Memory Card Writer
---
CV500-MCW01-E
C500-GPC03-E
Graphic Programming Console Connecting cable sold separately.
(GPC)
Connecting cable
Recommended for GPC
2 m
5 m
CV500-CN225
CV500-CN525
CV500-MP311-E
GPC System Memory
Cassette (See note.)
---
---
GPC Memory Card Adapter
Programming Console
CV500-MCA01
For CVM1/CV-series PCs only, cable required separately. CVM1-PRS21-EV1
Note The CVSS does not support new instructions added for version-2 CVM1 PCs. The SSS does not support
the CV500, CV1000, or CV2000.
Optional
Name
Specifications
Model
3G2A5-BAT08
Battery
---
---
Memory Card Battery
DC Power Supply
Relay
HMC-BAT01
100 to 120/200 to 240 switchable, 300 W
24 VDC
S82F-3024
G6B-1174P-FD-US-M
3G2A5-COV11
C500-COV12
C500-COV13
3G2A5-COV01
CV500-COV01
CV500-COV02
I/O Terminal Cover
For 38-pin block, special type
For 38-pin block, standard
For 20-pin block, standard
Connector Cover (see note)
Protector for I/O bus connector
Protector for CPU bus connector
Protector for Expansion I/O Rack IOIF connector
Protector for CPU Rack IOC or Expansion CPU Rack IOIF CV500-COV03
connector
Protector for Simple Expansion I/O Rack connector
For I/O Unit
CV500-COV04
3G2A5-SP002
Space Unit
105
Standard Models
Appendix A
Note The following shows where the Connector Covers are to be applied.
CPU Rack
Expansion CPU Rack
CV500-COV01
3G2A5-COV01
CV500-COV01
3G2A5-COV01
CV500-COV04
CV500-COV03
CV500-COV03
Expansion I/O Rack
CV500-COV04
3G2A5-COV01
CV500-COV02
106
Appendix B
Specifications
Power Supply Units
Item
CVM1-PA208
100 to 120 or 200 to 240 VAC, 50/60 Hz
CV500-PS221
CV500-PS211
Supply voltage
24 VDC
Operating voltage 85 to 132 or 170 to 264 VAC
range
20.4 to 28.8 VDC
Power
150 VA max.
200 VA max.
100 W max.
consumption
Inrush current
30 A max.
30 A max.
Output capacity
8 A, 5 VDC
12 A, 5 VDC
12 A, 5 VDC
Insulation
resistance
20 M min. (at 500 VDC) between AC external terminals and (GR) terminals. (See note 1.)
Dielectric
strength
2,300 VAC 50/60 Hz for 1 min between AC external and (GR) terminals,
leakage current: 10 mA max.
1,000 VAC 50/60 Hz for 1 min between DC external and (GR) terminals,
leakage current: 20 mA max. (See note 1.)
Noise immunity
1,000 Vp-p, pulse width: 100 ns to 1 s, rise time: 1 ns (via noise simulation)
Vibration
resistance
10 to 58 Hz, 0.075-mm amplitude, 58 to 150 Hz, acceleration: 9.8 m/s2 (see note 2) in X, Y, and Z
directions for 80 minutes (Time coefficient; 8 minutes x coefficient factor 10 = total time 80 minutes)
(according to JIS C0040)
Shock resistance 147 m/s2 3 times each in X, Y, and Z directions (according to JIS C0041)
Ambient
temperature
Operating: 0° to 55°C
Storage: –20° to 75°C (except Memory Card and battery)
Humidity
10% to 90% (with no condensation)
Must be free from corrosive gasses
Less than 100
Atmosphere
Grounding
Enclosure
Weight
Mounted in a panel
All models are each 9 kilograms max.
Dimensions
(without cables,
see note 3)
CPU (10 slots)/Expansion CPU/Expansion I/O (11 slots): 480 x 250 x 123 mm (WxHxD)
CPU (5 slots)/Expansion I/O (6 slots): 306 x 250 x 123 mm (WxHxD)
CPU (3 slots)/Expansion I/O (4 slots): 236 x 250 x 123 mm (WxHxD)
Note 1. Disconnect the
(LG) terminal of the Power Supply Unit from the (GR) terminal when performing
insulation and dielectric strength tests. If the tests are repeatedly performed with the
(LG) and (GR)
terminals short-circuited, the internal components may be damaged.
Acceleration (G)
2.
3.
Amplitude:
0.075 mm
Frequency (Hz)
H
W
D
107
Specifications
Appendix B
CPU Specifications
Item
CPU
Specifications
CVM1- CV500-
CPU01-EV2 CPU11-EV2 CPU21-EV2 CPU01-EV1
CVM1-
CVM1-
CV1000-
CPU01-EV1
CV2000-
CPU01-EV1
Control method
I/O control method
Programming
Stored program
Cyclic, programmed, scheduled, and zero-cross refreshing
Ladder
Ladder
Ladder
Ladder or
SFC + ladder
Ladder or SFC + ladder
170 (331 variations)
Instruction length
1 to 8 words/instruction, 1 address/instruction
Ladder instructions
284 (515 variations )
285 (517
169 (329
variations)
variations)
Basic
0.15 to 0.45
0.60 to 9.90
30K words
0.125 to 0.375
0.15 to 0.45
0.60 to 9.90
30K words
0.125 to 0.375
0.500 to 8.25
62K words
Execution
time (ms)
Special
0.500 to 8.25
Program capacity (See
note 1.)
62K words
Number of SFC steps
SFC not
supported.
SFC not
supported.
SFC not
supported.
512 max.
1,024 max.
Local I/O capacity
512 pts
1,024 pts
2,048 pts
2.048 pts
2,048 pts
512 pts
1,024 pts
2,048 pts
2,048 pts
SYSMAC
BUS/2
1,024 pts
1,024 pts
Remote I/O
capacity
SYSMAC
BUS
512 pts
1,024 pts
2,048 pts
512 pts
1,024 pts
Remote I/O bits
Work bits
SYSMAC BUS/2: 12,800 (0200 to 0999); SYSMAC BUS: 4,096 (2300 to 2555)
2,688 (0032
to 0199)
2,176 (0064 1,152 (0128 2,688 (0032
to 0199) to 0199) to 0199)
2,176 (0064
to 0199)
1.152 (0128
to 0199)
4,352 (1964 to 1999, 2064 to 2299)
Link bits
3,200: 100000 to 119915 (words 1000 to 1199)
4,800: 120000 to 149915 (words 1200 to 1499)
6,400: 150000 to 189915 (words 1500 to 1899)
Holding bits
CPU Bus Unit bits
CompoBus/D data area 2,048: 190000 to 196315 (words 1900 to 1963), 200000 to 206315 (words 2000 to 2063)
Temporary bits
CPU bus link bits
Auxiliary bits
Timers
8 (TR0 to TR7)
4,096: G00000 to G25515 (words G000 to G255)
8,192: A00000 to A51115 (words A000 to A511)
512 (T0000
to T0511)
1,024 (T0000 to T1023)
512 (T0000
to T0511)
1,024 (T0000 to T1023)
1,024 (C0000 to C1023)
Normal timers: 0 to 999.9 s, high-speed timers: 0 to 99.99 s
512 (C0000
to C0511)
1,024 (C0000 to C1023)
512 (C0000
to C0511)
Counters
(0 to 9999 counts)
Data memory
Expansion DM
8,192 words
(D00000 to
D08191)
24,576 words (D00000 to
D24575)
8,192 words
(D00000 to
D08191)
24,576 words (D00000 to
D24575)
---
256K words ---
256K words (E00000 to
E32765 x 8 banks)
(E00000 to
E32765 x 8
banks)
Data registers
Index registers
Step flags
3 (DR0 to DR2)
3 (IR0 to IR2)
None
None
None
None
512 (ST0000 1,024 (ST0000 to ST1023)
to ST0511)
Transition flags
None
None
512 (TN0000 1,024 (TN0000 to TN1023)
to TN0511)
Trace memory
File memory
1K words
2K words
1K words
2K words
Memory Cards: RAM (512K bytes), EEPROM (128K bytes), or EPROM (1M bytes)
Control input signal
START input: In RUN mode, PC begins operation when input is ON and halts when it is
OFF. Input specifications: 24 VDC, 10 mA
108
Specifications
Appendix B
Item
Specifications
Control output signal
RUN output: The RUN output terminals are ON (closed) while PC is operating.
Maximum switching capacity: 250 VAC/2 A (resistive load, cos = 1),
250 VAC/0.5 A (inductive load, cos = 0.4),
24 VDC/2 A (see note 2)
Memory protection
Battery life
Holding bits (internal status maintained), contents of counters and data memory, SFC
execution status (can be set)
Service life: 5 years The memory backup time when PC is not powered varies with the
ambient temperature. If BAT ERR indicator lights, replace the battery with a new one within
1 week.
Self-diagnostics
CPU failure (watchdog timer), I/O verify error, I/O bus error, memory failure, remote I/O
error, battery error, link error, or Special I/O Unit/CPU Bus Unit errors
Note 1. The useable program capacity is 28K words or 60K words
2. To meet the EC Directives (Low Voltage Directive), use the CV500-PS211 at 24 VDC only.
109
Specifications
Appendix B
DC Input Units
Item
3G2A5-ID112
3G2A5-ID213
12 to 24 VDC +10%
Input Voltage
Input Impedance
Input Current
ON Voltage
OFF Voltage
ON Delay
5 to 12 VDC +10%
/
/
–15%
–15%
560
2.2 k
16 mA typical (at 12 VDC)
4.0 VDC min.
10 mA typical (at 24 VDC)
10.2 VDC min.
1.5 VDC max.
3.0 VDC max.
1.5 ms max.
1.5 ms max.
OFF Delay
1.5 ms max.
1.5 ms max.
No. of Inputs
16 (8 inputs/common, 2 circuits)
10 mA, 5 VDC max.
16 (8 inputs/common, 2 circuits)
20 mA, 5 VDC max.
Internal Current
Consumption
Weight
450 grams max.
450 grams max.
COM
Circuit
Configuration
COM
6.8
k
1.8
k
IN 00
560
to
IN 00
2.2 k
to
IN 06
IN 07
IN 06
IN 07
Inter-
nal
Inter-
nal
Circuit
Circuit
COM
6.8
COM
1.8
k
k
IN 08
to
IN 08
to
560
2.2 k
IN 14
IN 15
IN 14
IN 15
Two-wire sensors cannot be connected.
0
0
Terminal
Connections
0
1
2
3
4
5
6
7
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
1
2
2
3
3
5 to 12 VDC
12 to 24 VDC
+
4
4
+
5
6
5
6
7
7
COM
8
COM
8
9
8
9
9
10
11
12
13
14
15
16
17
18
19
10
11
10
11
5 to 12 VDC
+
12 to 24 VDC
+
12
13
14
15
COM
12
13
14
15
16
17
18
19
COM
NC
NC
NC
NC
Dimensions
A-shape
A-shape
110
Specifications
Appendix B
DC Input Units Continued
Item
3G2A5-ID215
3G2A5-ID218
Input Voltage
Input Impedance
Input Current
ON Voltage
12 to 24 VDC +10%
/
–15%
2.2 k
10 mA typical (at 24 VDC)
10.2 VDC min.
OFF Voltage
3.0 VDC max.
ON Delay
15 ms max.
1.5 ms max.
OFF Delay
15 ms max.
1.5 ms max.
No. of Inputs
32 (8 inputs/common, 4 circuits)
160 mA, 5 VDC max.
450 grams max.
Internal Current Consumption
Weight
260 mA, 5 VDC max.
Circuit Configuration
2.2 k
IN 00
to
IN 07
See
below.
I
COM
IN 08
to
IN 15
COM
Inter-
nal
Circuit
2.2 k
IN 00
to
IN 07
See
below.
II
COM
IN 08
to
IN 15
COM
ID215: 560
ID218: 750
B
Terminal Connections
II
A
I
0
0
1
2
3
4
5
6
7
0
1
2
3
4
5
6
7
8
0
1
2
3
4
5
6
7
8
1
2
3
+
4
+
12 to 24
VDC
12 to 24
VDC
5
+
+
6
7
COM
8
COM
8
9
9
9
9
10
10
11
12
13
14
15
16
17
18
10
11
12
13
14
15
16
17
10
11
12
13
14
15
COM
11
+
+
12 to 24
VDC
12
12 to 24
VDC
+
13
+
14
15
COM
NC
NC 18
Dimensions
B-shape
111
Specifications
Appendix B
DC Input Units Continued
Item
3G2A5-ID219
Input Voltage
Input Impedance 3.3 k
24 VDC +10%
/
–15%
Input Current
ON Voltage
OFF Voltage
ON Delay
7 mA typical (at 24 VDC)
16.0 VDC min.
5.0 VDC max.
1.5 ms max.
OFF Delay
No. of Inputs
1.5 ms max.
64 (8 inputs/common, 8 circuits) (No. of contacts that can be turned ON depends on ambient
temperature. See the characteristic data below.)
Internal Current 340 mA, 5 VDC max.
Consumption
Weight
600 grams max.
Circuit
Configuration
No. of inputs that can be turned ON vs.
temperature
470
COM
IN 00
to
(Points)
I
IN 07
60
Up to 35
points can
be turned
ON at 55°C.
COM
IN 08
to
IN 15
COM
IN 00
COM
IN 08
3.3 k
50
No. of
inputs
that
can be
turned
ON
40
30
20
Internal
Circuit
II
470
Temperature
is 38°C when
64 points can
be turned
COM
IN 00
COM
IN 08
III
IV
10
0
3.3 k
COM
ON.
IN 00
COM
IN 08
0
20 30 40 50 60
10
Temperature
(°C)
B
A
III
A
1
2
3
4
5
6
7
8
9
B
1
2
3
4
5
6
7
8
9
IV
Terminal
Connections
NC
NC
0
1
0
1
2
3
4
5
6
7
20 20
19 19
18 18
17 17
16 16
15 15
14 14
13 13
12 12
11 11
10 10
9
8
7
6
5
4
3
2
1
NC
COM
NC
COM
II
I
2
15
14
15
14
13
12
11
10
9
3
24 VDC
24 VDC
24 VDC
4
13
5
12
6
11
24 VDC
7
10
COM
8
COM
8
9
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
8
8
9
9
COM
COM
7
10
11
12
13
14
15
COM
10
9
8
7
6
5
4
3
2
1
24 VDC
7
6
5
4
3
2
1
0
11
24 VDC
24 VDC
6
12
5
13
4
14
3
15
24 VDC
2
COM
1
NC
NC
NC
NC
0
Dimensions
D-shape
112
Specifications
Appendix B
DC Input Units Continued
Item
C500-ID114
Input Voltage
Input Impedance
Input Current
ON Voltage
OFF Voltage
ON Delay
12 VDC +10%
1.5 k
/
–15%
7 mA typical (at 12 VDC)
8.0 VDC min.
3.0 VDC max.
1.5 ms max.
OFF Delay
1.5 ms max.
No. of Inputs
64 (8 inputs/common, 8 circuits) (No. of contacts that can be turned ON depends on ambient
temperature. See the characteristic data below.)
Internal Current
Consumption
340 mA, 5 VDC max.
Weight
600 grams max.
Circuit
Configuration
470
COM
IN 00
to
I
IN 07
COM
IN 08
to
1.5 k
IN 15
COM
Internal
Circuit
IN 00
COM
IN 08
II
470
COM
IN 00
COM
IN 08
III
IV
1.5 k
COM
IN 00
COM
IN 08
B
A
III
A
1
2
3
4
5
6
7
8
9
B
IV
Terminal
Connections
NC
NC
0
1
0
1
2
3
4
5
6
7
20 20
19 19
18 18
17 17
16 16
15 15
14 14
13 13
12 12
11 11
1
2
3
4
5
6
7
8
9
NC
COM
NC
COM
II
I
2
15
14
13
12
11
10
9
15
14
13
12
11
10
9
3
12 VDC
12 VDC
4
5
6
7
12 VDC
12 VDC
COM
8
COM
8
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 17
18 18
19 19
20 20
8
8
9
9
COM 10 10
COM
7
10
11
12
13
14
15
COM
10
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
7
6
5
4
3
2
1
0
11
12 VDC
6
12 VDC
12
5
13
4
14
3
15
12 VDC
12 VDC
2
COM
1
NC
NC
NC
NC
0
Dimensions
D-shape
113
Specifications
Appendix B
DC Input Units Continued
Item
C500-ID218CN
Input Voltage
Input Impedance
Input Current
ON Voltage
12 to 24 VAC +10%
/
–15%
2.2 k
10 mA typical (at 24 VDC)
10.2 VDC min.
OFF Voltage
3.0 VDC max.
ON Delay
1.5 ms max.
OFF Delay
1.5 ms max.
No. of Inputs
32 (8 inputs/common, 4 circuits)
200 mA, 5 VDC max.
450 grams max.
Internal Current Consumption
Weight
Circuit Configuration
2.2 k
IN 00
to
0.04
F
470
IN 07
COM
I
IN 08
to
IN 15
Inter-
nal
Circuit
COM
2.2 k
IN 00
to
0.04
F
470
IN 07
COM
II
IN 08
to
IN 15
COM
B
Terminal Connections
12 to
24 VDC
A
8
9
1
2
3
4
5
6
7
8
9
10
0
1
2
3
4
5
6
7
8
9
1
10
2
11
3
+
+
12
+
4
13
5
6
+
14
15
7
COM
COM
NC
NC
10
11
12
NC
11
12 NC
NC
NC
Dimensions
E-shape, with no 4-terminal block
114
Specifications
Appendix B
Dynamic DC Input Unit
3G2A5-ID212
Max. Switching
Inputs
24 VDC +10%
Outputs
0.1A, 24 VDC +10%
Input Voltage
/
/
–15%
–15%
Capacity
Input Impedance
Input Current
ON Voltage
OFF Voltage
ON Delay
2.2 k
Leakage Current
Residual Voltage
ON Delay
0.1 mA max.
1.5 V max.
10 mA typical (at 24 VDC)
10.2 VDC min.
3.0 VDC max.
0.2 ms max.
0.3 ms max.
24 VDC ꢀ10%
OFF Delay
1.5 ms max.
Power for
OFF Delay
1.5 ms max.
External Supply
General Specifications
Circuit Configuration
Terminal Connections
COM
(24 V)
0
1
2
DATA
0
560
DATA 1
DATA 2
3
4
5
6
7
8
9
10
11
12
DATA 0
to
DATA 3
DATA 4
DATA 5
DATA 6
DATA 7
A
2.2 k
560
Inter-
nal
Circuit
DATA 7
COM (24 V)
STB 0
2.2 k
24 V
STB 1
STB 2
STB 0
to
STB 3
Inter-
nal
Circuit
13 STB 4
14 STB 5
15 STB 6
16 STB 7
17 COM (0 V)
18 24 V
STB 7
COM
(0 V)
+
24 VDC
19
NC
Refer to p 116 for connections.
No. of Inputs
64, dynamic
Internal Current
Consumption
300 mA, 5 VDC max.
Weight
450 grams max.
A-shape
Dimensions
Wiring Dynamic Inputs
When a large number of bits must be controlled, an ID212 DC Input Unit can simplify wiring by inputting status to up
to 64 bits through only 16 points. Using digital switches or a specially wired keyboard, the different combinations of
input points will determine which bits are ON. Two examples of connections using digital switches or a keyboard
are given.
115
Specifications
Appendix B
Connection Example 1 (Keyboard)
The wiring diagram and table below show how the ID212 DC Input Unit can be wired using a specially wired key
-
board. For example, if A on the keyboard is pressed, the combination of inputs on DA A 0 and STB 9 turn ON bit 00
T
of word n. Similarly, the combination of inputs on DATA 7 and STB 7 turn ON bit 15 of word n+3. The value of word n
depends on where the Unit is mounted.
A
0
1
2
3
4
5
6
7
DATA 0
DATA 1
DATA 2
DATA 3
DATA 4
DATA 5
DATA 6
DATA 7
B
C
D
E
X
Y
Z
8
COM (24 V)
STB 0
9
10
11
12
13
14
15
16
17
18
19
STB 1
STB 2
STB 3
STB 4
STB 5
STB 6
STB 7
+
COM (0 V)
24 VDC
NC
24 VDC
Terminal Number 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Word n
E
D
C
B
A
Word n + 1
Word n + 2
Word n + 3
Z
Y
X
Note Because the DC Input Unit is operated on an extremely small current, make sure there is adequate distance
between the DC Input Unit wires and high-tension equipment or power lines. If this cannot be avoided, use
shielded cables when wiring the DC Input Unit. Be sure to keep the total length of the wires less than 10 m.
116
Specifications
Appendix B
Connection Example 2 (Digital Switches)
This example shows how the ID212 DC Input Unit can be wired using digital switches. Just as the keys on the
keyboard can turn ON different combinations of bits, the digital switches can control different combinations of bits.
For example, the combination of inputs on switch no. 1 and input point 00 turn ON bit 00 of word n. (For the sake of
simplicity, the figure below shows the digital switches wired to control 32 bits instead of 64 bits as was shown in
Example 1.) Wire STB 4, STB 5, STB 6, and STB 7 to access an additional 32 bits.
0
DATA
0
1
2
DATA 1
DATA 2
DATA 3
DATA 4
DATA 5
DATA 6
DATA 7
COM (+24)
3
4
5
6
7
8
9
STB 0
STB 1
STB 2
STB 3
STB 4
STB 5
STB 6
STB 7
COM (0 V)
+24 VDC
NC
10
11
12
13
14
15
16
17
18
19
+
24 VDC
D C
B A COM
-
8
+
-
7
+
-
6
+
-
5
+
-
4
+
-
3
+
-
2
+
-
1
+
Switch no.
8
7
6
5
4
3
2
1
The following table shows the combinations enabled by wiring digital switches as shown.
Terminal Number
Word n
15
14
13
12
11
10
09
08
07
06
05
04 03
02
01
00
Switch no. 4
Switch no. 3
Switch no. 2
Switch no. 1
0
1
0
0
0
0
1
1
0
0
1
1
0
0
0
0
1
1
STB 1
Switch no. 8
STB 0
Switch no. 6
Word n + 1
Switch no. 7
Switch no. 5
1
0
0
0
0
1
1
1
0
1
1
0
1
0
STB 3
STB 2
These pulses are input to bits 0 through 7 of word n.
Timing
Data 0 through
7
4 ms
STB 0
STB 1
STB 2
STB 3
STB 4
STB 5
STB 6
STB 7
32 ms
117
Specifications
Appendix B
AC Input Units
Item
3G2A5-IA121
3G2A5-IA222
Input Voltage
Input Impedance
Input Current
ON Voltage
OFF Voltage
ON Delay
100 to 120 VAC +10%
/
9.7 k (50 Hz), 8 k (60 Hz)
10 mA typical (at 100 VAC)
60 VAC min.
–15%, 50/60 Hz
200 to 240 VAC +10%
–15%, 50/60 Hz
/
22 k (50 Hz), 18 k (60 Hz)
10 mA typical (at 200 VAC)
120 VAC min.
20 VAC max.
40 VAC max.
35 ms max.
35 ms max.
OFF Delay
55 ms max.
55 ms max.
No. of Inputs
16 (8 inputs/common, 2 circuits)
180 mA, 5 VDC max.
16 (8 inputs/common, 2 circuits)
180 mA, 5 VDC max.
Internal Current
Consumption
Weight
450 grams max.
450 grams max.
Circuit
Configuration
680
1 M
0.15 F
220
560
0.33 F
220
IN 00
to
IN 00
to
330
k
Inter-
nal
Circuit
IN 07
COM
Inter-
nal
Circuit
IN 07
COM
680
1 M
0.15 F
220
560
0.33 F
220
IN 08
to
IN 08
to
330
k
IN 15
COM
IN 15
COM
0
1
0
Terminal
Connections
0
1
2
3
4
5
6
7
8
0
1
2
3
4
5
6
7
8
9
10
11
1
2
2
3
3
4
4
~
~
100 to 120VAC
100 to 120 VAC
200 to 240VAC
200 to 240 VAC
5
5
6
6
7
7
COM
8
COM
8
9
9
9
10
11
12
13
14
15
16
17
18
19
10
11
12
13
14
15
COM
10
11
12
12
~
~
13
13
14
14
15
15
16
17
18
19
COM
NC
NC
NC
NC
Dimensions
A-shape
A-shape
118
Specifications
Appendix B
AC Input Units Continued
Item
Input Voltage
Input Impedance
Input Current
ON Voltage
OFF Voltage
ON Delay
3G2A5-IA122
100 to 120 VAC +10%
–15%, 50/60 Hz
C500-IA223
/
200 to 240 VAC +10%
–15%, 50/60 Hz
/
22 k (50 Hz), 18 k (60 Hz)
10 mA typical (at 200 VAC)
120 VAC min.
9.7 k (50 Hz), 8 k (60 Hz)
10 mA typical (at 100 VAC)
60 VAC min.
20 VAC max.
40 VAC max.
35 ms max.
35 ms max.
OFF Delay
55 ms max.
55 ms max.
No. of Inputs
32 (8 inputs/common, 4 circuits)
180 mA, 5 VDC max.
32 (8 inputs/common, 4 circuits)
180 mA, 5 VDC max.
Internal Current
Consumption
Weight
600 grams max.
600 grams max.
Circuit
Configuration
0.33
220
F
0.15
270
F
560
1 M
330
IN 00
to
IN
IN 00
to
IN 07
330
k
07
COM
COM
I
I
IN 08
to
IN 08
to
IN 15
Inter-
nal
Circuit
IN
Inter-
nal
Circuit
COM
15
COM
0.15
F
0.33
220
F
560
1 M
330
IN 00
to
IN
IN 00
to
IN 07
270
330
k
07
COM
COM
II
II
IN 08
to
IN 08
to
IN
IN 15
COM
15
COM
II
Terminal
Connections
II
A
B
0
1
2
3
4
5
6
7
A
B
0
1
2
3
4
5
6
7
I
I
0
1
2
3
4
5
6
7
0
1
2
3
4
5
6
7
0
1
0
1
0
1
2
3
4
5
6
7
8
0
1
2
3
4
5
6
7
8
2
2
3
3
~
~
~
~
4
4
100 to
120 VAC
200 to
240 VAC
~
~
~
200 to
240 VAC
100 to
120 VAC
5
5
6
6
7
7
COM
8
COM
8
9
8
9
COM
8
COM
8
8
9
9
9
9
10
11
12
13
14
15
16
17
10
11
12
13
14
15
16
17
18
9
9
10
11
12
13
14
15
16
10
10
11
12
13
14
15
10
11
12
13
14
15
16
10
11
12
13
14
15
10
11
12
13
14
15
11
12
100 to
120 VAC
200 to
13
~
100 to
200 to
240 VAC
240 VAC
14
120 VAC
15
COM
COM
COM 17
COM17
NC
NC
18
NC
NC
18
18
Dimensions
C-shape
C-shape
119
Specifications
Appendix B
AC/DC Input Units
Item
3G2A5-IM211
12 to 24 VAC/DC +10%
–15%, 50/60 Hz
1.8
3G2A5-IM212
12 to 24 VAC/DC +10%
–15%, 50/60 Hz
2.2 k
Input Voltage
Input Impedance
Input Current
ON Voltage
OFF Voltage
ON Delay
/
/
10 mA typical (at 24 VDC)
10.2 VDC min.
10 mA typical (at 24 VDC)
10.2 VDC min.
3.0 VDC max.
3.0 VDC max.
15 ms max.
15 ms max.
OFF Delay
15 ms max.
15 ms max.
No. of Inputs
16 (8 inputs/common, 2 circuits)
10 mA, 5 VDC max.
32 (8 inputs/common, 4 circuits)
200 mA, 5 VDC max.
Internal Current
Consumption
Weight
450 grams max.
500 grams max.
Circuit
Configuration
IN 00
1.8 k
IN 00
to
2.2 k
IN 07
680
to
1.8
k
COM
I
IN 06
IN 08
to
IN 15
COM
IN 07
COM
Inter-
nal
Circuit
Inter-
nal
Circuit
IN 08
1.8 k
IN 00
to
2.2 k
to
IN 07
680
1.8
k
COM
II
IN 14
IN 15
COM
IN 08
to
IN 15
COM
0
1
2
3
4
5
6
7
B
Terminal
Connections
0
1
2
3
4
5
6
7
8
9
II
A
I
0
0
1
2
3
4
5
6
7
8
0
0
1
2
3
4
5
6
7
8
1
1
2
3
4
5
6
7
2
+
3
+
+
12 to 24
~
VAC/VDC
4
~
+
5
~
+
6
+
12 to 24
VAC/VDC
7
12 to 24
VAC/VDC
COM
8
COM
8
COM
8
9
9
9
9
10
11
12
13
14
15
16
17
18
10
11
12
13
14
15
16
17
18
9
10
11
12
13
14
15
16
10
11
12
13
14
15
COM
10
11
12
13
14
15
10
11
12
13
14
15
+
+
+
~
~
12 to 24
VAC/VDC
~
+
+
+
12 to 24
VAC/VDC
12 to 24
VAC/VDC
COM17
COM
NC
NC
18
NC
NC
19
Dimensions
A-shape
A-shape
120
Specifications
Appendix B
TTL Input Units
Item
Input Voltage
C500-ID501CN
5 VDC ꢀ10%
Input Impedance
Input Current
1 k
3.5 mA typical (at 24 VDC)
3 VDC min.
ON Voltage
OFF Voltage
1 VDC max.
ON Delay
1.5 ms max.
OFF Delay
1.5 ms max.
No. of Inputs
32 (8 inputs/common, 4 circuits)
200 mA, 5 VDC max.
450 grams max.
Internal Current Consumption
Weight
Circuit Configuration
1 k
IN 00
to
3.3 k
IN 07
COM
I
IN 08
to
IN 15
Inter-
nal
Circuit
COM
1 k
3.3 k
IN 00
to
IN 07
COM
II
IN 08
to
IN 15
COM
B
1
2
3
4
5
6
7
8
Terminal Connections
A
5 VDC
5 VDC
8
0
1
2
3
4
5
6
7
8
9
9
1
10
11
2
3
+
+
12
13
14
15
COM
+
4
5
6
7
9
10
11
COM
NC
NC
10
11
12
NC
NC
NC
12 NC
Use a sinking TTL buffer.
(TTL/LS-TTL/CMOS buffer)
1 k
IN
+
3.3
k
COM
Dimensions
E-shape, with no 4-terminal block
121
Specifications
Appendix B
Triac Output Units
Item
3G2A5-OA121
3G2A5-OA222
Max. Switching
Capacity
1 A, 132 VAC, 50/60 Hz (4 A/common, 5 A/Unit) 1 A, 250 VAC, 50/60 Hz (4 A/common, 5 A/Unit)
Min. Switching
Capacity
10 mA (resistive load) , 10 VAC
40 mA (inductive load), 10 VAC
10 mA (resistive load), 10 VAC
40 mA (inductive load), 10 VAC
Leakage Current
3 mA (100 VAC) max.
3 mA max. at 100 VAC
6 mA max. at 200 VAC
Residual Voltage
ON Delay
1.2 V max.
1.2 V max.
1 ms max.
1 ms max.
OFF Delay
1/2 of load frequency max.
16 (8 outputs/common, 2 circuits)
300 mA, 5 VDC max.
1/2 of load frequency max.
16 (8 outputs/common, 2 circuits)
300 mA, 5 VDC max.
No. of Outputs
Internal Current
Consumption
Fuse Capacity
Weight
5 A, 250 V (two fuses)
500 grams max.
5 A, 250 V (two fuses)
500 grams max.
Circuit
Configuration
OUT 00
to
OUT 00
to
22
22
0.022
F
0.022 F
OUT 06
OUT 07
COM
OUT 06
OUT 07
COM
Inter-
nal
Circuit
Inter-
nal
Circuit
Fuse/fuse blowout
detection circuit
Fuse/fuse blowout
detection circuit
OUT 08
OUT 08
22
22
to
to
0.022
F
0.022 F
OUT 14
OUT 15
COM
OUT 14
OUT 15
COM
Fuse/fuse blowout
detection circuit
Fuse/fuse blowout
detection circuit
The fuse is 5 A, 250 V and 6.35 mm dia. x 32 mm.
The fuse is 5 A, 250 V; 6.35 mm dia. x 32 mm.
0
0
Terminal
Connections
L
L
L
L
L
L
L
L
0
1
2
3
4
5
6
7
8
L
L
L
L
L
L
L
L
0
1
2
3
4
5
6
7
8
1
2
1
2
3
3
4
4
132 VAC max.
250 VAC max.
~
~
5
5
6
6
7
7
COM
8
COM
8
L
L
L
L
L
L
L
L
9
L
L
L
L
L
L
L
L
9
9
9
10
11
12
13
14
15
16
17
18
19
10
11
12
13
14
15
16
17
18
19
10
11
12
13
14
15
COM
10
11
12
13
14
15
COM
132 VAC max.
~
250 VAC max.
~
NC
NC
NC
NC
Dimensions
A-shape
A-shape
122
Specifications
Appendix B
Triac Output Units Continued
Item
3G2A5-OA223
C500-OA225
Max. Switching
Capacity
1 A, 250 VAC, 50/60 Hz (4 A/common, 5 A/Unit) 1 A, 250 VAC, 50/60 Hz (4 A/common, 5 A/Unit)
Min. Switching
Capacity
10 mA (resistive load) , 10 VAC
40 mA (inductive load), 10 VAC
10 mA (resistive load) , 10 VAC
40 mA (inductive load), 10 VAC
Leakage Current
Residual Voltage
ON Delay
3 mA (100 VAC) max., 6 mA (200 VAC) max.
1.2 V max.
2 mA (100 VAC) max., 5 mA (200 VAC) max.
1.6 V max.
1 ms max.
1 ms max.
OFF Delay
1/2 of load frequency max.
24 (8 outputs/common, 3 circuits)
450 mA, 5 VDC max.
1/2 of load frequency max.
32 (8 outputs/common, 4 circuits)
200 mA, 5 VDC max.
No. of Outputs
Internal Current
Consumption
Fuse Capacity
5 A, 250 V (three fuses)
Not provided
Power for External ---
Supply
320 mA, 5 VDC ꢀ10% max.
Weight
600 grams max.
600 grams max.
Circuit
Configuration
OUT 00
to
OUT 00
*
to
OUT 06
OUT 07
COM
F./b.f.d.
F./b.f.d.
F./b.f.d.
OUT 07
COM
I
I
OUT 04
OUT 08
Inter-
nal
Circuit
Inter-
nal
Circuit
Inter-
nal
Circuit
to
to
OUT 14
OUT 15
COM
OUT 00
OUT 15
COM
OUT 00
*
to
OUT 07
COM
OUT 08
to
II
II
to
OUT 06
OUT 07
COM
OUT 15
COM
24 VDC
0 V
Fuse
x
blowout
output
F./b. f. d. Fuse/blown fuse detection
Fuse: MF51SH (5 A, 250 V)
*
G3S-201PL 24 VDC
A
B
0
1
2
3
4
5
6
7
8
A
B
0
Terminal
Connections
I
II
I
II
0
1
2
3
4
5
6
7
0
1
2
3
4
5
6
7
L
L
L
L
L
L
L
L
0
1
2
3
4
5
6
7
L
L
L
L
L
L
L
L
0
1
L
L
L
L
L
L
L
L
0
1
L
L
L
L
L
L
L
L
0
1
2
3
4
5
6
7
1
2
250 VAC
max.
250 VAC
max.
250 VAC
max.
2
2
3
250 VAC
max.
3
3
4
~
4
4
~
~
~
5
5
~
5
6
6
6
7
7
COM
8
COM
7
8
COM
9
NC
NC
NC
NC
NC
NC
NC
NC
NC
8
COM
8
L
L
L
L
L
L
L
L
9
8
9
8
10
11
12
13
14
15
16
17
18
9
10
11
12
13
14
15
9
L
L
L
L
L
L
L
L
10
11
12
13
14
15
16
17
18
250 VAC
max.
L
L
L
L
L
L
L
L
9
10
11
12
9
10
11
12
13
14
15
16
17
18
10
11
250 VAC
max.
10
11
12
13
14
15
250 VAC
max.
Fuse blowout
13 12
13
Output 2A,
250 VAC/
24 VDC
~
~
14
15 14
15
COM
L
16
COM
17
18
COM
0 V
V
24 VDC
~
+
+
24 VDC
Dimensions
C-shape
C-shape
123
Specifications
Appendix B
Special Considerations for C500-OA225
The maximum current value allowed per output point depends on the ambient temperature and the number of
points per common that are ON simultaneously The graph below shows the relationship between the allowable
.
current per point and the number of points ON per common. Be sure not to exceed the values shown in the graph.
Environment temperature
1.0
0.8
25°C
Current
value per
point (A)
40°C
0.6
0.4
0.2
55°C
0
1
2
3
4
5
6
7
8
Number of points per common that
can be turned ON simultaneously.
Number of Points per Common Turned ON Simultaneously
The graph below shows the value of the surge current and the time it takes the current to reach a steady state
(current-carrying time). The curved line in the graph represents the maximum value of surge current at which the
Unit can operate properly. It is suggested that when opening and closing a load with a large surge current, to keep
the value of the surge current to half the value shown the graph (within the shaded area).
Surge
15
Current
(A. Peak)
10
5
0
10
30 50 100 200
500
1,000 5.000
Current-carrying time (ms)
124
Specifications
Appendix B
Triac Output Units Continued
Item
C500-OA226
Max. Switching Capacity
Max. Inrush Current
1.2 A, 250 VAC, 50/60 Hz (4 A/common, 5 A/Unit)
15 A (pulse width: 100 ms)
30 A (pulse width: 10 ms)
Min. Switching Capacity
100 mA, 10 VAC
50 mA, 24 VAC
10 mA, 100 VAC
10 mA, 240 VAC
Leakage Current
Residual Voltage
1.5 mA (120 VAC, 60 Hz) max.
3.0 mA (240 VAC, 60 Hz) max.
1.5 VAC (100 to 600 mA) max.
1.5 VAC (50 to 100 mA) max.
5.0 VAC (10 to 50 mA) max.
ON Delay
1 ms max.
OFF Delay
1/2 of load frequency + 1 ms max.
16 (8 outputs/common, 2 circuits)
450 mA, 5 VDC max.
No. of Outputs
Internal Current Consumption
Fuse Capacity
Weight
5 A, 250 V, 6.35 dia. x 32 (2 fuses)
600 grams max.
Circuit Configuration
OUT 00
f
Ω
f Ω
to
0.022
F
OUT 06
OUT 07
Fuse/
fuse blowout
detection circuit
COM
OUT 08
to
f
Ω
f
Ω
0.022
F
OUT 14
OUT 15
Fuse/
fuse blowout
detection circuit
COM
The fuse is 5 A, 250 V and 6.35 mm dia. x 32 mm.
0
Terminal Connections
L
L
L
L
L
L
L
L
0
1
2
3
4
5
6
7
8
1
2
3
4
250 VAC max.
~
5
6
7
COM
8
L
L
L
L
L
L
L
L
9
9
10
11
12
13
14
15
16
17
18
19
10
11
12
13
14
15
COM
250 VAC max.
~
NC
NC
Dimensions
C-shape
125
Specifications
Appendix B
Transistor Output Units
Item
3G2A5-OD411
12 to 48 VDC +10%
–15%, 1 A
3G2A5-OD412
Max. Switching
Capacity
/
12 to 48 VDC +10%
(but, 4.8 A/Unit)
/–15%, 0.3 A
(but, 4 A/common, 5 A/Unit)
Leakage Current
0.1 mA max.
0.1 mA max.
1.5 V max.
Residual Voltage 1.4 V max.
ON Delay
0.2 ms max.
0.2 ms max.
0.3 ms max.
OFF Delay
No. of Outputs
0.3 ms max.
16 (16 outputs/common, 1 circuit)
160 mA, 5 VDC max.
32 (32 outputs/common, 1 circuit)
230 mA, 5 VDC max.
Internal Current
Consumption
Fuse Capacity
5 A, 250 V (two fuses)
50 mA, 12 to 48 VDC ꢀ10% min.
500 grams max.
1 per circuit, 1 total
(Cannot be changed by user.)
Power for
External Supply
80 mA, 12 to 48 VDC ꢀ10% min.
Weight
530 grams max.
Circuit
Configuration
OUT 00
to
OUT 00
to
OUT 07
COM(0 V)
OUT 07
COM (0 V)
I
OUT 08
to
Internal
Internal
Circuit
OUT 08
to
OUT 15
Internal
Circuit
*
Internal
Circuit
Circuit
OUT 15
COM (0 V)
OUT 00
to
OUT 07
COM (0 V)
OUT 08
to
OUT 15
COM (0 V)
OUT 15
II
COM(0 V)
+ V
12 to 48
Fuse/fuse
blowout de-
tection
VDC
Fuse
12 to 48
VDC
*
Fuse/fuse blowout detection circuit
0
Terminal
Connections
II
A
B
0
I
L
L
L
L
L
L
L
L
L
0
1
2
3
4
5
6
7
L
0
1
0
1
2
3
4
5
6
7
1
0
1
2
3
4
5
6
7
8
1
L
L
L
L
L
L
L
12 to 48
VDC
2
2
L
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
3
Note: Be sure to
supply power to
B18; otherwise cur
rent will leak
through the load
while the output is
OFF.
3
L
+
12 to 48
VDC
+
4
5
6
7
4
L
L
L
L
-
Note: Be sure to
supply power to
B18; otherwise
current will leak
through the load
while the output
is OFF.
5
6
L
COM(0 V)
7
COM(0 V)
8
L
L
L
L
COM (0 V)
8
L
8
9
9
Because the com
mons are short-cir
cuited internally
-
-
9
L
8
10
11
12
13
14
15
16
17
18
10
11
12
13
14
15
9
L
10
L
9
,
10
11
12
13
14
15
16
17
18
19
11
L
L
Because the
10
L
they cannot be
used separately
and must be wired
according to the
diagram.
L
12
commons are
short-circuited
internally, they
cannot be used
separately and
must be wired
according to the
diagram.
L
11
L
L
L
13
L
14
12
L
L
L
15
L
COM(0 V)
13
L
COM(0 V)
12 to 48 VDC
14
L
NC
15
L
COM (0 V)
12 to 48 VDC
NC
Dimensions
A-shape
B-shape
126
Specifications
Appendix B
Transistor Output Units Continued
Item
3G2A5-OD414
12 to 48 VDC +10%
–15%, 0.3 A
(but, 2.4 A/common; 4.8 A/Unit)
Max. Switching
Capacity
/
Leakage Current
0.1 mA max.
Residual Voltage 1.5 V max.
ON Delay
0.2 ms max.
OFF Delay
No. of Outputs
0.3 ms max.
32 (16 outputs/common, 2 circuits)
230 mA, 5 VDC max.
Internal Current
Consumption
Fuse Capacity
Not provided
Power for
80 mA, 12 to 48 VDC ꢀ10% min.
External Supply
Weight
530 grams max.
Circuit
Configuration
OUT 00
to
OUT 07
COM0 (0 V)
OUT 08
to
Internal
Circuit
I
OUT 15
COM1 (0 V)
Internal
Circuit
12 to 48
VDC
OUT 00
to
OUT 07
Internal
Circuit
COM2 (0 V)
OUT 08
to
II
OUT 15
COM3 (0 V)
12 to 48
VDC
II
Terminal
Connections
B
0
I
A
0
0
1
2
3
4
5
6
7
L
L
L
L
L
L
L
L
0
1
2
3
4
5
6
7
L
L
L
L
L
L
L
L
Supply power
to A18 and
B18. Without
power supplied
to A18 and
B18, leakage
current will
1
1
2
2
3
3
4
4
5
5
6
6
7
cause a mal
-
7
COM2 (0V)
8
function at the
load.
COM0 (0V)
8
8
9
L
8
L
9
9
L
10
11
12
13
14
15
16
17
18
9
L
10
11
12
13
14
15
16
17
18
10
L
10
L
11
L
11
L
12
L
12
L
13
L
13
L
14
L
14
L
15
L
15
L
COM3 (0V)
COM1 (0V)
+DC
+
12 to 48 V
+
12 to 48 VDC
12 to 48 VDC
Dimensions
B-shape
127
Specifications
Appendix B
Transistor Output Units Continued
Item
3G2A5-OD213
16 mA/4.5 V to 100 mA/26.4 VDC (See chart below.) (but, 800 mA/common, 6.4 A/Unit)
Max. Switching
Capacity
Leakage Current 0.1 mA max.
Residual Voltage 0.4 V max.
ON Delay
0.2 ms max.
OFF Delay
No. of Outputs
0.3 ms max.
64 (8 outputs/common, 8 circuits)
460 mA, 5 VDC max. (140 mA + (5 mA x no. of ON points))
Internal Current
Consumption
Fuse
1 per circuit, 8 total (Cannot be changed by user.)
170 mA, 26.4 VDC min. (2.6 mA x no. of ON points)
Power for
External Supply
Weight
550 grams max.
Circuit
Max. switching capacity
Configuration
4.5 to
26.4
VDC
(mA)
100
13 k
OUT 00
4.7 k
Fuse
to
OUT 07
Max.
switching
capacity
COM
10 k
13 k
I
4.5 to
26.4
VDC
Internal
Circuit
OUT 08
to
50
4.7 k
OUT 15
COM
10 k
Fuse
4.5 to
26.4 VDC
16
0
OUT 00
to
OUT 07
COM
4.5 to
26.4 VDC
IV
0
4.5 10
20.4 26.4
(V)
OUT 08
to
OUT 15
Voltage for external supply
COM
Terminal
Connections
A
B
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
III
IV
L
1
L
B
A
II
I
0
1
2
3
4
5
6
7
0
L
L
L
L
L
L
L
L
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
COM
15
COM
15
L
2
L
L
14
L
3
L
14
13
12
11
10
9
L
L
L
L
L
L
L
+
+
4.5 to 26.4 VDC
13
L
4
L
12
L
5
L
+
11
L
6
L
+
10
L
7
L
9
L
COM
COM
8
L
8
8
8
L
L
L
L
L
L
L
L
L
COM
COM
9
9
L
7
L
10
11
12
13
14
15
10
L
7
L
6
L
11
6
L
L
+
+
5
L
12
5
L
L
4
L
13
L
4
L
+
+
3
L
14
3
L
L
2
L
15
L
2
L
1
L
0
L
COM
COM
1
L
0
L
Dimensions
D-shape
128
Specifications
Appendix B
Transistor Output Units Continued
Item
3G2A5-OD215
24 VDC ꢀ10%, 50 mA/point
C500-OD217
12 to 24 VDC +10%
–15%, 1 A
Max. Switching
Capacity
/
(but, 4 A/common, 5 A/Unit)
Leakage Current ---
0.1 mA max.
Residual Voltage 1.0 V max.
1.4 V max.
ON Delay
0.2 ms max.
0.3 ms max.
0.2 ms max.
OFF Delay
No. of Outputs
0.3 ms max.
16 (independent commons)
200 mA, 5 VDC max.
16 (8 outputs/common, 2 circuits)
160 mA, 5 VDC max.
Internal Current
Consumption
Fuse Capacity
Not provided
---
5 A, 250 V (two fuses)
Power for
50 mA, 12 to 24 VDC ꢀ10% min.
External Supply
Weight
530 grams max.
500 grams max.
Circuit
Configuration
OUT 00
to
Inter-
nal
Circuit
OUT 00
OUT 07
COM
12 to
24 VDC
Inter-
nal
Cir-
Fuse/fuse
blowout
detection
COM
Inter-
nal
Cir-
cuit
OUT 01
COM
cuit
to
OUT 08
to
Inter-
nal
OUT 14
COM
OUT 15
Circuit
OUT 15
COM
12 to
24 VDC
COM
Fuse/fuse
blowout
detection
0
Terminal
Connections
0
1
2
L
1
L
2
L
B
0
1
2
3
4
5
6
7
8
+
A
0
1
2
3
4
5
6
0
1
2
3
4
5
6
7
NC
3
0
1
2
3
4
5
6
7
NC
8
3
4
L
L
L
L
L
L
L
L
L
+
12 to 24
VDC
4
L
5
5
6
7
8
L
6
L
7
L
COM (0 V)
7
8
9
8
8
9
9
24 VDC
L
9
L
L
L
L
L
L
L
L
9
10
11
12
13
14
15
16
17
18
10
11
9
L
10
11
12
13
14
15
16
17
18
10
11
12
13
14
15
10
10
11
12
13
14
15
L
11
12
13
14
15
16
17
18
19
12 to 24
VDC
L
+
12
13
14
15
L
L
L
L
NC
NC
NC
NC
COM (0 V)
Note:
Be sure to connect
Power Supplies to
18 and 19.
12 to 24 VDC
12 to 24 VDC
Dimensions
B-shape
A-shape
129
Specifications
Appendix B
Transistor Output Units Continued
Item
C500-OD218
12 to 24 VDC +10%
–15%, 0.3 A
C500-OD219
12 to 24 VDC +10%
–15%, 2.1 A
Max. Switching
Capacity
/
/
(but, 2.4 A/common, 4.8 A/Unit)
(but, 8 A/common, 16 A/Unit)
Leakage Current 0.1 mA max.
Residual Voltage 1.5 V max.
0.1 mA max.
0.7 V max.
ON Delay
0.2 ms max.
0.2 ms max.
OFF Delay
No. of Outputs
0.3 ms max.
0.4 ms max.
32 (16 outputs/common, 2 circuits)
230 mA, 5 VDC max.
16 (8 outputs/common, 2 circuits)
160 mA, 5 VDC max.
Internal Current
Consumption
Fuse Capacity
1 per circuit, 2 total
(Cannot be changed by user.)
10 A, 250 V (two fuses)
Power for
80 mA, 12 to 24 VDC ꢀ10% min.
100 mA, 12 to 24 VDC ꢀ10% min.
External Supply
Weight
530 grams max.
550 grams max.
Circuit
Configuration
OUT 00
to
OUT 00
to
OUT 07
COM
(0 V)
Inter-
nal
Internal
Circuit
Cir-
cuit
II
OUT 07
COM0
OUT 08
to
OUT 15
COM
(0 V)
12 to
24 VDC
I
Inter-
nal
Cir-
cuit I
Fuse
Internal
Circuit
Fuse
12 to 24
VDC
OUT 00
to
OUT 07
OUT 08
Internal
Circuit
COM
(0 V)
Inter-
nal
to
Cir-
cuit
II
II
OUT 08
to
OUT 15
COM
(0 V)
OUT 15
COM1
Fuse
Fuse
12 to
24 VDC
12 to 24
VDC
0
12 to 24
VDC
B
Terminal
Connections
II
0
A
L
I
0
1
L
0
0
1
2
3
4
5
6
7
8
1
L
L
L
L
L
L
L
L
L
0
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
2
L
L
L
L
L
L
L
1
2
3
4
5
6
7
2
3
L
3
12 to 24
VDC
L
+
12 to 24
VDC
+
4
5
6
7
+
4
L
L
L
5
6
Note:
Be sure to sup-
ply power to A18
and B18.
A8, A17, B8, and
B17 are
short-circuited in-
ternally, so they
cannot be used
separately.
A8 and B8 do
not have to be
wired.
L
7
COM(0 V)
COM 0
COM(0 V)
8
8
8
L
L
L
L
L
L
L
L
8
L
9
9
9
9
L
L
9
L
10
11
12
13
14
15
16
17
18
9
10
11
12
13
14
15
16
10
11
12
13
14
15
10
11
12
13
14
15
16
17
18
19
10
L
10
11
12
13
14
15
L
L
11
L
12
L
+
13
L
L
L
L
L
12 to 24
VDC
14
L
15
L
COM(0 V)
COM(0 V) 17
12 to 24 VDC
12 to 24 VDC
COM 1
18
Note:
Be sure to supply
power to 18 and 19.
12 to 24 VDC
12 to 24 VDC
Dimensions
B-shape
A-shape
130
Specifications
Appendix B
Transistor Output Units Continued
Item
C500-OD415CN
12 to 48 VDC +10%
/–15%, 0.3 A
Max. Switching Capacity
(but, 2.4 A/common, 4.8 A/Unit)
Leakage Current
Residual Voltage
ON Delay
0.1 mA max.
1.5 V max.
0.2 ms max.
OFF Delay
0.3 ms max.
No. of Outputs
32 (16 outputs/common, 2 circuits)
230 mA, 5 VDC max.
Not provided
Internal Current Consumption
Fuse Capacity
Power for External Supply
Weight
80 mA, 12 to 48 VDC ꢀ10% min.
530 grams max.
Circuit Configuration
OUT 00
to
OUT 07
COM 0
V 0
Inter-
nal
Circuit
OUT 08
to
I
OUT 15
COM 1
V 1
Inter-
nal
Circuit
12 to
48 VDC
OUT 00
to
OUT 07
COM 2
V 2
Inter-
nal
Circuit
II
OUT 08
to
OUT 15
COM 3
V 3
12 to
48 VDC
A
B
Terminal Connections (CNI and
CNII)
Note: Power can be supplied to
either connector pins A9,
0
1
2
3
4
5
6
7
8
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
9
B9, A10, and B10 or to ter
-
10
11
12
13
14
15
minal bock terminals 1 to 4.
If power is not supplied,
dark current will leak
through the load while the
output is OFF
.
The following pins are con
nected internally:
-
COM
COM
CNI: A9, B9, and terminal
V
V
+
10 10
11 11
12 12
2; A10, B10 and terminal 1.
CNII: A9, B9, and terminal
4; A10, B10 and terminal 3
NC
NC
NC
NC
To common load
V
1
2
3
4
I
COM
V
12 to 48 VDC
COM
II
Terminal Block
Dimensions
E-shape
131
Specifications
Appendix B
Transistor Output Units Continued
Item
3G2A5-OD211 (dynamic)
24 VDC +10%
3G2A5-OD212 (PNP)
12 to 24 VDC +10%
–15%, 0.3 A
(but, 2.4 A/common, 4.8 A/Unit)
Max. Switching
Capacity
/
/
–15%
Leakage Current 0.1 mA max.
Residual Voltage 1.5 V max.
0.1 mA max.
1.5 V max.
ON Delay
0.2 ms max.
0.3 ms max.
64 (dynamic)
0.2 ms max.
OFF Delay
No. of Outputs
0.3 ms max.
32 (16 outputs/common, 2 circuits)
230 mA, 5 VDC max.
Internal Current
Consumption
300 mA, 5 VDC max.
Fuses
Not provided.
1 per circuit, 2 total
(Cannot be changed by user.)
Power for
External Supply
50 mA, 24 VDC ꢀ10% min.
450 grams max.
50 mA, 12 to 24 VDC ꢀ10% min.
Weight
530 grams max.
Circuit
Configuration
DATA
to
0
OUT 00
to
DATA 7
OUT 07
COM I (+DC)
OUT 08
to
COM (0 V)
I
Inter-
nal
Fuse
Inter-
nal
Circuit
Inter-
nal
Circuit
Circuit
OUT 15
COM I (+DC)
STB 0
to
Inter-
nal
Circuit
OUT 00
to
OUT 07
COM II (+DC)
STB 7
COM (0 V)
OUT 08
to
II
OUT 15
COM II (+DC)
24 VDC
Fuse
0 V I
0 V II
DATA: Positive logic output
STB: Negative logic output
12 tO 24
VDC
Terminal
Connections
Terminal Connections
II
B
I
A
0
0
1
2
3
4
5
6
7
0
1
L
0
1
2
3
4
5
6
7
L
L
L
L
L
L
L
L
0
1
2
DATA 0
DATA 1
DATA 2
L
L
L
L
L
L
L
12 tO 24
VDC
1
2
2
3
3
3
4
5
6
DATA 3
DATA 4
DATA 5
DATA 6
DATA 7
4
A
+
4
+
5
5
6
6
7
7
COMII(DC)
7
8
COMI(DC)
8
8
8
9
COM (0 V)
STB 0
9
L
8
L
9
9
L
10
11
12
13
14
15
16
17
18
Note:
A8 and A17
are con
nected inter
9
L
10
11
12
13
14
15
16
17
18
10
10
11
12
STB 1
STB 2
L
10
L
11
L
-
11
L
12
STB 3
-
L
12
L
13
L
nally, as are
B8 and B17;
they cannot
be used in
dependent-
ly.
13 STB 4
14 STB 5
15 STB 6
16 STB 7
17 COM (0 V)
18 24 V
13
L
14
L
14
L
15
L
15
L
-
COMII(DC)
COMI(DC)
0 V II
0V
+
Wire ac
-
19
NC
24 VDC
cording to
the diagram
to prevent
insufficient
Refer to p 122 for wiring examples.
current flow
.
Dimensions
A-shape
B-shape
132
Specifications
Appendix B
Wiring Dynamic Outputs (3G2A5-OD211)
By using the OD211 DC Output Unit, a large number of outputs can be controlled through only 16 bits. Just like the
ID211 DC Input Unit, different combinations of bits can control different outputs. Using this type of Unit can simplify
wiring when many outputs must be controlled. Up to 64 outputs can be accessed.
Because the output data is positive logic, a terminal output goes high when the output bit is ON (1). A strobe output
is negative logic, so when the output bit is ON (1), the corresponding terminal goes low. Use positive logic output
devices for the load of this Unit. The strobe output is cyclic and automatically output.
24
k
1 W
0
1
DATA 0
DATA 1
DATA 2
DATA 3
DATA 4
DATA 5
DATA 6
DATA 7
CON (0 V)
STB 0
2
3
4
5
6
7
24 k 1 W
8
9
10
11
12
13
14
15
16
17
18
19
STB 1
STB 2
STB 3
STB 4
STB 5
STB 6
STB 7
24 VDC
CON (0 V)
24 VDC
NC
6
5 4 3 7
1
11
Display no.
8
7
6
5
4
3
2
1
The following table shows the combinations made possible when the display is wired as shown in the previous
figure. The value of word n depends on where the Unit.
Point Number
Data Number
15
07
14
06
13
05
12
04
11
10
09
01
08
00
07
07
06
06
05
05
04 03
04 03
02
02
01
01
00
00
03 02
Word n
Display no. 4
Display no. 3
Display no. 2
Display no. 1
0
1
0
0
0
0
1
1
0
0
1
0
0
0
0
0
1
STB 1
Display no. 8
STB 0
Display no. 6
Word n + 1
Display no. 7
Display no. 5
1
0
0
0
0
1
1
1
0
1
1
0
1
0
1
STB 3
STB 2
Note Because the DC Input Unit is operated on an extremely small current, make sure there is adequate distance
between the DC Input Unit wires and high-tension equipment or power lines. If this cannot be avoided, use
shielded cables when wiring the DC Input Unit. Be sure to keep the total length of the wires less than 10 m.
133
Specifications
Appendix B
Timing
The following timing chart illustrates the operation of the Output Unit when wired as shown on the previous page.
Data
0
Data 1
Data 2
Data 3
Data 4
Data 5
Data 6
Data 7
STB 0
1 ms
1 ms
2 ms
STB 1
STB 2
STB 3
STB 4
STB 5
STB 6
STB 7
4 ms
32 ms
Bits 0 through 7 of word n are output as these pulses.
134
Specifications
Appendix B
Contact Output Units
Item
3G2A5-OC221
3G2A5-OC223
2 A, 250 VAC (cos = 1),
0.5 A, 250 VAC (cos = 0.4),
2 A, 24 VDC (but, 32 A/Unit)
Max. Switching
Capacity
2 A, 250 VAC (cos = 1),
0.5 A, 250 VAC (cos = 0.4)
A, 24 VDC (but, 8 A/common,16 A/Unit)
2
Min. Switching
Capacity
10 mA, 5 VDC
10 mA, 5 VDC
Power for
External Supply
Voltage: 24 VDC ꢀ10 %
Current: 10 mA/point, 160 mA/Unit
Voltage: 24 VDC ꢀ10 %
Current: 10 mA/point, 160 mA/Unit
Relay
G6B-114P-FD-US-M (24 VDC) w/socket
G6B-114P-FD-US-M (24 VDC) w/socket
Service Life of
Relay
Electrical: 300,000 operations (resistive load) Electrical: 300,000 operations (resistive load)
100,000 operations (inductive load)
Mechanical: 50,000,000 operations
100,000 operations (inductive load)
Mechanical: 50,000,000 operations
ON Delay
15 ms max.
15 ms max.
OFF Delay
No. of Outputs
Internal Current
Consumption
15 ms max.
16 (8 outputs/common, 2 circuits)
100 mA, 5 VDC max.
15 ms max.
16 (independent commons)
100 mA, 5 VDC max.
Weight
450 grams max.
450 grams max.
Circuit
Configuration
x
x
OUT 00
to
OUT 00
COM
to
OUT 07
COM
OUT 07
COM
Inter-
nal
Cir-
cuit
Internal
Circuit
Inter-
nal
Cir-
cuit
Internal
Circuit
x
OUT 08
to
x
OUT 08
COM
to
OUT 15
COM
24 VDC
0 V
OUT 15
COM
24 VDC
0 V
Relays are mounted on sockets and are
replaceable.
Relays are mounted on sockets and are
replaceable.
0
Terminal
Connections
L
L
L
L
L
L
L
L
0
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
B
+
~
A
0
1
2
3
4
5
6
0
1
0
1
2
3
4
5
6
7
NC
8
+
L
L
L
L
L
L
L
L
+
+
+
+
+
+
+
~
~
~
~
~
~
~
~
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
250 VAC
24 VDC
max.
+
COM
8
7
8
9
NC
L
L
L
L
9
250 VAC
24 VDC
max.
L
L
L
L
L
L
L
L
9
~
~
~
~
~
~
~
+
+
+
10
11
12
13
14
15
16
17
18
19
9
10
11
12
13
14
15
16
17
18
10
10
11
12
13
14
15
11
+
+
+
12
L
L
L
L
~
13
+
+
250 VAC
24 VDC
max.
+
14
~
NC
+
NC
15
+
COM
24 VDC
+
24 VDC
Dimensions
A-shape
B-shape
135
Specifications
Appendix B
Contact Output Units Continued
Item
3G2A5-OC224
2 A, 250 VAC (cos = 1),
Max. Switching Capacity
0.5 A, 250 VAC (cos = 0.4)
2 A, 24 VDC
(8 A/common, 32 A/Unit)
Min. Switching Capacity
Power for External Supply
10 mA, 5 VDC
Voltage: 24 VDC ꢀ10 %
Current: 10 mA/point, 320 mA/Unit
Relay
G6B-114P-FD-US-M (24 VDC) w/socket
Service Life of Relay
Electrical: 300,000 operations (resistive load) 100,000
operations (inductive load)
Mechanical: 50,000,000 operations
ON Delay
15 ms max.
OFF Delay
15 ms max.
No. of Outputs
Internal Current Consumption
Weight
32 (8 outputs/common, 4 circuits)
200 mA, 5 VDC max.
600 grams max.
Circuit Configuration
x
OUT 00
to
I
OUT 07
COM
Inter-
nal
Circuit
OUT 08
OUT 15
COM
Inter-
nal
x
OUT 00
Circuit
to
II
OUT 07
COM
OUT 08
OUT 15
COM
24 VDC
0 V
Terminal Connections
II
A
B
0
1
2
3
4
5
6
7
8
I
0
1
2
3
4
5
6
7
0
1
L
0
1
2
3
4
5
6
7
8
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
250 VAC
24 VDC
max.
250 VAC
24 VDC
max.
2
+
3
+
4
~
~
5
+
+
6
7
COM
COM
8
8
9
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
9
9
9
10
11
12
13
14
15
16
17
18
10
11
12
13
14
15
16
17
18
10
250 VAC
24 VDC
max.
250 VAC
24 VDC
max.
10
11
12
13
14
15
COM
11
12
13
14
15
+
+
~
+
~
+
COM
+
24 VDC
Dimensions
C-shape
136
Specifications
Appendix B
TTL Output Unit
Item
Max. Switching Capacity
Leakage Current
Residual Voltage
ON Delay
C500-OD501CN
5 VDC ꢀ10% 35 mA/point
0.1 mA max.
0.4 V max.
0.2 ms max.
OFF Delay
0.3 ms max.
No. of Outputs
32 (8 outputs/common, 4 circuits)
250 mA, 5 VDC max.
Not provided
Internal Current Consumption
Fuse Capacity
Power for External Supply
Weight
32 mA, 5 VDC ꢀ10% min.
450 grams max.
Circuit Configuration
5 VDC
10 k
12 k
OUT 00
to
10
k
OUT 07
I
COM
5 VDC
OUT 08
to
Inter-
nal
Circuit
OUT 15
COM
5 VDC
10 k
OUT 00
to
10
k
OUT 07
IV
COM
12 k
5 VDC
OUT 08
to
OUT 15
COM
A
B
Terminal Connections
5 VDC
5 VDC
0
1
2
3
4
5
6
7
8
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
+
+
COM
COM
5 VDC
5 VDC
10 10
11 11
12 12
NC
NC
NC
NC
Because the output data is negative logic, the termi
-
nal output goes low when the output bit is ON (1).
TTL
10 k
+
10
k
12 k
Dimensions
E-shape
137
Specifications
Appendix B
DC Input/Transistor Output Unit
C500-MD211CN
Output (CNI, word n)
Input (CNII, word n+1)
Max. Switching
Capacity
12 to 24 VDC +10%
(but, 2.4 A/common, 4.8 A/Unit)
/
–15%, 0.3 A
Input Voltage
12 to 24 VDC +10%
/
–15%
Leakage Current 0.1 mA max.
Residual Voltage 1.5 V max.
Input Impedance
Input Current
ON Voltage
2.2
10 mA typical (at 24 VDC)
10.2 VDC min.
Fuses
1 per circuit, 2 total
(Cannot be changed by user.)
Power for
80 mA, 12 to 24 VDC ꢀ10% max.
OFF Voltage
3.0 VDC max.
External Supply
ON Delay
0.2 ms max.
ON Delay
1.5 ms max.
1.5 ms max.
OFF Delay
0.3 ms max.
OFF Delay
No. of Inputs
No. of Outputs
16 (8 outputs/common, 2 circuits)
16 (8 inputs/common, 2
circuits)
Internal Current
Consumption
260 mA, 5 VDC max.
520 grams max.
Weight
Circuit
Configuration
CNI
CNII
2.2 k
IN 00
OUT 00
to
to
0.047
470
IN 07
COM
F
OUT 07
COM (0 V)
12 to 24
VDC
Internal
Fuse
Internal
Circuit
Circuit
Inter-
nal
Circuit
2.2 k
IN 08
to
OUT 00
to
0.047
F
470
OUT 07
IN 15
COM
COM (0 V)
Fuse
12 to 24
VDC
A
B
12 to
24 VDC
A
B
12 to
24 VDC
Terminal
Connections
12 to 24
VDC
12 to 24
VDC
CNI
CNII
0
1
2
3
4
5
6
7
8
0
1
2
3
4
5
6
7
8
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
9
9
10
11
10
11
12
13
14
15
+
+
+
+
12
13
14
15
COM3
+
+
COM2
COM0 (0 v)
COM1 (0 V)
V 1 (12 to 24 VDC)
V 0 (12 to 24 VDC)
NC
NC
NC
NC
NC
NC
10 10
11 11
12 12
10 10
11 11
12 12
NC
NC
NC
NC
To common load
(Terminal)
Note
The maximum switching capacity for sol
derless connectors is 1 A/common.
-
+ V0
COM0
1
2
3
4
12 tO 48 VDC
+ V1
COM1
Note Select one of the connectors A9, A10, B9,
B10, or terminal blocks 1 through 4, and
wire them as power and common lines.
Dimensions
E-shape
138
Specifications
Appendix B
Dummy I/O Unit
Item
3G2A5-DUM01
Unit designation: input/output
Selection Function
Point designation: 16/32/64 points
Internal Current Consumption
Power for External Supply
Weight
35 mA, 5 VDC max.
30 mA, 24 VDC ꢀ10% min.
450 grams max.
Short-circuit:
Open:
input
output
Terminal Connections
0
1
2
3
4
5
Point
designation
T
erminal con
-
6
nection
7
8
16 points
32 points
Open 3,4, and 5
9
Short 3 and 4.
Open 5.
10
11
12
13
14
15
16
17
18
19
64 points
Short 4 and 5.
Open 3.
+
24 VDC
Dimensions
A-shape
Note Power is supplied to the Dummy I/O Unit from the 24 VDC output terminal of the Power Supply Unit
mounted on the same Rack as the Dummy I/O Unit. Be sure to supply power to the Dummy I/O Unit before
supplying power to the CPU. If power is supplied to the Dummy I/O Unit after power is supplied to the CPU,
the Dummy I/O Unit is assumed to have only 16 I/O points, and may result in an I/O Verification Error or an
I/O Setting Error.
139
Specifications
Appendix B
Interrupt Input Unit
Item
Input Voltage
3G2A5-ID216
12 to 24 VDC +10%
1.5 k
/
–15% (nonpolar)
Input Impedance
Input Current
13 mA typical (at 24 VDC)
10.2 VDC min.
ON Voltage
OFF Voltage
3.0 VDC max.
ON Delay
1 ms max.
OFF Delay
1.5 ms max.
No. of Inputs
8 (independent commons)
5 VDC 200 mA max.
450 grams max.
Internal Current Consumption
Weight
Circuit Configuration
IN 0
1.5 kW
IN 0
1.8
k
to
Inter-
nal
Cir-
cuit
IN 7
1.5 k
IN 7
1.8
k
Terminal Connections
0
1
12 to 24 VDC
12 to 24 VDC
12 to 24 VDC
12 to 24 VDC
12 to 24 VDC
12 to 24 VDC
12 to 24 VDC
12 to 24 VDC
IN 0
2
IN 1
IN 2
IN 3
IN 4
IN 5
IN 6
IN 7
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
NC
NC
NC
NC
Dimensions
A-shape
140
Specifications
Appendix B
I/O Power Supply Unit
Item
Input Voltage
CV500-IPS01
100 through 120 VAC/200 through 240 VAC 50/60 Hz
85 to 132 VAC/170 to 264 VAC
160 VA max.
Allowable Input Voltage Range
Input Current
Output Capacity
Dimensions
2 A, 24 VDC
34.5 x 250 x 116 mm (WxHxD)
700 grams max.
Weight
Power Indicator
Lights when power
is supplied.
AC Power Source
Supply a voltage of 100 to 120 VAC
or 200 to 240 VAC
24 VDC Output
Use these terminals to supply power to the
DC Input Units. These terminals can supply a
current of up to 2 A. If a current higher than 2
A is required, add a number of I/O Power
Supply Units or use a separate power supply
.
Since the PC assumes a current exceeding 2
A from these terminals is a battery error, it ter
minates the output these terminals.
-
Power
Supply
System
Control
Circuit
Power ON Output
These terminals are internally short-circuited
while power is ON (24 VDC output). The maxi
mum switching capacity of the terminals are as
follows: 2 A, 250 VAC (cos = 1) 0.5 A, 250
VAC (cos = 1) 2 A, 24 VDC
-
Power
Detection
Circuit
141
Specifications
Appendix B
Battery Lifetimes
CPU Battery
The minimum lifetimes of the battery are given below.
Model
Battery life
Memory backup time without power supplied
Guaranteed value
Effective value
CV500/CVM1-CPU01-EV2
5 years
9,000 hours (approx. 1 year)
43,000 hours (approx. 5
years)
CV1000/2000, CVM1-CPU21-EV2
without Expansion DM,
CVM1-CPU11-EV2
5,600 hours (approx. 0.6 year)
2,900 hours (approx. 0.3 year)
CV1000/2000, CVM1-CPU21-EV2
with Expansion DM
Guaranteed value: Memory backup time without power supplied at 55°C.
Effective value:
Memory backup time without power supplied at 25°C.
Time
(years)
Approx. 4.4 years
CV500
CV1000 with
Expansion DM
CV1000 without
Expansion DM
Approx. 1 year
Approx. 2.3 year
Approx. 0.6 year
Approx. 0.3 year
Temperature (°C)
Memory Card Battery
The life of the battery of the Memory Card varies with the Unit, as shown in the following table.
Model
HMC-ES641
HMC-ES151
HMC-ES251
HMC-ES551
Capacity
64 KB
Life
5 years
128 KB
256 KB
512 KB
3 years
1 year
0.5 years
142
Specifications
Appendix B
Dimensions
All dimensions are in millimeters unless stated otherwise.
CPU Racks
Hole for M5
250 150
L
100
123
W
Model
Slots
W
L
CV500-BC101
CVM1-BC103
10
5
480
306
236
465
CV500-BC051
CVM1-BC053
291
221
CV500-BC031
3
Expansion CPU and Expansion I/O Racks
Hole for M5
250 150
L
100
123
W
Model
Slots
W
L
CV500-BI111/112
CVM1-BI114
11
6
480
306
236
465
291
221
CV500-BI062
CVM1-BI064
CV500-BI042
4
143
Specifications
Appendix B
Backplanes
250
W
39.6
Model
W
CV500-BC101/BI111/BI12
CVM1-BC103/BI114
480
306
236
CV500-BC051/BI062
CVM1-BC053/BI064
CV500-BC031/BI042
CPUs
CV500-CPU01-EV1
CV1000-CPU01-EV1
CV2000-CPU01-EV1 CVM1-CPU01-EV2
CVM1-CPU11-EV2 CVM1-CPU21-EV2
250
47
93
103.5
Power Supply Units
CV500-PS221/PS211
CVM1-PA208
250
47
93
116
144
Specifications
Appendix B
I/O Control Units
CV500-IC101/IC201/IC301
250
71
93
34.5
I/O Interface Units
CV500-II101/II201
250
71
93
34.5
Termination Resistance Unit
CV500-TER01
37
12
68
Expansion Data Memory Units
CV500-DM641/DM151/DM251
62
80
145
Specifications
Appendix B
A-shape I/O Units
B-shape I/O Units
146
Specifications
Appendix B
C-shape I/O Units
D-shape I/O Units
147
Specifications
Appendix B
E-shape I/O Units
250
93
34.5
139
Weights
Model
CV500-CPU01-EV1/CVM1-CPU01-EV2
Weight (gram)
650
700
CV1000-CPU01-EV1/CV2000-CPU01-EV1
/CVM1-CPU11-EV2/CVM1-CPU21-EV2
CV500-PS221/211, PA208
CV500-IC101/201
CV500-IC301
900
380
270
CV500-II101/201
400
CV500-BC101/BI111/BI112,
CVM1-BC103/BI114
1,900
CV500-BC051/BI062, CVM1-BC053/BI064
CV500-BC031/BI042
1,300
1,100
40
CV500-DM641/151/251
148
Specifications
Appendix B
Connecting Cables
Use an I/O Cable to connect the CPU Rack to an Expansion I/O Rack or to connect an Expansion I/O Rack to
another Expansion I/O Rack. If connecting an Expansion CPU Rack to the CPU Rack, use two cables, an I/O
Cable and a CPU Bus Cable, to connect the CPU Rack to the Expansion CPU Rack.
Secure the connectors with the locks provided on the connectors to secure the connection between the cable con
nector and the connectors. If the connectors are not properly connected, errors such as I/O Bus Errors or I/O Set
ting Errors will occur.
-
-
Cable name
Model
Cable length (L) Weight
10 g
Connector dimensions (W x H x D)
CPU Bus Cable (for
Expansion CPU Rack)
CV500-CN311 0.3 m
CV500-CN611 0.6 m
CV500-CN312 0.3 m
CV500-CN612 0.6 m
CV500-CN122 1 m
CV500-CN222 2 m
CV500-CN132 10 m
CV500-CN332 30 m
CV500-CN532 50 m
CV500-CN413 0.4 m
1
60 x 42 x 12 mm
150 g
140 g
180 g
240 g
380 g
1.6 kg
4.4 kg
7.2 kg
100 g
I/O Cable (for connecting
Expansion I/O Rack via I/O
Interface Unit)
68 x 45 x 12 mm
I/O Cable (for connecting
single Expansion I/O Rack via
Backplanes)
49 x 42 x 12 mm
CV500-CN613 0.6 m
120 g
Note Do not put the Connecting Cables in the same duct with power lines or I/O wiring.
Cable Dimensions
The figures below show the dimensions of the cables.
L
H
W
D
149
Glossary
address
A number used to identify the location of data or programming instructions in
memory or to identify the location of a network or a unit in a network.
advanced instruction
An instruction input with a function code that handles data processing opera-
tions within ladder diagrams, as opposed to a basic instruction, which makes up
the fundamental portion of a ladder diagram.
AGF
All-glass optical fiber cable; also known as crystal optical fiber cable.
allocation
The process by which the PC assigns certain bits or words in memory for various
functions. This includes pairing I/O bits to I/O points on Units.
analog
Something that represents or can process a continuous range of values as op-
posed to values that can be represented in distinct increments. Something that
represents or can process values represented in distinct increments is called
digital.
Analog I/O Unit
AND
I/O Units that convert I/O between analog and digital values. An Analog Input
Unit converts an analog input to a digital value for processing by the PC. An Ana
-
log Output Unit converts a digital value to an analog output.
A
logic operation whereby the result is true if and only if both premises are true.
In ladder-diagram programming the premises are usually ON/OFF states of bits
or the logical combination of such states called execution conditions.
APF
An acronym for all-plastic optical fiber cable.
See data area and memory area.
area
area prefix
A one or two letter prefix used to identify a memory area in the PC. All memory
areas except the CIO area require prefixes to identify addresses in them.
ASCII
Short for American Standard Code for Information Interchange. ASCII is used to
code characters for output to printers and other external devices.
asynchronous execution
Execution of programs and servicing operations in which program execution
and servicing are not synchronized with each other.
Auxiliary Area
auxiliary bit
Backplane
A PC data area allocated to flags and control bits.
A bit in the Auxiliary Area.
A
base to which Units are mounted to form a Rack. Backplanes provide a series
of connectors for these Units along with buses to connect them to the CPU and
other Units and wiring to connect them to the Power Supply Unit. Backplanes
also provide connectors used to connect them to other Backplanes.
back-up
A copy made of existing data to ensure that the data will not be lost even if the
original data is corrupted or erased.
BASIC
A common programming language. BASIC Units are programmed in BASIC.
basic instruction
A fundamental instruction used in a ladder diagram. See advanced instruction.
151
Glossary
BASIC Unit
baud rate
A CPU Bus Unit used to run programs in BASIC.
The data transmission speed between two devices in a system measured in bits
per second.
BCD
Short for binary-coded decimal.
binary
A
number system where all numbers are expressed in base 2, i.e., numbers are
written using only 0’s and 1’s. Each group of four binary bits is equivalent to one
hexadecimal digit. Binary data in memory is thus often expressed in hexadeci
-
mal for convenience.
binary-coded decimal
bit
A
system used to represent numbers so that every four binary bits is numerically
equivalent to one decimal digit.
The smallest piece of information that can be represented on a computer. A bit
has the value of either zero or one, corresponding to the electrical signals ON
and OFF. A bit represents one binary digit. Some bits at particular addresses are
allocated to special purposes, such as holding the status of input from external
devices, while other bits are available for general use in programming.
bit address
branch line
The location in memory where a bit of data is stored. A bit address specifies the
data area and word that is being addressed as well as the number of the bit with
-
in the word.
A
communications line leading from a Link Adapter to any Link Unit not desig
-
nated as a terminator in a Link System. See main line.
buffer
A temporary storage space for data in a computerized device.
building-block PC
A PC that is constructed from individual components, or “building blocks.” With
building-block PCs, there is no one Unit that is independently identifiable as a
PC. The PC is rather a functional assembly of Units.
bus
A communications path used to pass data between any of the Units connected
to it.
bus link
A data link that passed data between two Units across a bus.
A unit of data equivalent to 8 bits, i.e., half a word.
byte
central processing unit
A
device that is capable of storing programs and data, and executing the instruc
-
-
tions contained in the programs. In a PC System, the central processing unit ex
ecutes the program, processes I/O signals, communicates with external de-
vices, etc.
channel
See word.
character code
checksum
A numeric (usually binary) code used to represent an alphanumeric character.
A sum transmitted with a data pack in communications. The checksum can be
recalculated from the received data to confirm that the data in the transmission
has not been corrupted.
CIO Area
A memory area used to control I/O and to store and manipulate data. CIO Area
addresses do not require prefixes.
communications cable
Cable used to transfer data between components of a control system and con
-
forming to the RS-232C or RS-422 standards.
152
Glossary
constant
An input for an operand in which the actual numeric value is specified. Constants
can be input for certain operands in place of memory area addresses. Some op
-
erands must be input as constants.
control bit
A bit in a memory area that is set either through the program or via a Program
-
ming Device to achieve a specific purpose, e.g., a Restart Bit is turned ON and
OFF to restart a Unit.
control signal
A signal sent from the PC to effect the operation of the controlled system.
Control System
All of the hardware and software components used to control other devices. A
Control System includes the PC System, the PC programs, and all I/O devices
that are used to control or obtain feedback from the controlled system.
controlled system
The devices that are being controlled by a PC System.
Converting Link Adapter
A
Link Adapter used to convert between different types of optical fiber cable, dif
-
ferent types of wire cable, or between optical fiber cable and wire cable. Such
conversion is necessary to connect Units that use different forms of communica
-
tion.
CPU
See central processing unit.
CPU Backplane
CPU Bus Unit
A Backplane used to create a CPU Rack.
A
special Unit used with CV-series PCs that mounts to the CPU bus. This con
-
nection to the CPU bus enables special data links, data transfers, and process
ing.
-
CPU Rack
The main Rack in a building-block PC, the CPU Rack contains the CPU, a Power
Supply, and other Units. The CPU Rack, along with the Expansion CPU Rack,
provides both an I/O bus and a CPU bus.
crystal optical fiber cable
C-series PC
See AGF.
Any of the following PCs: C2000H, C1000H, C500, C200H, C40H, C28H, C20H,
C60K, C60P, C40K, C40P, C28K, C28P, C20K, C20P, C120, or C20.
CV Support Software
A programming package run on an IBM PC/AT or compatible to serve as a Pro-
gramming Device for CV-series PCs.
CV-series PC
CVSS
Any of the following PCs: CV500, CV1000, CV2000, or CVM1
See CV Support Software.
cycle
One unit of processing performed by the CPU, including SFC/ladder program
execution, peripheral servicing, I/O refreshing, etc. The cycle is called the scan
with C-series PCs.
cycle time
data area
data link
The time required to complete one cycle of CPU processing.
An area in the PC’s memory that is designed to hold a specific type of data.
An automatic data transmission operation that allows PCs or Units within PC to
pass data back and forth via common data areas.
data register
A storage location in memory used to hold data. In CV-series PCs, data registers
are used with or without index registers to hold data used in indirect addressing.
153
Glossary
data transfer
debug
Moving data from one memory location to another, either within the same device
or between different devices connected via a communications line or network.
A process by which a draft program is corrected until it operates as intended.
Debugging includes both the removal of syntax errors, as well as the fine-tuning
of timing and coordination of control operations.
decimal
A number system where numbers are expressed to the base 10. In a PC all data
is ultimately stored in binary form, four binary bits are often used to represent
one decimal digit, via a system called binary-coded decimal.
decrement
default
Decreasing a numeric value, usually by 1.
A value automatically set by the PC when the user does not specifically set
another value. Many devices will assume such default conditions upon the appli
-
cation of power.
destination
The location where an instruction places the data on which it is operating, as op
posed to the location from which data is taken for use in the instruction. The loca
tion from which data is taken is called the source.
-
-
digit
A unit of storage in memory that consists of four bits.
DIN track
A
rail designed to fit into grooves on various devices to allow the devices to be
quickly and easily mounted to it.
DIP switch
Dual in-line package switch, an array of pins in a signal package that is mounted
to a circuit board and is used to set operating parameters.
distributed control
A automation concept in which control of each portion of an automated system is
located near the devices actually being controlled, i.e., control is decentralized
and ‘distributed’ over the system. Distributed control is a concept basic to PC
Systems.
DM Area
A data area used to hold only word data. Words in the DM area cannot be ac-
cessed bit by bit.
DM word
A word in the DM Area.
downloading
The process of transferring a program or data from a higher-level or host com-
puter to a lower-level or slave computer. If a Programming Device is involved,
the Programming Device is considered the host computer.
Dummy I/O Unit
EEPROM
An I/O Unit that has no functional capabilities but that can be mounted to a slot on
a
Rack so that words can be allocated to that slot. Dummy I/O Units can be used
to avoid changing operand addresses in programs by reserving words for a slot
for future use or by filling a slot vacated by a Unit to which words have already
been allocated.
Electrically erasable programmable read-only memory; a type of ROM in which
stored data can be erased and reprogrammed. This is accomplished using a
special control lead connected to the EEPROM chip and can be done without
having to remove the EEPROM chip from the device in which it is mounted.
electrical noise
EM Area
Random variations of one or more electrical characteristics such as voltage, cur
rent, and data, which might interfere with the normal operation of a device.
-
Extended Data Memory Area; an area that can be optionally added to certain
PCs to enable greater data storage. Functionally, the EM Area operates like the
154
Glossary
DM Area. Area addresses are prefixes with E and only words can be accessed.
The EM Area is separated into multiple banks.
EM card
EPROM
A card mounted inside certain PCs to added an EM Area.
Erasable programmable read-only memory; a type of ROM in which stored data
can be erased, by ultraviolet light or other means, and reprogrammed.
error code
A numeric code generated to indicate that an error exists, and something about
the nature of the error. Some error codes are generated by the system; others
are defined in the program by the operator.
event processing
Processing that is performed in response to an event, e.g., an interrupt signal.
A Backplane used to create an Expansion CPU Rack.
Expansion CPU Backplane
Expansion CPU Rack
A
Rack connected to the CPU Rack to increase the virtual size of the CPU Rack.
Units that may be mounted to the CPU Backplane may also be mounted to the
Expansion CPU Backplane.
Expansion Data Memory Unit A card mounted inside certain PCs to added an EM Area.
Expansion I/O Backplane
Expansion I/O Rack
A Backplane used to create an Expansion I/O Rack.
A
Rack used to increase the I/O capacity of a PC. In CV-Series PC, either one
Expansion I/O Rack can be connected directly to the CPU or Expansion CPU
Rack or multiple Expansion I/O Racks can be connected by using an I/O Control
and I/O Interface Units.
FA
Factory automation.
factory computer
A general-purpose computer, usually quite similar to a business computer, that
is used in automated factory control.
fatal error
An error that stops PC operation and requires correction before operation can
continue.
FINS
flag
See CV-mode.
A
dedicated bit in memory that is set by the system to indicate some type of oper-
ating status. Some flags, such as the carry flag, can also be set by the operator
or via the program.
force reset
The process of forcibly turning OFF a bit via a programming device. Bits are usu
-
ally turned OFF as a result of program execution.
force set
The process of forcibly turning ON a bit via a programming device. Bits are usu
ally turned ON as a result of program execution.
-
frame checksum
The results of exclusive ORing all data within a specified calculation range. The
frame checksum can be calculated on both the sending and receiving end of a
data transfer to confirm that data was transmitted correctly.
GPC
An acronym for Graphic Programming Console.
Graphic Programming Console
A programming device with advanced programming and debugging capabilities
to facilitate PC operation. A Graphic Programming Console is provided with a
155
Glossary
large display onto which ladder-diagram programs can be written directly in lad
-
der-diagram symbols for input into the PC without conversion to mnemonic
form.
hexadecimal
A number system where all numbers are expressed to the base 16. In a PC all
data is ultimately stored in binary form, however, displays and inputs on Pro-
gramming Devices are often expressed in hexadecimal to simplify operation.
Each group of four binary bits is numerically equivalent to one hexadecimal digit.
host interface
An interface that allows communications with a host computer.
Host Link System
A system with one or more host computers connected to one or more PCs via
Host Link Units or host interfaces so that the host computer can be used to trans
fer data to and from the PC(s). Host Link Systems enable centralized manage
ment and control of PC Systems.
-
-
Host Link Unit
An interface used to connect a C-series PC to a host computer in a Host Link
System.
H-PCF cable
I/O allocation
An acronym for hard plastic-clad optical fiber cable.
The process by which the PC assigns certain bits in memory for various func-
tions. This includes pairing I/O bits to I/O points on Units.
I/O Block
Either an Input Block or an Output Block. I/O Blocks provide mounting positions
for replaceable relays.
I/O Control Unit
I/O delay
A Unit mounted to the CPU Rack to monitor and control I/O points on Expansion
CPU Racks or Expansion I/O Racks.
The delay in time from when a signal is sent to an output to when the status of the
output is actually in effect or the delay in time from when the status of an input
changes until the signal indicating the change in the status is received.
I/O device
A device connected to the I/O terminals on I/O Units, Special I/O Units, etc. I/O
devices may be either part of the Control System, if they function to help control
other devices, or they may be part of the controlled system.
I/O Interface Unit
I/O point
A Unit mounted to an Expansion CPU Rack or Expansion I/O Rack to interface
the Rack to the CPU Rack.
The place at which an input signal enters the PC System, or at which an output
signal leaves the PC System. In physical terms, I/O points correspond to termi
nals or connector pins on a Unit; in terms of programming, an I/O points corre
spond to I/O bits in the IR area.
-
-
I/O refreshing
The process of updating output status sent to external devices so that it agrees
with the status of output bits held in memory and of updating input bits in memory
so that they agree with the status of inputs from external devices.
I/O response time
I/O Terminal
I/O Unit
The time required for an output signal to be sent from the PC in response to an
input signal received from an external device.
A
Remote I/O Unit connected in a Wired Remote I/O System to provide a limited
number of I/O points at one location. There are several types of I/O Terminals.
The most basic type of Unit mounted to a Backplane. I/O Units include Input
Units and Output Units, each of which is available in a range of specifications.
I/O Units do not include Special I/O Units, Link Units, etc.
156
Glossary
I/O verification error
I/O word
A error generated by a disagreement between the Units registered in the I/O
table and the Units actually mounted to the PC.
A
word in the CIO area that is allocated to a Unit in the PC System and is used to
hold I/O status for that Unit.
IBM PC/AT or compatible
initialize
A computer that has similar architecture to, that is logically compatible with, and
that can run software designed for an IBM PC/AT computer.
Part of the startup process whereby some memory areas are cleared, system
setup is checked, and default values are set.
input
The signal coming from an external device into the PC. The term input is often
used abstractly or collectively to refer to incoming signals.
input bit
A bit in the CIO area that is allocated to hold the status of an input.
Input Block
A Unit used in combination with a Remote Interface to create an I/O Terminal. An
Input Block provides mounting positions for replaceable relays. Each relay can
be selected according to specific input requirements.
input device
input point
An external device that sends signals into the PC System.
The point at which an input enters the PC System. Input points correspond phys
-
ically to terminals or connector pins.
input signal
A
change in the status of a connection entering the PC. Generally an input signal
is said to exist when, for example, a connection point goes from low to high volt
-
age or from a nonconductive to a conductive state.
Input Terminal
instruction
An I/O Terminal that provides input points.
A
direction given in the program that tells the PC of the action to be carried out,
and the data to be used in carrying out the action. Instructions can be used to
simply turn a bit ON or OFF, or they can perform much more complex actions,
such as converting and/or transferring large blocks of data.
interface
An interface is the conceptual boundary between systems or devices and usual-
ly involves changes in the way the communicated data is represented. Interface
devices such as NSBs perform operations like changing the coding, format, or
speed of the data.
interrupt (signal)
A signal that stops normal program execution and causes a subroutine to be run
or other processing to take place.
Interrupt Input Unit
IOIF
A Rack-mounting Unit used to input external interrupts into a PC System.
An acronym for I/O Interface Unit.
IOM (Area)
A collective memory area containing all of the memory areas that can be ac-
cessed by bit, including timer and counter Completion Flags. The IOM Area in
-
cludes all memory area memory addresses between 0000 and 0FFF.
JIS
An acronym for Japanese Industrial Standards.
jump
A type of programming where execution moves directly from one point in a pro
-
gram to another, without sequentially executing any instructions in between.
157
Glossary
Jumps in ladder diagrams are usually conditional on an execution condition;
jumps in SFC programs are conditional on the step status and transition condi
-
tion status before the jump.
least-significant (bit/word)
LED
See rightmost (bit/word).
Acronym for light-emitting diode; a device used as for indicators or displays.
leftmost (bit/word)
The highest numbered bits of a group of bits, generally of an entire word, or the
highest numbered words of a group of words. These bits/words are often called
most-significant bits/words.
link
A hardware or software connection formed between two Units. “Link” can refer
either to a part of the physical connection between two Units or a software con
-
nection created to data existing at another location (i.e., data links).
Link Adapter
Link System
A Unit used to connect communications lines, either to branch the lines or to con
vert between different types of cable. There are two types of Link Adapter:
Branching Link Adapters and Converting Link Adapters.
-
A
system used to connect remote I/O or to connect multiple PCs in a network.
Link Systems include the following: SYSMAC BUS Remote I/O Systems, SYS
-
MAC BUS/2 Remote I/O Systems, SYSMAC LINK Systems, Host Link Systems,
and SYSMAC NET Link Systems.
Link Unit
linkable slot
load
Any of the Units used to connect a PC to a Link System. These include Remote
I/O Units, SYSMAC LINK Units, and SYSMAC NET Link Units.
A
slot on either a Backplane to which a Link Unit can be mounted. Backplanes
differ in the slots to which Link Units can be mounted.
The processes of copying data either from an external device or from a storage
area to an active portion of the system such as a display buffer. Also, an output
device connected to the PC is called a load.
main line
In a Link System connected through Branching Link Adapters, the communica-
tions cable that runs from the Unit at each end of the System through the Link
Adapters.
MCR Unit
Magnetic Card Reader Unit.
megabyte
A unit of storage equal to one million bytes.
Any of the areas in the PC used to hold data or programs.
See leftmost (bit/word).
memory area
most-significant (bit/word)
nesting
Programming one loop within another loop, programming a call to a subroutine
within another subroutine, or programming an IF–ELSE programming section
within another IF–ELSE section.
Network Service Board
Network Service Unit
A
device with an interface to connect devices other than PCs to a SYSMAC NET
Link System.
A
Unit that provides two interfaces to connect peripheral devices to a SYSMAC
NET Link System.
noise interference
Disturbances in signals caused by electrical noise.
158
Glossary
nonfatal error
NOT
A
hardware or software error that produces a warning but does not stop the PC
from operating.
A logic operation which inverts the status of the operand. For example, AND
NOT indicates an AND operation with the opposite of the actual status of the op
-
erand bit.
octal
OFF
A
number system where all numbers are expressed in base 8, i.e., numbers are
written using only numerals 0 through 7.
The status of an input or output when a signal is said not to be present. The OFF
state is generally represented by a low voltage or by non-conductivity, but can be
defined as the opposite of either.
OFF delay
The delay between the time when a signal is switched OFF (e.g., by an input
device or PC) and the time when the signal reaches a state readable as an OFF
signal (i.e., as no signal) by a receiving party (e.g., output device or PC).
offset
ON
A positive or negative value added to a base value such as an address to specify
a desired value.
The status of an input or output when a signal is said to be present. The ON state
is generally represented by a high voltage or by conductivity, but can be defined
as the opposite of either.
ON delay
The delay between the time when an ON signal is initiated (e.g., by an input de
vice or PC) and the time when the signal reaches a state readable as an ON sig
nal by a receiving party (e.g., output device or PC).
-
-
on-line removal
operand
Removing
eration.
a
Rack-mounted Unit for replacement or maintenance during PC op
-
The values designated as the data to be used for an instruction. An operand can
be input as a constant expressing the actual numeric value to be used or as an
address to express the location in memory of the data to be used.
operating error
An error that occurs during actual PC operation as opposed to an initialization
error, which occurs before actual operations can begin.
optical connector
optical fiber cable
OR
A connector designed to be connected to an optical fiber cable.
Cable made from light conducting filaments used to transmit signals.
A
logic operation whereby the result is true if either of two premises is true, or if
both are true. In ladder-diagram programming the premises are usually ON/OFF
states of bits or the logical combination of such states called execution condi-
tions.
output
The signal sent from the PC to an external device. The term output is often used
abstractly or collectively to refer to outgoing signals.
Output Block
A Unit used in combination with a Remote Interface to create an I/O Terminal. An
Output Block provides mounting positions for replaceable relays. Each relay can
be selected according to specific output requirements.
output device
output point
An external device that receives signals from the PC System.
The point at which an output leaves the PC System. Output points correspond
physically to terminals or connector pins.
159
Glossary
output signal
A
signal being sent to an external device. Generally an output signal is said to
exist when, for example, a connection point goes from low to high voltage or from
a nonconductive to a conductive state.
Output Terminal
overflow
An I/O Terminal that provides output points.
The state where the capacity of a data storage location has been exceeded.
Changing the content of a memory location so that the previous content is lost.
overwrite
parity
Adjustment of the number of ON bits in a word or other unit of data so that the
total is always an even number or always an odd number. Parity is generally
used to check the accuracy of data after being transmitted by confirming that the
number of ON bits is still even or still odd.
parity check
PC
Checking parity to ensure that transmitted data has not been corrupted.
An acronym for Programmable Controller.
PC configuration
The arrangement and interconnections of the Units that are put together to form
a functional PC.
PC System
With building-block PCs, all of the Racks and independent Units connected di-
rectly to them up to, but not including the I/O devices. The boundaries of a PC
System are the PC and the program in its CPU at the upper end; and the I/O
Units, Special I/O Units, Optical I/O Units, Remote
end.
Terminals, etc., at the lower
PCB
An acronym for printed circuit board.
PCF
An acronym for plastic-clad optical fiber cable.
PC Setup
A group of operating parameters set in the PC from a Programming Device to
control PC operation.
Peripheral Device
Devices connected to a PC System to aid in system operation. Peripheral de-
vices include printers, programming devices, external storage media, etc.
peripheral servicing
Processing signals to and from peripheral devices, including refreshing, com-
munications processing, interrupts, etc.
PID Unit
port
A Unit designed for PID control.
A
connector on a PC or computer that serves as a connection to an external de
-
vice.
Power Supply Unit
present value
A Unit that mounts to a Backplane in a Rack PC. It provides power at the voltage
required by the other Units on the Rack.
The current value registered in a device at any instant during its operation. Pres
ent value is abbreviated as PV. The use of this term is generally restricted to tim
ers and counters.
-
-
printed circuit board
Printer Interface Unit
A
board onto which electrical circuits are printed for mounting into a computer or
electrical device.
A
Unit used to interface a printer so that ladder diagrams and other data can be
printed out.
160
Glossary
Programmable Controller
A
computerized device that can accept inputs from external devices and gener-
ate outputs to external devices according to a program held in memory. Pro-
grammable Controllers are used to automate control of external devices. Al-
though single-unit Programmable Controllers are available, building-block Pro
grammable Controllers are constructed from separate components. Such Pro
grammable Controllers are formed only when enough of these separate compo
nents are assembled to form a functional assembly, i.e., there is no one individu
al Unit called a PC.
-
-
-
-
Programming Console
Programming Device
The simplest form or programming device available for a PC. Programming
Consoles are available both as hand-held models and as CPU-mounting mod
-
els.
A Peripheral Device used to input a program into a PC or to alter or monitor a
program already held in the PC. There are dedicated programming devices,
such as Programming Consoles, and there are non-dedicated devices, such as
a host computer.
PROM
Programmable read-only memory; a type of ROM into which the program or
data may be written after manufacture, by a customer, but which is fixed from
that time on.
PROM Writer
prompt
A
peripheral device used to write programs and other data into a ROM for per
-
manent storage and application.
A
message or symbol that appears on a display to request input from the opera
-
tor.
protocol
The parameters and procedures that are standardized to enable two devices to
communicate or to enable a programmer or operator to communicate with a de
-
vice.
PV
See present value.
Rack
An assembly that forms a functional unit in a Rack PC System. A Rack consists
of a Backplane and the Units mounted to it. These Units include the Power Sup
-
ply, CPU, and I/O Units. Racks include CPU Racks, Expansion I/O Racks, and
I/O Racks. The CPU Rack is the Rack with the CPU mounted to it. An Expansion
I/O Rack is an additional Rack that holds extra I/O Units. An I/O Rack is used in
the C2000H Duplex System, because there is no room for any I/O Units on the
CPU Rack in this System.
rack number
Rack PC
A
number assigned to a Rack according to the order that it is connected to the
CPU Rack, with the CPU Rack generally being rack number 0.
A
PC that is composed of Units mounted to one or more Racks. This configura
-
tion is the most flexible, and most large PCs are Rack PCs. A Rack PC is the
opposite of a Package-type PC, which has all of the basic I/O, storage, and con
-
trol functions built into a single package.
RAM
Random access memory; a data storage media. RAM will not retain data when
power is disconnected.
RAS
An acronym for reliability, assurance, safety.
refresh
The process of updating output status sent to external devices so that it agrees
with the status of output bits held in memory and of updating input bits in memory
so that they agree with the status of inputs from external devices.
161
Glossary
relay-based control
The forerunner of PCs. In relay-based control, groups of relays are intercon-
nected to form control circuits. In a PC, these are replaced by programmable cir
-
cuits.
reserved bit
A bit that is not available for user application.
reserved word
A
word in memory that is reserved for a special purpose and cannot be accessed
by the user.
reset
The process of turning a bit or signal OFF or of changing the present value of a
timer or counter to its set value or to zero.
Restart Bit
A bit used to restart a Unit mounted to a PC.
restart continuation
A process which allows memory and program execution status to be maintained
so that PC operation can be restarted from the state it was in when operation
was stopped by a power interruption.
retrieve
The processes of copying data either from an external device or from a storage
area to an active portion of the system such as a display buffer. Also, an output
device connected to the PC is called a load.
retry
The process whereby a device will re-transmit data which has resulted in an er
-
ror message from the receiving device.
rightmost (bit/word)
The lowest numbered bits of a group of bits, generally of an entire word, or the
lowest numbered words of a group of words. These bits/words are often called
least-significant bits/words.
rising edge
ROM
The point where a signal actually changes from an OFF to an ON status.
Read only memory; a type of digital storage that cannot be written to. A ROM
chip is manufactured with its program or data already stored in it and can never
be changed. However, the program or data can be read as many times as de
-
sired.
RS-232C interface
RS-422 interface
scan
An industry standard for serial communications.
An industry standard for serial communications.
The process used to execute a ladder-diagram program. The program is ex-
amined sequentially from start to finish and each instruction is executed in turn
based on execution conditions. The scan also includes peripheral processing,
I/O refreshing, etc. The scan is called the cycle with CV-series PCs.
scan time
The time required for a single scan of a ladder-diagram program.
self diagnosis
A
process whereby the system checks its own operation and generates a warn
-
-
ing or error if an abnormality is discovered.
series
A wiring method in which Units are wired consecutively in a string. In Link Sys
tems wired through Link Adapters, the Units are still functionally wired in series,
even though Units are placed on branch lines.
servicing
The process whereby the PC provides data to or receives data from external de
vices or remote I/O Units, or otherwise handles data transactions for Link Sys
tems.
-
-
162
Glossary
set
The process of turning a bit or signal ON.
set value
The value from which a decrementing counter starts counting down or to which
an incrementing counter counts up (i.e., the maximum count), or the time from
which or for which a timer starts timing. Set value is abbreviated SV.
slot
A position on a Rack (Backplane) to which a Unit can be mounted.
An error that originates in a software program.
software error
software protect
A
means of protecting data from being changed that uses software as opposed
to a physical switch or other hardware setting.
software switch
Special I/O Unit
See memory switch.
A
Unit that is designed for a specific purpose. Special I/O Units include Position
Control Units, High-speed Counter Units, Analog I/O Units, etc.
SRAM
Static random access memory; a data storage media.
subroutine
A group of instructions placed separate from the main program and executed
only when called from the main program or activated by an interrupt.
SV
Abbreviation for set value.
switching capacity
synchronous execution
The maximum voltage/current that a relay can safely switch on and off.
Execution of programs and servicing operations in which program execution
and servicing are synchronized so that all servicing operations are executed
each time the programs are executed.
syntax
The form of a program statement (as opposed to its meaning). For example, the
two statements, LET A=B+Band LET A=B*2use different syntaxes, but have
the same meaning.
syntax error
An error in the way in which a program is written. Syntax errors can include
‘spelling’ mistakes (i.e., a function code that does not exist), mistakes in specify
-
ing operands within acceptable parameters (e.g., specifying read-only bits as a
destination), and mistakes in actual application of instructions (e.g., a call to a
subroutine that does not exist).
system configuration
The arrangement in which Units in a System are connected. This term refers to
the conceptual arrangement and wiring together of all the devices needed to
comprise the System. In OMRON terminology, system configuration is used to
describe the arrangement and connection of the Units comprising a Control Sys
-
tem that includes one or more PCs.
system error
An error generated by the system, as opposed to one resulting from execution of
an instruction designed to generate an error.
system error message
terminator
An error message generated by the system, as opposed to one resulting from
execution of an instruction designed to generate a message.
The code comprising an asterisk and a carriage return (* CR) which indicates the
end of a block of data in communications between devices. Frames within a mul
ti-frame block are separated by delimiters. Also a Unit in a Link System desig
nated as the last Unit on the communications line.
-
-
163
Glossary
timer
A
location in memory accessed through a TC bit and used to time down from the
timer’s set value. Timers are turned ON and reset according to their execution
conditions.
TR Area
A data area used to store execution conditions so that they can be reloaded later
for use with other instructions.
TR bit
A bit in the TR Area.
transfer
The process of moving data from one location to another within the PC, or be-
tween the PC and external devices. When data is transferred, generally a copy
of the data is sent to the destination, i.e., the content of the source of the transfer
is not changed.
transmission distance
UM area
The distance that a signal can be transmitted.
The memory area used to hold the active program, i.e., the program that is being
currently executed.
Unit
In OMRON PC terminology, the word Unit is capitalized to indicate any product
sold for a PC System. Though most of the names of these products end with the
word Unit, not all do, e.g., a Remote Terminal is referred to in a collective sense
as a Unit. Context generally makes any limitations of this word clear.
unit address
A number used to control network communications. Unit addresses are com-
puted for Units in various ways, e.g., 10 hex is added to the unit number to deter
-
mine the unit address for a CPU Bus Unit.
unit number
uploading
A
number assigned to some Link Units, Special I/O Units, and CPU Bus Units to
facilitate identification when assigning words or other operating parameters.
The process of transferring a program or data from a lower-level or slave com
-
puter to a higher-level or host computer. If a Programming Devices is involved,
the Programming Device is considered the host computer.
watchdog timer
A timer within the system that ensures that the scan time stays within specified
limits. When limits are reached, either warnings are given or PC operation is
stopped depending on the particular limit that is reached.
WDT
See watchdog timer.
wire communications
A
communications method in which signals are sent over wire cable. Although
noise resistance and transmission distance can sometimes be a problem with
wire communications, they are still the cheapest and the most common, and per
fectly adequate for many applications.
-
word
A unit of data storage in memory that consists of 16 bits. All data areas consists
of words. Some data areas can be accessed only by words; others, by either
words or bits.
word address
word allocation
The location in memory where a word of data is stored. A word address must
specify (sometimes by default) the data area and the number of the word that is
being addressed.
The process of assigning I/O words and bits in memory to I/O Units and termi
-
nals in a PC System to create an I/O Table.
work area
A part of memory containing work words/bits.
164
Glossary
work bit
A bit in a work word.
work word
A
word that can be used for data calculation or other manipulation in program
-
-
ming, i.e., a ‘work space’ in memory. A large portion of the IR area is always re
served for work words. Parts of other areas not required for special purposes
may also be used as work words.
write protect switch
write-protect
A switch used to write-protect the contents of a storage device, e.g., a floppy
disk. If the hole on the upper left of a floppy disk is open, the information on this
floppy disk cannot be altered.
A
state in which the contents of a storage device can be read but cannot be al
-
tered.
165
Index
A-B
D
DC Input Units,
AC Inputs,
dimensions
alarm outputs,
ambient temperature,
ASCII,
A-shape I/O Units,
B-shape I/O Units,
Backplanes,
C-shape I/O Units,
cable,
assembly,
Expansion Data Memory Unit,
Memory Cards,
CPU Racks,
CPUs,
mounting units,
D-shape I/O Units,
E-shape I/O Units,
Expansion CPU Racks,
Expansion Data Memory Units,
Expansion I/O Racks,
I/O Control Units,
I/O Interface Units,
Power Supply Units,
Termination Resistance Unit,
assembly tool,
BASIC Unit,
bleeder resistors,
C
duct work,
C500 Expansion I/O Rack, system configuration,
cables
E
All Plastic Optical-Fiber: APF,
Plastic-clad Optical-Fiber: PCF,
EC Directives, , ,
electrostatic charge,
emergency stop,
common, number of points turned ON simultaneously,
connecting, cables,
control systems
See also system
overview,
errors
See also troubleshooting
correcting,
input units,
output units,
Racks,
cooling, fan,
CPU,
battery,
messages,
replacement,
fatal,
front panel nomenclature,
indicators,
non-fatal,
startup,
Slave Racks, RUN output,
protect keyswitch,
Memory Cards,
Power Supply Units,
Racks,
execution cycle,
Expansion CPU Racks, system configuration,
Expansion Data Memory Unit, ,
mounting,
settings, DIP switch,
CPU Racks,
connecting to another Backplane,
Expansion I/O Backplanes, , ,
Expansion I/O Racks,
system configuration,
CPUs
comparison,
improved specifications,
new,
F-G
current consumption,
CV Support Software,
factory computers,
GPC, baud rate,
CVSS,
baud rate,
grounding,
during PC installation,
problems,
cycle time,
167
Index
H-I
N-O
networks,
Hard-plastic-clad Quartz Fiber: H-PCF
cables, ,
cords, ,
new CPUs,
optical connectors,
Optical Power Tester,
Optical Power Tester Head Unit,
output devices,
Host Link System,
humidity,
I/O Control Units,
display modes,
Output Units
fuses,
product list,
relays,
I/O devices,
I/O Interface Units, , ,
display,
peripheral device connector,
Rack number switch,
I/O points,
P
I/O Units, , ,
general,
shapes,
PCs
block diagram,
control systems,
cooling,
input devices,
operating principle,
output devices,
role,
A-shape,
B-shape,
C-shape,
D-shape,
E-shape,
indicators, CPU,
peripheral device connector,
Peripheral Devices,
input devices,
Input Units, product list,
Personal Computer Unit,
Position Control Unit,
installation, environment,
ambient conditions,
cooling,
power
consumption,
interruptions,
current consumption,
input units,
Link Units,
output units,
Special I/O Units,
cooling fan,
Rack clearance,
L-M
limit switches,
power cables,
manuals, CV-series,
Power Supply Units, , , ,
Backplane mounting,
block diagram,
current consumption,
emergency stop,
grounding,
in a CPU Rack,
power
interruptions,
source,
Memory Cards, ,
assembly,
battery,
replacement,
EEPROM,
EPROM,
mounting,
RAM,
backup battery,
removing,
wiring
power source,
terminals,
Memory Unit,
model numbers, standard models,
models,
precautions, general,
mounting
Racks,
process control computer,
product list,
conduit,
Programmable Controllers. See PCs
duct work,
preventing noise,
units,
Programming Console,
baud rate,
168
Index
system
See also control systems
R-S
compatibility,
configuration,
Racks
configurations,
C500 Expansion I/O Rack,
configuration limits,
Expansion CPU Rack,
mounting locations,
Rack configurations,
single Expansion I/O Rack,
with only CV-series Expansion I/O Racks,
CPU, ,
Expansion CPU, ,
Expansion I/O,
mounting locations,
single Expansion I/O,
SYSMAC BUS/2 Slave Racks,
Remote I/O Systems,
Remote I/O Units,
miscellaneous,
T-W
RUN output, Slave Racks,
terminal blocks,
mounting screws,
sensors
control systems,
photoelectric,
proximity,
Termination Resistance Unit,
troubleshooting
See also errors
flowcharts
servomotor,
single Expansion I/O Rack, system configuration,
solenoid,
alarm check,
environment check,
fault check,
I/O check,
Special I/O Units, ,
specifications
main,
AC Input Units,
AC/DC Input Units,
Contact Output Units,
CPU,
CPU battery, lifetimes,
DC Input Units,
power check,
general,
weights,
wiring
AC Power Supply Units,
power requirements,
DC Power Supply Units,
internal fuse,
power requirements,
surge current,
DC Input/Transistor Output Unit,
Dummy I/O Unit,
Dynamic DC Input Units,
I/O Power Supply Unit,
Interrupt Input Unit,
Memory Card battery, lifetimes,
number of points per common turned ON simultaneously,
Power Supply Units,
duct work,
dynamic inputs,
connection example 1: keyboard,
connection example 2: digital switches,
dynamic outputs
3G2A5-OD21 1,
timing,
examples,
AC Input,
DC Input Units,
sensor inputs,
special considerations for C500-OA225,
Transistor Output Units,
Triac Input Units,
TTL Input Units,
TTL Output Unit,
wiring dynamic inputs,
wiring dynamic outputs,
SSS,
static electricity, preventing,
stepping motor,
I/O Units,
precautions,
terminal blocks,
switches
precautions,
electrical noise,
control systems,
limit,
inductive load surge suppressor, ,
input leakage current,
interlock circuits,
output leakage current,
output short protection,
output surge current, ,
transistor output residual voltage,
voltage inputs,
pushbutton,
SYSMAC BUS Remote I/O System,
SYSMAC BUS/2 Remote I/O System,
SYSMAC LINK System,
SYSMAC LINK Units,
SYSMAC NET Link System,
SYSMAC NET Link Units,
SYSMAC Support Software,
SYSMAC WAY,
terminals,
RUN input,
START input,
169
Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.
Cat. No. W195-E1-5
Revision code
The following table outlines the changes made to the manual during each revision. Page numbers refer to the
previous version.
Revision code
Date
Revised content
Original production
1
2
June 1992
April 1993
Information was added on CV2000/CVM1 PCs, Person
al Computer Unit, Graphic Programming Console, and
Programming Console.
-
Page 51: Note added concerning Slave Racks and
last sentence removed from the START Input and
RUN Output descriptions.
Page 54: Consumption for 3G2A5-ID218 corrected.
Page 89 and other: C500-OD414 added.
Page 90: High-speed Counter Unit (20 kcps) model
number was corrected.
Page 96: CV Support Software (CVSS) and Memory
Card Writer model numbers were corrected.
Page 97: Power consumption and shock resistance
specifications were corrected.
Page 100: Internal current consumption corrected and
ohm rating in circuit configuration corrected.
Pages 114 to119: “Max.” corrected to “Min.” for power
for external supply.
The following corrections were made.
Page 5: BASIC Unit catalogue numbers were
switched and the C-to-CV Program Conversion Utility
Operation Manual was deleted.
Page 6: Expansion I/O Backplane model numbers
were corrected. Remarks for Special I/O Units and
Peripherals were corrected.
Page 19: Information for the C500 Special I/O Units
was corrected. Information on which Special I/O Units
can be mounted to Slave Racks corrected and
changed to include SYSMAC BUS Systems.
Page 20: Last paragraph corrected concerning num-
ber of Backplane models.
Page 129: CPU battery model numbers and the graph
have been corrected.
Page 135: Model numbers have been added.
Several new functions have been added to the CPUs of
CV-series PCs (CVM1, CV500, CV1000, and CV2000).
The new CPUs have an EV1 suffix.
Page 5: List of CV-series manuals corrected and
updated.
Page 18: Second paragraph was rewritten.
Page 27: Information added to Remarks in top table.
Pages 36, 138: E-shape I/O Unit replaced with newer
version.
2A
June 1993
Page 97: Note reference added to Connector Cover.
Page 98: Connector Cover note added.
Pages 103 and 104: Circuit configurations and termi-
nal connections corrected for 3G2A5-ID219 and
C500-ID114.
Page 114: 3G2A5-OA223 circuit configuration cor-
rected.
Changes/Additions made to add the V2 CVM1 PCs, new CPU Bus Units (Temperature Controller Data Link Unit and Ether
net Unit, and the SSS).
-
3
February 1995
July 1995
The following corrections/additions were made.
Page 34: Descriptions of LR and GR terminals cor-
3A
rected.
Page 51:
Page 5: Motion Control Unit added to table.
Pages 12, 102, and 103: Note added to table.
Page 13: Special I/O Units readable/writeable on
Slave Racks corrected.
Page 21: NC222 added to Slave Racks column of
C500 Special I/O Units row.
Warnings added
Pages 51 and 52: Power consumption reworded.
Page 52: Description of LG terminal changed.
Page 57: C500-CT021, C500-AD501, and
C500-DA103 added to table.
Pages 93 and 94 : Products added to tables.
Page 27: Default communications settings changed
and note added.
Page 130: The value of three resistors corrected to 10
kW.
Page 21: Remarks clarified for C500 Special I/O
Units.
Page 18: I/O Backplane model numbers corrected.
Page 34: LG/GR terminal markings changed and note
added on EC directives.
Page 50, 52: Ground terminal symbol added.
Page 51, 52, 53: Cautions and warnings added.
Pages 56 to 58: Text and model numbers added to
3-4-7 Current Consumption.
Page 58: Notes, cautions, and warning added.
Page 63: Section added on EC directives.
Page 75: Note added.
Page 92: Triac model added.
4
5
December 1996
October 1999
Page 101: Enclosure rating removed. Added new
marks for LG and GR terminals.
Page 119: C500-OA226 specifications added.
Page 119, 121, 125: Fuses added.
Page 103: Note added to control output signal on EC
directives.
Pages 123, 130: Transistor symbol changed and
fuses added.
Page 141:
Weights table corrected.
Added the PRECAUTIONS section in front of Section 1.
Pages 5, 21, 58: CompoBus/D (DeviceNet) information added.
Page 22: Expansion I/O Backplane information added to the table in Remote I/O Sys-
tems.
Page 25: “CPU Backplane” corrected to “Expansion I/O Backplane” in the table.
Page 28: Lot number information added to Memory Cards.
Pages 50, 59:
Pages 50 to 54, 59: Crimp terminal information added.
T
orque values converted to N
S
m.
Pages 51, 54: Terminal block caution added.
Page 70: Fuse specifications added to 4-3 Output Unit Fuses
.
Pages 97 to 99, 103: Standard models lists updated.
Page 105: Vibration resistance and shock resistance corrected.
Page 106: ork bits corrected. CompoBus/D data area added.
W
171
Authorized Distributor:
Printed in Japan
Cat. No. W195-E1-5
Note: Specifications subject to change without notice.
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