MX-5020 [OKI]

Soldering, Desoldering and Rework System; 焊接,拆焊和返修系统
MX-5020
型号: MX-5020
厂家: OKI ELECTRONIC COMPONETS    OKI ELECTRONIC COMPONETS
描述:

Soldering, Desoldering and Rework System
焊接,拆焊和返修系统

文件: 总12页 (文件大小:1969K)
中文:  中文翻译
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METCAL MX-5000  
Soldering, Desoldering and Rework System  
Power. Precision. Performance.  
Today, the main challenges for hand soldering and rework are driven  
by three factors. First, the need for more heat with lead-free and high  
thermal demand boards. Second, the need for higher levels of  
precision with increasingly smaller components. And finally, the need  
for greater control with components and substrates that require  
limited exposure to high temperatures.  
The new MX-5000 Soldering, Desoldering and Rework System is the  
next generation of the trusted Metcal Soldering Systems that enable  
increased productivity and process control for a wide range of  
applications. Building on the renowned strengths of its popular  
MX-500 predecessor, the new MX-5000 Series increases output  
power, adds process feedback, and improves application flexibility  
with new hand-pieces.  
More power. With nearly double the power of its predecessor, the  
MX-5000 time-to-recovery increases production rates and throughput.  
The challenges of high mass components, multilayered boards and  
lead-free solders are seamlessly matched.  
Improved ergonomics. The MX-5000 Series offers two new  
soldering hand-pieces. The Metcal Advanced Hand-piece for soldering  
and rework provides a cooler, lighter weight and more comfortable  
feel for the operator. And, the new Metcal UltraFine Hand-piece  
features a new generation of extremely fine diameter cartridges in  
a slim profiled handle. Both of these hand-piece designs advance  
manual dexterity and ergonomics resulting in productivity gains  
and operator comfort.  
®
Greater process control. SmartHeat Technology in every  
MX-5000 System means that soldering and rework are always  
performed at safe, controlled temperatures. Metcal users know that  
moderate fixed temperatures, where power is varied, provide the  
best assurance for a well controlled soldering and rework process.  
Metcal Gives You Choices  
The new MX-5000 Series provides users with a wide range of choices  
to address conduction soldering and rework processes. At the core  
of each system is a microprocessor controlled power supply that  
provides more power, the highest level of precision and advanced  
user features for greater process control.  
It has a built-in power indication meter with digital display and bar  
graph that dynamically provides the operator with feedback on the  
status of the soldering operation. Whether using a large mass rework  
tip for QFPs or a fine-point soldering tip, the power indication meter  
is a valuable resource for making consistent, acceptable solder joints.  
The system has four mode indications: "Ready Mode": the hand-piece  
is removed from the workstand, ready for soldering or rework.  
"Power Mode": the hand-piece's tip is in contact with the load. The  
power indication meter provides graphical and numeric feedback on  
the system power output. "Sleep Mode": the hand-piece is at rest in  
the workstand; power is reduced to the hand-piece. "Powersave Mode":  
power to the hand-piece is shut off. This programmable feature allows  
a supervisor to set the desired time to cut off power to the hand-piece.  
01  
Hand-pieces: Comfort and Productivity  
The four hand-pieces available for the MX-5000 will make the task at hand seem effortless.  
The new Metcal AdvancedSoldering Hand-piece (MX-H1-AV) is a general purpose  
tool for single task soldering, touch-up soldering, Surface Mount Device (SMD) rework, and  
pad clean-up. This hand-piece uniquely offers users a choice of three interchangeable grips  
to meet operator preferences for comfort and feel, ultimately resulting in higher levels of  
productivity. The Metcal AdvancedHand-piece uses the highly popular STTC and SMTC  
Series cartridges.  
MX-5000 Soldering Hand-pieces  
A new speciality tool, the Metcal UltraFineHand-piece, is designed for very fine  
soldering on mini and micro components. The new series of UFTC cartridges include  
geometries as small as 0.2 mm (.0078"). A slim handle and cool-to-the-touch feel and,  
like the Metcal Advanced Hand-piece, its interchangeable grips, promote operator  
acceptance and productivity.  
Precision Tweezers Hand-piece  
For efficient and ergonomic removal of discreet and SOIC components, the Precision  
Tweezers Hand-piece will increase productivity with greater removal speed and increased  
precision. The tweezers, using the PTTC Series of cartridges, are able to rework devices  
as small as 0201 by combining fine-tip soldering cartridges and a multiple axis hand-piece  
adjustability to achieve proper tip alignment.  
The high power Desoldering Hand-piece, MX-DS1, is designed for plated-through-hole  
component desoldering. The easy-to-grip handle allows the task to be completed quickly and  
comfortably. This "shop-air" hand tool, in combination with the new MX-5000 Series power  
supply, provides unprecedented thermal performance on difficult ground planes and other  
high-mass applications.  
Desoldering Hand-piece (DS1)  
Workstand: Improved Tip Life, More User Options, Increased Ergonomics  
The new Metcal TipSaver Workstand improves tip life as well as operator ergonomics.  
This “Auto-Sleep” Workstand reduces the power to the hand-piece when it is placed in the  
Metcal TipSaver Workstand. Reduction in power will substantially decrease tip oxidation,  
TM  
Metcal TipSaver Workstand  
with or without sponge  
a major cause of reduced tip life.  
The TipSaver Workstand gives users a choice for configuration with soft, coiled brass tip  
cleaner or with both the brass cleaner and the traditional sponge holder. Many users prefer  
the brass-only option, as this reduces the potential to introduce contaminants to the tip,  
which can occur with poorly maintained sponges.  
This new workstand has an adjustable angle cradle that allows operators to select and lock  
the angle for tool placement in the holder to meet their preference. This can positively impact  
ergonomics and productivity.  
Systems Configurations  
and Recommended Applications  
MX-5010 Soldering and Rework System  
The MX-5010 is configured with the Metcal Advanced Hand-piece. This system is highly  
effective for soldering applications including: lead-free, high mass components or boards,  
thermally sensitive components requiring low operating temperature, high volume production  
soldering and touch-up soldering operations. For these applications, STTC Series (see pages  
6 & 7) soldering cartridges are offered in dozens of geometries and sizes.  
In addition, the MX-5010 can be used for conduction rework of SMDs when using SMTC  
Series soldering cartridges with such geometries as: blade, tunnel and quad styles that  
provide exact part fit up. Even more, the high power MX-5010 System is ideally suited for  
quickly and efficiently heating high-mass tips in this range, increasing operator throughput.  
A variety of SMTC soldering cartridges (see pages 8 & 9) geometries are available.  
02  
MX-5020 UltraFineSoldering System  
The MX-5020 includes the Metcal UltraFine Soldering Hand-piece. Using the all-new  
UFTC cartridges, the hand-piece is a speciality tool for soldering and touch-up of very  
small components, restricted access or high density component packaging on a PCB.  
The new range of UFTC cartridges (see page 10) feature tip geometries of 0.2 mm (.0078")  
to 1.2 mm (.047"). With their relatively small geometries and low mass, as compared to the  
STTC Series, these are suited for low-mass or small part soldering.  
MX-5020 System with  
UltraFineHand-piece  
MX-5041 Precision Tweezers, Soldering and Rework System  
The MX-5041 combines both the Metcal Advanced Hand-piece and the Precision Tweezers  
Hand-piece. Users get maximum application flexibility for soldering and reworking the widest  
range of surface mount components. When switching hand-pieces, tips reach operating  
temperature in seconds by simply pressing the Output Selector/Command Button.  
MX-5050 Plated-Through-Hole Component Desoldering System  
Users challenged by very large ground planes or lead-free solders, when desoldering through-  
hole devices, now have a new, high-power solution with the Metcal MX-5050. With constant  
temperature and variable power, the system safely and rapidly responds to the thermal load  
demands of the application. The exceptional power of the MX-5050 System's power supply  
coupled with the high mass STDC desoldering cartridges (see page 10) provide assurance  
for fast, high quality results.  
MX-5041 System with  
MX-PTZ Hand-piece  
MX-5051 Soldering, Desoldering and Rework System  
For unmatched rework versatility, the MX-5051 addresses through-hole desoldering, general  
soldering, and SMD rework applications. The system includes two hand-pieces. The Metcal  
Advanced Hand-piece with a selection of soldering and SMD rework cartridges and the  
Metcal MX-DS1 Desoldering hand-piece for through-hole desoldering. This configuration  
is ideal for mixed technology boards and provides the greatest versatility for addressing  
soldering and rework tasks.  
MX-5050 System with  
MX-DS1 Desoldering Hand-piece  
SYSTEMS CONFIGURATION GUIDE  
Hand-pieces  
TipSaverWorkstands  
MX-PS5000  
MX-H1-AV MX-H2-UF  
MX-PTZ  
Precision  
Tweezers  
Power  
Supply  
PART  
NUMBER  
MX-DS1  
Desoldering MX-W1AV  
Metcal  
Metcal  
MX-W4PT MX-W5DS  
Advanced  
UltraFine  
MX-5010  
MX-5020  
MX-5041  
MX-5050  
MX-5051  
All systems include: power supply, appropriate hand-pieces and workstands, power cord, cartridge removal pad, sponge, brass tip  
cleaning pad, user guide. MX-H1-AV and MX-H2-UF Hand-pieces include three grips per hand-piece.  
Fast, efficient through-hole  
desoldering  
AdvancedTM Hand-piece  
UltraFineTM Hand-piece  
03  
PART NUMBER  
DESCRIPTION  
Power Supply  
Power supply, 100 to 240 VAC input, dual switched port, LCD display  
MX-PS5000  
Note: power supply includes AC power cord and User Guide  
Hand-pieces and Grips  
MX-H1-AV  
MX-H1GR  
MX-H1GK  
MX-H1GS  
MX-H1-GSR-5  
MX-H2-UF  
MX-H2GR  
MX-H2GK  
MX-H2GS  
MX-H2-GSR-5  
MX-PTZ  
Metcal Advanced Hand-piece with cord, soldering and rework, three grips included  
Grip Metcal Advanced Hand-piece with black sleeve in ring pattern  
Grip Metcal Advanced Hand-piece with black sleeve in knob pattern  
Grip Metcal Advanced Hand-piece with black scallop pattern  
Sleeve, green, for Metcal Advanced Hand-piece grip, ring pattern, set of 5  
Metcal UltraFine Hand-piece with cord, fine soldering, three grips included  
Grip Metcal UltraFine Hand-piece with black sleeve in ring pattern  
Grip Metcal UltraFine Hand-piece, with black sleeve in knob pattern  
Grip Metcal UltraFine Hand-piece with black sleeve in scallop pattern  
Sleeve, green, for Metcal UltraFine Hand-piece grip, ring pattern, set of 5  
Metcal Precision Tweezers, SMD rework  
Metcal Desoldering Hand-piece  
MX-DS1  
AC-CP1  
Accessory: cartridge removal pad, Metcal logo  
Note: cartridges not included with hand-pieces  
Workstands and Accessories  
MX-W1AV  
MX-W1CR  
Metcal TipSaver Workstand, for Metcal Advanced and UltraFine Hand-pieces  
Cradle for Metcal TipSaver Workstand, Metcal Advanced and UltraFine  
Hand-pieces, includes knobs  
MX-W4PT  
MX-W4CR  
MX-W5DS  
MX-W5CR  
AC-Y10  
Metcal TipSaver Workstand, for MX-PTZ Hand-piece  
Cradle for Metcal TipSaver Workstand, MX-PTZ Hand-piece, includes knobs  
Metcal TipSaver Workstand, for MX-DS1 Hand-piece  
Cradle for Metcal TipSaver Workstand, MX-DS1 Hand-piece, includes knobs  
Accessory: yellow sponge, package of ten  
Accessory: brass pad, package of ten  
AC-BP  
Note: cartridges not included with hand-pieces  
Note: Users of the MX-500 System that have either an MX-RM3E Hand-piece or MX-TALON Tweezer-Action Hand-piece can still use  
these hand-pieces with the MX-5000 System. However, for improved operator comfort and ergonomics, the new Metcal Advanced  
Hand-piece (STTC and SMTC cartridges) and the MX-PTZ Precision Tweezers are highly recommended.  
UPGRADE KITS GUIDE: HAND-PIECE AND WORKSTAND  
Hand-pieces  
Workstands  
MX-H1-AV MX-H2-UF MX-PTZ  
MX-DS1  
PART  
NUMBER  
Metcal  
Metcal  
Precision Desoldering MX-W1AV  
Tweezers  
MX-W4PT MX-W5DS  
Advanced  
UltraFine  
MX-UK1  
MX-UK2  
MX-UK4  
MX-UK5  
Upgrade kits include a hand-piece and workstand. Upgrade kits are a recommended option when adding a hand-piece  
to ensure that the appropriate Auto-Sleep Workstand is used.  
04  
Hand-piece Selection Guide  
The MX-5000 Series offers users a choice of hand-pieces to meet the customer’s application needs. Each hand-piece  
has its own range of cartridges with many choices available for tip geometry and temperature.  
Hand-pieces  
Tips  
MX-H2-UF  
Metcal  
UltraFine  
Hand-piece  
UFTC  
MX-H1-AV  
Metcal  
Advanced  
Hand-piece  
STTC  
SMTC  
PTTC  
MX-PTZ  
Metcal  
Precision  
Tweezer  
Hand-piece  
MX-DS1  
Metcal  
Desoldering  
Hand-piece  
STDC  
Note: The MX-RM3E Rework Hand-piece and the MX-TALON Hand-piece from the MX-500 range are not recommended  
for use with the MX-5000 System, but they are available and compatible with the MX-5000 System.  
Tip Temperature, Code and Series References  
All Metcal tip cartridges are identified by letters indicating the type (UFTC, STTC, SMTC, PTTC. TATC or STDC) and digits.  
The first digit refers to the temperature series and the subsequent digits describe the tip cartridge geometry.  
CARTRIDGES PART NUMBER CODE SYSTEM  
Type  
Temperature designation  
x
Geometry  
36  
STTC –  
500  
600  
700  
800  
Cartridge  
Series  
Temperature  
Designations where x =  
STTC  
SMTC  
UFTC  
PTTC  
STDC  
5
5
n/a  
n/a  
n/a  
0
0
n/a  
6
1
1
7
7
7*  
8
8
n/a  
8
0
8
Where * shown = 1  
n/a = not applicable  
05  
Optimizing Results with Proper Geometry Selection  
Selecting the correct cartridge geometry is extremely important to ensure high levels of heat transfer efficiency.  
To optimize the soldering process and to take better advantage of your soldering system's available power, always consider  
using tip geometries with the largest possible contact area. While long, small diameter, pointed tips are attractive for limited  
access to components, they may not promote heat transfer to the soldering joint as well as short, blunt-faced geometries.  
This guide shows the selection of cartridges available for the Metcal MX-5000 Soldering, Desoldering and Rework Systems.  
Metcal offers a comprehensive range of cartridges for production soldering, touch-up soldering, pad clean-up,  
SMD component, and through-hole desoldering.  
STTC Cartridges provide a wide range of soldering geometrics for through-hole and SMD rework.  
TM  
For use with the MX-RM3E and the Metcal Advanced Hand-piece (MX-H1-AV).  
STTC Power Cartridges  
Power cartridges are optimized for power delivery, ideal for high thermal demand applications including lead-free soldering  
processes and high mass substrates and components. These cartridges are designed with tip geometries to promote  
thermal transfer resulting in significant performance improvement.  
0.34  
"
8.5mm  
0.016  
"
STTC-x45P  
STTC-x01P  
STTC-x25P  
STTC-x38P  
STTC-x37P  
STTC-x47P  
STTC-x36P  
STTC-x173P  
Cartridge, Conical, 0.4mm (0.016")  
Cartridge, Conical, 1mm (0.04")  
0.4mm  
"
0.25  
"
6.5mm  
0.04  
1.0mm  
0.24  
"
0.04  
"
6.0mm  
Cartridge, Chisel, 1mm (0.04"), 30°  
Cartridge, Chisel, 1.5mm (0.06"), 30°  
Cartridge, Chisel, 1.78mm (0.07"), 30°  
Cartridge, Bevel, 1.78mm (0.07"), 60°  
Cartridge, Chisel, 2.5mm (0.1"), 30°  
Cartridge, Knife, 5mm (0.2")  
1.0mm  
0.24  
6.0mm  
"
0.055  
"
1.4mm  
0.24  
"
6.0mm  
0.07  
"
1.8mm  
0.25  
"
6.4mm  
0.07  
"
1.78mm  
0.24  
"
0.10  
"
6.0mm  
2.5mm  
45°  
0.20  
"
5.0mm  
0.52  
"
13.2mm  
The following tips should be selected based on the work area to be soldered. Where possible the tip selected should deliver  
maximum contact to the work area and have as short a taper as possible for good thermal transfer. Long tapered and bent  
tips should only be selected where accessibility is limited.  
Chisel Cartridges NOTE: where indicated with an *, there is a power cartridge version which can improve performance.  
.36"  
.04"  
9.1mm  
STTC-x25*  
STTC-x38*  
STTC-x37*  
STTC-x36*  
Cartridge, Chisel, 1mm (0.04"), 30°  
Cartridge, Chisel, 1.35mm (0.053"), 30°  
Cartridge, Chisel, 1.78mm (0.07"), 30°  
Cartridge, Chisel, 2.5mm (0.1"), 30°  
1.0mm  
.39"  
9.9mm  
.06"  
1.5mm  
.07"  
.39"  
9.9mm  
1.78mm  
.39"  
9.9mm  
.10"  
2.5mm  
06  
Cartridges for Metcal AdvancedTM Hand-piece  
Chisel Cartridges  
.19"  
4.8mm  
.12"  
STTC-x13  
STTC-x99  
STTC-x98  
STTC-x17  
STTC-x65  
STTC-x42  
Cartridge, Chisel, 3mm (0.12"), 90°  
3.0mm  
.47"  
11.9mm  
Cartridge, Chisel, Bent, 1.5mm (0.06"), 30°  
Cartridge, Chisel, Bent, 1.78mm (0.07"), 30°  
Cartridge, Chisel, 5mm (0.2"), 30°  
.39"  
9.9mm  
.30"  
7.6mm  
.20"  
5.0mm  
.45"  
11.4mm  
.20"  
Cartridge, Chisel, Long, 5mm (0.2")  
5.0mm  
.63"  
16.0mm  
.07"  
Cartridge, Chisel, Long, 1.78mm (0.07"), 60°  
1.78mm  
Conical Cartridges NOTE: where indicated with an *, there is a power cartridge version which can improve performance.  
.58"  
14.7mm  
.016"  
STTC-x45*  
STTC-x16  
STTC-x40  
STTC-x26  
STTC-x44  
STTC-x43  
STTC-x07  
STTC-x90  
STTC-x22  
STTC-x06  
STTC-x01*  
Cartridge, Conical, 0.4mm (0.016")  
0.4mm  
.19"  
4.8mm  
.02"  
Cartridge, Conical, 0.5mm (0.02")  
0.5mm  
.016"  
0.4mm  
Cartridge, Conical, Bent, 0.4mm (0.016"), 30°  
Cartridge, Conical, Bent, 0.4mm (0.016"), 30°  
Cartridge, Conical, Bent, 0.5mm (0.02"), 30°  
Cartridge, Conical, 0.5mm (0.02")  
.63"  
16.0mm  
.016"  
0.4mm  
.02"  
.31"  
7.9mm  
0.5mm  
.57"  
14.5mm  
.60"  
15.2mm  
.02"  
0.5mm  
.66"  
16.7mm  
.04"  
Cartridge, Conical, Long, 1mm (0.04")  
Cartridge, Conical, 0.25mm (0.01")  
Cartridge, Conical, 0.4mm (0.016")  
Cartridge, Conical, 0.4mm (0.016")  
Cartridge, Conical, 1mm (0.04")  
1.0mm  
.01"  
.25mm  
.52"  
13.2mm  
.33"  
8.4mm  
.016"  
0.4mm  
.54"  
13.7mm  
.016"  
0.4mm  
.53"  
13.5mm  
.04"  
1.0mm  
Bevel Cartridges NOTE: where indicated with an *, there is a power cartridge version which can improve performance.  
.04" 30  
.36"  
STTC-x24  
STTC-x47*  
STTC-x14  
STTC-x46  
Cartridge, Bevel, 1mm (0.04"), 30°  
Cartridge, Bevel, 1.78mm (0.07"), 60°  
Cartridge, Bevel, 2mm (0.08"), 45°  
Cartridge, Bevel, Long, 1mm (0.04"), 60°  
1.0mm  
9.1mm  
60  
.07"  
1.78mm  
.56"  
14.2mm  
.19"  
4.7mm  
.08"  
2.03mm  
60  
.04"  
.02"  
.56"  
.51mm  
14.2mm  
Speciality Cartridges  
.21" 5.3mm  
.19"  
4.8mm  
.14"  
3.6mm  
Co-Axial  
STTC-x97  
Cartridge, Co-Axial, 3.6mm (0.14")  
.02"  
0.5mm  
Heat Stake  
STTC-x70  
Cartridge, Heat Stake, 4.8mm (0.19")  
.19"  
4.8mm  
07  
SMTC Cartridges provide a wide range of options to address specialized soldering and rework  
applications inclusing BGA pad cleaning blades, drag hoof, knife tips as well as a slot tunnel and quad  
cartridges for the most popular PLCC, SOIC and SOP devices. For use with the Metcal AdvancedTM  
Hand-piece (MX-H1-AV).  
Blade Cartridges  
Blade cartridges are designed to allow effective and quick cleaning of PCB pads. This range of blade geometries is highly effective for  
®
utilizing the available power of the MX-5010 Systems. Metcal's SmartHeat Technology enables a dynamic and exceptionally fast  
response to load demands resulting in a virtually risk-free pad cleaning process.  
SMTC-x64  
SMTC-x60  
SMTC-x61  
SMTC-x62  
SMTC-x63  
Cartridge, Blade, 5mm (0.2")  
Cartridge, Blade, 10mm (0.4")  
Cartridge, Blade, 15.75mm (0.62")  
Cartridge, Blade, 22mm (0.86")  
Dual Heater Blade, 45.46mm (1.79")  
Hoof Tip Cartridges  
With solder deposited on the face of the hoof tip, users can gently drag the tip across an array of leads resulting in fast and effectively formed  
solder connections. These geometries are ideal for multi-lead soldering of J-lead or gull wing components. Smaller diameter tips such as the  
SMTC-x167 allow for multi-lead soldering in confined spaces. Of special note, hoof tips have a large contact area and enhance heat transfer.  
Consider these for high thermal demand applications.  
SMTC-x175  
SMTC-x174  
SMTC-x167  
SMTC-x169  
SMTC-x170  
SMTC-x147  
Cartridge, Hoof, 0.89mm (0.035"), 60°  
Cartridge, Hoof, Long, 1.1mm (0.04"), 60°  
Cartridge, Hoof, 1.5mm (0.06"), 60°  
Cartridge, Hoof, Long, 2mm (0.08"), 60°  
Cartridge, Hoof, Long, 3mm (0.12"), 60°  
Cartridge, Hoof, 3.3mm (0.13"), 60°  
Knife, Conical and Hook Cartridges  
Knife tip cartridges for multi-lead soldering allows users to quickly and easily solder lead arrays rather than point-to-point soldering.  
Knife tips are particularly suited to soldering of J-leaded components such as PLCCs and DRAMs.  
SMTC-x172  
SMTC-x171  
SMTC-x161  
SMTC-x173  
Cartridge, Hook, Long, 0.5mm (0.02")  
Cartridge, Conical, Bent, 0.76mm (0.03")  
Cartridge, Knife, Thin Tin Length, 4.8mm (0.18")  
Cartridge, Knife, Wide Tin Length, 4.8mm (0.18")  
Slot Cartridges  
Metcal offers a range of slot cartridges for successful removal of discrete and passive devices. Simply select the cartridge which  
best suits the lead width of the component. With slot cartridges it is possible to use a slightly larger cartridge and fill the void with  
solder to successfully remove components with slightly smaller footprints.  
D
Dim A mm (")  
1.7 (0.068)  
1.8 (0.070)  
2.3 (0.090)  
3.6 (0.140)  
4.8 (0.190)  
Dim B mm (")  
2.5 (0.100)  
Dim D mm (")  
1.27 (0.050)  
SMTC-x05  
SMTC-x96  
SMTC-x01  
SMTC-x02  
SMTC-x03  
Cartridge, Slot, SOT-32  
A
Cartridge, Slot, Chip 0402, 0603  
Cartridge, Slot, Chip 0805  
1
(0.040)  
1
(0.040)  
1.3 (0.050)  
1.5 (0.060)  
1.8 (0.070)  
1.8 (0.070)  
1.9 (0.075)  
B
Cartridge, Slot, Chip 1206, 1210  
Cartridge, Slot, Chip 1808, 1812  
2
(0.080)  
08  
Cartridges for Metcal AdvancedTM Hand-piece  
Tunnel Cartridges  
B
D
A2  
A
Tunnel and socket cartridges are used for the removal of multi-lead, two-sided components such as SOICs, SOJs and TSOPs.  
Note: The quad, tunnel and socket cartridges are component specific. The relevant components to be removed are quoted in the item  
descriptions. If a range of different components are removed regularly then PTTC Tweezers should be considered.  
Item  
Description  
Dim A mm (")  
13.21 (0.520)  
5.08 (0.200)  
5.08 (0.200)  
5.18 (0.204)  
6.86 (0.270)  
6.86 (0.270)  
8.13 (0.320)  
8.50 (0.335)  
8.64 (0.340)  
9.53 (0.375)  
9.53 (0.375)  
9.53 (0.375)  
9.65 (0.380)  
11.43 (0.450)  
14.35 (0.565)  
Dim A2 mm (")  
13.21 (0.520)  
5.08 (0.200)  
5.08 (0.200)  
5.18 (0.204)  
6.86 (0.270)  
6.86 (0.270)  
8.13 (0.320)  
8.50 (0.335)  
8.00 (0.315)  
9.53 (0.375)  
9.53 (0.375)  
9.53 (0.375)  
8.10 (0.320)  
10.40 (0.410)  
12.95 (0.510)  
Dim B mm (")  
Dim D mm (")  
3.18 (0.125)  
2.30 (0.90)  
2.30 (0.90)  
2.50 (0.100)  
2.30 (0.090)  
2.50 (0.100)  
6.86 (0.270)  
5.00 (0.200)  
1.88 (0.074)  
3.20 (0.125)  
3.20 (0.125)  
3.20 (0.125)  
6.10 (0.240)  
1.90 (0.075)  
2.70 (0.105)  
SMTC-x42  
SMTC-x06  
SMTC-x04  
SMTC-x142  
SMTC-x20  
SMTC-x138  
SMTC-x124  
SMTC-x47  
SMTC-x26  
SMTC-x10  
SMTC-x09  
SMTC-x07  
SMTC-x107  
SMTC-x40  
SMTC-x83  
Cartridge, Tunnel, SOIC-32  
Cartridge, Tunnel, SOIC-14, 16  
Cartridge, Tunnel, SOIC-8  
Cartridge, Tunnel, SOIC-14  
Cartridge, Tunnel, SOMC-16  
Cartridge, Tunnel, SOP-20  
Cartridge, Tunnel, SOJ-16  
Cartridge, Tunnel, DPAK  
Cartridge, Tunnel, SOJ-28, SOM-36  
Cartridge, Tunnel, SOIC-20  
Cartridge, Tunnel, SOIC-24  
Cartridge, Tunnel, SOIC-28  
Cartridge, Tunnel, SO-8  
20.45 (0.805)  
10.16 (0.400)  
4.32 (0.170)  
8.90 (0.350)  
11.18 (0.440)  
7.24 (0.285)  
11.94 (0.470)  
6.35 (0.250)  
18.80 ( 0.740)  
13.20 (0.520)  
15.75 (0.620)  
18.30 (0.720)  
19.00 (0.750)  
25.90 (1.02)  
27.18 (1.07)  
Cartridge, Tunnel, SOJ-40. SOM-32  
Cartridge, Tunnel, SOP-44  
B
D
A
Socket Cartridges  
Item  
Description  
Dim A mm (")  
11.58 (0.456)  
9.14 (0.360)  
Dim B mm (")  
Dim D mm (")  
3.05 (0.120)  
SMTC-x109  
SMTC-x144  
Cartridge, Socket, PLCC-32  
Cartridge, Socket, PLCC-20  
14.12 (0.556)  
9.14 (0.360)  
2.91 (0.115)  
B
B2  
D
A
A2  
Quad Cartridges Four-sided devices such as QFP and PLCC can be removed using the following.  
Item  
Description  
Dim A2 mm (")  
14.48 (0.570)  
9.14 (0.360)  
11.18 (0.440)  
8.38 (0.330)  
11.56 (0.455)  
16.76 (0.660)  
11.18 (0.440)  
11.43 (0.450)  
19.30 (0.760)  
16.13 (0.635)  
Dim A mm (")  
15.49 (0.610) 14.48 (0.570) 15.49 (0.610) 2.79 (0.110)  
10.16 (0.400) 9.14 (0.360) 10.16 (0.400) 3.80 (0.150)  
11.18 (0.440) 11.18 (0.440) 11.18 (0.440) 2.54 (0.100)  
8.38 (0.330) 8.38 (0.330) 8.38 (0.330) 2.54 (0.100)  
Dim B2 mm (") Dim B mm (")  
Dim D mm (")  
SMTC-x118  
SMTC-x12  
SMTC-x120  
SMTC-x121  
SMTC-x13  
SMTC-x14  
SMTC-x159  
SMTC-x16  
SMTC-x17  
SMTC-x21  
Cartridge, Quad, VQFP-100  
Cartridge, Quad, PLCC-20  
Cartridge, Quad, SQFP-64  
Cartridge, Quad, SQFP-48  
Cartridge, Quad, PLCC-28  
Cartridge, Quad, PLCC-44  
Cartridge, Quad, TQFP-44  
Cartridge, Quad, PLCC-32  
Cartridge, Quad, PLCC-52  
Cartridge, Quad, QFP-44  
12.70 (0.500) 11.58 (0.455) 12.70 (0.500) 3.80 (0.150)  
17.78 (0.700) 16.76 (0.660) 17.78 (0.700) 3.80 (0.150)  
12.19 (0.480) 12.19 (0.480) 13.21 (0.520) 2.79 (0.110)  
12.70 (0.500) 13.97 (0.550) 15.24 (0.600) 3.81 (0.150)  
20.32 (0.800) 19.30 (0.760) 20.32 (0.800) 3.81 (0.150)  
16.13 (0.635) 16.13 (0.635) 16.13 (0.635) 3.30 (0.130)  
PTTC Tweezer Cartridges for use with the MX-PTZ Hand-piece  
The MX-PTZ Precision Tweezers Hand-piece provides an efficient and ergonomic resource to users for removal and replacement of chip  
and SOIC packages. Especially with larger tip geometries, where heat volume is required for an efficient process, the MX-5000 System  
offers exceptional speed and control over the rework process.  
0.56  
"
14.3mm  
0.016  
"
0.4mm  
PTTC-x01B*  
PTTC-x01  
Cartridge, Tweezer, Bent, 0.4mm (0.016") Pair  
Cartridge, Tweezer, Conical, 0.4mm (0.016") Pair  
Cartridge, Tweezer, Blade, 1.27mm (0.05") Pair  
0.75  
"
19mm  
0.016  
"
0.4mm  
0.65  
"
16.5mm  
0.05  
"
PTTC-x02  
1.3mm  
0.04  
"
09  
1.1mm  
PTTC-x03  
PTTC-x08B  
PTTC-x04  
PTTC-x05  
PTTC-x06  
PTTC-x07  
Cartridge, Tweezer, Blade, 2mm (0.08") Pair  
Cartridge, Tweezer, 3.2mm (0.12"), Pair  
Cartridge, Tweezer, Blade, 6.35mm (0.25") Pair  
Cartridge, Tweezer, Blade, 15.75mm (0.62") Pair  
Cartridge, Tweezer, Blade, 20.6mm (0.8") Pair  
Cartridge, Tweezer, Blade, 28mm (1.1") Pair  
TM  
TM  
UFTC UltraFine Tip Cartridges for use with the Metcal UltraFine Hand-piece (MX-H2-UF)  
UFTC-xCN01  
UFTC-xCN02  
UFTC-xCN04  
UltraFineTip Cartridge, Conical 0.13mm x 5.1mm (0.005" x 0.2")  
UltraFineTip Cartridge, Conical 0.2mm x 5mm (0.01" x 0.2")  
UltraFineTip Cartridge, Conical 0.4mm x 5mm (0.02" x 0.2")  
UFTC-xCNL04 UltraFineTip Cartridge, Conical, Long 0.4mm x 9mm (0.02" x 0.31")  
UFTC-xCNB02 UltraFineTip Cartridge, Conical, Bent 0.2mm x 5.5mm (0.01" x 0.22")  
UFTC-xCNB04 UltraFineTip Cartridge, Conical, Bent 0.4mm x 5.5mm (0.02" x 0.22")  
UFTC-xCH06  
UFTC-xCH08  
UFTC-xCH12  
UltraFineTip Cartridge, Chisel 0.6mm x 5.1mm (0.024" x 0.2")  
UltraFineTip Cartridge, Chisel 0.8mm x 5.1mm (0.03" x 0.2")  
UltraFineTip Cartridge, Chisel 1.2mm x 5mm (0.05" x 0.2")  
UFTC-xCHL06 UltraFineTip Cartridge, Chisel, Long 0.6mm x 9mm (0.024" x 0.35")  
UFTC-xCHL08 UltraFineTip Cartridge, Chisel, Long 0.8mm x 9mm (0.03" x 0.35")  
UFTC-xDRH408 UltraFineTip Cartridge, Hoof, Micro 0.8mm x 5.1mm (0.03" x 0.2")  
UFTC-xDRH412 UltraFineTip Cartridge, Hoof, Micro 1.2mm x 5.1mm (0.048" x 0.2")  
STDC Desolder Cartridges  
The Metcal MX-DS1 Desoldering Hand-piece provides exceptional ability for safely desoldering through-hole components.  
The high-mass STDC cartridges store a high volume of heat while maintaining a non-damaging constant temperature.  
Coupled with the MX-5000 power supply, heat is rapidly replenished, dynamically responding to the load conditions.  
ø A mm (")  
ø B mm (")  
STDC-x02  
STDC-x03  
STDC-x04  
STDC-x05  
STDC-x06  
STDC-x07  
STDC-x03L  
STDC-x04L  
STDC-X05L  
Cartridge, Desolder  
0.64mm (0.025")  
0.76mm (0.076")  
1.02mm (0.04")  
1.27mm (0.05")  
1.52mm (0.06")  
2.41mm (0.095")  
0.76mm (0.03")  
1.02mm (0.04")  
1.27mm (0.05")  
1.40mm (.055")  
1.68mm (.066")  
1.78mm (.070")  
2.03mm (.080")  
2.29mm (.090")  
3.18mm (.125")  
1.68mm (.066")  
1.79mm (.070")  
2.03mm (.080")  
Long Reach  
Cartridge, Desolder  
Cartridge, Desolder  
0.400"  
Cartridge, Desolder  
Cartridge, Desolder  
Cartridge, Desolder  
Cartridge, Desolder Long Reach  
Cartridge, Desolder Long Reach  
Cartridge, Desolder Long Reach  
10  
MX-5000 SERIES SYSTEM SPECIFICATIONS  
Ambient Operating Temperature  
Maximum Enclosure Temperature  
Input Line Voltage  
10 - 40°C  
55°C  
100 - 240 VAC, grounded circuit  
Input Line Frequency  
50/60 Hz  
Power Consumption  
125W  
Output Power (Max.)  
80 Watts max. Per channel at 22°C ambient temperature  
Output Frequency  
13.56 MHz  
Power Cord 3-Wire  
183 cm (72") SJT  
Power Supply Dimensions w x d x h  
Certification / Marking  
12.1 cm (4.8") x 13.0 cm (5.1") x 23.5 cm (9.3")  
cTUVus, CE  
Tip-to-Ground Potential  
Tip-to-Ground Resistance  
Idle Temperature Stability  
Hand-piece Cable Length  
Hand-piece Connector  
Workstand Dimensions w x d x h  
Weight of the power supply  
Weight of the workstand  
<2mV  
<2 ohms  
1.1°C in still air  
L=122 cm (48"), burn proof, ESD safe  
F connector  
8.6 cm (3.4") x 19.1 cm (7.5") x 8.3 cm (3.3")  
7.4 lbs (3.35 kg)  
1.05 lbs (.476 kg)  
Worldwide  
Headquarters  
OK International  
12151 Monarch Street  
Garden Grove, CA 92841  
USA  
Tel: 1-714-799-9910  
Fax: 1-714-799-9533  
Asia  
China  
OK Electronics Suzhou Office  
Room 511, Donghuan Mansion,  
NO.328  
Donghuan Road  
Suzhou, 215123  
P.R.China  
Tel: +86-512-62570281  
Fax: +86-512-62570280  
Japan  
Singapore  
OK International (Sales Support)  
1 Temasek Avenue  
#27-01 Millenia Tower  
Singapore 039192  
Tel: +65 67263914  
Mobile: +65 9798 4443/  
+65 94874276  
OK Electronics (Beijing) Co., Ltd  
North Wing No.1 Building  
Ke Chuang 3rd Street, 17  
Beijing Economic & Technical  
Developing Zone  
OK International Japan Co.  
5-3-1 Heiwajima, Ota-ku  
Tokyo 143-0006  
Japan  
Tel: +81-3-5753-0085  
Fax: +81-3-3765-8855  
Beijing, 100023  
P. R. China  
Tel: +86-10-87300320  
Fax: +86-10-87300340  
okchina@okinternational.com  
OK Electronics Shanghai Office  
A-23D, The Regalia Building, NO.29  
XiangCheng Rd, PuDong New Area.  
ShangHai, 200122  
P.R.China  
Tel: +86-21-50810076  
Fax: +86-21-50810477  
India  
Taiwan  
4Fl., No. 48, Lane 86, Sec. 2,  
Xin-Yi Rd.  
Taipei City 10641,  
Taiwan  
Tel/Fax: +886 (2) 2327-8986  
OK Electronics Shenzhen Office  
A-12F1, Haiwang Bldg.  
Nanhai Av., Nanshan Section  
Shenzhen, 518054  
P.R.China  
Tel: +86-755-26647448  
Fax: +86-755-26647449  
Division of Dover India Pvt. Ltd.  
1 Shreya Apartment  
1015/4 Shivaji Nagar  
Pune 400016  
India  
Tel: +91-9821852474  
Europe  
U.K.  
Germany  
Italy  
France  
OK International SAS  
Rue de la Saône  
ZAC de Folliouses-les Echêts  
01706 Miribel Cedex  
France  
Tel: +33 (0)4 72 26 20 30  
Fax: +33 (0)4 72 26 20 35  
fr-info@okinternational.com  
OK International Ltd.  
Eagle Close, Chandlers Ford  
Hampshire, SO53 4NF  
U.K.  
OK International GmbH  
Frankfurter Strasse 75  
D-65239 Hochheim  
Germany  
OK International  
a division of Dover Italy Srl  
Strada Statale 11 - No. 28,  
20010 Vittuone (Milano)  
Italy  
Tel: +39 02 9025161  
Fax: +39 02 90111147  
info@okinternational.it  
Tel: +44 (0) 23 8048 9100  
Fax: +44 (0) 23 8048 9109  
europe@okinternational.com  
Tel: +49 (0) 6146-83776-0  
Fax: +49 (0) 6146-83776-22  
d-info@okinternational.com  
www.metcal.com  
BRO-MET- 08  

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