GCE21BR72A103KA01# [MURATA]
汽车[动力总成 / 安全设备],汽车[信息娱乐 / 舒适设备],植入式以外的医疗器械设备 [GHTF A/B/C];型号: | GCE21BR72A103KA01# |
厂家: | muRata |
描述: | 汽车[动力总成 / 安全设备],汽车[信息娱乐 / 舒适设备],植入式以外的医疗器械设备 [GHTF A/B/C] 医疗 医疗器械 |
文件: | 总25页 (文件大小:1092K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Chip Monolithic Ceramic Capacitor MLSC with Soft Termination Series
GCE21BR72A103KA01_ (0805, X7R, 10000pF, 100Vdc)
_: packaging code
Reference Sheet
1.Scope
This product specification is applied to Chip Monolithic Ceramic Capacitor Soft Termination MLSC Series used for Automotive
Electronic equipment.
2.MURATA Part NO. System
(Ex.)
GCE
21
B
R7
2A
103
K
A01
L
(6)Capacitance
Tolerance
Capacitance
(7)Murata’s (8)Packaging
(2)T
(3)Temperature (4)DC Rated (5)Nominal
(1)L/W
Dimensions
Code
Dimensions Characteristics
Voltage
Control Code
3. Type & Dimensions
L
W
T
MLSC design
e
g
e
(Unit:mm)
(1)-1 L
(1)-2 W
(2) T
e
g
2.0±0.3
1.25±0.2
1.25±0.2
0.2 to 0.7
0.7 min.
4.Rated value
(3) Temperature Characteristics
(Public STD Code):X7R(EIA)
Specifications and Test
(4)
DC Rated
Voltage
(6)
(5) Nominal
Capacitance
Methods
(Operationg
Temp. Range)
Capacitance
Tolerance
Temp. coeff
or Cap. Change
Temp. Range
(Ref.Temp.)
-55 to 125 °C
(25 °C)
-15 to 15 %
100 Vdc
10000 pF
±10 %
-55 to 125 °C
5.Package
mark
(8) Packaging
Packaging Unit
f180mm Reel
EMBOSSED
f330mm Reel
EMBOSSED
L
3000 pcs./Reel
10000 pcs./Reel
1000 pcs./Bag
K
B
Bulk Bag
Product specifications in this catalog are as of Jun.11,2012,and are subject to change or obsolescence without notice.
Please consult the approval sheet before ordering.
Please read rating and !Cautions first.
GCE21BR72A103KA01-01
1
■AEC-Q200 Murata Standard Specification and Test Methods
Specification.
No
AEC-Q200 Test Item
AEC-Q200 Test Method
High Dielectric Type
Pre-and Post-Stress
Electrical Test
1
2
-
High Temperature
Exposure (Storage)
The measured and observed characteristics should satisfy the
specifications in the following table.
Set the capacitor for 1000±12 hours at 150±3℃. Set for
24±2 hours at room temperature, then measure.
Appearance No marking defects
Capacitance R7: Within ±12.5%
Change
D.F.
R7: 0.05 max.
I.R.
More than 10,000MΩ or 500Ω ・F
(Whichever is smaller)
3
Temperature Cycling
The measured and observed characteristics should satisfy the
specifications in the following table.
Fix the capacitor to the supporting jig in the same manner and under
the same conditions as (19). Perform the 1000 cycle according to
the four heat treatments listed in the following table. Set for 24±2
hours at room temperature, then measure
Appearance No marking defects
Capacitance R7: Within ±7.5%
Change
Step
Time(min)
Temp.(℃)
D.F.
R7: 0.05 max.
1
2
3
4
15±3
-55℃+0/-3
Room
1
15±3
1
125℃+3/-0
Room
I.R.
More than 10,000MΩ or 500Ω ・F
(Whichever is smaller)
・ Initial measurement for high dielectric constant type
Perform a heat treatment at 150+0/-10 ℃ for one hour and then set
for 24±2 hours at room temperature.
Perform the initial measurement.
4
5
Destructive
No defects or abnormalities
Per EIA-469.
Phisical Analysis
Moisture Resistance
The measured and observed characteristics should satisfy the
specifications in the following table.
Apply the 24-hour heat (25 to 65℃) and humidity (80 to 98%)
treatment shown below, 10 consecutive times.
Appearance No marking defects
Set for 24±2 hours at room temperature, then measure.
Humidity
80~98%
Humidity
80~98%
Capacitance R7: Within ±10.0%
Change
Temperature
Humidity
90~98%
Humidity
90~98%
Humidity
90~98%
(℃)
70
65
60
55
50
45
40
35
30
25
20
15
10
5
D.F.
I.R.
R7: 0.05 max.
More than 10,000MΩ or 500Ω ・F
+10
- 2 ℃
(Whichever is smaller)
Initial measuremt
0
-5
-10
One cycle 24hours
0
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Hours
6
Biased Humidity
The measured and observed characteristics should satisfy the
specifications in the following table.
Apply the rated voltage and 1.3+0.2/-0vdc (add 6.8kΩ resister)
at 85±3℃ and 80 to 85% humidity for 1000±12 hours.
Remove and set for 24±2 hours at room temprature, then measure.
The charge/discharge current is less than 50mA.
Appearance No marking defects
Capacitance R7: Within ±12.5%
Change
D.F.
R7: 0.05 max.
I.R.
More than 1,000MΩ or 50Ω ・F
(Whichever is smaller)
JEMCGS-00923A
2
■AEC-Q200 Murata Standard Specification and Test Methods
Specification.
No
7
AEC-Q200 Test Item
Operational Life
AEC-Q200 Test Method
High Dielectric Type
The measured and observed characteristics should satisfy the
specifications in the following table.
No marking defects
Apply 200% of the rated voltage for 1000±12 hours at 125±3℃(for
R7).
Appearance
Capacitance
Change
Set for 24±2 hours at room temperature, then measure.
The charge/discharge current is less than 50mA.
R7: Within ±10.0%
D.F.
R7: 0.05 max.
・ Initial measurement for high dielectric constant type.
Apply 200% of the rated DC voltage for one hour at the maximun
operating temperature ±3℃. Remove and set for 24±2 hours at
room temperature. Perform initial measurement.
I.R.
More than 1,000MΩ or 50Ω ・F
(Whichever is smaller)
8
9
External Visual
No defects or abnormalities
Visual inspection
Using calipers
Phisical Dimension
Within the specified dimensions
10 Resistance to Appearance
No marking defects
Per MIL-STD-202 Method 215
Solvents
Capacitance
Change
D.F.
Within the specified tolerance
Solvent 1 : 1 part (by volume) of isopropyl alcohol
3 parts (by volume) of mineral spirits
Solvent 2 : Terpene defluxer
R7: 0.05 max.
Solvent 3 : 42 parts (by volume) of water
1part (by volume) of propylene glycol monomethylether
1 part (by volume) of monoethanolomine
I.R.
More than 10,000MΩ or 500Ω ・F
(Whichever is smaller)
11 Mechanical
Shock
Appearance
Capacitance
Change
No marking defects
Three shocks in each direction should be applied along 3 mutually
perpendicular axes of the test specimen (18 shocks).
Within the specified tolerance
The specified test pulse should be Half-sine and should have a
duration :0.5ms, peak value:1500g and velocity change: 4.7m/s.
D.F.
R7: 0.05 max.
I.R.
More than 10,000MΩ or 500Ω ・F
(Whichever is smaller)
12 Vibration
Appearance
Capacitance
Change
No defects or abnormalities
Within the specified tolerance
Solder the capacitor to the test jig (glass epoxy board) in the same
manner and under the same conditions as (19). The capacitor
should be subjected to a simple harmonic motion having a total
amplitude of 1.5mm, the frequency being varied uniformly between
the approximate limits of 10 and 2000Hz. The frequency range, from
10 to 2000Hz and return to 10Hz, should be traversed in
D.F.
R7: 0.05 max.
approximately 20 minutes. This motion should be applied for 12
items in each 3 mutually perpendicular directions (total of 36 times).
I.R.
More than 10,000MΩ or 500Ω ・F
(Whichever is smaller)
13 Resistance to
Soldering Heat
The measured and observed characteristics should satisfy the
specifications in the following table.
No marking defects
Immerse the capacitor in a eutectic solder solution at 260±5℃ for
10±1 seconds. Set at room temperature for 24±2 hours, then
measure.
Appearance
Capacitance
Change
Within the specified tolerance
・ Initial measurement for high dielectric constant type
Perform a heat treatment at 150+0/-10 ℃ for one hour and then set
for 24±2 hours at room temperature.
D.F.
R7: 0.05 max.
Perform the initial measurement.
I.R.
More than 10,000MΩ or 500Ω ・F
(Whichever is smaller)
JEMCGS-00923A
3
■AEC-Q200 Murata Standard Specification and Test Methods
Specification.
No
AEC-Q200 Test Item
AEC-Q200 Test Method
High Dielectric Type
14 Thermal Shock
The measured and observed characteristics should satisfy the
specifications in the following table.
No marking defects
Fix the capacitor to the supporting jig in the same manner and under
the same conditions as (19). Perform the 300 cycles according to
the two heat treatments listed in the following table(Maximum
transfer time is 20 seconds). Set for 24±2 hours at room
temperature, then measure
Appearance
Capacitance
Change
D.F.
R7: Within ±7.5%
R7: 0.05 max.
Step
1
2
Temp.(℃)
-55+0/-3
125+3/-0(for R7)
Time
(min.)
15±3
15±3
I.R.
More than 10,000MΩ or 500Ω・F
(Whichever is smaller)
・ Initial measurement for high dielectric constant type
Perform a heat treatment at 150+0/-10 ℃ꢀfor one hour and then set
for 24±2 hours at room temperature.
Perform the initial measurement.
15 ESD
Appearance
Capacitance
Change
No marking defects
Per AEC-Q200-002
Within the specified tolerance
D.F.
R7: 0.05 max.
I.R.
More than 10,000MΩ or 500Ω・F
(Whichever is smaller)
95% of the terminations is to be soldered evenly and continuously.
16 Solderability
(a) Preheat at 155℃ for 4 hours. After preheating, immerse the
ꢀꢀcapacitor in a solution of ethanol(JIS-K-8101) and rosin (JIS-K-
ꢀꢀ5902) (25% rosin in weight propotion). Immerse in
ꢀeutectic solder solution for 5+0/-0.5 seconds at 235±5℃.
(b) should be placed into steam aging for 8 hours±15 minutes.
ꢀꢀAfter preheating, immerse the capacitor in a solution of
ꢀꢀethanol(JIS-K-8101) and rosin (JIS-K-5902) (25% rosin in weight
ꢀꢀpropotion). Immerse in eutectic solder solution for 5+0/-0.5
ꢀꢀseconds at 235±5℃.
(c) should be placed into steam aging for 8 hours±15 minutes.
ꢀꢀAfter preheating, immerse the capacitor in a solution of
ꢀꢀethanol(JIS-K-8101) and rosin (JIS-K-5902) (25% rosin in weight
ꢀꢀpropotion). Immerse in eutectic solder solution for 120±5
seconds at 260±5℃.
17 Electrical Appearance
Chatacteri- Capacitance
No defects or abnormalities
Within the specified tolerance
Visual inspection.
The capacitance/D.F. should be measured at 25℃ at the
frequency and voltage shown in the table.
zation
Change
D.F.
R7: 0.05 max.
Char.
R7(C≦10μF)
Item
Frequency
Voltage
1±0.1kHz
1±0.2Vrms
The insulation resistance should be measured with a DC voltage not
exceeding the rated voltage at 25℃ and 125℃(for R7)
within 2 minutes of charging.
I.R.ꢀ25℃
More than 10,000MΩ or 500Ω・F
(Whichever is smaller)
I.R.ꢀ125℃
More than 1,000MΩ or 10Ω・F
(Whichever is smaller)
No failure should be observed when 250% of the rated voltage is
applied between the terminations for 1 to 5 seconds, provided the
charge/ discharge current is less than 50mA.
Dielectric
Strength
No failure
JEMCGS-00923A
4
■AEC-Q200 Murata Standard Specification and Test Methods
Specification.
No
AEC-Q200 Test Item
AEC-Q200 Test Method
High Dielectric Type
18 Board Flex
Appearance
No marking defects
Solder the capacitor on the test jig (glass epoxy board) shown in
Fig1 using a eutectic solder. Then apply a force in the direction
shown in Fig 2 for 5±1sec. The soldering should be done by the
reflow method and should be conducted with care so that the
Capacitance
Change
D.F.
R7 : Within ±10.0%
R7: 0.05 max.
soldering is uniform and free of defects such as heat shock.
Type
GCE18
GCE21
a
b
c
0.6
0.8
2.2
3.0
0.9
1.3
(in mm)
I.R.
More than 10,000MΩ or 500Ω ・F
(Whichever is smaller)
b
114
f4.5
20
Pressurizing
speed:1.0mm/s
Pressurize
R4
a
100
Fig.1
Flexure:≦ 5
(High Dielectric Type)
t: 1.6mm
Capacitance meter
45 45
Fig.2
19 Terminal
Strength
Appearance
No marking defects
Within specified tolerance
R7: 0.05 max.
Solder the capacitor to the test jig (glass epoxy board) shown in
Fig.3 using a eutectic solder. Then apply *10N force in parallel with
the test jig for 10sec.
Capacitance
Change
D.F.
The soldering should be done either with an iron or using the reflow
method and should be conducted with care so that the soldering is
uniform and gree of defects such as heat shock
*5N (GCE18)
Type
GCE18
GCE21
a
b
c
I.R.
More than 10,000MΩ or 500Ω ・F
(Whichever is smaller)
1.0
1.2
3.0
4.0
1.2
1.65
(in mm)
c
Solder resist
Baked electrode or
Copper foil
Fig.3
20 Beam Load Test
Destruction value should be exceed following one.
< Chip L dimension : 2.5mm max. >
Chip thickness > 0.5mm rank : 20N
Chip thickness ≦0.5mm rank : 8N
Place the capacitor in the beam load fixture as Fig 4.
Apply a force.
< Chip Length : 2.5mm max. >
Iron Board
Fig.4
Speed supplied the Stress Load : 2.5mm / sec.
JEMCGS-00923A
5
■AEC-Q200 Murata Standard Specification and Test Methods
Specification.
High Dielectric Type
No
AEC-Q200 Test Item
AEC-Q200 Test Method
21 Capacitance
Temperature
Capacitance
Change
R7 : Within ±15%
(-55℃ to +125℃)
The capacitance change should be measured after 5 min. at
each specified temperature stage.
Characteristics
(2) High Dielectric Constant Type
The ranges of capacitance change compared with the above 25℃
value over the temperature ranges shown in the table should be
within the specified ranges.
Step
1
Temperature.(C)
25±2
2
3
4
5
-55±3(for R7)
25±2
125±3(for R7)
25±2
Initial measurement for high dielectric constant type.
Perform a heat treatment at 150+0/-10℃ for one hour
and then set for 24±2 hours at room temperature.
Perform the initial measurement.
JEMCGS-00923A
6
Packag
GCEꢀType
There are two type of packaging for chip monolithic ceramic capacitor.
Please specify the packaging code.
1.Bulk Packaging(Packaging Code=B):In a bag.
Minimum Quantity : 1000(pcs./bag)
2.Tape Carrier Packaging(Packaging Code:D/E/F/L/J/K)
2.1 Minimum Quantity(pcs./reel)
φ180mm reel
φ330mm reel
Type
Paper Tape
Code:D/E
Plastic Tape
Code:L
Paper Tape
Code:F/J
Plastic Tape
Code:K
GCE18
GCE21
4000
10000
10000
10000
6
9
B
4000
4000
3000
10000
2.2 Dimensions of Tape
(1)GCE18/21
(in:mm)
T: 0.85 max
4.0±0.1
4.0±0.1
2.0±0.1
+0.1
-0
φ1.5
A
a1
1.1 max.
Code
A
B
GCE18
1.05±0.1
1.85±0.1
GCE21
1.55±0.15
2.3±0.15
JEMCGP-01498A
7
Packag
GCE Type
ꢀ(2)GCE21
T:1.15 min.
(in:mm)
0.25±0.1(T≦1.80mm)
0.3±0.1(T:2.5mm)
4.0±0.1
4.0±0.1
2.0±0.1
+0.1
φ1.5
-0
A
*4
1.7 max.(T≦1.25mm)
2.5 max. (T:1.35/1.6mm)
3.0 max. (T:1.8/2.0mm)
3.7 max. (T≧2.5mm)
*4
Code
GCE21
A
B
1.45±0.2
2.25±0.2
JEMCGP-01498A
8
Packag
GCE Type
(in:mm)
Fig.1 Package Chips
Chip
Fig.2 Dimensions of Reel
2.0±0.5
φ21±0.8
w1
W
Fig.3 Taping Diagram
Top Tape : Thickness 0.06
Feeding Hole :As specified in 2.2.
Hole for Chip : As specified in 2.2.
Bottom Tape :Thickness 0.05
(Only a bottom tape existence )
Base Tape : As specified in 2.2.
JEMCGP-01498A
9
Packag
GCE Type
2.3 Tapes for capacitors are wound clockwise shown in Fig.3.
(The sprocket holes are to the right as the tape is pulled toward the user.)
2.4 Part of the leader and part of the vacant section are attached as follows.
(in:mm)
Tail vacant Section
Chip-mounting Unit Leader vacant Section
Leader Unit
(Top Tape only)
Direction
of Feed
160 min.
190 min.
210 min.
2.5 Accumulate pitch : 10 of sprocket holes pitch = 40±0.3mm
2.6 Chip in the tape is enclosed by top tape and bottom tape as shown in Fig.1.
2.7 The top tape and base tape are not attached at the end of the tape for a minimum of 5 pitches.
2.8 There are no jointing for top tape and bottom tape.
2.9 There are no fuzz in the cavity.
2.10 Break down force of top tape : 5N min.
Break down force of bottom tape : 5N min. (Only a bottom tape existence )
2.11 Reel is made by resin and appeaser and dimension is shown in Fig 2. There are possibly
to change the material and dimension due to some impairment.
2.12 Peeling off force : 0.1 to 0.6N in the direction as shown below.
Top tape
165~180°
2.13 Label that show the customer parts number, our parts number, our company name, inspection
number and quantity, will be put in outside of reel.
JEMCGP-01498A
10
Caution
!
■ Limitation of use
Please contact our sales representatives or product engineers before using our products for the applications
listed below which require of our products for other applications than specified in this product.
ꢀꢀꢀ①Aircraft equipment ②Aerospace equipment ③Undersea equipment ④Power plant control equipment
ꢀꢀꢀ⑤Medical equipment ⑥Transportation equipment(vehicles,trains,ships,etc.) ⑦Traffic signal equipment
ꢀꢀꢀ⑧Disaster prevention / crime prevention equipment
⑨Data-processing equipment
ꢀꢀꢀ⑩Application of similar complexity and/or requirements to the applications listed in the above
■ Fail-safe
Be sure to provide an appropriate fail-safe function on your product to prevent a second damage that may
be caused by the abnormal function or the failure of our product.
■Storage and Operation condition
1. The performance of chip monolithic ceramic capacitors may be affected by the storage conditions.
1-1. Store capacitors in the following conditions: Temperature of +5℃to +40℃and a Relative Humidity
of 20% to 70%.
(1) Sunlight, dust, rapid temperature changes, corrosive gas atmosphere or high temperature and humidity
conditions during storage may affect the solderability and the packaging performance.
Please use product within six months of receipt.
(2) Please confirm solderability before using after six months.
Store the capacitors without opening the original bag.
Even if the storage period is short, do not exceed the specified atmospheric conditions.
1-2. Corrosive gas can react with the termination (external) electrodes or lead wires of capacitors, and result
in poor solderability. Do not store the capacitors in an atmosphere consisting of corrosive gas (e.g.,
hydrogen sulfide, sulfur dioxide, chlorine, ammonia gas etc.).
1-3. Due to moisture condensation caused by rapid humidity changes, or the photochemical change caused
by direct sunlight on the terminal electrodes and/or the resin/epoxy coatings, the solderability and
electrical performance may deteriorate. Do not store capacitors under direct sunlight or in high huimidity
conditions
JEMCGC-01497
11
Caution
!
■Rating
1.Temperature Dependent Characteristics
1. The electrical characteristics of the capacitor can change with temperature.
1-1. For capacitors having larger temperature dependency, the capacitance may change with temperature
changes. The following actions are recommended in order to insure suitable capacitance values.
(1) Select a suitable capacitance for the operating temperature range.
(2) The capacitance may change within the rated temperature.
When you use a high dielectric constant type capacitors in a circuit that needs a tight (narrow) capacitance
tolerance.
Example: a time constant circuit., please carefully consider the characteristics of these capacitors,
such as their aging, voltage, and temperature characteristics.
And check capacitors using your actual appliances at the intended environment and operating conditions.
□Typical temperature characteristics Char.R6 (X5R) □Typical temperature characteristics Char.R7 (X7R)
20
15
10
5
0
-5
-10
-15
-20
-75
-50
-25
0
25
50
75
100
Temperature (℃)
□Typical temperature characteristics Char.F5 (Y5V)
40
20
0
-20
-40
-60
-80
-100
-50
-25
0
25
50
75
100
Temperature (℃)
2.Measurement of Capacitance
1. Measure capacitance with the voltage and the frequency specified in the product specifications.
1-1. The output voltage of the measuring equipment may decrease when capacitance is high occasionally.
Please confirm whether a prescribed measured voltage is impressed to the capacitor.
1-2. The capacitance values of high dielectric constant type capacitors change depending on the AC voltage
applied. Please consider the AC voltage characteristics when selecting a capacitor to be used in a AC circuit.
JEMCGC-01497
12
Caution
!
3.Applied Voltage
1. Do not apply a voltage to the capacitor that exceeds the rated voltage as called-out in the specifications.
1-1. Applied voltage between the terminals of a capacitor shall be less than or equal to the rated voltage.
(1) When AC voltage is superimposed on DC voltage, the zero-to-peak voltage shall not exceed the rated
DC voltage. When AC voltage or pulse voltage is applied, the peak-to-peak voltage shall not exceed
the rated DC voltage.
(2) Abnormal voltages (surge voltage, static electricity, pulse voltage, etc.) shall not exceed the rated DC
voltage.
Typical voltage applied to the DC capacitor
DC voltage
DC voltage+AC
AC voltage
Pulse voltage
0
E
E
E
E
0
0
0
(E:Maximum possible applied voltage.)
1-2. Influence of overvoltage
Overvoltage that is applied to the capacitor may result in an electrical short circuit caused by the
breakdown of the internal dielectric layers .
The time duration until breakdown depends on the applied voltage and the ambient temperature.
4. Applied Voltage and Self-heating Temperature
1. When the capacitor is used in a high-frequency voltage, pulse voltage, application, be sure to take into account
self-heating may be caused by resistant factors of the capacitor.
1-1. The load should be contained to the level such that when measuring at atomospheric temperature of 25℃,
the product's self-heating remains below 20℃ and surface temperature of the capacitor in the actual circuit
remains wiyhin the maximum operating temperature.
JEMCGC-01497
13
Caution
!
5. DC Voltage and AC Voltage Characteristic
1. The capacitance value of a high dielectric constant type capacitor changes depending on the DC voltage applied.
Please consider the DC voltage characteristics when a capacitor is selected for use in a DC circuit.
1-1. The capacitance of ceramic capacitors may change sharply depending on the applied voltage. (See figure)
Please confirm the following in order to secure the capacitance.
(1) Whether the capacitance change caused by the
applied voltage is within the range allowed or not.
□DC voltage characteristics
(2) In the DC voltage characteristics, the rate of capacitance
20
change becomes larger as voltage increases.
0
Even if the applied voltage is below the rated voltage.
When a high dielectric constant type capacitorꢀis in a
circuit that needs a tight (narrow) capacitance tolerance.
-20
-40
Example: a time constant circuit., please carefully
-60
consider the characteristics of these capacitors, such as
-80
their aging, voltage, and temperature characteristics.
-100
And check capacitors using your actual appliances at the
0
2
4
6
8
intended environment and operating conditions.
DC Voltage (VDC)
2. The capacitance values of high dielectric constant type capacitors change depending on the AC voltage applied.
Please consider the AC voltage characteristics when selecting a capacitor to be used in a AC circuit.
□AC voltage characteristics
30
20
10
0
-10
-20
-30
-40
-50
-60
0.0
0.5
1.0
1.5
2.0
2.5
AC Voltage (Vr.ms.)
6. Capacitance Aging
1. The high dielectric constant type capacitors have the characteristic in which the capacitance value decreases
with the passage of time.
When you use a high dielectric constant type capacitors in a circuit that needs a tight (narrow) capacitance
tolerance. Example: a time constant circuit., please carefully consider the characteristics of these capacitors,
such as their aging, voltage, and temperature characteristics.
And check capacitors using your actual appliances at the intended environment and operating conditions.
JEMCGC-01497
14
Caution
!
7.Vibration and Shock
1. The capacitors mechanical actress (vibration and shock) shall be specified for the use environment.
Please confirm the kind of vibration and/or shock, its condition, and any generation of resonance.
Please mount the capacitor so as not to generate resonance, and do not allow any impact on the
terminals.
2. Mechanical shock due to falling may cause damage or a crack in the dielectric material of the capacitor.
Do not use a fallen capacitor because the quality and reliability may be deteriorated.
Crack
Floor
3. When printed circuit boards are piled up or handled, the corners of another printed circuit board
should not be allowed to hit the capacitor in order to avoid a crack or other damage to the capacitor.
Mounting printed circuit board
Crack
■Soldering and Mounting
1.Mounting Position
1. Confirm the best mounting position and direction that minimizes the stress imposed on the capacitor
during flexing or bending the printed circuit board.
1-1.Choose a mounting position that minimizes the stress imposed on the chip during flexing or bending
of the board.
ꢀ[Component Direction]
Locate chip horizontal to the
direction in which stress acts
ꢀ[Chip Mounting Close to Board Separation Point]
C
Chip arrangement
Perforation
B
Worst A-C-(B~D) Best
D
A
Slit
ꢀ
JEMCGC-01497
15
Caution
!
2.Information before mounting
1. Do Not re-use capacitors that were removed from the equipment.
2. Confirm capacitance characteristics under actual applied voltage.
3. Confirm the mechanical stress under actual process and equipment use.
4. Confirm the rated capacitance, rated voltage and other electrical characteristics before assembly.
5. Prior to use, confirm the Solderability for the capacitors that were in long-term storage.
6. Prior to measuring capacitance, carry out a heat treatment for capacitors that were in long-term storage.
7.The use of Sn-Zn based solder will deteriorate the reliability of the MLCC.
Please contact our sales representative or product engineers on the use of Sn-Zn based solder in
advance.
3.Maintenance of the Mounting (pick and place) Machine
1. Make sure that the following excessive forces are not applied to the capacitors.
1-1. In mounting the capacitors on the printed circuit board, any bending force against them shall be kept
to a minimum to prevent them from any bending damage or cracking. Please take into account the
following precautions and recommendations for use in your process.
(1) Adjust the lowest position of the pickup nozzle so as not to bend the printed circuit board.
(2) Adjust the nozzle pressure within a static load of 1N to 3N during mounting.
ꢀ[Incorrect]
Suction Nozzle
Deflection
Board
Board Guide
ꢀ[Correct]
Support Pin
2.Dirt particles and dust accumulated between the suction nozzle and the cylinder inner wall prevent
the nozzle from moving smoothly. This imposes greater force upon the chip during mounting,
causing cracked chips. Also the locating claw, when worn out, imposes uneven forces on the chip
when positioning, causing cracked chips. The suction nozzle and the locating claw must be maintained,
checked and replaced periodically.
JEMCGC-01497
16
!
Caution
4-1.Reflow Soldering
1. When sudden heat is applied to the components, the
mechanical strength of the components will decrease
because a sudden temperature change causes
[Standard Conditions for Reflow Soldering]
Infrared Reflow
deformation inside the components. In order to prevent
mechanical damage to the components, preheating is
required for both the components and the PCB board.
Preheating conditions are shown in table 1. It is required to
keep the temperature differential between the solder and
the components surface (ΔT) as small as possible.
Temperature(℃)
Soldering
Peak Temperature
Gradual
200℃
Cooling
170℃
150℃
130℃
Preheating
2. Solderability of Tin plating termination chips might be
deteriorated when a low temperature soldering profile where
the peak solder temperature is below the melting point of
Tin is used. Please confirm the Solderability of Tin plated
termination chips before use.
Time
30-60 seconds
60-120 seconds
Vapor Reflow
Temperature(℃)
3. When components are immersed in solvent after mounting,
be sure to maintain the temperature difference (ΔT)
between the component and the solvent within the range
shown in the table 1.
Soldering
Gradual
Peak Temperature
Cooling
170℃
150℃
130℃
Preheating
Table 1
Part Number
Temperature Differential
Time
60-120 seconds
20 seconds
ΔT≦190℃
GC□18/21
[Allowable Soldering Temperature and Time]
280
270
260
250
240
230
220
Recommended Conditions
0
30
90
Soldering Time(sec.)
60
120
Pb-Sn Solder
Lead Free Solder
Infrared Reflow
Vapor Reflow
230~240℃
Air
Peak Temperature
Atmosphere
230~250℃
240~260℃
Air
Air or N2
Pb-Sn Solder: Sn-37Pb
Lead Free Solder: Sn-3.0Ag-0.5Cu
In case of repeated soldering, the accumulated
soldering time must be within the range shown above.
4. Optimum Solder Amount for Reflow Soldering
0.2mm* min.
4-1. Overly thick application of solder paste results in
a excessive solder fillet height.
This makes the chip more susceptible to mechanical
and thermal stress on the board and may cause
the chips to crack.
* GC□03: 1/3 of Chip Thickness min.
in section
4-2. Too little solder paste results in a lack of adhesive
strength on the outer electrode, which may result in
chips breaking loose from the PCB.
4-3. Make sure the solder has been applied smoothly to the end surface to a height of 0.2mm* min.
Inverting the PCB
JEMCGC-01497
Make sure not to impose any abnormal mechanical shocks to the PCB.
17
Caution
!
4-2.Leaded Component Insertion
1. If the PCB is flexed when leaded components (such as transformers and ICs) are being mounted,
chips may crack and solder joints may break.
Before mounting leaded components, support the PCB using backup pins or special jigs to prevent warpi
5.Washing
Excessive ultrasonic oscillation during cleaning can cause the PCBs to resonate, resulting in cracked
chips or broken solder joints. Take note not to vibrate PCBs.
6.Electrical Test on Printed Circuit Board
1. Confirm position of the support pin or specific jig, when inspecting the electrical performance of
a capacitor after mounting on the printed circuit board.
1-1. Avoid bending printed circuit board by the pressure of a test pin, etc.
The thrusting force of the test probe can flex the PCB, resulting in cracked chips or open solder joints.
Provide support pins on the back side of the PCB to prevent warping or flexing.
1-2. Avoid vibration of the board by shock when a test pin contacts a printed circuit board.
□Not recommended
□Recommended
←Support pin
←Peeling
←Test-pin
←Test-pin
JEMCGC-01497
18
Caution
!
7.Printed Circuit Board Cropping
1. After mounting a capacitor on a printed circuit board, do not apply any stress to the capacitor that is
caused by bending or twisting the board.
1-1. In cropping the board, the stress as shown right may cause the capacitor to crack.
Try not to apply this type of stress to a capacitor.
Bending
Twisting
2. Check of the cropping method for the printed circuit board in advance.
2-1. Printed circuit board cropping shall be carried out by using a jig or an apparatus to prevent the
mechanical stress which can occur to the board.
(1) Example of a suitable jig
Recommended example: the board should be pushed as close to the near the cropping jig as possible
and from the back side of board in order to minimize the compressive stress applied to capacitor.
Not recommended example* when the board is pushed at a point far from the cropping jig and from
the front side of board as below, the capacitor may form a crack caused by the tensile stress applied
to capacitor.
Recommended
Not recommended
Direction of
load
Outline of jig
Direction of
load
Printed circuit
board
Load point
V-groove
Components
Printed circuit
board
Printed circuit
board
Load point
Components
Board cropping jig
(2) Example of a suitable machine
An outline of a printed circuit board cropping machine is shown as follows. Along the lines with the
V-grooves on printed circuit board, the top and bottom blades are aligned to one another when
cropping the board.
The misalignment of the position between top and bottom blades may cause the capacitor to crack.
Outline of machine
Top blade
Principle of operation
Top blade
Cross-section diagram
Printed circuit board
Bottom blade
Printed circuit board
V-groove
V-groove
Not recommended
Top-bottom misalignment Left-right misalignment Front-rear misalignment
Recommended
Top blade
Top blade
Top blade
Top blade
Bottom blade
Bottom blade
Bottom blade
Bottom blade
JEMCGC-01497
19
! Caution
■Others
1. Under Operation of Equipment
1-1. Do not touch a capacitor directly with bare hands during operation in order to avoid the danger of
a electric shock.
1-2. Do not allow the terminals of a capacitor to come in contact with any conductive objects (short-circuit).
Do not expose a capacitor to a conductive liquid, inducing any acid or alkali solutions.
1-3. Confirm the environment in which the equipment will operation is under the specified conditions.
Do not use the equipment under the following environment.
(1) Being spattered with water or oil.
(2) Being exposed to direct sunlight.
(3) Being exposed to Ozone, ultraviolet rays or radiation.
(4) Being exposed to toxic gas (e.g., hydrogen sulfide, sulfur dioxide, chlorine, ammonia gas etc.)
(5) Any vibrations or mechanical shocks exceeding the specified limits.
(6) Moisture condensing environments.
1-4. Use damp proof countermeasures if using under any conditions that can cause condensation.
2. Others
2-1. In an Emergency
(1) If the equipment should generate smoke, fire or smell, immediately turn off or unplug the equipment.
If the equipment is not turned off or unplugged, the hazards may be worsened by supplying
continuous power.
(2) In this type of situation, do not allow face and hands to come in contact with the capacitor or burns may be
caused by the capacitors high temperature.
2-2. Disposal of waste
When capacitors are disposed, they must be burned or buried by the industrial waste vender with
the appropriate licenses.
2-3. Circuit Design
GC□ Series capacitors in this catalog are not safety recognized products.
2-4. Remarks
Failure to follow the cautions may result, worst case, in a short circuit and smoking when the product is used.
The above notices are for standard applications and conditions. Contact us when the products are used in
special mounting conditions.
Select optimum conditions for operation as they determine the reliability of the product after assembly.
The data herein are given in typical values, not guaranteed ratings.
JEMCGC-01497
20
Notice
■Rating
1.Operating Temperature
1. The operating temperature limit depends on the capacitor.
1-1.Do not apply temperatures exceeding the upper operating temperature.
It is necessary to select a capacitor with a suitable rated temperature which will cover the operating
temperature range.
Also it is necessary to consider the temperature distribution in equipment and the seasonal temperature
variable factor.
1-2.Consider the self-heating of the capacitor
The surface temperature of the capacitor shall be the upper operating temperature or less when
including the self-heating factors.
2.Atmosphere surroundings (gaseous and liquid)
1. Restriction on the operating environment of capacitors.
1-1. The capacitor, when used in the above, unsuitable, operating environments may deteriorate
ꢀdue to the corrosion of the terminations and the penetration of moisture into the capacitor.
1-2. The same phenomenon as the above may occur when the electrodes or terminals of the capacitor are
subject to moisture condensation.
1-3. The deterioration of characteristics and insulation resistance due to the oxidization or corrosion of
ꢀꢀterminal electrodes may result in breakdown when the capacitor is exposed to corrosive or
volatile gases or solvents for long periods of time.
3.Piezo-electric Phenomenon
1. When using high dielectric constant type capacitors in AC or pulse circuits, the capacitor itself vibrates
at specific frequencies and noise may be generated.
Moreover, when the mechanical vibration or shock is added to capacitor, noise may occur.
JEMCGC-01497
21
Notice
■Soldering and Mounting
1.PCB Design
1. Notice for Pattern Forms
1-1. Unlike leaded components, chip components are susceptible to flexing stresses since they are mounted
directly on the substrate.
They are also more sensitive to mechanical and thermal stresses than leaded components.
Excess solder fillet height can multiply these stresses and cause chip cracking. When designing substrates,
take land patterns and dimensions into consideration to eliminate the possibility of excess solder fillet
height.
1-2. It is possible for the chip to crack by the expansion and shrinkage of a metal board.
Please contact us if you want to use our ceramic capacitors on a metal board such as Aluminum.
Pattern Forms
Prohibited
Correct
Chassis
Solder (ground)
Solder Resist
Placing Close to Chassis
Electrode Pattern
Lead Wire
Solder Resist
Placing of Chip
Components
and Leaded Components
Soldering Iron
Lead Wire
Solder Resist
Placing of Leaded
Components
after Chip Component
Solder Resist
Lateral Mounting
JEMCGC-01497
22
Notice
2. Land Dimensions
Chip Capacitor
Land
2-1. Chip capacitor can be cracked due to the stress of PCB
bending / etc if the land area is larger than needed and has
an excess amount of solder.
C
a
b
Solder Resist
Please confirm the suitable land dimension by evaluating of the actual SET / PCB.
Table 1 Reflow Soldering Method
Dimensions
Chip(L×W)
a
b
c
Part Number
GC□18
1.6×0.8
0.6~0.8
1.0~1.2
0.6~0.7
0.6~0.7
0.6~0.8
0.8~1.1
GC□21
2.0×1.25
(in mm)
JEMCGC-01497
23
Notice
2.Washing
1. Please evaluate a capacitor by actual cleaning equipment and condition surely for confirming the quality
and select the applicable solvent.
2. Unsuitable cleaning solvent may leave residual flux, other foreign substances, causing deterioration of
electrical characteristics and the reliability of the capacitors.
3. Select the proper cleaning conditions.
3-1. Improper cleaning conditions (excessive or insufficient) may result in the deterioration of the
performance of the capacitors.
3.Coating
1. A crack may be caused in the capacitor due to the stress of the thermal contraction of the resin during
curing process.
The stress is affected by the amount of resin and curing contraction.
Select a resin with small curing contraction.
The difference in the thermal expansion coefficient between a coating resin or a molding resin and
capacitor may cause the destruction and deterioration of the capacitor such as a crack or peeling, and
lead to the deterioration of insulation resistance or dielectric breakdown.
Select a resin for which the thermal expansion coefficient is as close to that of capacitor as possible.
A silicone resin can be used as an under-coating to buffer against the stress.
2. Select a resin that is less hygroscopic.
Using hygroscopic resins under high humidity conditions may cause the deterioration of the insulation
resistance of a capacitor.
An epoxy resin can be used as a less hygroscopic resin.
■Others
1.Transportation
1. The performance of a capacitor may be affected by the conditions during transportation.
1-1. The capacitors shall be protected against excessive temperature, humidity and mechanical force
during transportation.
(1) Climatic condition
-low air temperature:-40℃
-change of temperature air/air:-25℃/+25℃
-low air pressure:30 kPa
-change of air pressure:6 kPa/min
(2) Mechanical condition
Transportation shall be done in such a way that the boxes are not deformed and forces are not directly
passed on to the inner packaging.
1-2. Do not apply excessive vibration, shock, and pressure to the capacitor.
(1) When excessive mechanical shock or pressure is applied to a capacitor, chipping or cracking may
occur in the ceramic body of the capacitor.
(2) When a sharp edge of an air driver, a soldering iron, tweezers, a chassis, etc. impacts strongly on the
surface of capacitor, the capacitor may crack and short-circuit.
1-3. Do not use a capacitor to which excessive shock was applied by dropping etc.
The capacitor dropped accidentally during processing may be damaged.
JEMCGC-01497
24
NOTE
!
1.Please make sure that your product has been evaluated in view of your specifications with our
product being mounted to your product.
2.Your are requested not to use our product deviating from this product specification.
3.We consider it not appropriate to include any terms and conditions with regard to the business
transaction in the product specifications, drawings or other technical documents. Therefore,
if your technical documents as above include such terms and conditions such as warranty clause,
product liability clause, or intellectual property infringement liability clause, they will be deemed to
be invalid.
JEMCGC-01497
25
相关型号:
GCE21BR72A104KA01
Soft Termination MLSC Design Chip Multilayer Ceramic Capacitors for Automotive
MURATA
©2020 ICPDF网 联系我们和版权申明