5962-9309203HUC [MSK]

DC-DC Regulated Power Supply Module, 1 Output, 6W, Hybrid, HERMETICALLY SEALED, DIP-8;
5962-9309203HUC
型号: 5962-9309203HUC
厂家: M.S. KENNEDY CORPORATION    M.S. KENNEDY CORPORATION
描述:

DC-DC Regulated Power Supply Module, 1 Output, 6W, Hybrid, HERMETICALLY SEALED, DIP-8

文件: 总9页 (文件大小:259K)
中文:  中文翻译
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ISO-9001 CERTIFIED BY DSCC  
6W  
DC-DC  
CONVERTERS  
DHC2800S  
SERIES  
M.S.KENNEDY CORP.  
4707 Dey Road Liverpool, N.Y. 13088  
(315) 701-6751  
MIL-PRF-38534 CERTIFIED  
FEATURES:  
Wave Solderable Package  
All Ceramic Capacitors  
Surface Mount Magnetics  
Withstands 5000G  
MIL STD 461C CR03 (DC-DC Converters)  
80 Volt Input Transient Tolerent  
No Derating - -55°C to +125°C  
Wide Supply Range - 10V to 50V  
High Isolation - 500V  
High Power Density - 17W/in³  
Output Voltage Adjustment - Standard  
Remote Shutdown  
Operates to 11V Input at 5W  
Available with 3.3V or 5V Outputs  
See DAC2800s Series for 12V and 15V Versions  
Available to DSCC SMD 5962-94629 and 5962-93092  
DESCRIPTION:  
The DHC2800S series of DC-DC converters provides the ruggedness, reliability and features required to  
meet the advanced design challenges of today's hi-rel market. This is accomplished while retaining a  
power density of 17 W/in³ and 425 mW/gram of power/package performance. The use of advanced  
substrate and reflow soldering techniques during construction results in a rugged, cost-effective and com-  
pletely solderable package.  
DHC2800S hybrid converter series utilizes all ceramic capacitors and surface mount magnetics to  
provide reliable operation at all operating temperatures while surviving very high G forces.  
DHC2800S standard features include output fault monitoring and/or turn on voltage point programming  
via the shutdown pin. All three functions may be implemented simultaneously with a minimum of external  
components. An output voltage adjustment/load compensation pin is also standard.  
Fault tolerant design protects these converters from most external circuit faults. The output and output  
adjust pins will withstand +35V while the shutdown pin will withstand +50V protecting the converters  
from a variety of system or board faults i.e. solder bridges, etc. Unique load fault protection circuitry  
allows this converter to pull up loads having difficult static load line characteristics and allows short term  
load excursions significantly beyond ratings in most applications.  
A transformer isolated forward converter topology operating at a switching frequency of 400kHz allows  
operation over a wide input voltage range. Internal filtering of both input and output eliminates the need for  
external capacitors in many applications.  
The 8-pin DIP package is hermetically sealed and isolated from the internal circuits. Heat sinking is  
recommended for full power operation at elevated ambient temperatures.  
1
Rev. D 12/03  
EQUIVALENT SCHEMATIC  
PIN-OUT INFORMATION  
TYPICAL APPLICATIONS  
+Output  
-Output  
Isolated Step Down Power Supply  
Microprocessor Power Source  
1
2
3
4
5
8 Case  
-Input  
Adjust/Comp  
NC  
7
Low Voltage Subsystem Power Source  
Shutdown Plus  
6 +Input  
ABSOLUTE MAXIMUM RATINGS  
TST Storage Temperature Range  
TLD Lead Temperature Range  
(10 Seconds)  
-65°C to +150°C  
Input Voltage (pin 7 to pin 6)  
Input Transient (pin 7 to pin 6 @ 50mS)  
Output Current  
DHC2803S  
DHC2805S  
+50V  
80V  
VIN  
VINT  
IOUT  
300°C  
See Efficiency Curve  
150°C  
PD Power Dissipation  
2.0A  
1.5A  
TJ  
Junction Temperature  
θJC Thermal Resistance  
(Switches)  
Case Temperature Range  
DHC2800S H/E  
DHC2800S  
TC  
6.5°C/W  
-55°C to +125°C  
-40°C to +85°C  
2
Rev. D 12/03  
ELECTRICAL SPECIFICATIONS  
DHC2803S  
DHC2803S H/E  
DHC2803S  
Group A  
Subgroup  
Units  
Parameter  
8
Test Conditions 1  
Typ.  
Max.  
Min.  
Typ.  
Max.  
Min.  
VDC  
VDC  
mA  
mA  
mA  
mA  
mVp-p  
mVp-p  
mAp-p  
mAp-p  
mV  
mV  
mV  
mV  
%
3.30  
3.40  
3.45  
1520  
1520  
1820  
1820  
190  
475  
200  
200  
15  
3.18  
3.30  
3.42  
1
2,3  
1
3.20  
Output Voltage  
-
-
-
-
3.15  
-
152  
-
1520  
152  
12VVIN50V  
16VVIN50V  
-
-
-
-
2,3  
1
152  
Output Current 2  
-
152  
-
1820  
152  
-
-
-
-
2,3  
1
152  
85  
-
85  
190  
-
BW=10KHz to 2MHz  
BW=10KHz to 2MHz  
VIN=16V to 40V  
Output Voltage Ripple  
-
-
-
-
2,3  
1
-
165  
-
165  
225  
-
Input Current Ripple  
Line Regulation  
2
-
-
-
-
2,3  
1
-
6
-
6
20  
-
-
50  
-
-
-
2,3  
1
-
VIN=16V, 28V and 40V  
10  
25  
-
10  
30  
-
Load Regulation  
IOUT=0A, 0.8A and 1.6A  
-
50  
-
-
-
2,3  
1
-
66  
-
61  
66  
-
-
61  
Efficiency  
%
-
-
-
-
2,3  
4
58  
mV  
mV  
µS  
IOUT=0.9A to/from 1.8A  
Transition TIme=30µS  
IOUT=0.9A to/from 1.8A  
Transition TIme=30µS  
VIN=16V to/from 40V  
Transition Time=30µS  
VIN=16V to/from 40V  
Transition Time=30µS  
430  
600  
850  
300  
300  
500  
500  
500  
500  
200  
200  
50  
-
430  
650  
-
-
Step Load Response  
Step Load Recovery  
Step Line Response 2  
-
-
-
5,6  
4
-
85  
-
85  
300  
-
-
µS  
-
-
-
5,6  
4
-
mV  
mV  
µS  
190  
-
190  
500  
-
-
-
-
-
5,6  
4
-
120  
-
120  
500  
-
-
Step Line Recovery  
Start Up Overshoot  
Start Up Delay  
2
µS  
-
-
-
5,6  
4
-
mV  
mV  
mS  
mS  
µS  
0
200  
-
-
0
-
-
5,6  
4
-
0
-
30  
50  
-
-
-
30  
-
-
-
5,6  
4
-
50  
220  
500  
-
-
220  
500  
500  
-
-
Shutdown Delay 2  
Shutdown Recovery  
µS  
-
5,6  
-
-
-
-
2
mS  
V
60  
-
-
60  
-
POUT=6W MAX.  
POUT=5W MAX.  
-
50  
50  
50  
45  
5
1,2,3  
1,2,3  
1,2,3  
1,2,3  
1,2,3  
1,2,3  
1
12  
11  
10  
-
-
50  
12  
11  
10  
-
Input Voltage Range  
V
-
2
-
50  
V
POUT=2.5W MAX.  
-
35  
2
-
35  
2
50  
mA  
mA  
µF  
Enabled, IOUT=0mA  
40  
Quiescent Current  
Disabled IOUT=0mA  
-
5
-
2
Capacitive Load  
Isolation  
No Effect on DC Performance  
Input to output or any pin to case @ 500V  
-
300  
-
-
-
300  
-
-
MΩ  
A
-
100  
2.3  
375  
10  
-
100  
2.3  
350  
10  
Short Circuit Current Limit  
Switching Frequency  
7
2.8  
400  
-
3.6  
450  
-
1
2.8  
400  
-
3.6  
425  
-
KHz  
%
4
VOUT Adjustment Range  
RPOT=50KΩ  
1
NOTES:  
1 +VIN = 28V, IOUT = 1.8A for DHC2803S, IOUT = 1.0A for DHC2805S, TA=TC=25°C unless otherwise specified.  
2 Guaranteed by design but not tested. Typical parameters are representative of actual device performance but are for reference only.  
3 Industrial grade and "E" suffix devices shall be tested to subgroups 1 and 4 unless otherwise specified.  
4 Military grade devices ("H" suffix) shall be 100% tested to subgroups 1, 2, 3 and 4.  
5 Subgroups 5 and 6 testing available upon request.  
6 Subgroup 1, 4 TA=TC=+25°C  
2, 5 TA=TC=+125°C  
3, 6 TA=TC= -55°C  
7 Device has internal shutdown feature that pulses the output with a low duty cycle during faults.  
8 Refer to DSCC SMD for electrical specifications for devices purchased as such.  
3
Rev. D 12/03  
ELECTRICAL SPECIFICATIONS  
DHC2805S  
DHC2805S H/E  
DHC2805S  
Group A  
Subgroup  
Units  
Test Conditions 1  
Parameter  
8
Typ.  
Max.  
Min.  
Typ.  
Max.  
Min.  
VDC  
VDC  
mA  
mA  
mA  
mA  
mVp-p  
mVp-p  
mAp-p  
mAp-p  
mV  
mV  
mV  
mV  
%
5.00  
5.10  
1
2,3  
1
4.95  
5.00  
5.05  
5.20  
1200  
1200  
1500  
1500  
190  
475  
200  
200  
15  
4.90  
Output Voltage  
-
-
4.80  
-
-
-
1200  
120  
-
120  
12VVIN50V  
16VVIN50V  
-
-
2,3  
1
120  
-
-
Output Current 2  
-
1500  
120  
-
120  
-
-
2,3  
1
120  
-
-
75  
190  
-
75  
-
BW=10KHz to 2MHz  
BW=10KHz to 2MHz  
VIN=16V to 40V  
Output Voltage Ripple  
-
-
2,3  
1
-
-
-
100  
225  
-
100  
-
Input Current Ripple  
Line Regulation  
2
-
-
2,3  
1
-
-
-
6
20  
-
6
-
-
-
2,3  
1
-
-
50  
-
VIN=16V, 28V and 40V  
IOUT=0A, 0.5A and 1A  
10  
30  
-
10  
25  
-
Load Regulation  
-
-
2,3  
1
-
-
50  
-
69  
-
-
64  
69  
-
64  
Efficiency  
%
-
2,3  
4
62  
-
-
-
mV  
mV  
µS  
IOUT=500mA to/from 1000mA  
Transition TIme=30µS  
IOUT=500mA to/from 1000mA  
Transition TIme=30µS  
VIN=16V to/from 40V  
Transition Time=30µS  
VIN=16V to/from 40V  
Transition Time=30µS  
300  
500  
-
-
300  
500  
750  
300  
300  
500  
500  
500  
500  
200  
200  
50  
-
Step Load Response  
Step Load Recovery  
Step Line Response 2  
-
5,6  
4
-
-
-
90  
300  
-
-
90  
-
µS  
-
5,6  
4
-
-
-
mV  
mV  
µS  
160  
500  
-
-
160  
-
-
5,6  
4
-
-
-
140  
500  
-
-
140  
-
Step Line Recovery  
Start Up Overshoot  
Start Up Delay  
2
µS  
-
5,6  
4
-
-
-
mV  
mV  
mS  
mS  
µS  
0
200  
-
-
0
-
IOUT=1A  
-
5,6  
4
-
0
-
30  
50  
-
-
-
30  
-
-
IOUT=0A and 1A  
-
5,6  
4
-
50  
220  
500  
-
-
220  
500  
500  
-
-
Shutdown Delay 2  
Shutdown Recovery  
µS  
-
5,6  
-
-
-
-
2
mS  
V
60  
-
-
60  
-
POUT=6W MAX.  
POUT=5W MAX.  
-
50  
50  
50  
45  
5
1,2,3  
1,2,3  
1,2,3  
1,2,3  
1,2,3  
1,2,3  
1
12  
11  
10  
-
-
50  
12  
11  
10  
-
Input Voltage Range  
V
-
2
-
50  
V
POUT=2.5W MAX.  
-
35  
2
-
35  
2
50  
mA  
mA  
µF  
Enabled, IOUT=0mA  
40  
Quiescent Current  
Disabled IOUT=0mA  
-
5
-
2
Capacitive Load  
Isolation  
No Effect on DC Performance  
Input to output or any pin to case @ 500V  
-
300  
-
-
-
300  
-
-
MΩ  
A
-
100  
1.6  
375  
10  
-
100  
1.5  
350  
10  
Short Circuit Current Limit  
Switching Frequency  
7
1.9  
400  
-
2.3  
450  
-
1
1.9  
400  
-
2.2  
425  
-
KHz  
%
4
VOUT Adjustment Range  
RPOT=50KΩ  
1
NOTES:  
1 +VIN = 28V, IOUT = 1.8A for DHC2803S, IOUT = 1.0A for DHC2805S, TA=TC=25°C unless otherwise specified.  
2 Guaranteed by design but not tested. Typical parameters are representative of actual device performance but are for reference only.  
3 Industrial grade and "E" suffix devices shall be tested to subgroups 1 and 4 unless otherwise specified.  
4 Military grade devices ("H" suffix) shall be 100% tested to subgroups 1, 2, 3 and 4.  
5 Subgroups 5 and 6 testing available upon request.  
6 Subgroup 1, 4 TA=TC=+25°C  
2, 5 TA=TC=+125°C  
3, 6 TA=TC= -55°C  
7 Device has internal shutdown feature that pulses the output with a low duty cycle during faults.  
8 Refer to DSCC SMD for electrical specifications for devices purchased as such.  
4
Rev. D 12/03  
APPLICATION NOTES  
POWER SUPPLIES  
LOAD FAULT RESPONSE  
The DHC2800S series of dc-dc converters share load fault  
philosophies. Load fault conditions include short-circuit and  
severe overload conditions. The DHC2800S converter series  
responds to load faults by turning off all power conversion cir-  
cuits for 250mS and then attempting to restart for 10mS (typi-  
cal). The net "on" duty factor during a fault is very low result-  
ing in low converter dissipation and immunity from overheating  
at 125ꢀC. Current beyond rated can flow into the load at  
startup time. This allows the converter to bring up capacitive  
and other difficult load types more reliably than competing con-  
verters.  
The output voltage of the DHC2800S may be adjusted from  
90% to 110% of nominal value by the use of a 50Kpotenti-  
ometer as shown. Adjustment beyond this range is possible  
however certain characteristics of the converter such as but  
not limited to input voltage range, efficiency, ripple and tem-  
perature performance will change. Characterization by the user  
is recommended in such applications.  
Adjust/comp (pin 3) may be driven by external circuitry refer-  
enced to pin 2 (-output) if desired. Grounding pin 3 causes  
voltage to increase (25% typically) while driving pin 3 above  
1.3V causes output voltage to decrease. Pin 3 may be driven  
through 10Kor more if connection of the comp function is  
also required.  
The comp function of pin 3 allows capacitive loads as large  
as 1000µF to be accommodated on the DHC2805S without  
loss of stability. This feature may be utilized by connecting a  
10nF capacitor between pins 3 and 1. This is generally recom-  
mended when low ESR load capacitances of 100µF or greater  
are used.  
SHUTDOWN PLUS  
Pin 5 is used for remote shutdown, output fault detection,  
and/or setting the input voltage point at which the converter  
will turn on as shown in the typical application diagram. No  
connection to pin 5 is necessary for normal operation of the  
converter. Pin 5 is referenced to the -input (pin 7).  
Shutdown may be implemented by simply connecting pin 5  
to an open collector logic output or switch rated at 2.5mA,  
25Vdc or higher.  
Input voltage turn on point is programmed with a single resis-  
tor from pin 5 to 7. An input turn on/off hysteresis (typically  
3.5% of Vin) will be observed. This should be considered when  
making or verifying set point adjustment. The value of the  
setpoint resistor may be determined by the following:  
210·10³  
R=  
( 10% accuracy at 25ꢀC)  
ETO-9.5  
Set point temperature coefficient is typically +400ppm/ꢀC.  
Output fault monitoring is accomplished by observing pin 5  
with a high impedance monitoring circuit. Pin 5 voltage drops  
from over 10V to below 1V when a load fault causes the con-  
verters fault protection circuitry to activate. It will remain low  
for at least 100mS and return high. If the load fault is still  
present pin 5 will return low and the cycle will repeat. A resis-  
tor >400Kfrom pin 5 to 7 provides pull down for pin 5 if  
there is no input setpoint programming resistor already in place.  
5
Rev. D 12/03  
TYPICAL APPLICATION CIRCUIT  
6
Rev. D 12/03  
TYPICAL PERFORMANCE CURVES  
DHC2803S  
EFFICIENCY CONTOURS  
EFFICIENCY CONTOURS  
EFFICIENCY CONTOURS  
50  
40  
30  
50  
40  
50  
40  
30%  
40%  
30%  
30%  
40%  
TEMP =  
125°C  
TEMP = –55°C  
TEMP = 25°C  
40%  
50%  
55%  
50%  
55%  
50%  
55%  
60%  
63%  
65%  
60%  
60%  
63%  
65%  
67%  
68%  
69%  
62%  
30  
30  
64%  
65%  
66%  
67%  
20  
11  
20  
11  
20  
11  
66%  
68%  
67%  
70%  
68%  
1.8  
.18 .36  
.72  
1.08  
1.44  
1.8  
.18 .36  
.72  
1.08  
1.44  
.18 .36  
.72  
1.08  
1.44  
1.8  
OUTPUT CURRENT, IOUT (A)  
OUTPUT CURRENT, IOUT (A)  
OUTPUT CURRENT, IOUT (A)  
LOW LINE DROP OUT  
LOAD TRANSIENT RESPONSE  
LOAD TRANSIENT RESPONSE 100µF  
16  
14  
VOUT  
VOUT  
1.8A  
1.8A  
12  
10  
.9A  
.9A  
IOUT  
IOUT  
NO OUTPUT BUS CAPCITANCE  
TIME, t (100µsec/DIV)  
INCLUDES 100µF ON OUTPUT BUS  
TIME, t (200µsec/DIV)  
0.0  
0.5  
1.0  
1.5  
2.0  
OUTPUT CURRENT, IOUT (A)  
LOAD TRANSIENT RESPONSE 1000µF  
LINE TRANSIENT RESPONSE  
LINE TRANSIENT RESPONSE  
VOUT  
VOUT  
VOUT  
80V  
40V  
1.8A  
.9A  
16V  
VIN  
IOUT  
11V  
VIN  
INCLUDES 1000µF ON OUTPUT BUS  
TIME, t (500µsec/DIV)  
TIME, t (200µsec/DIV)  
TIME, t (200µsec/DIV)  
TURN ON THRESHOLD  
TURN ON RESPONSE  
AUDIO REJECTION  
0
–20  
–40  
–60  
28  
VIN = 28V  
IOUT = 2.0A  
LOAD 1.8A  
3.3V  
24  
20  
VOUT  
0V  
0V  
28V  
16  
12  
–80  
INCLUDES 100µF ON  
V
OUTPUT BUS  
IN  
–100  
10K  
30K 40K 60K 90K  
100 200 400 1K 2K 4K 10K 20K 40K 100K  
20K  
FREQUENCY, f (Hz)  
SET POINT RESISTOR, RSP ()  
TIME, t (5msec/DIV)  
7
Rev. D 12/03  
TYPICAL PERFORMANCE CURVES  
DHC2805S  
EFFICIENCY CONTOURS  
EFFICIENCY CONTOURS  
EFFICIENCY CONTOURS  
50  
40  
30  
50  
40  
50  
40  
30%  
40%  
30%  
30%  
40%  
TEMP = 55°C  
TEMP =  
125°C  
TEMP = 25°C  
40%  
50%  
55%  
60%  
50%  
55%  
50%  
55%  
60%  
63%  
66%  
68%  
69%  
60%  
63%  
65%  
30  
30  
66%  
68%  
70%  
71%  
20  
11  
20  
11  
20  
11  
68%  
69%  
70%  
.78  
OUTPUT CURRENT, IOUT (A)  
72%  
70%  
1.2  
.12 .24  
.48  
.78  
.96  
1.2  
.12 .24  
.48  
.78  
.96  
.12 .24  
.48  
.96  
1.2  
OUTPUT CURRENT, IOUT (A)  
OUTPUT CURRENT, IOUT (A)  
LOW LINE DROP OUT  
LOAD TRANSIENT RESPONSE  
LOAD TRANSIENT RESPONSE 100µF  
16  
14  
TEMP = 25°C  
VOUT  
VOUT  
1.2A  
1.2A  
12  
10  
600mA  
IOUT  
600mA  
IOUT  
NO OUTPUT BUS CAPCITANCE  
TIME, t (100µsec/DIV)  
INCLUDES 100µF ON OUTPUT BUS  
TIME, t (200µsec/DIV)  
0.0  
0.4  
0.8  
1.2  
1.6  
OUTPUT CURRENT, IOUT (A)  
LOAD TRANSIENT RESPONSE 1000µF  
LINE TRANSIENT RESPONSE  
LINE TRANSIENT RESPONSE  
INCLUDES 100µF ON OUTPUT BUS  
LOAD = 1.2A  
VOUT  
VOUT  
VOUT  
40V  
80V  
LOAD = 1.2A  
1.2A  
16V  
600mA  
VIN  
IOUT  
VIN  
11V  
INCLUDES 1000µF ON OUTPUT BUS  
TIME, t (500µsec/DIV)  
INCLUDES 100µF ON OUTPUT BUS  
TIME, t (200µsec/DIV)  
TIME, t (200µsec/DIV)  
TURN ON THRESHOLD  
TURN ON RESPONSE  
AUDIO REJECTION  
0
20  
40  
60  
28  
VIN = 28V  
IOUT = 1.2A  
LOAD = 1.2A  
5.0V  
24  
20  
VOUT  
0V  
28V  
16  
12  
80  
0V V  
IN  
INCLUDES 100µF ON OUTPUT BUS  
100  
10K  
30K 40K 60K 90K  
100 200 400 1K 2K  
10K 20K  
100K  
20K  
FREQUENCY, f (Hz)  
SET POINT RESISTOR, RSP ()  
TIME, t (5msec/DIV)  
8
Rev. D 12/03  
MECHANICAL SPECIFICATIONS  
ESD TRIANGLE INDICATES PIN ꢀ  
ALL DIMENSIONS ARE ± ±0±ꢀ± INCHES UNLESS OTHERWISE LABELED  
ORDERING INFORMATION  
Output  
Voltage  
Part  
Number  
Screening Level  
Industrial  
DHC2803S  
DHC2803SE  
DHC2803SH  
DHC2805S  
DHC2805SE  
DHC2805SH  
5962-93092  
5962-94629  
3.3V  
Extended Reliability  
Mil-PRF-38534 Class H  
Industrial  
Extended Reliability  
Mil-PRF-38534 Class H  
DSCC-SMD for DHC2805S  
DSCC-SMD for DHC2805S  
5.0V  
M.S. Kennedy Corp.  
4707 Dey Road, Liverpool, New York 13088  
Phone (315) 701-6751  
FAX (315) 701-6572  
www.mskennedy.com  
The information contained herein is believed to be accurate at the time of printing. MSK reserves the right to make  
changes to its products or specifications without notice, however, and assumes no liability for the use of its products.  
Please visit our website for the most recent revision of this datasheet.  
9
Rev. D 12/03  

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