URF1D48LD-40WR3 [MORNSUN]

40W, Ultra wide input, isolated & regulated single output DC/DC converter;
URF1D48LD-40WR3
型号: URF1D48LD-40WR3
厂家: MORNSUN SCIENCE& TECHNOLOGY LTD.    MORNSUN SCIENCE& TECHNOLOGY LTD.
描述:

40W, Ultra wide input, isolated & regulated single output DC/DC converter

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中文:  中文翻译
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DC/DC Converter  
URF1D_LD-40WR3 Series  
40W, Ultra wide input, isolated & regulated single output  
DC/DC converter  
FEATURES  
Ultra wide input voltage range (4:1)  
Enhanced isolation, isolation voltage:  
3.0KVDC/1.5KVAC  
Operating temperature range: -40to +85℃  
Input Under-voltage Protection, Output short  
circuit, over-current, over–voltage protection,  
over-temperature protection  
Meets requirements of railway standard  
EN50155  
Reverse voltage protection available with  
A2S(Chassis mounting) or A4S(35mm DIN-Rail  
mounting)  
International standard pin-out  
Patent Protection RoHS  
URF1D_LD-40WR3 series are isolated 40W DC-DC products with 4:1 input voltage .Their feature efficiency up to 91%, 1500VAC / 3000VDC  
isolation with enhanced isolation, operating temperature of -40to +85, Input Under-voltage Protection, Output short circuit,  
over-current, over–voltage, over- temperature protectionprotection.Railway vehicle electronic equipment widely used in 72V, 96V and  
110V.  
Selection Guide  
Input Voltage (VDC)  
Output  
Efficiency  
(%,Min./Typ.)  
@ Full Load  
Max. Capacitive  
Load(µF)  
Part No.  
Certification  
Nominal  
(Range)  
Output Voltage  
(VDC)  
Output Current  
Max.  
(mA)(Max./Min.)  
10000/0  
8000/0  
URF1D03LD-40WR3  
URF1D05LD-40WR3  
URF1D12LD-40WR3  
URF1D15LD-40WR3  
URF1D24LD-40WR3  
URF1D48LD-40WR3  
3.3  
5
85/87  
86/88  
89/91  
89/91  
87/89  
87/89  
10000  
10000  
2700  
1680  
680  
12  
15  
24  
48  
3333/0  
110  
170  
--  
(40-160)  
2667/0  
1667/0  
833/0  
470  
Note:  
Series with suffix “H” are heat sink mounting; series with suffix “A2S” are chassis mountingwith suffix “A4S” are DIN-Rail mounting, for example  
URF1D05LD-40WHR3A2S is chassis mounting of with heat sink, URF1D05LD-40WR3A4S is DIN-Rail mounting of without heat sink; If the application has a higher  
requirement for heat dissipation, you can choose modules with heat sink;  
The minimum input voltage and starting voltage of A2S (wiring) and A4S (rail) Model are 1VDC higher than those of DIP package due to input reverse polarity  
protection function;  
Absolute maximum rating without damage on the converter, but it isn't recommended;  
Efficiency is measured In nominal input voltage and rated output load;A2S (wiring) and A4S (rail) Model due to input reverse polarity protection, minimum  
efficiency greater than Min.-2 is qualified.  
Input Specifications  
Item  
Operating Conditions  
Min.  
Typ.  
Max.  
Unit  
mA  
3.3V output  
Others  
--  
--  
345/5  
413/3  
25  
353/15  
Input Current (full load / no-load) Nominal input voltage  
423/15  
Reflected Ripple Current  
Surge Voltage (1sec. max.)  
Starting Voltage  
Shutdown Voltage  
Starting Time  
Nominal input voltage  
100% load  
--  
--  
180  
40  
--  
-0.7  
--  
--  
VDC  
ms  
--  
28  
--  
32  
Nominal input voltage & constant resistance load  
20  
--  
Input Filter  
Pi filter  
Hot Plug  
Unavailable  
2018.05.04-A/0  
Page 1 of 8  
MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation  
DC/DC Converter  
URF1D_LD-40WR3 Series  
Ctrl suspended or connected to TTL high level  
(3.5-12VDC)  
Ctrl pin connected to GND or low level (0-1.2VDC)  
Module switch on  
Ctrl*  
Module switch off  
Input current when switched off  
mA  
--  
2
10  
Note: * the voltage of Ctrl pin is relative to input pin GND.  
Output Specifications  
Item  
Operating Conditions  
Min.  
--  
Typ.  
±1  
Max.  
±3  
Unit  
%
Voltage Accuracy  
0% -100% load  
Full load, the input voltage is from low voltage to  
high voltage  
Line Regulation  
±0.4  
±1  
--  
Load Regulation  
0% -100% load  
±0.5  
300  
±5  
±1  
500  
±8  
--  
--  
Transient Recovery Time  
µs  
%
25% load step change,  
3.3V/5V output  
--  
nominal input voltage  
Transient Response Deviation  
Others  
--  
±3  
±5  
%/  
Temperature Coefficient  
Ripple & Noise *  
Full load  
--  
±0.02  
150  
-
±0.03  
200  
110  
160  
190  
20MHz bandwidth, full load  
--  
mV p-p  
Trim  
90  
110  
110  
%Vo  
%Io  
Over-voltage Protection  
Over-current Protection  
Short circuit Protection  
--  
Input voltage range  
--  
Continuous, self-recovery  
Note: * 0%-5% load ripple&Noise is no more than 5%Vo.Ripple and noise are measured by ”parallel cable” method, please see DC-DC Converter Application  
Notes for specific operation.  
General Specifications  
Item  
Operating Conditions  
Min.  
Typ.  
--  
Max.  
--  
Unit  
Input-output, with the test time of 1 minute and the  
leak current lower than 1mA  
3000  
VDC  
Input-output, with the test time of 1 minute and the  
leak current lower than 5mA  
Input and output respectively on the shell, with the  
test time of 1 minute and the leak current lower  
than 1mA.  
1500  
1500  
--  
--  
--  
--  
VAC  
VDC  
Insulation Voltage  
Insulation Resistance  
Isolation Capacitance  
Operating Temperature  
Storage Temperature  
Over- temperature Protection  
Storage Humidity  
Input-output, isolation voltage 500VDC  
Input-output, 100KHz/0.1V  
see Fig. 1  
1000  
--  
--  
2200  
--  
--  
M
Ω
3000  
+85  
+125  
130  
95  
pF  
-40  
-55  
--  
--  
100  
--  
Non-condensing  
5
%RH  
Pin Welding Resistance  
Temperature  
Welding spot is 1.5mm away from the casing, 10  
seconds  
--  
--  
--  
+300  
--  
Switching Frequency*  
Vibration  
PWM mode  
220  
KHz  
IEC 61373 car body 1 B mold  
MIL-HDBK-217F@25℃  
MTBF  
500  
-- --  
K hours  
Note: * This series of products using reduced frequency technology, the switching frequency is test value of full load,When the load is reduced to below 50%, the  
switching frequency decreases with decreasing load.  
Physical Specifications  
Casing Material  
Aluminum alloy  
Horizontal package  
A2S wiring package  
A4S rail package  
50.80*25.40*11.80mm  
76.00*31.50*21.20 mm  
76.00*31.50*25.80 mm  
51.40*26.20*16.50mm  
76.00*31.50*25.30 mm  
76.00*31.50*29.90 mm  
Without heat sink  
With heat sink  
Package Dimensions  
Horizontal package  
A2S wiring package  
A4S rail package  
2018.05.04-A/0  
Page 2 of 8  
MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation  
DC/DC Converter  
URF1D_LD-40WR3 Series  
Horizontal package/A2S wiring  
package/A4S rail package  
Horizontal package/A2S wiring  
package/A4S rail package  
Without heat sink  
With heat sink  
26g/48g/68g(Typ.)  
Weight  
34g/56g/76g(Typ.)  
Free air convection  
Cooling Method  
EMC SpecificationsEN62368)  
CE  
CISPR32/EN55032  
CISPR32/EN55032  
IEC/EN61000-4-2  
IEC/EN61000-4-3  
IEC/EN61000-4-4  
IEC/EN61000-4-5  
IEC/EN61000-4-6  
CLASS B(see Fig. 4-  
/4-for recommended circuit)  
EMI  
CLASS B (see Fig. 4-/4-for recommended circuit)  
RE  
ESD  
RS  
Contact ±6KV/Air ±8KV  
20V/m  
perf. Criteria A  
perf. Criteria A  
perf. Criteria A  
perf. Criteria A  
perf. Criteria A  
EMS  
EFT  
Surge  
CS  
100kHz  
±4KV (see Fig.4-  
/4-for recommended circuit)  
line to line ±2KV (2Ω 18uF see Fig.4-/4-for recommended circuit)  
10 Vr.m.s  
EMC SpecificationsEN50155)  
EN50121-3-2 150kHz-500kHz 99dBuV (see Fig. 4-/4-for recommended circuit)  
EN55016-2-1 500kHz-30MHz 93dBuV  
CE  
EMI  
EN50121-3-2 30MHz-230MHz 40dBuV/m at 10m (see Fig. 4-/4-for recommended circuit)  
EN55016-2-1 230MHz-1GHz 47dBuV/m at 10m  
RE  
ESD  
RS  
EN50121-3-2 Contact ±6KV/Air ±8KV  
EN50121-3-2 20V/m  
perf. Criteria A  
perf. Criteria A  
perf. Criteria A  
perf. Criteria A  
perf. Criteria A  
EMS  
EFT  
EN50121-3-2 ±2kV 5/50ns 5kHz (see Fig .4-  
/4-for recommended circuit)  
EN50121-3-2 line to line ±1KV42Ω, 0.5μF(see Fig .4-/4-for recommended circuit)  
Surge  
CS  
EN50121-3-2 0.15MHz-80MHz 10 Vr.m.s  
Product Characteristic Curve  
Fig. 1  
Fig. 2  
NoteFig. 2 is input voltage VS output power Derating CurveThe Fig. 2 is for reference only, please refer to the actual product.The product can working well at  
nominal input voltage and output load when the casing Temperature does not exceed 100.  
2018.05.04-A/0  
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MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation  
DC/DC Converter  
URF1D_LD-40WR3 Series  
Design Reference  
1. Typical application  
All the DC/DC converters of this series are tested according to the recommended circuit (see Fig. 3) before delivery.  
If it is required to further reduce input and output ripple, properly increase the input & output of additional capacitors Cin and Cout or  
select capacitors of low equivalent impedance provided that the capacitance is no larger than the max. capacitive load of the product.  
Vout(VDC)  
3.3/5  
Fuse  
Cin  
Cout  
470µF  
220µF  
100µF  
Fuse  
Cin  
Vin  
+Vo  
0V  
Cout  
DC  
DC  
12/15  
2Aslow blow  
100µF  
GND  
24/48  
Fig. 3  
2. EMC module solution-recommended circuit  
Fig.4 Parameter description:  
C0 / C4  
C1 / C2  
C3  
100µF/200V  
2.2µF/250V  
Refer to the Cin in Fig.3  
LCM1  
LCM2  
15mH UU commonmode choke  
2.2mH, recommended to use MORNSUN’s  
FL2D-30-22Z  
CY1 / CY2  
C5  
2200pF/400VAC  
Refer to the Cout in Fig.3  
Fig. 4  
Notes: 1.Part in the Fig. 4 is used for 3.3V/5V/12V/15V/24V output  
EMI test and part for EMI test, selected based on needs.  
2.Part in the Fig. 4 is used for 48V output EMI test and part for  
EMI test, selected based on needs.  
2018.05.04-A/0  
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MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation  
DC/DC Converter  
URF1D_LD-40WR3 Series  
3. Trim application & Trim resistance  
+Vot  
+Vot  
Calculation formula of Trim resistance:  
aR2  
Vref  
Vo’-Vref  
R1  
-R3  
up:  
RT=  
a=  
R1  
R2  
RT  
R1  
R2-a  
R3  
Vref  
R2  
Trim  
R3  
Vref  
R2  
Trim  
aR1  
R1-a  
Vo’-Vref  
Vref  
down:  
-R3  
RT=  
a=  
RT  
Note: Leave open if not used. RT: Resistance of Trim. a: User-defined  
parameter, no actual meanings.  
0V  
Trim down  
0V  
Trim up  
Application circuit for TRIM (Part in broken line is the interior of models)  
Vout(V)  
R1(KΩ)  
4.801  
R2(KΩ)  
2.87  
2.87  
2.87  
2.87  
2.87  
3.0  
R3(KΩ)  
10  
Vref(V)  
1.24  
2.5  
3.3  
5
2.883  
10  
12  
15  
24  
48  
11.000  
14.384  
24.872  
55.28  
15  
2.5  
15  
2.5  
17.8  
20  
2.5  
2.5  
4. Reflected Ripple Current testing peripheral circuit  
Fig.5 Parameter description:  
220uFESR<1.0Ωat 100KHz  
4.7uH  
C1  
L
4.7uF/250V  
C2  
Fig.5  
5. It is not allowed to connect modules output in parallel to enlarge the power  
6. For more information please find DC-DC converter application notes on www.mornsun-power.com  
Horizontal Package (without heat sink) Dimensions and Recommended Layout  
2018.05.04-A/0  
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MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation  
DC/DC Converter  
URF1D_LD-40WR3 Series  
Horizontal Package (with heat sink) Dimensions  
URF1D_LD-40WR3A2S (without heatsink) Dimensions  
2018.05.04-A/0  
Page 6 of 8  
MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation  
DC/DC Converter  
URF1D_LD-40WR3 Series  
URF1D_LD-40WHR3A2S (with heatsink) Dimensions  
URF1D_LD-40WR3A4S (without heatsink) Dimensions  
2018.05.04-A/0  
Page 7 of 8  
MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation  
DC/DC Converter  
URF1D_LD-40WR3 Series  
URF1D_LD-40WHR3A4S (with heatsink) Dimensions  
Note:  
1. Packing information please refer to Product Packing Information which can be downloaded from www.mornsun-power.com.The  
Packing bag number of Horizontal package :58200035(without heat sink), 58200051(with heat sink), A2S/ A4S package number:  
58220022;  
2. The maximum capacitive load offered were tested at input voltage range and full load;  
3. Unless otherwise specified, parameters in this datasheet were measured under the conditions of Ta=25, humidity<75%RH with nominal  
input voltage and rated output load;  
4. All index testing methods in this datasheet are based on Company’s corporate standards;  
5. Other product application information, please see DC-DCrailway power supplyConverter Application Notes for specific operation  
methods;  
6. We can provide product customization service, please contact our technicians directly for specific information;  
7. Products are related to laws and regulations: see "Features" and "EMC";  
8. Our products shall be classified according to ISO14001 and related environmental laws and regulations, and shall be handled by  
qualified units.  
Mornsun Guangzhou Science & Technology Co., Ltd.  
Address: No. 5, Kehui St. 1, Kehui Development Center, Science Ave., Guangzhou Science City, Luogang District, Guangzhou, P. R. China  
Tel: 86-20-38601850-8801  
Fax: 86-20-38601272  
E-mail: info@mornsun.cn  
2018.05.04-A/0  
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MORNSUN Guangzhou Science & Technology Co., Ltd. reserves the copyright and right of final interpretation  

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