63811-7075 [MOLEX]
HAND CRIMP TOOL SPECIFICATION SHEET; 手压接工具规格表
| 型号： | 63811-7075 |
| 厂家： | 
Molex |
| 描述： | HAND CRIMP TOOL SPECIFICATION SHEET |
| 文件： | 总6页 (文件大小：322K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Hand Tool for Disk Drive Power Connection System Crimp Terminals
HAND CRIMP TOOL
SPECIFICATION SHEET
Order No. 63811-7000
TYPE 2C
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant
SCOPE
Products: Disk Drive Power Connection System Crimp Terminal 14-22 AWG.
Terminal
Series No.
Terminal Order No.
Loose Piece
Wire Size
AWG mm²
Insulation Diameter
mm In.
Strip Length
mm In.
Reel
02-08-1202 02-08-1237 02-08-1201 02-08-1334 14-16 2.00-1.30 2.75-3.56 .109-.140 4.75-5.54 .187-.218
02-08-1235 02-08-1335 02-08-1234 02-08-1236
8980
18-20 0.80-0.50 2.00-2.90 .079-.114 4.75-5.54 .187-.218
02-08-1204 02-08-1337 02-08-1203 02-08-1336 18-22 0.80-0.35 1.52-2.30 .060-.090 4.75-5.54 .187-.218
Follow the Cut-Off Tab specifications on Applicator specification sheets.
These Terminals cannot be removed from the reel by manual cutting.
An applicator must be used or the terminals will not function properly.
DEFINITION OF TERMS
BEND UP
CONDUCTOR
CRIMP
BRUSH
BELL MOUTH
INSULATION
CRIMP
ROLLING
TWISTING
STRIP
LENGTH
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-638117000
Revision: B
Release Date: 01-19-07
Revision Date: 03-29-08
UNCONTROLLED COPY
Page 1 of 6
Hand Tool for Disk Drive Power Connection System Crimp Terminals
CONDITIONS:
After crimping, the conductor profiles should measure the following (see notes on page 5).
Conductor Crimp
Height (Ref.) Width (Ref.)
Pull Force
Minimum
Wire Size
mm
Profile
Terminal Series No.
AWG
mm In. mm In.
N
Lb.
A
B
C
2
18 0.80 1.00-1.10 .040-.044 1.92 .076 89.0 20.0 X
20 0.50 1.00-1.10 .040-.044 1.92 .076 71.2 16.0 X
22 0.35 1.00-1.10 .040-.044 1.92 .076 44.5 10.0 X
14 2.00 1.25-1.35 .049-.053 2.32 .091 266.9 60.0
16 1.30 1.25-1.35 .049-.053 2.32 .091 133.4 30.0
18 0.80 1.20-1.30 .047-.051 2.20 .087 89.0 20.0
20 0.50 1.20-1.30 .047-.051 2.20 .087 71.2 16.0
8980
8980
X
X
X
X
OPERATION
CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as
damage can occur to the tool or die.
Open the tool by squeezing the handles together, at the end of the closing
stroke, the ratchet mechanism will release the handles, and the hand tool will
spring open.
JAWS OPEN
LOCATOR
Crimping Terminals
1. Select the desired terminal listed in the preceding charts.
2. Swing the terminal locator away from the crimp tool shown in Figure 2.
Some terminals with large insulation grips may interfere with the crimp
tooling when swinging the locator into position. The terminal must then
be loaded into the locator in the closed/crimp position.
Figure 1
3. When using the locator, press down on the wire stop on the locator as shown in Figure 2. Insert the proper
terminal into the proper nest opening. Make sure when choosing the nest opening, it will correspond with the
A, B, or C profile on the hand tool.
4. Return the locator to its original position. Insert the proper wire over the terminal. Some large O.D. wires may
need to be placed into the terminal before closing the tool. Gently touch the wire stop with the end of the wire.
See Figure 3.
5. Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed.
Release handles to open the jaws.
Note: The tamper proof ratchet action will not release the tool until it has been fully closed.
6. Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on
the wire. The terminal locator can be in either position.
7. Visually inspect the crimped terminal for proper crimp location.
Doc No: ATS-638117000
Revision: B
Release Date: 01-19-07
Revision Date: 03-29-08
UNCONTROLLED COPY
Page 2 of 6
Hand Tool for Disk Drive Power Connection System Crimp Terminals
TERMINAL
SWING OPEN
WIRE STOP
WIRE
PUSH HERE
TO OPEN
WIRE STOP
LOCATOR
TERMINAL
IN PLACE
LOCATOR
Figure 2
Note:
A crimp height chart is provided with this manual as Reference Only.
Due to the wide range of wires, strands, insulation diameters, and
durometers, actual crimp height measurements may very slightly. An
occasional, destructive, pull force test should be preformed to check
hand tool crimp. Pull Force value Must exceed the Minimum pull force
specifications listed on page 2.
LOCATOR
IN PLACE
TERMINAL
WIRE STOP
Locator Replacement
See the parts list on the last page of this document for the proper locator
order number. Follow the steps below to replace the locator.
WIRE AGAINST
STOP
Figure 3
1. Open the crimp hand tool.
2. Swing the existing locator open and away from the hand
tool.
LIFT UP LOCATOR
3. Firmly press down on the brass pivot shaft with your
thumb, while pulling the locator up. Slip the locator off the
top of the brass pivot shaft. See Figure 4.
4. Replace it with the desired locator by putting over the brass
JAWS
OPEN
PRESS DOWN
ON BRASS
PIVOT SHAFT
pivot shaft and snapping it into place.
SWING
LOCATOR
OPEN
Figure 4
Doc No: ATS-638117000
Revision: B
Release Date: 01-19-07
Revision Date: 03-29-08
UNCONTROLLED COPY
Page 3 of 6
Hand Tool for Disk Drive Power Connection System Crimp Terminals
LUBRICATION POINTS
(BOTH SIDES) LIGHT OIL
(EVERY 3 MONTHS OR
5,000 CRIMPS)
Maintenance
It is recommended that each operator of the tool be made aware
of, and responsible for, the following maintenance steps:
1. Remove dust, moisture, and other contaminants with a clean
brush, or soft, lint free cloth.
2. Do not use any abrasive materials that could damage the
tool.
3. Make certain all pins; pivot points and bearing surfaces are
protected with a thin coat of high quality machine oil. Do not
oil excessively. The tool was engineered for durability but
like any fine piece of equipment it needs cleaning and
Figure 5
lubrication for a maximum service life of trouble free crimping. Light oil such as 30 weight automotive oil used
at the oil points, every 5,000 crimps or 3 months, shown in Figure 6 will significantly enhance the tool life.
4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto
certain terminations may affect the electrical characteristics of an application.
5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,
and store the tool in a clean, dry area.
Miscrimps or Jams
PRELOAD
CHECK POINT
25.4MM
Should this tool ever become stuck or jammed in a
partially closed position, Do Not force the handles
open or closed. The tool will open easily by
pressing the ratchet release lever. See Figure 6.
SETTING WHEEL
ECCENTRIC AXLE
How to Adjust Tool Preload
(See Figure 6)
RATCHET
RELEASE LEVER
HANDLE
GRIP
REMOVED
This hand tool is factory preset to 25-45 LBS.
preload. It may be necessary over the life of the
tool to adjust tool handle preload force. Listed
below are the steps required to adjust the crimping
force of the hand tool to obtain proper crimp
conditions:
WRENCH SET
(SOLD
SEPERATELY)
Figure 6
LOCKING
SCREW
HANDLE
GRIP
1. Remove or fold back the handle grip from the handle to expose the eccentric axle and setting wheel.
2. Remove the locking screw with a 2mm hex wrench. The wrench set (63810-0101), is not supplied. It is sold
separately from the hand tool.
3. Turn the eccentric axle and setting wheel with the wrench or pliers Counter-clockwise (CCW) to increase handle
force.
4. Replace the locking screw, aligning the nearest notch in the setting wheel to locking screw.
5. Replace the handle grip.
6. Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted.
Doc No: ATS-638117000
Revision: B
Release Date: 01-19-07
Revision Date: 03-29-08
UNCONTROLLED COPY
Page 4 of 6
Hand Tool for Disk Drive Power Connection System Crimp Terminals
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital
components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30
days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will
not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,
fixturing, or use of handle extensions voids this warranty.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.
CAUTIONS:
1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for
production use. Repetitive use of this tool should be avoided.
2. Insulated rubber handles are not protection against electrical shock.
3. Wear eye protection at all times.
4. Use only the Molex terminals specified for crimping with this tool.
Certification
Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for
customers to re-certify hand tools.
% This tool is qualified to pull force only. To re-certify, crimp a terminal to a wire, which has been stripped
12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than
25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull
testing.
% If the tool does not meet minimum pull force values, handle preload should be increased and the pull test
rerun, (See How To Adjust Preload).
% When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and
replaced.
Doc No: ATS-638117000
Revision: B
Release Date: 01-19-07
Revision Date: 03-29-08
UNCONTROLLED COPY
Page 5 of 6
Hand Tool for Disk Drive Power Connection System Crimp Terminals
PARTS LIST
Item Number Order Number
Description
Quantity
Figure 7
REF
63811-7000
63810-0101
63810-0102
63810-0103
63811-7075
Hand Crimp Tool
Wrench Set (Not included)
Locator Base Assembly
Repair Kit (Not included)
Locator
1
2
3
4
0
1
0
1
1
3
4
M4 X 5LG
BHCS
RATCHET
RELEASE LEVER
2
3
Figure 7
Americas Headquarters
Lisle, Illinois 60532 U.S.A. Yamato, Kanagawa, Japan
Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
Munich, Germany
49-89-413092-0
eurinfo@molex.com
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
1-800-78MOLEX
amerinfo@molex.com
81-462-65-2324
feninfo@molex.com
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-638117000
Revision: B
Release Date: 01-19-07
Revision Date: 03-29-08
UNCONTROLLED COPY
Page 6 of 6
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