35746-0111 [MOLEX]
Application Tooling Specification Sheet; 应用工具的规格表型号: | 35746-0111 |
厂家: | Molex |
描述: | Application Tooling Specification Sheet |
文件: | 总5页 (文件大小:328K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals
Application Tooling
Specification Sheet
TYPE 4A
Modular Crimp Head
Order No. 63819-6870
Hand Crimp Tool
Order No. 63819-6800
FEATURES
%
%
%
%
%
A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
%
Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V)
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).
SCOPE
Products: VersaBlade™ Industry standard .070" tab terminals, 20 – 22 AWG
Insulation Diameter
Wire Size
Strip Length
mm In.
.102 4.00-4.80 .157-.189
.102 4.00-4.80 .157-.189
.102 4.00-4.80 .157-.189
.102 4.00-4.80 .157-.189
Terminal
Series No.
Terminal
Order No.
Terminal ꢀꢀ
Maximum
mm
IPC/WHMA-A620ꢀ
mm In.
20-22 0.50-0.35 2.36-2.60 .093-.102 2.60
35746-0110 35746-0111 20-22 0.50-0.35 2.36-2.60 .093-.102 2.60
35747-0110 20-22 0.50-0.35 2.36-2.60 .093-.102 2.60
35748-0110 35748-0111 20-22 0.50-0.35 2.36-2.60 .093-.102 2.60
AWG
mm²
In.
35745
35746
35747
35748
35745-0110
ꢀTo achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
ꢀꢀOverall insulation OD specification for terminal.
BEND UP
DEFINITION OF TERMS
BELL MOUTH
SEAM
BRUSH
INSULATION
CRIMP
RO
TWISTING
STRIP
LENGTH
BEND
DOWN
CONDUCTOR
CRIMP
CUT-OFF TAB
COND.CRIMP
HEIGHT
This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope.
Doc No: ATS-6381968HM
Revision: A
Release Date: 7-23-10
Revision Date: 7-23-10
UNCONTROLLED COPY
Page 1 of 5
Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals
CONDITIONS:
After crimping, the crimp profiles should measure the following (see notes on page 3).
Conductor Crimp (Ref.)
Height Width
Insulation Crimp (Ref.)
Pull Force
Minimum
Wire Size
Profile
Terminal
Series No
Height
Width
AWG mm2
mm
In.
mm
In.
mm In.
mm
In.
N
Lb. 20 22
20 0.50 1.25 - 1.35 ..049 - .053 1.70 - 1.90 .067 - .075 2.45 ..096 2.90 - 3.10 .114 - .122 58.7 13.2
22 0.35 1.15 - 1.25 .045 - .049 1.70 - 1.90 .067 - .075 2.25 .089 2.90 - 3.10 .114 - .122 39.1 8.8
20 0.50 1.25 - 1.35 ..049 - .053 1.70 - 1.90 .067 - .075 2.45 ..096 2.90 - 3.10 .114 - .122 58.7 13.2
22 0.35 1.15 - 1.25 .045 - .049 1.70 - 1.90 .067 - .075 2.25 .089 2.90 - 3.10 .114 - .122 39.1 8.8
20 0.50 1.25 - 1.35 ..049 - .053 1.70 - 1.90 .067 - .075 2.45 ..096 2.90 - 3.10 .114 - .122 58.7 13.2
22 0.35 1.15 - 1.25 .045 - .049 1.70 - 1.90 .067 - .075 2.25 .089 2.90 - 3.10 .114 - .122 39.1 8.8
20 0.50 1.25 - 1.35 ..049 - .053 1.70 - 1.90 .067 - .075 2.45 ..096 2.90 - 3.10 .114 - .122 58.7 13.2
22 0.35 1.15 - 1.25 .045 - .049 1.70 - 1.90 .067 - .075 2.25 .089 2.90 - 3.10 .114 - .122 39.1 8.8
X
X
X
X
35745
35746
35747
35748
X
X
X
X
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
OPERATION
Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will
release the handles, and the hand tool will spring open.
Crimping Terminals
1. Place the terminal into the correct die profile until the terminal stopped by the locator.
2. Bring the wire stop blade down; make sure the wire stop located behind the conductor grip.
3. Place a pre-striped wire into the terminal until the end of wire touching the wire stop. See Figure 2.
4. Close the tool until the ratchet releases, the tool handles will then spring open.
5. Carefully remove the crimped terminal.
WIRE STOP BLADE
INSULATION
PUNCH
CONDUCTOR
PUNCH
WIRE STOP
BLADE
TERMINAL
INSULATION
PUNCH
LOCATOR
WIRE
TERMINAL
INSULATION
CONDUCTOR ANVIL
Figure 1
WIRE
Figure 2
ANVIL
Note: The tamper proof ratchet action will not release the tool until it has been fully closed.
Doc No: ATS-6381968HM
Revision: A
Release Date: 7-23-10
Revision Date: 7-23-10
UNCONTROLLED COPY
Page 2 of 5
Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals
Maintenance
It is recommended that each operator of the tool be made aware of, and responsible for, the following
maintenance steps:
1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine
oil. Do not oil excessively. The tool was engineered for durability but like any other equipment it needs
cleaning and lubrication for a maximum service life of trouble free crimping. Light oil (such as 30 weight
automotive oil) used at the oil points, every 5,000 crimps or 3 months, will significantly enhance the tool life.
4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto
certain terminations may affect the electrical characteristics of an application.
5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,
and store the tool in a clean, dry area.
Miscrimps or Jams
Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or
closed. The tool will open easily by lifting the ratchet release lever. See Figure 6.
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital
components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30
days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will
not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,
fixturing, or use of handle extensions voids this warranty.
CAUTION: Repetitive use of this tool should be avoided.
CAUTIONS:
1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for
production use. Repetitive use of this tool should be avoided.
2. Insulated rubber handles are not protection against electrical shock.
3. Wear eye protection at all times.
4. Use only the Molex terminals specified for crimping with this tool.
Notes:
1. This tool should only be used for the terminals and wire gauges specified on this sheet.
2. This tool is not adjustable for crimp height; however crimp force is adjustable (See instructions above).
Variations in tools, terminals, wire stranding and insulation types may affect crimp height.
3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all
insulation sizes.
4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts
available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
Doc No: ATS-6381968HM
Revision: A
Release Date: 7-23-10
Revision Date: 7-23-10
UNCONTROLLED COPY
Page 3 of 5
Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals
5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no
influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips
on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping
Handbook 63800-0029 for additional information on crimping and crimp testing.
6. Molex does not certify crimp hand tools.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.
Applications for the Modular Crimp Head
WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction
and without first reading and understanding the instructions in the proper Manual or Specification Sheet.
See Chart below for the correct Manual or Specification Sheet.
WARNING: NEVER install tooling or service this tool while it is into any power source. Disconnect the
power by unplugging or turn off the Actuator from its power source.
CAUTION: Keep fingers away from the crimping area when operating this tool. It may cause severe injury.
CAUTION: Wear safety glasses when operating or serving this tool.
The chart below shows all applications for this Modular Crimp Head.
Modular Crimp Head
Order No.
Tool
Order no.
Tool
Description
Adapter
Order No.
Adapter
Description
Figure
No.
63816-0000 Hand Crimp Frame (Short)
63816-0050 Hand Crimp Frame (Long)
63816-0200 Battery Power Tool (110 V) 63816-0600 Battery Power Crimp Adapter
63816-0250 Battery Power Tool (220 V) 63816-0600 Battery Power Crimp Adapter
N/A
N/A
N/A
N/A
3
3
4
4
5
63819-6870
63816-0100
Air Power Tool
63816-0700
Air Power Crimp Adapter
Applications for the Modular Crimp Head
Battery Powered Tool
Hand Crimp Tool
Air Powered Tool
MODULAR
CRIMP
HEAD
LOCKING
PINS
MODULAR
CRIMP HEAD
MODULAR
CRIMP
LOCKING
PINS
LOCKING
PINS
HEAD
AIR POWER
CRIMP
ADAPTER
BATTERY
POWER
B
LOCKING PINS
LOCKING
PINS
AIR
POWER
TOOL
HAND CRIMP
FRAME LONG
OR SHORT
BATTERY
POWERED
TOOL
Figure 3
Figure 4
Figure 5
Doc No: ATS-6381968HM
Revision: A
Release Date: 7-23-10
Revision Date: 7-23-10
UNCONTROLLED COPY
Page 4 of 5
Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals
PARTS LIST
Hand Crimp Tool 63819-6800
Item Order Number
Description
Quantity
1
2
3
4
5
6
63819-6870
63816-0050
63819-6875
63816-0001
63600-0525
63600-0520
Modular Crimp Head
Hand Crimp Frame (long) 1 (Ref)
1 (Ref)
Locator
Locking Pin
Handle Spring
Crimping Spring
1
2
1
2
5
HANDLE
SPRING
2
M4 X 14mm
LONG BHCS
RATCHET
RELEASE LEVER
3
4
1
CRIMPING
SPRING (2)
6
Figure 6
http://www.molex.com
Doc No: ATS-6381968HM
Revision: A
Release Date: 7-23-10
Revision Date: 7-23-10
UNCONTROLLED COPY
Page 5 of 5
相关型号:
35747-0410
Tab Crimp Terminal 35747, Male, 24-26 AWG , (0.20 - 0.12mm²), Brass, Pre-Tin Plated, Reel
MOLEX
©2020 ICPDF网 联系我们和版权申明