35746-0111 [MOLEX]

Application Tooling Specification Sheet; 应用工具的规格表
35746-0111
型号: 35746-0111
厂家: Molex    Molex
描述:

Application Tooling Specification Sheet
应用工具的规格表

文件: 总5页 (文件大小:328K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals  
Application Tooling  
Specification Sheet  
TYPE 4A  
Modular Crimp Head  
Order No. 63819-6870  
Hand Crimp Tool  
Order No. 63819-6800  
FEATURES  
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A full cycle ratcheting hand tool ensures complete crimps  
Ergonomically designed soft handles  
Precisely designed crimping profiles with simple contact positioning  
Easy handling due to outstanding force ratio  
Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,  
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).  
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Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V)  
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).  
SCOPE  
Products: VersaBlade™ Industry standard .070" tab terminals, 20 – 22 AWG  
Insulation Diameter  
Wire Size  
Strip Length  
mm In.  
.102 4.00-4.80 .157-.189  
.102 4.00-4.80 .157-.189  
.102 4.00-4.80 .157-.189  
.102 4.00-4.80 .157-.189  
Terminal  
Series No.  
Terminal  
Order No.  
Terminal ꢀꢀ  
Maximum  
mm  
IPC/WHMA-A620ꢀ  
mm In.  
20-22 0.50-0.35 2.36-2.60 .093-.102 2.60  
35746-0110 35746-0111 20-22 0.50-0.35 2.36-2.60 .093-.102 2.60  
35747-0110 20-22 0.50-0.35 2.36-2.60 .093-.102 2.60  
35748-0110 35748-0111 20-22 0.50-0.35 2.36-2.60 .093-.102 2.60  
AWG  
mm²  
In.  
35745  
35746  
35747  
35748  
35745-0110  
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.  
ꢀꢀOverall insulation OD specification for terminal.  
BEND UP  
DEFINITION OF TERMS  
BELL MOUTH  
SEAM  
BRUSH  
INSULATION  
CRIMP  
RO  
TWISTING  
STRIP  
LENGTH  
BEND  
DOWN  
CONDUCTOR  
CRIMP  
CUT-OFF TAB  
COND.CRIMP  
HEIGHT  
This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope.  
Doc No: ATS-6381968HM  
Revision: A  
Release Date: 7-23-10  
Revision Date: 7-23-10  
UNCONTROLLED COPY  
Page 1 of 5  
Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals  
CONDITIONS:  
After crimping, the crimp profiles should measure the following (see notes on page 3).  
Conductor Crimp (Ref.)  
Height Width  
Insulation Crimp (Ref.)  
Pull Force  
Minimum  
Wire Size  
Profile  
Terminal  
Series No  
Height  
Width  
AWG mm2  
mm  
In.  
mm  
In.  
mm In.  
mm  
In.  
N
Lb. 20 22  
20 0.50 1.25 - 1.35 ..049 - .053 1.70 - 1.90 .067 - .075 2.45 ..096 2.90 - 3.10 .114 - .122 58.7 13.2  
22 0.35 1.15 - 1.25 .045 - .049 1.70 - 1.90 .067 - .075 2.25 .089 2.90 - 3.10 .114 - .122 39.1 8.8  
20 0.50 1.25 - 1.35 ..049 - .053 1.70 - 1.90 .067 - .075 2.45 ..096 2.90 - 3.10 .114 - .122 58.7 13.2  
22 0.35 1.15 - 1.25 .045 - .049 1.70 - 1.90 .067 - .075 2.25 .089 2.90 - 3.10 .114 - .122 39.1 8.8  
20 0.50 1.25 - 1.35 ..049 - .053 1.70 - 1.90 .067 - .075 2.45 ..096 2.90 - 3.10 .114 - .122 58.7 13.2  
22 0.35 1.15 - 1.25 .045 - .049 1.70 - 1.90 .067 - .075 2.25 .089 2.90 - 3.10 .114 - .122 39.1 8.8  
20 0.50 1.25 - 1.35 ..049 - .053 1.70 - 1.90 .067 - .075 2.45 ..096 2.90 - 3.10 .114 - .122 58.7 13.2  
22 0.35 1.15 - 1.25 .045 - .049 1.70 - 1.90 .067 - .075 2.25 .089 2.90 - 3.10 .114 - .122 39.1 8.8  
X
X
X
X
35745  
35746  
35747  
35748  
X
X
X
X
Pull Force should be measured with no influence from the insulation crimp.  
The above specifications are guidelines to an optimum crimp.  
OPERATION  
Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will  
release the handles, and the hand tool will spring open.  
Crimping Terminals  
1. Place the terminal into the correct die profile until the terminal stopped by the locator.  
2. Bring the wire stop blade down; make sure the wire stop located behind the conductor grip.  
3. Place a pre-striped wire into the terminal until the end of wire touching the wire stop. See Figure 2.  
4. Close the tool until the ratchet releases, the tool handles will then spring open.  
5. Carefully remove the crimped terminal.  
WIRE STOP BLADE  
INSULATION  
PUNCH  
CONDUCTOR  
PUNCH  
WIRE STOP  
BLADE  
TERMINAL  
INSULATION  
PUNCH  
LOCATOR  
WIRE  
TERMINAL  
INSULATION  
CONDUCTOR ANVIL  
Figure 1  
WIRE  
Figure 2  
ANVIL  
Note: The tamper proof ratchet action will not release the tool until it has been fully closed.  
Doc No: ATS-6381968HM  
Revision: A  
Release Date: 7-23-10  
Revision Date: 7-23-10  
UNCONTROLLED COPY  
Page 2 of 5  
Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals  
Maintenance  
It is recommended that each operator of the tool be made aware of, and responsible for, the following  
maintenance steps:  
1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.  
2. Do not use any abrasive materials that could damage the tool.  
3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine  
oil. Do not oil excessively. The tool was engineered for durability but like any other equipment it needs  
cleaning and lubrication for a maximum service life of trouble free crimping. Light oil (such as 30 weight  
automotive oil) used at the oil points, every 5,000 crimps or 3 months, will significantly enhance the tool life.  
4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto  
certain terminations may affect the electrical characteristics of an application.  
5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,  
and store the tool in a clean, dry area.  
Miscrimps or Jams  
Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or  
closed. The tool will open easily by lifting the ratchet release lever. See Figure 6.  
Warranty  
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital  
components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30  
days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will  
not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,  
fixturing, or use of handle extensions voids this warranty.  
CAUTION: Repetitive use of this tool should be avoided.  
CAUTIONS:  
1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for  
production use. Repetitive use of this tool should be avoided.  
2. Insulated rubber handles are not protection against electrical shock.  
3. Wear eye protection at all times.  
4. Use only the Molex terminals specified for crimping with this tool.  
Notes:  
1. This tool should only be used for the terminals and wire gauges specified on this sheet.  
2. This tool is not adjustable for crimp height; however crimp force is adjustable (See instructions above).  
Variations in tools, terminals, wire stranding and insulation types may affect crimp height.  
3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all  
insulation sizes.  
4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts  
available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.  
Doc No: ATS-6381968HM  
Revision: A  
Release Date: 7-23-10  
Revision Date: 7-23-10  
UNCONTROLLED COPY  
Page 3 of 5  
Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals  
5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no  
influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips  
on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping  
Handbook 63800-0029 for additional information on crimping and crimp testing.  
6. Molex does not certify crimp hand tools.  
CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.  
Applications for the Modular Crimp Head  
WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction  
and without first reading and understanding the instructions in the proper Manual or Specification Sheet.  
See Chart below for the correct Manual or Specification Sheet.  
WARNING: NEVER install tooling or service this tool while it is into any power source. Disconnect the  
power by unplugging or turn off the Actuator from its power source.  
CAUTION: Keep fingers away from the crimping area when operating this tool. It may cause severe injury.  
CAUTION: Wear safety glasses when operating or serving this tool.  
The chart below shows all applications for this Modular Crimp Head.  
Modular Crimp Head  
Order No.  
Tool  
Order no.  
Tool  
Description  
Adapter  
Order No.  
Adapter  
Description  
Figure  
No.  
63816-0000 Hand Crimp Frame (Short)  
63816-0050 Hand Crimp Frame (Long)  
63816-0200 Battery Power Tool (110 V) 63816-0600 Battery Power Crimp Adapter  
63816-0250 Battery Power Tool (220 V) 63816-0600 Battery Power Crimp Adapter  
N/A  
N/A  
N/A  
N/A  
3
3
4
4
5
63819-6870  
63816-0100  
Air Power Tool  
63816-0700  
Air Power Crimp Adapter  
Applications for the Modular Crimp Head  
Battery Powered Tool  
Hand Crimp Tool  
Air Powered Tool  
MODULAR  
CRIMP  
HEAD  
LOCKING  
PINS  
MODULAR  
CRIMP HEAD  
MODULAR  
CRIMP  
LOCKING  
PINS  
LOCKING  
PINS  
HEAD  
AIR POWER  
CRIMP  
ADAPTER  
BATTERY  
POWER  
B
E
LOCKING PINS  
LOCKING  
PINS  
AIR  
POWER  
TOOL  
HAND CRIMP  
FRAME LONG  
OR SHORT  
BATTERY  
POWERED  
TOOL  
Figure 3  
Figure 4  
Figure 5  
Doc No: ATS-6381968HM  
Revision: A  
Release Date: 7-23-10  
Revision Date: 7-23-10  
UNCONTROLLED COPY  
Page 4 of 5  
Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals  
PARTS LIST  
Hand Crimp Tool 63819-6800  
Item Order Number  
Description  
Quantity  
1
2
3
4
5
6
63819-6870  
63816-0050  
63819-6875  
63816-0001  
63600-0525  
63600-0520  
Modular Crimp Head  
Hand Crimp Frame (long) 1 (Ref)  
1 (Ref)  
Locator  
Locking Pin  
Handle Spring  
Crimping Spring  
1
2
1
2
5
HANDLE  
SPRING  
2
M4 X 14mm  
LONG BHCS  
RATCHET  
RELEASE LEVER  
3
4
1
CRIMPING  
SPRING (2)  
6
Figure 6  
http://www.molex.com  
Doc No: ATS-6381968HM  
Revision: A  
Release Date: 7-23-10  
Revision Date: 7-23-10  
UNCONTROLLED COPY  
Page 5 of 5  

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