11-01-0185 [MOLEX]
Tool And Machinery, Crimp Tool;
| 型号： | 11-01-0185 |
| 厂家： | 
Molex |
| 描述： | Tool And Machinery, Crimp Tool 工具和机器 连接器 连接器支架 |
| 文件： | 总6页 (文件大小：136K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Hand Crimp Tool for .100 KK
HAND CRIMP TOOL
SPECIFICATION SHEET
Order No. 11-01-0185
(CR2262C)
FEATURES
Small handle spread which make this style tool ideally suited for end users
Ratchet with safety release that ensures consistent performance
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
SCOPE
Terminal
Series No.
Wire Size
AWG mm²
Insulation Diameter
mm In.
Strip Length
mm In.
1854
1855
2189
2190
2717
2759
2951
40445
41572
4548
4559
4809
5159
6459
6796
7879
8088
24-30 0.20-0.05 1.02-2.29 .040-.090 3.17-3.96 .125-.156
24-30 0.20-0.05 1.02-2.29 .040-.090 3.17-3.96 .125-.156
24-30 0.20-0.05 1.02-2.29 .040-.090 3.17-3.96 .125-.156
24-30 0.20-0.05 1.02-2.29 .040-.090 3.17-3.96 .125-.156
24-30 0.20-0.05 1.02-2.29 .040-.090 3.17-3.96 .125-.156
22-30 0.35-0.05 1.02-1.57 .040-.062 2.54-3.17 .100-.125
24-30 0.20-0.05 1.02-2.29 .040-.090 3.17-3.96 .125-.156
22-30 0.35-0.05 1.02-1.57 .040-.062 2.54-3.17 .100-.125
22-30 0.20-0.05 1.02-2.29 .040-.090 3.17-3.96 .125-.156
24-30 0.20-0.05 1.02-2.29 .040-.090 3.17-3.96 .125-.156
24-30 0.20-0.05 1.02-2.29 .040-.090 3.17-3.96 .125-.156
22-30 0.35-0.05 1.02-1.57 .040-.062 2.54-3.17 .100-.125
24-30 0.20-0.05 1.02-2.29 .040-.090 3.17-3.96 .125-.156
22-30 0.35-0.05 1.02-1.57 .040-.062 2.54-3.17 .100-.125
24-30 0.20-0.05 1.02-2.29 .040-.090 3.17-3.96 .125-.156
22-30 0.35-0.05 1.02-1.57 .040-.062 2.54-3.17 .100-.125
22-30 0.35-0.05 1.02-1.57 .040-.062 2.54-3.17 .100-.125
BEND UP
DEFINITION OF TERMS
ROLLING
TWISTING
BRUSH
CONDUCTOR
BELL MOUTH
CRIMP
INSULATION
CRIMP
STRIP
LENGTH
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in
the scope.
Doc No. 11-01-0185 Release Date: 10-07-03
Revision: E Revision Date: 08-11-04
UNCONTROLLED COPY
Page 1 of 6
Hand Crimp Tool for .100 KK
CONDITIONS:
After crimping, the conductor profiles should measure the following (see notes on page 5).
Terminal Wire Size Cond. Crimp Height (REF) Cond. Crimp Width Pull Force Min. Profile
mm2
mm
In.
mm
1.40
1.40
1.40
1.40
In.
N
Lb.
A
B
Series No.
AWG
1854
1854
1854
1854
24 0.20 0.76-0.86
26 0.12 0.71-0.81
28 0.08 0.69-0.79
30 0.05 0.69-0.79
.030-.034
.028-.032
.027-.031
.027-.031
.055
.055
.055
.055
28.9
17.8
11.1
6.7
6.50
4.00
2.50
1.50
X
X
X
X
1855
1855
1855
1855
24 0.20 0.76-0.86
26 0.12 0.71-0.81
28 0.08 0.69-0.79
30 0.05 0.69-0.79
.030-.034
.028-.032
.027-.031
.027-.031
1.40
1.40
1.40
1.40
.055
.055
.055
.055
28.9
17.8
11.1
6.7
6.50
4.00
2.50
1.50
X
X
X
X
X
X
X
2189
2189
2189
2189
24 0.20 0.76-0.86
26 0.12 0.71-0.81
28 0.08 0.69-0.79
30 0.05 0.69-0.79
.030-.034
.028-.032
.027-.031
.027-.031
1.40
1.40
1.40
1.40
.055
.055
.055
.055
28.9
17.8
11.1
6.7
6.50
4.00
2.50
1.50
X
X
X
2190
2190
2190
2190
24 0.20 0.76-0.86
26 0.12 0.71-0.81
28 0.08 0.69-0.79
30 0.05 0.69-0.79
.030-.034
.028-.032
.027-.031
.027-.031
1.40
1.40
1.40
1.40
.055
.055
.055
.055
28.9
17.8
11.1
6.7
6.50
4.00
2.50
1.50
X
X
X
2717
2717
2717
2717
24 0.20 0.76-0.86
26 0.12 0.71-0.81
28 0.08 0.69-0.79
30 0.05 0.69-0.79
.030-.034
.028-.032
.027-.031
.027-.031
1.40
1.40
1.40
1.40
.055
.055
.055
.055
28.9
17.8
11.1
6.7
6.50
4.00
2.50
1.50
X
X
X
2759
2759
2759
2759
2759
22 0.35 0.76-0.86
24 0.20 0.76-0.86
26 0.12 0.71-0.81
28 0.08 0.69-0.79
30 0.05 0.69-0.79
.030-.034
.030-.034
.028-.032
.027-.031
.027-.031
1.40
1.40
1.40
1.40
1.40
.055
.055
.055
.055
.055
44.8
28.9
17.8
11.1
6.7
10.00
6.50
4.00
2.50
1.50
X
X
X
X
X
2951
2951
2951
2951
24 0.20 0.76-0.86
26 0.12 0.71-0.81
28 0.08 0.69-0.79
30 0.05 0.69-0.79
.030-.034
.028-.032
.027-.031
.027-.031
1.40
1.40
1.40
1.40
.055
.055
.055
.055
28.9
17.8
11.1
6.7
6.50
4.00
2.50
1.50
X
X
X
X
40445
40445
40445
40445
40445
22 0.35 0.76-0.86
24 0.20 0.76-0.86
26 0.12 0.71-0.81
28 0.08 0.69-0.79
30 0.05 0.69-0.79
.030-.034
.030-.034
.028-.032
.027-.031
.027-.031
1.40
1.40
1.40
1.40
1.40
.055
.055
.055
.055
.055
44.8
28.9
17.8
11.1
6.7
10.00
6.50
4.00
2.50
1.50
X
X
X
X
X
Doc No. 11-01-0185 Release Date: 10-07-03
Revision: E Revision Date: 08-11-04
UNCONTROLLED COPY
Page 2 of 6
Hand Crimp Tool for .100 KK
CONDITIONS: (Continued)
Terminal Wire Size Cond. Crimp Height (REF) Cond. Crimp Width Pull Force Min. Profile
AWG mm2
mm
In.
mm
1.40
1.40
1.40
1.40
1.40
In.
N
Lb.
10.00
6.50
4.00
2.50
1.50
A
X
X
B
Series No.
41572
41572
41572
41572
41572
22 0.35 0.76-0.86
24 0.20 0.76-0.86
26 0.12 0.71-0.81
28 0.08 0.69-0.79
30 0.05 0.69-0.79
.030-.034
.030-.034
.028-.032
.027-.031
.027-.031
.055
.055
.055
.055
.055
44.8
28.9
17.8
11.1
6.7
X
X
X
4548
4548
4548
4548
24 0.20 0.76-0.86
26 0.12 0.71-0.81
28 0.08 0.69-0.79
30 0.05 0.69-0.79
.030-.034
.028-.032
.027-.031
.027-.031
1.40
1.40
1.40
1.40
.055
.055
.055
.055
28.9
17.8
11.1
6.7
6.50
4.00
2.50
1.50
X
X
X
X
X
4559
4559
4559
4559
24 0.20 0.76-0.86
26 0.12 0.71-0.81
28 0.08 0.69-0.79
30 0.05 0.69-0.79
.030-.034
.028-.032
.027-.031
.027-.031
1.40
1.40
1.40
1.40
.055
.055
.055
.055
28.9
17.8
11.1
6.7
6.50
4.00
2.50
1.50
X
X
X
4809
4809
4809
4809
4809
22 0.35 0.76-0.86
24 0.20 0.76-0.86
26 0.12 0.71-0.81
28 0.08 0.69-0.79
30 0.05 0.69-0.79
.030-.034
.030-.034
.028-.032
.027-.031
.027-.031
1.40
1.40
1.40
1.40
1.40
.055
.055
.055
.055
.055
44.8
28.9
17.8
11.1
6.7
10.00
6.50
4.00
2.50
1.50
X
X
X
X
X
5159
5159
5159
5159
24 0.20 0.76-0.86
26 0.12 0.71-0.81
28 0.08 0.69-0.79
30 0.05 0.69-0.79
.030-.034
.028-.032
.027-.031
.027-.031
1.40
1.40
1.40
1.40
.055
.055
.055
.055
28.9
17.8
11.1
6.7
6.50
4.00
2.50
1.50
X
X
X
X
6459
6459
6459
6459
6459
22 0.35 0.76-0.86
24 0.20 0.76-0.86
26 0.12 0.71-0.81
28 0.08 0.69-0.79
30 0.05 0.69-0.79
.030-.034
.030-.034
.028-.032
.027-.031
.027-.031
1.40
1.40
1.40
1.40
1.40
.055
.055
.055
.055
.055
44.8
28.9
17.8
11.1
6.7
10.00
6.50
4.00
2.50
1.50
X
X
X
X
X
6796
6796
6796
6796
24 0.20 0.76-0.86
26 0.12 0.71-0.81
28 0.08 0.69-0.79
30 0.05 0.69-0.79
.030-.034
.028-.032
.027-.031
.027-.031
1.40
1.40
1.40
1.40
.055
.055
.055
.055
28.9
17.8
11.1
6.7
6.50
4.00
2.50
1.50
X
X
X
X
7879
7879
7879
7879
7879
22 0.35 0.76-0.86
24 0.20 0.76-0.86
26 0.12 0.71-0.81
28 0.08 0.69-0.79
30 0.05 0.69-0.79
.030-.034
.030-.034
.028-.032
.027-.031
.027-.031
1.40
1.40
1.40
1.40
1.40
.055
.055
.055
.055
.055
44.8
28.9
17.8
11.1
6.7
10.00
6.50
4.00
2.50
1.50
X
X
X
X
X
8088
8088
8088
8088
8088
22 0.35 0.76-0.86
24 0.20 0.76-0.86
26 0.12 0.71-0.81
28 0.08 0.69-0.79
30 0.05 0.69-0.79
.030-.034
.030-.034
.028-.032
.027-.031
.027-.031
1.40
1.40
1.40
1.40
1.40
.055
.055
.055
.055
.055
44.8
28.9
17.8
11.1
6.7
10.00
6.50
4.00
2.50
1.50
X
X
X
X
X
Doc No. 11-01-0185 Release Date: 10-07-03
Revision: E Revision Date: 08-11-04
UNCONTROLLED COPY
Page 3 of 6
Hand Crimp Tool for .100 KK
OPERATION
Open the tool by squeezing the handles together, at the end of the
closing stroke, the ratchet mechanism will release the handles, and the
hand tool will spring open.
Crimping Terminals
1. Lift the locator blade and place the terminal into the correct die
profile (A or B), release the locator blade. Not all tools are
equipped with a locator or locator blade.
Figure 1
2. Partially close the tool until the terminal is
held in place, (See Figure 2).
3. Place a wire into the terminal and up against the
locator blade, (See Figure 3). On tools without
locators line the wire up with the conductor and
insulation grips visually.
4. Close the tool until the ratchet releases,
(See Figure 4).
5. Lift the locator blade or wire stop up.
6. Carefully remove the crimped terminal.
Figure 2
Maintenance
It is recommended that each operator of the tool be made aware of,
and responsible for, the following maintenance steps:
1. Remove dust, moisture, and other contaminants with a clean
brush, or soft, lint free cloth.
Figure 3
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high
quality machine oil. Do not oil excessively.
4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping
dies, and store the tool in a clean, dry area.
Miscrimps or Jams
Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or
closed. The tool will open easily by lifting the ratchet release lever (See Figure 4).
Doc No. 11-01-0185 Release Date: 10-07-03
Revision: E Revision Date: 08-11-04
UNCONTROLLED COPY
Page 4 of 6
Hand Crimp Tool for .100 KK
How To Adjust Tool Crimp Force (See Figure 4)
It may be necessary over the life of the tool to adjust tool-crimping force. Listed below are the steps required to
adjust the crimping force of the hand tool to obtain proper crimp conditions:
1. Remove the screw and washer. Located over the adjustment ring.
2. Lift the adjusting ring slightly, off of the locating pin.
3. Turn the adjusting ring in the desired direction (L= less force, T= more force) to increase or decrease crimp
pressure.
4. Press the adjusting wheel flat against the tool and engage the locking pin.
5. Replace the washer and screw.
6. Check the crimp specifications after tool crimp force is adjusted.
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital
components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30
days. Should such a defect occur, we would exchange the tool free of charge. This will not be applicable to
altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of
handle extensions voids this warranty.
Hand held crimping tools are intended for low volume, prototyping, or repair requirements only.
Caution: Repetitive use of this tool should be
Notes:
1. This tool should only be used for the terminals and wire gauges specified on this sheet.
2. This tool is not adjustable for crimp height, however crimp force is adjustable (See instructions above).
Variations in tools, terminals, wire stranding and insulation types may affect crimp height.
3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all
insulation sizes.
4. Molex does not repair hand tools (see warranty above) The replacement parts listed are the only parts
available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no
influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips
on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping
Handbook 63800-0029 for additional information on crimping and crimp testing.
6. Molex does not certify crimp hand tools.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
Doc No. 11-01-0185 Release Date: 10-07-03
Revision: E Revision Date: 08-11-04
UNCONTROLLED COPY
Page 5 of 6
Hand Crimp Tool for .100 KK
PARTS LIST
Item Number Order Number
Description
Locator Assembly**
Spring (Main)
Quantity
1
2
3
11-11-0311
11-11-0324
11-11-0320
1
1
1
Spring (Ratchet)
** Not all tools are equipped with a locator or locator blade.
2
M4 NUT
1
RATCHET
RELEASE
LOCATOR
BLADE
3
ADJUSTMEN
T
M4 X 18LG BHCS
Figure 4
Molex Application Tooling Group
1150 E. Diehl Road
Naperville, IL, 60563
Tel: 630-969-4550
Fax: 630-505-0049
Visit our Web site at http://www.molex.com
Doc No. 11-01-0185 Release Date: 10-07-03
Revision: E Revision Date: 08-11-04
UNCONTROLLED COPY
Page 6 of 6
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