0638851700 [MOLEX]
Tool And Machinery;
| 型号： | 0638851700 |
| 厂家： | 
Molex |
| 描述： | Tool And Machinery 连接器 连接器支架 |
| 文件： | 总6页 (文件大小：234K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Air Feed Mylar Tape Applicator
Mini-Mac Applicator
Application Tooling Specification
Air Feed-Mylar Tape
Order No. 63885-1700
FEATURES
Directly adapts to most crimp presses and automatic wire processors
Applicator designed to industry standard mounting and shut height of 135.80mm (5.346")
Conductor and insulation rings allow quick adjustment for conductor and insulation crimp height change
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the crimp press
SCOPE
Products: Vibrakrimp Tape fed Quick Disconnect Terminals 24-26 AWG
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following chart
shows the UL and government specifications (MIL-T-7928) for various wire sizes. The tensile strength is shown in pounds and
indicates the minimum acceptable force to break or separate the terminal from the conductor.
Wire Size
*Military
Class 2
7
Color Code
*UL - 486 A *UL – 486 C *UL – 310
(AWG)
26
24
22
20
18
16
14
12
10
8
Yellow
Yellow
Red
Red
Red
Blue
Blue
Yellow
Yellow
Red
3
5
8
N/A
N/A
8
N/A
N/A
8
10
15
19
38
50
70
110
150
225
300
13
20
30
50
70
80
90
100
10
10
15
25
35
40
45
50
13
20
30
50
70
80
N/A
N/A
Blue
6
*UL - 486 A - Terminals (Copper conductors only)
*UL - 486 C - Butt Splices, Parallel Splices, Closed End Connectors, and Wire Nuts
*UL - 310 - Quick Disconnects, Flag and Couplers
*Military Class 2- Military Approved Terminals only as listed
Doc No. 63885-1700
Revision: B
Release Date: 12-08-04
Revision Date: 10-03-05
UNCONTROLLED COPY
Page 1 of 6
Air Feed Mylar Tape Applicator
Product List
The following is a partial list of the product order numbers and their specifications that this tool is designed to run. Updates to this list
are available on www.molex.com.
Wire Size
AWG mm²
Insulation Diameter Max. Strip Length
mm In. mm In.
Terminal No. Terminal Eng. No.
19018-0046
19018-0047
19018-0048
19018-0049
M-4172-032T
M4172T
M-4179-032T
M4179T
24-26 0.20– 0.12 1.00 / 2.40 .040 / .095 .156 3.96
24-26 0.20– 0.12 1.00 / 2.40 .040 / .095 .156 3.96
24-26 0.20– 0.12 1.00 / 2.40 .040 / .095 .156 3.96
24-26 0.20– 0.12 1.00 / 2.40 .040 / .095 .156 3.96
DEFINITION OF TERMS
The following illustrations are a generic terminal representation and not an exact image of any terminal listed in the scope.
MWID OR MAX
INSULATION
DIAMETER
MWID OR MAX
INSULATION
DIAMETER
Un-Insulated
Terminal
Insulated
Terminal
BARREL
BRUSH
STRIP
LENGTH
STUD SIZE
(REF)
STUD SIZE
(REF)
BARREL
Figure 2
STRIP
LENGTH
INSULATION
FERRULE
BRUSH
Figure 1
STRIP LENGTH
Fully Insulated
Male and Female
Quick Disconnect
FEMALE QD
MWID OR
MAX INSULATION
DIAMETER
BRUSH
MALE QD
REF
TAB
SIZE
WIRE STOP
Figure 3
TAB
SIZE
Doc No. 63885-1700
Revision: B
Release Date: 12-08-04
Revision Date: 10-03-05
UNCONTROLLED COPY
Page 2 of 6
Air Feed Mylar Tape Applicator
Tool Calibration
To recalibrate this applicator, make sure the power is completely shut off
on the press.
CONDUCTOR
USE SOFT METAL
SLUG METHOD
1. The Mini-Mac applicator must be properly installed in the press.
2. Crimping dies must be properly installed in the Mini-Mac applicator.
3. The recommended method of measuring the crimp height of the
conductor dies is the soft metal slug method, (See Figure 4).
4. The slug must have a diameter 0.51mm (.020”) larger than the “X”
No Go dimension before crimping.
5. Place the soft metal slug (solder) into the nest of the bottom die and
crimp (by hand cycling the press) similar to a terminal. The crimp
height can be measured with a blade type micrometer or dial caliper,
(Dimension “X”).
E2
E1
“X” CRIMP
HEIGHT
CRIMP PROFILE
Use soft metal slug (solder) method to measure
the “X” dimension. Verify tooling crimp height
calibration by referring to the Go/No Go
dimensions shown in the chart below.
6. Adjustment of the crimp height can be accomplished by indexing the
conductor cam. The letter “A” gives the loosest position and “K” gives
the tightest position. A total adjustment of 0.50mm (.020”) can be
achieved by adjusting the conductor cam.
Figure 4
Note: If the crimp height is too tight on the setting “A”, check the shut height of the press. See the Industrial Mini-Mac Applicator
Manual Section 2.1 for adjustments.
CRIMP SPECIFICATIONS
Wire Size
“X” Dimension Conductor Crimp
Pull Force Min.
Mean
In mm
Go
In mm
No Go
In mm
AWG mm²
Lbs
N
24
26
0.20 .042 1.07 .039 .99 .049 1.24
0.12 .042 1.07 .039 .99 .049 1.24
N/A
N/A
N/A
N/A
Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum
crimp.
Doc No. 63885-1700
Revision: B
Release Date: 12-08-04
Revision Date: 10-03-05
UNCONTROLLED COPY
Page 3 of 6
Air Feed Mylar Tape Applicator
PARTS LIST
Mini-Mac Applicator 63885-1700
Item Order No Engineering No. Description
Perishable Tooling
Quantity
63885-1770
63465-0025
63464-0023
63463-0023
63462-0026
63885-1770
63465-0025
63464-0023
63463-0023
63462-0026
Tool Kit (All “Y” Items)
Conductor Punch
Conductor Anvil
REF
1 Y
1 Y
1 Y
1 Y
1
2
3
4
Insulation Punch
Insulation Anvil
Other Components (Ref. 50050)
31 63466-0912
32 63466-0913
33 63443-0021
42 63466-0921
51 63600-1290
52 63890-0866
53 63890-0867
63466-0912
63466-0913
63443-0021
63466-0921
63600-1290
63890-0866
63890-0867
Anvil Mount
1
1
1
1
1
1
1
Terminal Support
Lower Tooling Key
Terminal Stripping Blade
Washer
Collar-6.4mm Lg.
Collar-7.7mm Lg.
Frame
81 63801-3301
82 63801-3281
83 63801-5850
84 63801-3390
63801-3301
63801-3281
63801-5850
63801-3390
Air Feed Applicator Frame Head
REF
REF
REF
REF
Base
Track Assembly
Air Kit
Hardware
91
92
93
94
95
96
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 12 Lg SHCS
M4 by 10 Lg SHCS
M4 by 16 Lg. SHCS
M4 by 45 Lg. SHCS
M8 by 30 Lg. BHCS
3mm by 6 Lg. Roll Pin
1**
2**
1**
1**
1**
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Note: Crimp profiles used in 63885-1700 are equivalent to 19027-0181/ATP-M-475.
Doc No. 63885-1700
Revision: B
Release Date: 12-08-04
Revision Date: 10-03-05
UNCONTROLLED COPY
Page 4 of 6
Air Feed Mylar Tape Applicator
Assembly Drawing
81
52
53
1
81
3
51
95
42
92
(2)
32
83
31
84
2
4
91
93
82
96
33
94
Figure 5
Doc No. 63885-1700
Revision: B
Release Date: 12-08-04
Revision Date: 10-03-05
UNCONTROLLED COPY
Page 5 of 6
Air Feed Mylar Tape Applicator
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press with applicator before crimping under power. Check that all screws are
tight.
3. Slugs, terminals, dirt, and oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000).
CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could
result at a lower setting.
CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing
machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
Molex Application Tooling Group
1150 E. Diehl Road
Naperville, IL 60563
Tel: (630) 969-4550
Fax: (630) 505-0049
Visit our Web site at http://www.molex.com
Doc No. 63885-1700
Revision: B
Release Date: 12-08-04
Revision Date: 10-03-05
UNCONTROLLED COPY
Page 6 of 6
相关型号：
©2020 ICPDF网 联系我们和版权申明