0638678100_技术文档

63867-8100 Fine Adjust Applicator

FineAdjust Applicator

Specification Sheet

Part No. 63867-8100

FEATURES

Quick punch removal with the push of a button for fast and easy tooling change

Applicator designed to industry standard mounting and shut height 135.80mm (5.346")

Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press

Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp

height and .063mm (.0025") for insulation height

Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other

Directly adapts to most automatic wire processing machines

SCOPE

Products: Contact Pin and Contact Socket (Hooded) 14-18 AWG - See 63867-8000 & 63867-8200 for different insulation diameters

out of this range.

Wire Size

AWG mm²

Insulation Diameter

mm In.

Strip Length

mm In.

Terminal Series No.

Terminal Order No.

84590-0021 84590-0027 84590-0032

84590-0022 84590-0028 84590-0033

84590-0023 84590-0029 84590-0034

84590-0024 84590-0030 84590-0035

84590

14-18 2.08-0.82 2.41-3.05 .095-.120 3.81-5.08 .175-.225

BEND UP

DEFINITION OF TERMS

ROLLING

SEAM

BELL

MOUTH

CONDUCTOR

BRUSH

CRIMP

INSULATION

CRIMP

TWISTING

STRIP

LENGTH

BEND

DOWN

CUT-OFF

TAB

CRIMP HEIGHT

The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope.

Doc No. ATS-638678100

Revision: B

Release Date: 06-22-05

Revision Date: 09-25-06

UNCONTROLLED COPY

Page 1 of 6

63867-8100 Fine Adjust Applicator

CRIMP SPECIFICATION

Bell mouth

mm In.

0.30-0.60 .012-.024

Cut-off Tab Max.

Conductor Brush

mm In.

0.30-0.80 .012-.032

Terminal Series No.

84590

mm

In.

0.50

.020

Punch Width (Ref)

Seam

Seam shall not be

open and no wire allowed

out of the crimping area

Bend up Bend down

Degree

Twist Roll

Degree

Terminal Series No.

Conductor

mm In

2.50 .098 3.40 .134

Insulation

mm

In

84590

3 °

4 °

8 °

After crimping, the crimp profiles should measure the following:

Conductor

Crimp Width (Ref)

mm In.

Wire Size

AWG mm²

14

16

18

Pull Force Min.

Terminal Order No.

Crimp Height

mm In.

N

Lb.

25

84590-0021

2.08 1.73-1.81 .068-.071 2.48-2.63 .098-.104 111.3

1.31 1.48-1.56 .058-.061 2.48-2.63 .098-.104 111.3

0.82 1.36-1.44 .053-.056 2.48-2.63 .098-.104 111.3

84590-0022

14

16

18

2.08 1.73-1.81 .068-.071 2.48-2.63 .098-.104 111.3

1.31 1.48-1.56 .058-.061 2.48-2.63 .098-.104 111.3

0.82 1.36-1.44 .053-.056 2.48-2.63 .098-.104 111.3

25

84590-0023

14

16

18

2.08 1.73-1.81 .068-.071 2.48-2.63 .098-.104 111.3

1.31 1.48-1.56 .058-.061 2.48-2.63 .098-.104 111.3

0.82 1.36-1.44 .053-.056 2.48-2.63 .098-.104 111.3

25

84590-0024

14

16

18

2.08 1.73-1.81 .068-.071 2.48-2.63 .098-.104 111.3

1.31 1.48-1.56 .058-.061 2.48-2.63 .098-.104 111.3

0.82 1.36-1.44 .053-.056 2.48-2.63 .098-.104 111.3

25

84590-0027

14

16

18

2.08 1.73-1.81 .068-.071 2.48-2.63 .098-.104 111.3

1.31 1.48-1.56 .058-.061 2.48-2.63 .098-.104 111.3

0.82 1.36-1.44 .053-.056 2.48-2.63 .098-.104 111.3

25

84590-0028

14

16

18

2.08 1.73-1.81 .068-.071 2.48-2.63 .098-.104 111.3

1.31 1.48-1.56 .058-.061 2.48-2.63 .098-.104 111.3

0.82 1.36-1.44 .053-.056 2.48-2.63 .098-.104 111.3

25

84590-0029

14

16

18

2.08 1.73-1.81 .068-.071 2.48-2.63 .098-.104 111.3

1.31 1.48-1.56 .058-.061 2.48-2.63 .098-.104 111.3

0.82 1.36-1.44 .053-.056 2.48-2.63 .098-.104 111.3

25

84590-0030

14

16

18

2.08 1.73-1.81 .068-.071 2.48-2.63 .098-.104 111.3

1.31 1.48-1.56 .058-.061 2.48-2.63 .098-.104 111.3

0.82 1.36-1.44 .053-.056 2.48-2.63 .098-.104 111.3

25

84590-0032

14

16

18

2.08 1.80-1.88 .071-.074 2.48-2.63 .098-.104 111.3

1.31 1.55-1.63 .061-.064 2.48-2.63 .098-.104 111.3

0.82 1.45-1.53 .057-.060 2.48-2.63 .098-.104 111.3

25

Doc No. ATS-638678100

Revision: B

Release Date: 06-22-05

Revision Date: 09-25-06

UNCONTROLLED COPY

Page 2 of 6

63867-8100 Fine Adjust Applicator

Conductor

Crimp Width (Ref)

mm In.

Wire Size

AWG mm²

Pull Force Min.

Terminal Order No.

Crimp Height

mm In.

N

Lb.

84590-0033

14

16

18

2.08 1.80-1.88 .071-.074 2.48-2.63 .098-.104 111.3

1.31 1.55-1.63 .061-.064 2.48-2.63 .098-.104 111.3

0.82 1.45-1.53 .057-.060 2.48-2.63 .098-.104 111.3

25

84590-0034

14

16

18

2.08 1.80-1.88 .071-.074 2.48-2.63 .098-.104 111.3

1.31 1.55-1.63 .061-.064 2.48-2.63 .098-.104 111.3

0.82 1.45-1.53 .057-.060 2.48-2.63 .098-.104 111.3

25

84590-0035

14

16

18

2.08 1.80-1.88 .071-.074 2.48-2.63 .098-.104 111.3

1.31 1.55-1.63 .061-.064 2.48-2.63 .098-.104 111.3

0.82 1.45-1.53 .057-.060 2.48-2.63 .098-.104 111.3

25

✴

Tool Qualification Notes:

1. This Applicator was qualified to the above specifications with UL 1007 wire for 14 AWG, UL 1032 wire for 16 AWG ,and UL 1015

wire for 18 AWG.

2. Pull Force should be measured with no influence from the insulation crimp.

3. The above specifications are guidelines to an optimum crimp.

Doc No. ATS-638678100

Revision: B

Release Date: 06-22-05

Revision Date: 09-25-06

UNCONTROLLED COPY

Page 3 of 6

63867-8100 Fine Adjust Applicator

PARTS LIST

FineAdjust Applicator 63867-8100

Item Order No Engineering No. Description

Perishable Tooling

Quantity

63867-8170

63444-2521

63445-2574

63454-0042

63445-3469

63443-0037

63443-0038

63867-8170

63444-2521

63445-2574

63454-0042

63445-3469

63443-0037

63443-0038

Tool Kit (All “Y” Items)

REF

1 Y

1

2

3

4

5

6

Conductor Punch

Conductor Anvil

Insulation Punch

Insulation Anvil

Cut-Off Plunger Front

Plunger Retainer Front

Other Components

7

8

9

11-17-0022

11-18-4083

11-18-4456

11-24-1149

63443-0009

63443-0021

63443-0061

63443-2801

63443-1168

63443-1169

63443-2517

63443-2914

63443-6121

63600-0021

63600-2673

63700-0539

1739-21

60707-8

60739A109

4996-37

Compression Spring

Front Cover

Wire Hold Down Spring

Shank

Scrap Chute Front

Lower Tooling Key

Wire Stop

Plunger Striker Front

Blade-Wire Hold Down

Terminal Hold Down

Anvil Mount

1

10

11

12

13

14

15

16

17

18

19

20

21

22

63443-0009

63443-0021

63443-0061

63443-2801

63443-1168

63443-1169

63443-2517

63443-2914

63443-6121

63600-0021

63600-2673

63700-0539

Wire Hold-Down Plunger

Rear Cover

Spring-Compression

Mini Rod

Cut-off Plunger Spring

Frame

23

24

25

63800-4901

63801-3281

63801-4650

63800-4901

63801-3281

63801-4650

Top

Base

Track

1

Hardware

26

27

28

29

30

31

32

33

34

N/A

M3 by 6 Long SHCS

M4 by 6 Long SHCS

M4 by 12 Long BHCS

M4 by 50 Long SHCS

M5 by 12 Long SHCS

2**

1**

2**

1**

2mm by 5 Long Roll Pin

3mm by 6 Long Roll Pin

#5-40 by 3/8” Long SHCS

#10-32 by 5/32” Long BHCS

** Available from an industrial supply company such as MSC (1-800-645-7270).

Doc No. ATS-638678100

Revision: B

Release Date: 06-22-05

Revision Date: 09-25-06

UNCONTROLLED COPY

Page 4 of 6

63867-8100 Fine Adjust Applicator

Assembly Drawing

34

23

(2)

28

9

19

21

7

3

10

16

33

18

1

20

26

8

(2)

15

18

14

5

23

31

22

11

24

29

(2)

27

25

6

30

13

4

17

12

2

Figure 1

32

Doc No. ATS-638678100

Revision: B

Release Date: 06-22-05

Revision Date: 09-25-06

UNCONTROLLED COPY

Page 5 of 6

63867-8100 Fine Adjust Applicator

NOTES

1. Molex recommends an extra perishable tooling kit be maintained at your facility.

2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight.

3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.

4. Wear safety glasses at all times.

5. For recommended maintenance refer to the FineAdjust Manual.

CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could

result at a lower setting.

CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing

machine in place. Reference the press or wire processing manufacturer’s instruction manual.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.

Americas Headquarters Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters

Visit our Web site at http://www.molex.com

Doc No. ATS-638678100

Revision: B

Release Date: 06-22-05

Revision Date: 09-25-06

UNCONTROLLED COPY

Page 6 of 6


型号：	0638678100
厂家：	Molex
描述：	Tool And Machinery 连接器连接器支架
文件：	总6页 (文件大小：173K)
中文：	中文翻译
下载：	下载PDF数据表文档文件

0638678100 [MOLEX]

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