0638271800 [MOLEX]
Hand Crimp Tool For SAAVIK Female Crimp Terminal;
| 型号： | 0638271800 |
| 厂家： | 
Molex |
| 描述： | Hand Crimp Tool For SAAVIK Female Crimp Terminal |
| 文件： | 总7页 (文件大小：485K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Hand Crimp Tool For SAAVIK Female Crimp Terminal
HAND CRIMP
TOOL
Application Tooling
Specification Sheet
TYPE 4D
Order No. 63827-1900
FEATURES
° A full cycle ratcheting hand tool ensures complete crimps
° Ergonomic soft grip handles for comfortable crimping
° A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
° Right and Left handed applications
° Dies and Locator from this tool can be used in the Battery Powered Tool Order No.63816-0200 (110 V) or
63816-0250 (220 V), with the use of the 63816-0800 Crimp Head
° Many different tool kits can be used with a single Battery Powered Crimp Tool
° This tool is IPC/WHMA A-620 Class 2 compliant
° This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: SAAVIK Female Crimp Terminal, 26-28 AWG.
Terminal Order No.
Loose Piece ·Reel
--- 46626-0200 26-28 0.12-0.08 1.15-1.30 .045-.051 2.00-2.60 .079-.102
Wire Size
AWG mm²
ËInsulation Diameter
Strip Length
mm In.
Terminal Series No.
mm In.
46626
· Customer to cut off terminal from reel: 0.30mm (.012”) maximum Cut-off Tab.
ËSee Conditions on page 2.
DEFINITION OF TERMS
BEND UP
STRIP LENGTH
BRUSH
TWISTING
BELL MOUTH
SEAM
ROLLING
BEND
DOWN
CUT-OFF
TAB
CONDUCTOR
CRIMP HEIGHT
INSULATION CRIMP
WIRE
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-638271900 Release Date: 01-06-14
Revision: A Revision Date: 01-06-14
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Hand Crimp Tool For SAAVIK Female Crimp Terminal
CONDITIONS:
After crimping, the conductor profiles should measure the following.
Conductor Crimp
Height
Conductor Crimp Pull Force
Width (Ref) Minimum
Wire Size
Profile
Terminal
Series No.
AWG
mm2
0.13
0.08
mm
In.
mm
In.
N
Lb. 26 28
26
28
0.68-0.76
0.65-0.73
.027-.030
.026-.029
1.10
1.10
.043
.043
13.4
8.9
3.0
2.0
X
46626
X
Ë To Achieve IPC-A-620 Class 2 Crimps, the following over-all wire insulation diameter ranges are recommended:
Profile 26: 1.20 - 1.30mm (.047-.051 inch)
Profile 28: 1.15 – 1.30mm (.045-.051 inch)
Wire Size Insulation Crimp Height (Ref) Insulation Crimp Width (Ref)
Terminal Series No.
AWG mm2
26 0.13
28 0.08
mm
1.90
1.75
In.
.075
.069
mm
1.70
1.70
In.
.067
.067
46626
•
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can
occur to the tool or die.
Note:
LOCATOR
A crimp height chart is provided with this manual
HANDLE WILL
IN DOWN
as Reference Only. Due to the wide range of
wires, strands, insulation diameters, and
durometers available, actual crimp height
measurements may very slightly. An occasional,
destructive, pull force test should be performed
to check hand tool crimp. Pull Force value Must
exceed the Minimum pull force specifications
listed.
SPRING OPEN
POSTION
SQUEEZE
HANDLES
TOGETHER
OPERATION
PUSH ON THE
LOCATOR BUTTON
Open the tool by squeezing the handles together.
At the end of the closing stroke, the ratchet
mechanism will release the handles and the
hand tool will spring open. See Figure 1.
Figure 2
Figure 1
Crimping Terminals
1. Select the desired terminal listed in the preceding charts.
2. Make sure the center of the locator is in the down position. With the locator attached, push the locator button
on the back of the hand tool to bring the locator forward through the tooling. See Figure 2.
3. While holding the locator button in, load the terminal into the proper nest opening in the locator based on the
wire gauge or terminal type markings on the hand tooling. See Figure 3.
Doc No: ATS-638271900 Release Date: 01-06-14
Revision: A Revision Date: 01-06-14
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Hand Crimp Tool For SAAVIK Female Crimp Terminal
RELEASE
LOCATOR BUTTON
LOCATOR
LOCATOR
PUSHED THRU
TOOLING
LOCATOR
BUTTON
PUSHED IN
TERMINAL
TOOLING
PARTIALLY
Figure 3
TERMINAL
CLOSED
4. Release the locator button, allowing the locator to return to the crimping
PARTIALLY
CLOSE HANDLE
position.
5. Close the tool handle until the first ratchet position engages. See
Figure 4.
6. Insert the properly stripped wire through the terminal and against the
wire stop. See Figure 5.
OPEN
POSITION
7. Crimp the terminal by squeezing the tool handles until the ratchet
mechanism cycle has been completed. Release the handles to open
the jaws.
FIRST RATCHET
POSITION
Figure 4
TERMINAL
WIRE STOP IS
PART OF
THE LOCATOR
WIRE AGAINST
THE WIRE
STOP
PRE-STRIPPED
WIRE
Figure 5
WIRE
TERMINAL
Note: The tamper proof ratchet action will not release the tool until it has been fully closed.
Doc No: ATS-638271900 Release Date: 01-06-14
Revision: A Revision Date: 01-06-14
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Hand Crimp Tool For SAAVIK Female Crimp Terminal
WIRE
8. Remove the crimped terminal from the terminal
locator by pulling on the wire.
9. Visually inspect the crimped terminal for proper
crimp location.
10. On some large O.D. wires, it may not be possible
to insert the wire with the tool partially closed.
Those wires should be inserted with the hand tool
in the open position. Insert the wire above the
terminal in the punch and against the wire stop
then close the tool. See Figure 6.
WIRE STOP
Figure 6
TERMINAL
Locator Replacement
See the parts list on the last page of this document for the proper locator order number. Follow the steps below to
replace the locator.
LOCATOR
1. Open the crimp hand tool.
2. Squeeze gently on the lower area shown in
SQUEEZE
HERE
Figure 7A with your thumb and index finger.
The lower tabs of the locator should
disengage from the hand tool.
MAKE SURE
CENTER OF LOCATOR
IS IN THE
SQUEEZE
HERE
DOWN POSITION
3. Lift and pull away from the hand tool. The
top locator hooks should slip out of the top
slots easily. See Figure 7A.
Figure 7A
TOP SLOTS OF
HANDTOOL
4. To reinstall the new locator, make sure the
hand tool is in the open position.
TOP HOOKS
5. Press the red insert down as far as it will go
as shown in Figure 7B.
6. Holding onto the lower part of the locator
with your thumb and index finger, insert the
locators top hooks (2) into the hand tool top
slots.
Figure 7B
7. Rotate the locator down and press the lower
tabs into the two bottom slots of the hand
tool. To secure the locator into place, the lower
LOWER TABS
JAWS OPEN
PULL OPEN
tabs must snap into place on the hand tool frame.
Right or Left Hand Operation
TOOLING
M3 BHCS
TOOLING
This hand tool has an added feature that can be
converted from a right handed application to a left
handed application. It is necessary to reverse the
tooling if using the left handed application along with
the locator. Follow the steps below:
Figure 8
PUSH ON
HANDLE
Doc No: ATS-638271900 Release Date: 01-06-14
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Revision: A
Revision Date: 01-06-14
Hand Crimp Tool For SAAVIK Female Crimp Terminal
1. The locator must be removed before reversing the
tooling.
2. Remove the M3 BHCS which is holding the upper
tooling.
MATCH
UP MARKS
3. Flip the upper tooling to the opposite side and
replace the M3 BHCS. Make sure the small
markings on the front and back of the hand tool
frame, match up and are on the outside of the hand
tool frame. See Figure 8 and 9.
Figure 9
BACK
FRONT
4. Do the same thing with the lower tooling and tighten the M3 screws. Be sure the small markings line up.
5. Reinstall the locator by following the Instructions in the locator replacement section.
Maintenance
It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance
steps:
1. Remove dust, moisture, and other contaminants with a clean brush, or
soft, lint free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins; pivot points and bearing surfaces are protected
with a thin coat of high quality machine oil. Do not oil excessively. The
tool was engineered for durability but like any other equipment it needs
cleaning and lubrication for a maximum service life of trouble free
LUBRICATION POINTS
crimping. Light oil (such as 30 weight automotive oil) used at the oil
(BOTH SIDES) LIGHT OIL
points, every 5,000 crimps or 3 months, will significantly enhance the
(EVERY 3 MONTHS OR
tool life.
5,000 CRIMPS)
4. Wipe excess oil from hand tool, particularly from crimping area. Oil
Figure 10
transferred from the crimping area onto certain terminations may affect
the electrical characteristics of an application.
5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,
and store the tool in a clean, dry area.
RATCHET RELEASE
LEVER
Miscrimps or Jams
Should this tool ever become stuck or jammed in a partially closed position,
Do Not force the handles open or closed. The tool will open easily by
pressing up on the ratchet release lever in the movable handle. See Figure
11.
How to Adjust Tool Preload (See Figure 12)
Figure 11
This hand tool is factory preset to 25-45 LBS. preload. It may be necessary over the life of the tool to adjust tool
handle preload force. Listed below are the steps required to adjust the crimping force of the hand tool to obtain
proper crimp conditions:
Doc No: ATS-638271900 Release Date: 01-06-14
Revision: A Revision Date: 01-06-14
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Hand Crimp Tool For SAAVIK Female Crimp Terminal
1. Hold the hand tool in the palm of your hand as shown in Figure 10. Using the index finger squeeze the link
towards the top of the hand tool frame. This will release the preload adjustment wheel.
2. Rotate the setting wheel counter-clockwise (CCW) to increase handle force. The numbers will display higher.
To decrease handle force rotate the setting wheel clockwise (CW).
3. Release the link to lock the setting wheel in place.
4. Check the crimp specifications or
SQUEEZE
THE LINK IN
THE HANDLE
HOLD THE HAND
TOOL IN POSITION
conduct a pull test after tool handle
preload force is adjusted.
RATCHET
RELEASE LEVER
Warranty
This tool is for electrical terminal crimping
purposes only. This tool is made of the
best quality materials. All vital
components are long life tested. All tools
are warranted to be free of manufacturing
defects for a period of 30 days. Should
such a defect occur, we will repair or
exchange the tool free of charge. This
repair or exchange will not be applicable
to altered, misused, or damaged tools.
This tool is designed for hand use only.
Figure 12
SETTING
WHEEL
Any clamping, fixturing, or use of handle extensions voids this warranty.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.
CAUTIONS:
1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for
production use. Repetitive use of this tool should be avoided.
2. Insulated rubber handles are not protection against electrical shock.
3. Wear eye protection at all times.
4. Use only the Molex terminals specified for crimping with this tool.
Certification
Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify
hand tools.
% This tool is qualified to pull force only. To re-certify, crimp a terminal to a wire, which has been stripped
12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than
25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull
testing.
% If the tool does not meet minimum pull force values, handle preload should be increased and the pull test
rerun, (See How to Adjust Preload).
% When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and
replaced.
Doc No: ATS-638271900 Release Date: 01-06-14
Revision: A Revision Date: 01-06-14
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Hand Crimp Tool For SAAVIK Female Crimp Terminal
PARTS LIST
Item Number Order Number
Description
Quantity
REF
63827-1900
63827-1975
63810-0104
63810-0105
Hand Crimp Tool Figure 13
1
2
3
Locator Assembly
Spring, Return
1
1
1
Spring, Ratchet
2
1
RATCHET
RELEASE LEVER
3
Figure 13
Visit our Web site at http://www.molex.com
Doc No: ATS-638271900 Release Date: 01-06-14
Revision: A Revision Date: 01-06-14
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