JSTB04B-PASK-1 [MICROCHIP]
Optimized for Silicon Carbide (SiC) MOSFET Modules;型号: | JSTB04B-PASK-1 |
厂家: | MICROCHIP |
描述: | Optimized for Silicon Carbide (SiC) MOSFET Modules |
文件: | 总17页 (文件大小:844K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
62mm
62EM1 – Programmable
Electrical Series
PRELIMINARY
62EM1-Programmable 62mm Electrical Series
Optimized for Silicon Carbide (SiC) MOSFET Modules
Overview
The AgileSwitch 62EM1-62mm Electrical driver provides monitoring and fault reporting information to enable
better control and analysis of SiC MOSFET-based power systems. The 62EM1 provides up to 20 Amps of peak
current at an operating frequency up to 200 kHz. The driver includes isolated HI and LO Side DC/DC converters
and provides 7 fault conditions that are reported as a combination of the 3 fault lines via the 20 pin control header.
All AgileSwitch drivers use automotive temperature grade components and allow for modifying settings of gate
resistors.
Software Programmable Features
Key Switch Driver Features
•
•
•
•
•
•
•
Augmented Turn-OffTM (ATOff) (Patented)
Power supply under-voltage lockout (UVLO)
Power supply over-voltage lockout (OVLO)
Desaturation detection settings
Dead time
•
•
UL Complaint - 1200V & 1700V SiC
Single-ended (5V, 15V) or Differential (RS-422
Compatible) logic
•
•
•
•
•
•
Temperature Monitoring, PWM
Isolated High Voltage Monitoring, PWM
2 X 10W output power
Fault lockout settings
RoHs compliant
Automatic Reset settings
Configurable Gate Output Voltages
Up to 7 Unique Fault Conditions
Applications
•
•
•
•
•
•
•
•
High Speed Trains/Traction
Motor Drives
HEV/EV
Induction Welding, Cutting and Heating
Solar/PV inverters
Wind Turbines
UPS
Frequency Conversion
62EM1 - 62mm Electrical Master 1 Spec Sheet V09
Page 1 of 17
62mm
62EM1 – Programmable
Electrical Series
PRELIMINARY
System Overview
The basic topology of the driver is shown in Figure 1.
Figure 1: Basic schematic of the 62EM1-62mm Electrical Gate Driver
Absolute Maximum Ratings
Interaction of maximum ratings is dependent on operating conditions
Parameter
Description
VCC to GND
Note 1
Min
0
Max
18
Unit
V
Supply Voltage
Peak Gate Current
Input Logic Levels
Output Power per Gate
Switching Frequency
Isolation Voltage
Working Voltage
Creepage Distance
푑푉/푑푡*
-20
-0.5
20
A
To GND
16
V
10.0
200
4500
W
Note 2
kHz
V
Primary to Secondary VAC RMS 1 min
Primary to Secondary, Secondary to Secondary
Primary to Secondary Side
1200/1700
V
12
mm
kV/μs
°C
Rate of change input to output
100
-40
-40
Operating Temperature Ambient Operating Temperature
Storage Temperature
+85
+90
°C
62EM1 - 62mm Electrical Master 1 Spec Sheet V09
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62mm
62EM1 – Programmable
Electrical Series
PRELIMINARY
Electrical Characteristics
Conditions: VSUP = +15.0 V, VIN_LOGIC
= 15V or 5V, MOSFET = CAS300M12BM2
Power Supply
Description
Min
Typ
15
Max
Unit
V
Supply Voltage
VCC to GND
Without Load
With Load, Note 3
14
16
Supply Current
110
mA
mA
V
Supply Current
1250
16.5
UVLO Level-HI and LO*
UVLO Level-HI and LO*
Primary Side low voltage detect fault level
13.5
20
14
Secondary Side low voltage detect fault level,
Note 3
V
OVLO Level-HI and LO*
Primary Side high voltage detect fault level
2-Level Turn Off, Note 3
DSAT 1st Level Turn Off Voltage, Note 3
DSAT 2nd Level Turn Off Voltage, Note 3
16
1.5
9
V
V
V
V
VSOFT
*
VsoftD1*
VsoftD2*
5
Signal I/O
Description
Min
Typ
500
Max
Unit
Ω
Input Impedance
5V - HI and LO side input
15V - HI and LO side input
3000
Ω
5V Differential – HI and LO side input
1000
Ω
VIN Low
VIN High
5V - Turn-off threshold
15V - Turn-off threshold
5V – Turn-on Threshold
15V - Turn-on threshold
Difference between VIN+ to VIN-
Note 3
1.25
4
V
V
3.5
10
2
V
V
VIN (differential option)
Gate Output Voltage Low
Gate Output Voltage High
Fault Output Voltage
V
-6
-4
V
Note 3
+17
0.3
+21
V
Fault lines are open collect with 5mA load
Note 4
V
Fault Output Current
10
mA
kHz
Switching Frequency
Note 2
200
DC Link & Temp Monitoring
High Voltage (HV) & Temp Monitoring
Output
0
5
V
DC Link & Temp Monitoring
DC Link & Temp Monitoring
PWM Frequency
Output Impedance
31.5
kHz
510
1%
Ω
DC Link Voltage
Temperature Trip
880
920
V
125
°C
MOSFET Short Protection
Desat Monitor Voltage*
Description
Between Drain and Sink of MOSFET, Note 3
Activation after MOSFET Turn on
Min
Typ
8.25
1.5
Max
Unit
V
μs
TDSAT
*
Response Time after Fault
200
ns
Note 1: Input signal should not be activated until 20 ms after power is applied to allow on board DC-DC converter to stabilize.
Note 2: Actual maximum switching speed is a function of gate capacitance.
Note 3: SiC MOSFET dependant, conditions listed above assume CAS300M12BM2
Note 4: Fault lines are open collector and require a pull-up resistor, 2KΩ recommended
* Software configurable parameter
62EM1 - 62mm Electrical Master 1 Spec Sheet V09
Page 3 of 17
62mm
62EM1 – Programmable
Electrical Series
PRELIMINARY
Temperature and High Voltage PWM Monitoring: The AgileSwitch 62EM1 Driver provides two 31.5 kHz, 5.0V PWM output signals that monitor the
thermistor temperature (non-isolated) and the DC Link Voltage(isolated) (High Side drain to Low Side source) of the SiC MOSFET power module. The
PWM signals have an output impedance of 510Ω. When combined with an external low pass filter, these signals represent a real time, isolated voltage for
both High Voltage and Thermistor Temperature. A Sallen-Key active low pass filter can be used with these outputs as shown below with a 2 kHz cut-off
frequency. The cut-off frequency can be optimized for your application. For simplicity, a simple RC low pass filter with 100 Hz cut-off frequency can also
be used.
Figure 2: Example of external 2 kHz low pass filter
62EM1 - 62mm Electrical Master 1 Spec Sheet V09
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62mm
62EM1 – Programmable
Electrical Series
PRELIMINARY
Interconnects
Controller/Power to Driver Connectors
Connector
Type
Ref Manufacturer Part Number
Driver Board
Cable Assembly
20 Pin J1
20 Pin
FCI 71918-220LF
FCI 71600-120LF
Recommended Cable for High Noise Environments: Flat Ribbon Cable, Twisted Pair, Shielded (3M 1785/20 Series)
Main to Secondary Driver Connectors (Optional – Please specify if required, otherwise not populated)
Connector
Type Ref Manufacturer Part Number
Driver Board
Cable Assembly
Driver Board
Cable Assembly
5 Pin
5 Pin
4 Pin
4 Pin
J6
J7
JST B05B-PASK-1
JST PAP-05V-S
JST B04B-PASK-1
JST PAP-04V-S
Thermistor Connector
Connector
Type Ref Manufacturer Part Number
Driver Board
Cable Assembly
2 Pin
2 Pin
J5
JST B02B-PASK-1
JST PAP-02V-S
Standard part is a vertical 2 pin header. Right-angle 2 pin header available upon request (P/N: JST S02B-PASK-2)
MOSFET Terminals
Ref ID
G1, G2, S2, S1D2 2.8mm Quick Fit
D1* 4.8mm Quick Fit
Type
Manufacturer Part Number
Keystone 3534
Keystone 1285-ST
*Recommended Mate for D1 – Keystone 8291 (Female Fully Insulated Quick Fit Terminal)
*D1 Quick Fit terminal on gate driver must be connected to the D1 terminal on the SiC MOSFET module.
Figure 3: Interconnect Locations on PCB
62EM1 - 62mm Electrical Master 1 Spec Sheet V09
Page 5 of 17
62mm
62EM1 – Programmable
Electrical Series
PRELIMINARY
inout – Controller/Power to Driver Connection
20 PIN – J1
Pin No
Signal
Pin No
Signal
GND
GND
GND
GND
GND
1
VCC – +15V Supply Voltage
VCC – +15V Supply Voltage
VCC – +15V Supply Voltage
VCC – +15V Supply Voltage
HI-F – HI-Fault
2
3
4
5
6
7
8
9
10
12
14
16
11
13
15
17
HI-D (+) HI Drive In (+)
LO-F - LO Fault
HI-D (-) HI Drive In (-) or GND
GND
LO-D (+) LO Drive In (+)
LO-D (-) LO Drive In (-) or GND
HV-P – Isolated High Voltage Monitoring
AL-F – All Faults (Low when HI- 18
F or LO-F)
19
F-RS – Fault Reset (Auto Reset
20
TE-P – Temperature Monitoring
Optional)
Recommended Interface Circuitry
Figure 3: 20 pin pinout diagram for 62EM1-62mm Electrical Gate Driver
62EM1 - 62mm Electrical Master 1 Spec Sheet V09
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62mm
62EM1 – Programmable
Electrical Series
PRELIMINARY
Pinout – Main to Secondary Driver Connectors
4 PIN – J7
Pin No
Signal
1
2
3
4
Positive Supply Voltage*
HI Drive In
Negative Supply Voltage*
GND
5 PIN – J6
Pin No
Signal
1
2
3
4
5
Positive Supply Voltage*
LO Drive In
Negative Supply Voltage*
GND
NC – No Connect
*Positive and Negative Supply Voltages provided by Main Gate Driver to the Secondary Gate Driver
Main
Secondary
Figure 5: Typical Main-Secondary Setup
62EM1 - 62mm Electrical Master 1 Spec Sheet V09
Page 7 of 17
62mm
62EM1 – Programmable
Electrical Series
PRELIMINARY
Buffer Schematic for Single Ended Inputs on 62EM1
Figure 6: Input buffers on 62EM1; schematics for 5V and 15V logic
Buffer Schematic for Differential Inputs on 62EM1
Figure 7: Input buffer schematic - differential input
62EM1 - 62mm Electrical Master 1 Spec Sheet V09
Page 8 of 17
62mm
62EM1 – Programmable
Electrical Series
PRELIMINARY
Timing Diagrams
Figure 8: Signal input and output timing diagram.
Figure 9: Signal desaturation and fault timing diagram.
62EM1 - 62mm Electrical Master 1 Spec Sheet V09
Page 9 of 17
62mm
62EM1 – Programmable
Electrical Series
PRELIMINARY
Timing Diagram Values
Conditions: VSUP = +15.0 V, VIN_LOGIC = 15V or 5V, MOSFET = CAS300M12B2, Temp = 0 ºC to 85 ºC
Description
Symbol
Min
Typ
Max Unit Notes
Minimum Pulse
Width
TMIN
1000
ns
Delay Time
De-Glitch Time
Rise Time
TD
250
ns
ns
ns
200
80
Input signal de-glitch time
TR
Measured from 10% to 90% points on
edge Measurement Point 1 – Fig. 10
Fall Time
TF
90
ns
ns
V
Measured from 10% to 90% points on
edge Measurement Point 2 – Fig. 10
2-Level Turn-Off
Time
TS1
Vsoft
360
1.5
Software configurable
Software configurable
Software configurable
2-Level Turn-Off
Voltage
Desaturation Time
1st DSAT V
TDSAT
1400
1500
9
1600 ns
V
Vsoft D1
Multi-Level Turn-Off – First DSAT
Step
First DSAT Time*
2nd DSAT V
TSD1
400
5
ns
V
First DSAT 2-level turn-off time
Vsoft D2
Multi-Level Turn-Off – Second DSAT
Step
Second DSAT Time* TSD2
200
ns
ns
ns
ns
ns
Second DSAT 2-level turn-off time
Fault Time Delay
Fault Reset
TFLT
5000
1000
200
Fault_Res
Fault Response Time TRESP
Dead Time - Input
TNOV
1000
Recommended Minimum Time
between Inputs
Dead Time – Driver
Tcod
1000
1000
ns
Minimum Time between drive signals
allowed by driver, software
configurable
Reset Timing
Treset
ns
Minimum Reset Time
Automatic Reset
(Optional)
5
ms
Standard setting of 5 ms
Main-Secondary
Timing Skew
*Note 3
10
ns
Timing difference between Main and
Secondary drivers
Figure 10: Measurement points for rise and fall time.
62EM1 - 62mm Electrical Master 1 Spec Sheet V09
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62mm
62EM1 – Programmable
Electrical Series
PRELIMINARY
Temperature Monitor
The following table describes the correlation between the Thermistor Temperature and Temperature Monitor
PWM Output with 2kHz 4 pole filter. This is based on an NTC thermistor that measures 5kΩ @ 25°C.
Recommended Thermistor P/N: USUR1000-502G.
Output Voltage [V]
Temperature [°C]
0.8
1.6
2.2
2.8
3.1
3.3
3.4
3.7
4.0
4.1
4.3
4.4
-3
25
41
57
67
74
80
94
108
122
138
154
DC Link Voltage Monitor – 1200V
The DC Link (HI Side drain to LO Side source) Monitor Output Voltage is 1% accurate from 25V to 975V. The
PWM output is the ratio of the DC Link Voltage / 1000V. For example, a 500V DC Link Voltage, the PWM
output will be 50%. The linear equation for the Voltage Monitor PWM Output with a 2 kHz 4 pole filter is:
[ ]
푉퐷퐶 푉 = 200 푋 푉푚표푛푖푡표푟
DC Link Voltage Monitor – 1700V
The DC Link (HI Side drain to LO Side source) Monitor Output Voltage is 1% accurate from 50V to 1650V.
The PWM output is the ratio of the DC Link Voltage / 1700V. For example, an 825V DC Link Voltage, the
PWM output will be 50%. The linear equation for the Voltage Monitor PWM Output with a 2 kHz 4 pole filter
is:
[ ]
푉퐷퐶 푉 = 340 푋 푉푚표푛푖푡표푟
62EM1 - 62mm Electrical Master 1 Spec Sheet V09
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62mm
62EM1 – Programmable
Electrical Series
PRELIMINARY
Generic Sample Factory Settings
AgileSwitch drivers are designed to provide safe, secure and efficient operation of the SiC MOSFET power
module, as well as to provide unparalleled information on the condition of the overall system.
Generic samples are set at the factory to perform certain actions (e.g. turn off the HI side or LO side of the SiC
MOSFET) and to report that a fault occurred based on performance parameters that occur outside of default ranges.
The tables below show the generic configuration.
Performance & Interconnect Settings
Parameter
Generic Factory Setting
Populated
Populated
Enabled
Enabled
Auto
Enabled
Enabled
Enabled
Enabled
Value
1.1
1.1
1.5
1
Unit
Ω
Ω
µs
µs
ms
V
°C
V
Rgon (Turn-on Gate Resistance)
Rgoff (Turn-off Gate Resistance)
Desaturation Time
Dead Time
Fault Reset
DC Link Voltage Fault
Temperature Fault
UVLO Primary
5
900
125
13.2
16.5
OVLO Primary
V
J1 (20 pin Control/Power Header)
J5 (2 pin Thermistor Header)
J6 (5 pin Main/Secondary Header)
J7 (4 pin Main/Secondary Header)
Populated
Populated
Not Populated
Not Populated
Fault and Monitoring Conditions
Fault
Generic Sample
Action on IGBT if
HI
LO
All
Condition/Action Default Trigger
Values
Active (Default
Setting)
Fault Fault Faults
NO FAULTS
HIGH
LOW
HIGH
HIGH
HIGH
LOW
DSAT/UVLO – HI
DSAT/UVLO – LO
OVLO
See Electrical
Characteristics
Turn Off HI & LO
Side
See Electrical
Characteristics
Turn Off HI &LO
Side
HIGH
HIGH
HIGH
HIGH
LOW
HIGH
HIGH
HIGH
LOW
LOW
LOW
LOW
See Electrical
Characteristics
Turn Off HI & LO
Side
Temperature Fault
125 °C Thermistor
Monitor
No Action
DC Link Voltage
Fault
DC Link Voltage
above or below
setting
Turn Off HI & LO
Side
Power On
Configuration Fault* Gate drivers
Failure to Configure
Turn Off HI & LO
Side
LOW
LOW
LOW
*After power up, if all Fault lines are LOW, then either there is a real fault (UVLO/DSAT) on both the HI and LO
sides or there has been a software configuration failure.
62EM1 - 62mm Electrical Master 1 Spec Sheet V09
Page 12 of 17
62mm
62EM1 – Programmable
Electrical Series
PRELIMINARY
Important Precautions
Caution: Handling devices with high voltages involves risk to life. It is imperative to
comply with all respective precautions and safety regulations.
When installing the ribbon cable, please make sure that power is turned off. Multi-signal values are sent
along this ribbon cable, thus hot swapping may cause damage to the IC components on the board.
AgileSwitch assumes that the gate drive board has been mounted on the SiC MOSFET prior to start-up
testing. It is recommended that the user checks that the SiC MOSFET power modules are operating inside
the Specified Operating Area (SOA) as specified by the module manufacturer including short circuit testing
under very low load conditions.
Recommended Start-Up Testing
1. Connect the driver through the 20 pin control header to your drive electronics and supply the driver with
+15V.
2. Send the fault reset pin, pin 19, a low signal. Return pin 19 to a high condition. (If the driver is configured for
Auto Reset, you may ignore this step.)
3. Check the gate voltage:
a) For the off-state, the nominal gate voltage should be -6V to -4V. (Note 3)
b) For the on state, it is +17 to +21V. (Note 3)
c) Check that the supply current of the driver is within spec with inactive trigger signals and then at the
desired switching frequency.
4. The system is now ready for application testing under load conditions.
5. Check thermal conditions to verify that the system is operating within specified temperature range.
6. Do NOT apply High Voltage to the SiC Module without first applying power to the GDB.
62EM1 - 62mm Electrical Master 1 Spec Sheet V09
Page 13 of 17
62mm
62EM1 – Programmable
Electrical Series
PRELIMINARY
Mechanical Dimensions
Figure 11: Dimensions of the 62EM1-62mm Electrical Gate Driver (+/- 0.1mm)
Dimensions are in mm.
Download the full drawing and model for additional details. Not all components are shown.
62EM1 Drawing
62EM1 .STEP Model
62EM1 - 62mm Electrical Master 1 Spec Sheet V09
Page 14 of 17
62mm
62EM1 – Programmable
Electrical Series
PRELIMINARY
Part Numbers & Configuration Details
Part Number
Hardware Settings
Symbol
RGON
RGOFF
VIN_LOGIC
-
62EM1-00001
1.1 Ω
1.1 Ω
15V
Single ended
Rgon (Turn-on Gate Resistance)
Rgoff (Turn-off Gate Resistance)
Input Triggers
Trigger Type
For hardware modifications, please contact Microchip.
Software Settings
Dead Time
Gate Driver Reset
Reset Time Delay
Symbol
TNOV
-
62EM1-00001
430ns
Automatic
5ms
TRESET
DC Link Voltage Fault
-
950V
Temperature Fault
-
130C
Fault Output Active Level
Normal Two-Level Turn-Off
Normal Two-Level Turn-Off Voltage
Normal Two-Level Turn-Off Time
DSAT Multi-Level Turn-Off
DSAT Blanking Time
DSAT First Turn-Off Voltage Level
DSAT First Turn-Off Time
DSAT Second Turn-Off Voltage Level
DSAT Second Turn-Off Time
Primary UVLO/OVLO Fault Detection
Secondary UVLO Fault Detection
-
-
Low
Enabled
0V
200ns
Enabled
1.5µs
9V
400ns
5V
200ns
Enabled
Enabled
VSOFT
TS1
-
TDSAT
VSOFT D1
TSD1
VSOFT D2
TSD2
-
-
For software modifications, please go to:
www.AgileSwitch.com/program.html
62EM1 - 62mm Electrical Master 1 Spec Sheet V09
Page 15 of 17
62mm
62EM1 – Programmable
Electrical Series
PRELIMINARY
Revisions
Prepared By
N. Satheesh
A. Fender
Approved By
A. Charpentier
Version
01
Date
Description
10/14/2016 Preliminary Release
N. Satheesh
A. Fender
A. Fender
02
03
04
05
10/24/2016 Added Patent Number
1/16/2017
5/22/2017
6/16/2017
Updated characteristics, mechanical drawing
Updated mechanical drawing
Added part number info. for thermistor connector,
de-glitch time
A. Fender
N. Satheesh
N. Satheesh
A. Fender
A. Fender
A. Fender
A. Fender
A. Smith
N. Satheesh
06
07
08
09
10/9/2017
Beta Release to reflect lifetime & power testing
11/16/2017 Modified Fault & Monitoring conditions table
3/18/2020
1/26/2021
Added configuration details
Updated Figure 3
62EM1 - 62mm Electrical Master 1 Spec Sheet V09
Page 16 of 17
62mm
62EM1 – Programmable
Electrical Series
PRELIMINARY
Legal Disclaimer
Information contained in this publication regarding device applications and the like is provided only for your convenience and may be
superseded by updates. It is your responsibility to ensure that your application meets with your specifications. MICROCHIP MAKES NO
REPRESENTATIONS OR WARRANTIES OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL,
STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED TO ITS CONDITION,
QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE.
Microchip disclaims all liability arising from this information and its use. Use of Microchip devices in life support and/or safety applications
is entirely at the buyer’s risk, and the buyer agrees to defend, indemnify and hold harmless Microchip from any and all damages, claims,
suits, or expenses resulting from such use. No licenses are conveyed, implicitly or otherwise, under any Microchip intellectual property
rights unless otherwise stated.
All Microchip products are sold pursuant to Microchip’s terms and conditions of sale.
The Microchip name and logo, the Microchip logo, and AgileSwitch are registered trademarks of Microchip Technology Incorporated in
the U.S.A. and other countries.
© 2020 Microchip Technology Incorporated. All Rights Reserved www.microchip.com. Any other names are the property of their
respective owners.
Information in this document supersedes and replaces all information previously supplied.
Specifications are subject to change without notice.
Patent Notices
Offering
Issued U.S. Patent Numbers
AgileStackTM Power stack 8,984,197
control systems
Gate drive control system for 9,490,798
SiC and IGBT power devices
Additional Patents Pending
Address
Microchip Technology Inc
2355 West Chandler Blvd.
Chandler, Arizona, USA 85224-6199
(480) 792-7200
62EM1 - 62mm Electrical Master 1 Spec Sheet V09
Page 17 of 17
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