F25836-000 [MACOM]
RAYCHEM Tubing Products; RAYCHEM管材产品
| 型号： | F25836-000 |
| 厂家： | 
Tyco Electronics |
| 描述： | RAYCHEM Tubing Products |
| 文件： | 总24页 (文件大小：652K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
RAYCHEM Tubing Products
Table of Contents
Application Equipment
HL1910E/HL2010E Light duty heating tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3, 2-4
ThermoGun HG
Medium duty heating tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5, 2-6
CV-1981 and
CV-1983
2
Heavy duty hot-air heating tool . . . . . . . . . . . . . . . . . . . . . . . . .2-7, 2-8
Heating work station for short length tubing . . . . . . . . . . . . . .2-9, 2-10
Heating oven for large, complex assemblies . . . . . . . . . . . .2-11, 2-12
IR-1891
Model 81CE
RBK-ILS-
Processor MKII
Installation of splice sealing products adjacent to
ultrasonic welder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-13, 2-14
Model 105
Model 16B
Model 19
Model 20
VBH-1
Table-top or stand alone tunnel oven . . . . . . . . . . . . . . . . . .2-15, 2-16
Table top belt heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17, 2-18
Belt heater for processing a broad range of products . . . . .2-19, 2-20
Upgraded belt heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-21, 2-22
Versatile bed heater for large assemblies and substrates . . . . .2-23, 2-24
2-1
9-1773447-9
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
UK: 44-800-267-666
CIS WR 08/2011
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
L. & S. America: 54-11-4733-2200
te.com
Engineering Notes
2-2
9-1773447-9
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
UK: 44-800-267-666
CIS WR 08/2011
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
L. & S. America: 54-11-4733-2200
te.com
RAYCHEM Tubing Products
HL1910E/HL2010E
Light Duty Heating Tool
Product Facts
I Light duty, portable hot air
heater
2
The HL2010E and HL1910E The HL2010E tool is
A bench stand allowing use
of both the HL2010E and
the HL1910E as a bench
tool is available as an
hot air heat guns are
designed to work with a
standard line voltage
switched on and off at the
three-stage switch and the
temperature can be contin-
uously adjusted over a
(120V) on a wide variety of
Raychem heat-shrinkable
products. These tools are
suitable for occasional use
and are not recommended
for applications requiring
high duty cycles. Both tools
supply forced hot air with
an adjustable heat setting
to meet the requirements of
many different installation
situations. A three position
switch controls the air flow
(150/300/500 l/min)
option. Only two reflectors
range of 50°C-630°C by the are required to cover most
pushbuttons. The tempera-
ture can be increased or
reduced by 10°C steps. An
LCD display shows the
actual temperature.
applications of heat-shrink-
able tubing and SolderSleeve
terminations.
There is an adaptor avail-
able, which allows the use
of PR type reflectors.
The HL1910E tool is
switched on and off at the
two-stage switch and the
temperature can be contin-
uously adjusted over a
range of 50°C-600°C at the
thumbwheel (the numbers
on it serve as guide only,
1 means 50°C and max.
temperature of 600°C is
attained at 9).
Available in:
Americas
Europe
Asia Pacific
I
I
I
2-3
9-1773447-9
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
CIS WR 08/2011
millimeters unless otherwise
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
specified. Values in brackets
are metric equivalents.
te.com
L. & S. America: 54-11-4733-2200
UK: 44-800-267-666
RAYCHEM Tubing Products
HL1910E/HL2010E (Continued)
Technical Specifications
Voltage
Power
Air flow
Weight
Length
Noise
120V AC
2000W
150 - 500 l/min
920g
280 mm
<70dB
Ordering Information
Description
HL2010E-KIT-120V
HL1910E-KIT-120V
Part Number
CJ2087-000
CJ2086-000
HL2010E-120V tool:
HL1910E-120V tool:
HL2010E/HL1910E Accessories:
HL1802E-074616 - SolderSleeve
Terminators Reflector
832011-000
022611-000
HL1802E-070519 - Heat-Shrinkable
Tubings Reflector
HL1802E-ADAPT-PR Adaptor for
PR Series Reflector
444817-000
991974-000
989523-000
CJ2085-000
PR-13C-REFLECTOR
PR-25D-REFLECTOR
HL2010E-BENCH-STD
2-4
9-1773447-9
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
UK: 44-800-267-666
CIS WR 08/2011
millimeters unless otherwise
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
L. & S. America: 54-11-4733-2200
specified. Values in brackets
are metric equivalents.
te.com
RAYCHEM Tubing Products
ThermoGun HG
Medium Duty Heating Tool
Product Facts
I Stand-mounted or
handheld, rugged unit for
heavy-duty use
I Built-in stand and turbo-fan-
driven blower
2
I Adjustable side vents
I Adjustable temperature
I 1680 to 2160 watts
I Large reflector size
I High heat output for fast
installation
Applications
Specifications
Used for installing molded
parts onto adapters or
harnesses and installing
a broad range of heat-
shrinkable products, includ-
ing boots and tubing up to
three inches in diameter.
Model
Power Requirements
Input Watts
Temperature Range
CFM*
RPM**
HG-501A
HG-502A
HG-751A-C
HG-752A
120 V, 60 Hz, 14 A
230 V, 50/60 Hz, 7 A
120 V, 60 Hz, 18 A
230 V, 50/60 Hz, 9 A
1680
1680
2160
1740
260°C–399°C [500°F–750°F]
260°C–399°C [500°F–750°F]
399°C–538°C [750°F–1000°F]
399°C–538°C [750°F–1000°F]
23
23
23
23
1700
1700
1700
1700
*CFM = Cubic feet per minute.
**RPM = Revolutions per minute.
Available in:
Americas
Europe
Asia Pacific
I
I
2-5
9-1773447-9
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
UK: 44-800-267-666
CIS WR 08/2011
millimeters unless otherwise
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
L. & S. America: 54-11-4733-2200
specified. Values in brackets
are metric equivalents.
te.com
RAYCHEM Tubing Products
ThermoGun HG (Continued)
Accessories
A-160-HG reflector
A-170-HG reflector
TG-23 reflector (P/N 991026)
(P/N 991017) for short
lengths of tubing up to
19.05 [.75] in diameter.
(P/N 991018) for short lengths for boots up to 44.45
of tubing 19.05–50.8 [.75–2] [1.75] in diameter.
in diameter.
Must be ordered separately.
Must be ordered separately. Must be ordered separately.
Ordering Information
Model*
Housing Color
Part No.
HG-501A
HG-502A
HG-751A-C
HG-752A
Red
Red
Red
Red
462047-000
389363-000
926935-000
026239-000
Accessories
Tubing Application
Part No.
A-160-HG standard reflector
A-170-HG large tubing reflector
TG-23 small boot reflector
TG-24 large boot reflector
*Complete with bench stand.
Diameters up to 19.05 [0.75]
Diameters of 19.05–50.8 [0.75–2]
Diameters up to 44.5 [1.75]
—
991017-000
991018-000
991026-000
991027-000
2-6
9-1773447-9
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
Germany: 49-6251-133-1999
CIS WR 08/2011
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
L. & S. America: 54-11-4733-2200
China: 86-400-820-6015
Japan: 81-44-844-8013
UK: 44-800-267-666
specified. Values in brackets
are metric equivalents.
te.com
RAYCHEM Tubing Products
CV-1981 and CV-1983
Heavy Duty Hot-Air
Heating Tool
Product Facts
I Robust, double-insulated,
heavy-duty unit
I Highest-wattage unit
(1600–2260 watts)
2
I Integral stand that allows
use as bench tool
I Safe, quiet operation
I Precisely variable
temperature
I Variety of reflectors
available
I Easy fixturing for dual
opposing heating
Applications
Specifications
Used for installing dual wall
or single wall tubing up to
three inches in diameter
and for installing
SolderSleeve devices.
Closed loop version (PID)
also available.
Electrical Supply
CV-1981-MK2
CV-1983
120 V and 230 V
120 V and 230 V
120 V and 230 V
CV-1981 PID
Power Consumption
CV-1981-MK2
CV-1983
1600 W
2260 W/3060 W
1600 W
CV-1981 PID
Total System Noise
CV-1981-MK2
CV-1983
65dB
65dB
>70dB
CV-1981 PID
Length
CV-1981-MK2
CV-1983
340 mm [13.4 in]
320 mm [12.6 in]
350 mm [13.8 in]
CV-1981 PID
Weight
CV-1981-MK2
CV-1983
1.3 Kg [2.90 lb]
1.5 Kg [3.30 lb]
1.4 Kg [3.10 lb]
CV-1981 PID
Air Flow
CV-1981-MK2
CV-1983
Max 230 l/min
Max 500 l/min
230 l/min
CV-1981 PID
Product Range
All dual wall, single wall and molded part products.
Various devices products.
For other Raychem products , contact TE.
Available in:
Americas
Europe
Asia Pacific
I
I
I
2-7
9-1773447-9
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
UK: 44-800-267-666
CIS WR 08/2011
millimeters unless otherwise
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
L. & S. America: 54-11-4733-2200
specified. Values in brackets
are metric equivalents.
te.com
RAYCHEM Tubing Products
CV-1981 and CV-1983 (Continued)
Ordering Information
Equipment
Description
Part No.
Voltage
120V
120V
230V
230V
230V
120V
230V
230V
230V
230V
120V
120V
230V
230V
230V
—
Hz
CV-1981-120V1600W-CANMK2
CV-1981-120V1600W-UKMK2
CV-1981-230V1600WMK2
CV-1981-230V1600W-SEVMK2
CV-1981-230V1600-UKMK2
CV-1983-110V-2260W-UK
CV-1983-220V-2260W
A42716-000*
E95798-000
813914-000
F25836-000
340970-000*
441753-000
773898-000
985426-000
538361-000
231866-000
839218-000
928826-000
958770-000
434366-000
385828-000
989172-000
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
—
CV-1981-MK2
CV-1983
CV-1983-220V-2260W-UK
CV-1983-220V-3060W
CV-1983-220V-3060W-UK
CV-1981-120V-1600W-CANPIDF
CV-1981-120V-1600W-UKPID
CV-1981-230V-1600WPID
CV-1981-230V-1600W-SEVPIDF
CV-1981-230V-1600W-UKPIDF
AD-1962
CV-1981-PID
CV-1983 Barrel Adapter
Accessories
Application
Part No.
PR-12 reflector
Tubing: 6.3–25.4 mm [0.25 in–1 in]
Tubing: Up to 6 mm [0.25 in]
Large SolderSleeve products
Tubing: Up to 25.4 mm [1 in]
991973-000
991963-000
991974-000
991984-000
991964-000
991989-000
991965-000
989523-000
991967-000
997768-000
989172-000
PR-13 reflector
PR-13C reflector
PR-21 reflector
PR-24 reflector
Tubing/molded parts: 25.4–34.93 mm [1 in–1.38 in]
Tubing/molded parts: 34.93–60.33 mm [1.38 in–2.38 in]
SolderSleeve products: Up to 7 mm [0.28 in]
SolderSleeve products: 6.3–12.7 mm [0.25 in–0.50 in]
Small SolderSleeve products
PR-24A reflector
PR-25 reflector
PR-25D reflector
PR-26 reflector
PR-33 reflector
SolderSleeve products: 19.05–25.4 mm [0.75 in–1 in]
—
AD-1962 adapter for larger-barrel CV-1983
PR-34 reflector
SolderSleeve products: 12.0–20.0 mm [0.47 in–0.79 in] 989111-000
PR-51
Special narrow reflector for molded part transitions
[21.5 x 3.5 mm nozzle] [.85 in x .14 in]
113069-000
*Note: A42716 supersedes and replaces 538005
340970 supersedes and replaces 923002
2-8
9-1773447-9
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
UK: 44-800-267-666
CIS WR 08/2011
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
L. & S. America: 54-11-4733-2200
specified. Values in brackets
are metric equivalents.
te.com
RAYCHEM Tubing Products
IR-1891
Heating Work Station for
Short Length Tubing
Product Facts
I Automatic cycle start once
heater is manually
positioned over product,
which gives improved
process control
2
(recommended for adhesive-
lined heat-shrinkable tubing
e.g. sealing applications)
I Automatic heating head
retraction at end of cycle
prevents damage to
components
I Multiple product fixture
assemblies give increased
process rates
I Cooling fan above each
fixture assembly maintains
holding fixture at an
acceptable temperature
before initiating the heating
cycle. The operator then
continues with loading/
unloading the other work
station whilst the heating
cycle is taking place.
heating time and the time
taken by the operator to
load and unload the work-
pieces. The installation
temperature/power can be
varied according to product
type/size and required
cycle times.
Applications
The IR-1891 is suitable for
the installation of a range of
Raychem heat-shrinkable
tubing products onto a
variety of small components,
e.g. ring terminals, Faston
terminals and small con-
nectors etc. The machine
is provided with two work
stations and a moveable
heating head.
The IR-1891-220V-Shuttle-
Retn is provided with
closed loop temperature
control and in addition the
heat head is ‘locked’ into
position by use of an elec-
tromagnet during the heat-
ing cycle.
The heating elements,
which are continuously
energized, are of the infra-
red medium wave length
type and consist of a coiled
resistance wire contained
in quartz glass tubes. The
closed loop temperature
control uses similar elements
but having integral thermo-
couple sensors.
Each workstation is pro-
vided with supports for
tooling fixtures (which must
be specified and ordered
separately). These support
the workpieces and locate
the tubing products. The
operator loads the work-
pieces into the fixtures at
one of the workstations,
ensures that the tubing
product is correctly posi-
tioned and then slides the
heat head into position
Once the other workstation
has been loaded and the
first installation is complete,
the heat head is moved into
position over the product
and the next heating cycle
initiated. Heating times vary
typically from 3 to 30
seconds depending on the
size and type of tubing
product. Process rates up
to 1200 pieces/hour can be
achieved depending on the
Available in:
Americas
Europe
Asia Pacific
I
2-9
9-1773447-9
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
CIS WR 08/2011
millimeters unless otherwise
reference purposes only.
Specifications subject
to change.
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
specified. Values in brackets
are metric equivalents.
te.com
L. & S. America: 54-11-4733-2200
UK: 44-800-267-666
RAYCHEM Tubing Products
IR-1891 (Continued)
Electrical Supply
Power Consumption
Operating Temperature
Process Rate
230 V Single Phase
Technical Specifications
1600 W
650°C max
1200 / hour maximum depending on application and operator
3 to 30 seconds depending on application
< 70 dB
Heating Times
System Noise
Dimensions – 508636-000
L1100 x H650 x D500 mm [L43 x H25 x D20 in]
Dimensions – 613148-000 / 167309-000 / 289588-000 L1100 x H900 x D500 mm [L43 x H35 x D20 in]
Base Plate Dimensions 289588-000 / 167309-000
Base Plate Dimensions 613148-000
L1040 x D450 mm [L41 x D18 in]
L1040 x D397 mm [L41 x D16 in]
Wide range of Raychem tubing products in particular LSTT, RNF-3000, RNF-100, HTAT, ATUM.
Maximum diameter 20 mm [0.8 in] and maximum length 60 mm [2.0 in]
Product Range
Description
*IR-1891-220V-Shuttle-Retn
*IR-1891-220V-Retn-Syl
Part No.
289588-000
613148-000
Ordering Information
*Note: The descriptions given here DO NOT include the supply of the necessary tooling fixtures.These are designed
for each individual application.
Description
Part No.
Accessories
Grippers:
IR-1891-SI-GRP-165-RD-1mm
IR-1891-SI-GRP-165-CL-2mm
IR-1891-SI-GRP-165-BK-3mm
IR-1891-SI-GRP-165-WT-6mm
Red Gripper with 1mm hole
Clear Gripper with 2mm hole
Black Gripper with 3mm hole
White Gripper with 6mm hole
629602-000
112676-000
F83221-000
629602-000
Fixtures:
IR-1891-Quick-Rel-ESS-6/1
IR-1891-Quick-Rel-ESS-8/2
IR-1891-Tool-Fixt-Bas-ESS
ESS Cap (6/1) Fixture
ESS Cap (8/2) Fixture
Base Unit for Fixtures
096735-000
148597-000
760221-000
Note: A wider range of tooling fixtures and grippers designed for previous applications are available. Please contact
TE for details.
2-10
9-1773447-9
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
UK: 44-800-267-666
CIS WR 08/2011
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
L. & S. America: 54-11-4733-2200
te.com
RAYCHEM Tubing Products
Model 81CE
Discrete Heater for Heat-
Shrinkable Tubing Products
Product Facts
I Closed-loop time and
temperature control
I Controlled process
I Adaptable for different
applications
2
I Bench top design
I CE approved for worldwide use
I Heater operation and over
temperature alarm lights
into the upper heating ele-
and load it into the spring
ment connected to a closed loaded jaws on either side
cient processing of either
single-wall or adhesive-
Applications
The Model 81CE is a CE
Certified discrete-type table
top heater which provides a
controlled process for
recovering a wide variety of
Raychem heat-shrinkable
products onto wire assem-
blies or other suitable sub-
strates.
loop temperature controller. of the heating chamber. The lined tubing. Temperature
An alarm light illuminates
whenever the actual heat-
ing element temperature
varies from the set point
temperature.
jaws grip and carry the
assembly into the heating
chamber and back to the
home position when the
time has expired. A protec-
tion circuit prevents the
cycle from being initiated if
the oven is not at the
desired set point, prevent-
ing assemblies from being
processed incorrectly. The
small footprint allows the
processor to be placed in
close proximity to a welder,
allowing a single operator
to accomplish two tasks.
and time can be controlled
to accommodate a wide
variety of products and
substrates.
Safety Features:
Controlled Oven Dwell Time
• Circuit breaker for current
surges
The oven dwell time is
selected using a 3-digit
thumb wheel digital timer.
The time can be set
Assemblies are loaded into
spring loaded jaws on
either side of the heating
chamber which takes the
assemblies into the oven for
a pre-set number of sec-
onds, then returns them to
the home position for
removal.
• Emergency Stop
• Pinch points eliminated
by the housing design
between 1 and 999 sec-
onds for precise heating
ensuring each assembly
being processed sees the
same precise amount of heat.
• An over-temperature
switch that shuts off all
power in the event of an
overheat condition
Versatility
• Automatic cool-down cir-
cuit to prevent heat dam-
age to integral
Minimal Skill Requirements
Controlled Heating Zone
The processor is designed
to process a broad range of
Raychem heat-shrinkable
tubing products up to
25 mm [1.0 in] in diameter
and 127 mm [5.0 in] in
There are clearly marked
guides for aligning the
assembly as well as the
tubing or device being
processed. The operator
only has to center the
assembly, then the tubing,
The Model 81 CE processor
has two stamped foil heating
elements that are manufac-
tured to a strict wattage
specification. Consistent
temperatures are controlled
by a thermocouple embedded
components
• Circuit to prevent cycle
initiation until the oven is
up to temperature
length. The infrared energy
source is well-suited to effi-
Available in:
Americas
Europe
Asia Pacific
I
I
I
2-11
9-1773447-9
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
CIS WR 08/2011
reference purposes only.
Specifications subject
to change.
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
te.com
L. & S. America: 54-11-4733-2200
UK: 44-800-267-666
RAYCHEM Tubing Products
Model 81CE (Continued)
Electrical
Part No. 071965
120 VAC, 1∅, 50/60 Hz, 15 A
Part No. 704393-000
220 VAC, 1 ∅, 208-240 VAC, 15 A
Specifications and
Dimensions
Power Requirements
Heating elements
Timing System
2 ea. 400 watt stamped foil with quartz face infrared, one top & bottom
Eagle Digital Timer, 1 to 999 seconds
Mechanical
Pneumatic cylinder requirement
30 - 40 PSI clean shop air for jaw traversing
Dimensions cm [in.]
Control box dimensions
Control box weight
43.2 cm [17 in] L x 21.6 cm [8.5 in] W x 16.5 cm [6.5 in] H
7.7 Kg [17 lb]
Heating chamber dimensions
Heating chamber weight
Shipping dimensions
Shipping weight
38 cm [15 in] L x 24 cm [9.5 in] W x 34.3 cm [13.5 in] H
18 Kg [40 lbs]
61 cm [24 in] x 61 cm [24 in] x 53 cm [21 in]
41 Kg [90 lbs]
Tubing sizes
Inside diameter
Length
Up to 25 mm [1 in]
Up to 127 mm [5 in]
Version
Description
Part No.
Model 81CE -120 Volt
Model 81CE - 220 Volt
CLTEQ-M81CE-120V-HTR
CLTEQ-M81CE-240V-HTR
071965-000
704393-000
2-12
9-1773447-9
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
UK: 44-800-267-666
CIS WR 08/2011
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
reference purposes only.
Specifications subject
to change.
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
te.com
L. & S. America: 54-11-4733-2200
RAYCHEM Tubing Products
RBK-ILS-Processor MkII
Installation of Splice
Sealing Products Adjacent
to Ultrasonic Welder
2
Product Facts
I Increased heating
element life
I Installation times,
temperatures and product
size information (individual
selection)
I Sequenced installations
I Operator key lock/password
protection levels
I Automatic heater retraction
on mains failure
I Automatic calibration (single
cycle)
I RS232 interface allows
time, temperature and
product sizes for the next
installation to be transferred
from a remote machine (e.g.
an ultrasonic welding tool)
I Machine hours and
installation cycle counters
I Software upgradeable to
support special applications
I Air cooling can be provided
to an optional stub splice
fixture in the RBK-Proc-Mk2-
Proc-Aircool version
I Automatic communication The wire assembly is
Applications
with upstream ultrasonic
welder can allow time
and temperature to be
automatically set without
operator intervention.
automatically ejected, with
the splice sealing product
installed and the joint area
sealed, insulated and strain
relieved. In-line or stub-type
splices can be installed.
The RBK-ILS-Processor
MkII is a semi-automatic
unit designed specifically
to install splice sealing
products onto ultrasonically
welded or crimped splice
joints used in automotive
harnesses.
The operator is able to
efficiently load both
machines and so minimize
‘dead time’. Installing
The tool can operate in
several modes:
Raychem splice sealing
products immediately after
welding gives reduced
installation time and earliest
possible mechanical pro-
tection for the welded joint.
The operator positions the
splice sealing product cen-
trally over the splice joint
and then locates the
I Stand-alone — operator
sets time and temperature.
I Sequenced — preset
times and temperatures
can be sequenced auto-
matically (and can also
be randomly selected
from sequence stored.)
assembly into the gripper
mechanism.
Available in:
Americas
Europe
Asia Pacific
I
I
I
2-13
9-1773447-9
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
CIS WR 08/2011
millimeters unless otherwise
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
specified. Values in brackets
are metric equivalents.
te.com
L. & S. America: 54-11-4733-2200
UK: 44-800-267-666
RAYCHEM Tubing Products
RBK-ILS-Processor MkII (Continued)
Electrical Supply
220V-240V-50Hz
1.7 Amps (Max)
Technical Specifications
Power Consumption
Operating Temperature
550°C [1022°F] (Max)
(500°C [932°F] recommended)
Machine Cycle Times for splice sealing products
used on typical range of automotive splices
6 to 20 seconds depending on wire size
and the number or wires used
Total System Noise
Dimensions
Weight
<80dB
390 x 365 x 225 mm [15 x 14 x 9 in]
18 Kg [40 lb]
RBK-ILS-125 Products
Sizes 1 to 3A
Sizes 6/1 to 12/3
Contact TE
Product Range
RBK-ILS-85 Products
For Other Raychem Products (eg RBK-VWS, RBK-ESS….)
Description
RBK-Proc-Mk2-Processor
RBK-Proc-Mk2-Proc-Aircool
Part No.
740331-000
A96930-000
Ordering Information
Equipment
Accessories
Stub splice fixture - RBK-ILS-Proc-Stub-Sp-Fix
Air cooled stub splice fixture - RBK-ILS-Proc-Air-Cool-Kit
8 mm ring terminal fixture - RBK-ILS-Proc-Termfix-08mm
981721-000
843800-000
049857-000
2-14
9-1773447-9
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
UK: 44-800-267-666
CIS WR 08/2011
reference purposes only.
Specifications subject
to change.
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
L. & S. America: 54-11-4733-2200
te.com
RAYCHEM Tubing Products
Model 105
Tabletop Tunnel Oven
Product Facts
I Closed-loop speed and
2
temperature control
I Continuous controlled
process
I Adaptable for different
applications
I CE approved for worldwide use
I Heater operation and over-
temperature alarm lights
the heat zone. The upper
chamber is equipped with
adjustable heat shields to
maximize the oven heating
efficiency for various appli-
cations.
drive controller and DC
drive motor ensure constant tubing. Heat output and
or adhesive-lined
Applications
The Model 105 Tunnel Oven
is a reliable and versatile
process heater which pro-
vides a controlled process
for a wide variety of heat-
shrinkable products.
conveyor speed at any
potentiometer setting from
100 to 999 [0.2 to 5.0 feet
per minute], for precise
heating of assemblies.
drive speed can be con-
trolled to accommodate a
wide variety of products
and substrates.
Controlled Heating Zone
Safety Features:
The M105 is designed as
an integrated modular unit.
Assemblies are placed on
the entry section of a mesh
conveyor belt, transported
through the heating chamber,
across a bank of cooling
fans then discharged from
the rear of the conveyor.
Minimal Skill Requirements
The Model 105 Tunnel Oven
has two stamped foil heat-
ing elements that are manu- the entry section of the
• Emergency Stop
The open loading area of
• Automatic cool-down
circuit to extend the life of
the components
factured to a strict wattage
specification. Consistent
temperatures (ambient to
700ºC) are controlled by a
thermocouple embedded
into the upper heating ele-
ment connected to a
closed-loop temperature
controller. An alarm light
illuminates whenever the
actual heating element tem-
perature varies from the set
point temperature.
M105 requires that the
operator simply place an
assembly on the mesh con-
veyor belt within the effec-
tive width of the heat zone
and collect it at the oppo-
site end.
• Over-temperature switch
that shuts off all power in
the event of an overheat
condition
The M105 has two upper
heating chamber height
positions, 54 mm [2.11 in]
and 98 mm [3.86 in].The
position is adjusted by
removing the pivot pins and
relocating them in the bear-
ing stands.
• Lockout on temperature
and speed controllers to
prevent unauthorized
changes
Versatility
The processor is designed
to process a broad range of
heat-shrinkable products up
to 76.2 mm [3 in] in diame-
ter and infinite length. The
infrared energy source is
well-suited to efficient pro-
cessing of either single-wall
• Audible alarm indication
of a heater failure
• Circuit breaker for current
overload
The upper chamber is
Conveyor Speed Control
cantilevered to permit pro-
cessing of assemblies that
require only a portion of the
assembly to pass through
The conveyor speed is pre-
cisely set by a 3-digit
potentiometer. The SCR
Available in:
Americas
Europe
Asia Pacific
I
I
I
2-15
9-1773447-9
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
CIS WR 08/2011
reference purposes only.
Specifications subject
to change.
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
te.com
L. & S. America: 54-11-4733-2200
UK: 44-800-267-666
RAYCHEM Tubing Products
Model 105 (Continued)
Electrical
Specifications and
Dimensions
Power requirements
Heating elements
Drive system
210-240 VAC, 20A, 1∅, 50/60 Hz
(2) 1500 watt infrared stamped foil with black quartz face, one top & bottom
DC gear motor with closed loop motor controller, 3-digit thumbwheel
4 – 100 CFM fans, 2 - for upper heater housing, 2 – for product cooling
Set Point (Heater Surface) - Ambient to 700°C, Throughput = 50° to 200°C
Air flow (cooling)
Operating temperature
Mechanical
Conveyor belt system
Belt Speed
Wire mesh 70% open, with optional Teflon coating
6.1 cm [0.2 ft] to 152 cm [5.0 ft] per minute
Dimensions cm [in]
Processor dimensions
Processor weight
99 cm [39 in] L x 68.5 cm [27 in] W x 41.7 cm [16.5 in] H
68 Kg [150 lb]
Control box dimensions
Control box weight
Shipping dimensions
Shipping weight
51.5 cm [20.25 in] L x 21.0 cm [8.25 in] W x 17.8 cm [7.0 in] H
7.7 Kg [17 lb]
134.6 cm [53 in] L x 116.8 cm [46 in] W x 63.5 cm [25 in] H
146 Kg [320 lbs]
Tubing sizes
Tubing diameter (max)
Tubing length (max)
Up to 76.2 mm [3.0 in]
356 mm [14 in] perpendicular to belt travel, unlimited length parallel to belt travel
Version
Description
Part No.
Model 105 Tunnel Oven
CLTEQ-M105-TUNNEL-OVEN
955018-000
2-16
9-1773447-9
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
UK: 44-800-267-666
CIS WR 08/2011
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
reference purposes only.
Specifications subject
to change.
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
te.com
L. & S. America: 54-11-4733-2200
RAYCHEM Tubing Products
Model 16B
Tabletop Belt Heater
Product Facts
I Closed-loop speed and
temperature control
I Continuous controlled
process
I Adaptable for different
applications
2
I Bench top design
I Heater operation and over-
temperature alarm lights
closed-loop temperature
controller. An alarm light
illuminates whenever the
actual heating element tem- assembly, that operator can
perature varies from the set
point temperature.
Labor costs are reduced
significantly because once
an operator loads an
Applications
Safety Features:
The Model 16B is our small-
est (tabletop) conveyor type
processor which provides a
controlled process for a
wide variety of heat-shrink-
able tubing products.
• Circuit breaker for current
surges
begin preparing another
assembly. The throughput
rate is usually limited by the
rate at which the operator
can load assemblies into
the processor.
• Pinch points protected by
the housing
• Belts that do not pinch
with significant force
Speed Control
Double-sided timing belts
on the top and bottom of
the processing chamber
draw the assemblies through
a thermally controlled
infrared heat zone and then
through a fan-cooled cool-
ing zone before depositing
them into the unloading bin.
• An over-temperature
switch that kills power in
the event of an overheat
condition
The belt speed is selected
using a 3-digit thumbwheel
via a closed-loop motor
controller and DC gear
motor.
Versatility
The processor is designed
to process a broad range of
heat-shrinkable products up
to 19 mm [0.75 in] in diam-
eter and 90 mm [3.5 in] in
length. The infrared energy
source is well-suited to effi-
cient processing of either
single-wall or adhesive-
lined tubing. Heat output
can be controlled to
• Automatic cool-down
circuit to prevent heat
damage to components
Minimal skill requirements
There are clearly marked
guides for aligning the
assembly as well as the
tubing or device being
processed. The operator
only has to center the
assembly then the tubing
and slide it into the belts.
The belts grip and carry the
assembly through the heat-
ing and cooling zone,
depositing them into the
unloading bin.
Controlled Heating Zone
The Model 16B processor
has two stamped foil heat-
ing elements that are manu-
factured to a strict wattage
specification. Consistent
temperatures (ambient to
650º C) are controlled by a
thermocouple embedded
into the upper heating
accommodate a wide vari-
ety of products and sub-
strates.
element connected to a
Available in:
Americas
Europe
Asia Pacific
I
I
2-17
9-1773447-9
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
CIS WR 08/2011
reference purposes only.
Specifications subject
to change.
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
te.com
L. & S. America: 54-11-4733-2200
UK: 44-800-267-666
RAYCHEM Tubing Products
Model 16B (Continued)
Electrical
Power Requirements
Part No. 827429-000
Part No. 584313-000, 047143-000
Specifications and
Dimensions
120 VAC, 1∅,
220 VAC, 1 ∅,
50/60 Hz, 20 A
208-240 VAC, 15 A.
Heating elements
Drive system
2 ea. 1000 watt stamped foil infrared with quartz face
DC gear motor with closed loop motor controller, 3-digit thumbwheel
2 – 100 CFM fans in the upper heater housing
Air flow (cooling)
Mechanical
Conveyor belt system
Double sided timing belts; two on each side of the processor –
pitch 9.5 mm [0.375 in]
Belt Speed
Up to 288 cm / min [7.5 ft / min]
Dimensions cm [in]
Processor dimensions
Processor weight
48 cm [19 in] W x 109 cm [43 in] L x 33 cm [13 in] H
41 Kg [90 lbs]
Shipping dimensions
Shipping weight
61 cm [24 in] W x 112 cm [43 in] L x 56 cm [22 in] H
68 Kg [150 lbs]
Tubing sizes
Tubing diameter (max)
Tubing length (max)
Up to 19 mm [0.75 in]
Up to 90 mm [3.5 in]
Version
Description
Part No.
Model 16B - 120 volt
Model 16B - 220 volt (4-wire)
CLTEQ-M16B-120V-3WIR
CLTEQ-M16B-220V-4-WR
CLTEQ-M16B-220V-3W-M
827429-000
584313-000
047143-000
Model 16B - 220 volt Mod.
(3 wire with Transformer)
2-18
9-1773447-9
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
UK: 44-800-267-666
CIS WR 08/2011
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
reference purposes only.
Specifications subject
to change.
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
te.com
L. & S. America: 54-11-4733-2200
RAYCHEM Tubing Products
Model 19
Belt Heater for Heat-
Shrinkable Tubing Products
Product Facts
I Closed-loop speed and
temperature control
I Continuous controlled
process
2
I Adaptable for different
applications
I CE approved for worldwide use
I Self-diagnostic circuitry
I Parts counter and hour meter
tubing. Temperature and
speed can be controlled
to accommodate a wide
variety of products and
substrates.
Applications
Control Heating Zone
Minimal Skill Requirements
The Model 19 conveyor
type processor is a reliable
and versatile process
heater which provides a
controlled process for a
wide variety of heat-shrink-
able products.
The Model 19 processor
has two stamped foil heating guides for aligning the
elements that are manufac-
tured to a strict wattage
specification.
There are clearly marked
assemblies as well as the
tubing or device being
processed. The operator
only has to center the
assembly, then the tubing
and slide it into the belts.
The belts grip and carry the
assemblies through the
heating and cooling zones,
depositing them into the
unloading bin.
Safety Features:
Consistent temperatures
(ambient to 700ºC) are con-
trolled by a thermocouple
embedded into the upper
heating element connected
to a closed loop tempera-
ture controller. An alarm
light illuminates whenever
the actual heating element
temperature varies from the
• Emergency Stop
Double-sided timing belts
on either side of the upper
and lower heating cham-
bers draw the assemblies
through a thermally con-
trolled infrared heat zone,
then through a fan-cooled
zone before depositing
• Automatic cool-down
circuit to extend the life
of the components
• Over-temperature switch
that shuts off all power in
the event of an overheat
condition
Versatility
them into the unloading bin. set point temperature.
• Lockout on temperature
and speed controllers to
prevent unauthorized
changes
The processor is designed
to process a broad range of
Raychem heat-shrinkable
products up to 25 mm [1 in]
in diameter and 178 mm
[7 in] in length. The infrared
energy source is well-suited
to efficient processing of
either single wall or adhe-
sive-lined
The processor was designed
to meet the requirements
of the European Safety
Directives and is CE
approved, allowing for
worldwide use.
Speed Control
The belt speed is selected
using a 3-digit thumbwheel
(on the front panel) via a
closed loop motor controller
and DC gear motor.
Available in:
Americas
Europe
Asia Pacific
I
I
I
2-19
9-1773447-9
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
CIS WR 08/2011
reference purposes only.
Specifications subject
to change.
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
te.com
L. & S. America: 54-11-4733-2200
UK: 44-800-267-666
RAYCHEM Tubing Products
Model 19 (Continued)
Electrical
Specifications and
Dimensions
Power requirements
Heating elements
Drive system
210-240 VAC, 20A, 1∅, 50/60 Hz
2 X Standard = 1580W, Wide = 1660W, Narrow = 880W
DC gear motor with closed loop motor controller; 3-digit thumbwheel
2 – 100 CFM fans in the upper heater housing
Air flow (cooling)
Operating temperature
Set Point (Heater Surface) - Ambient to 700°C, Through-put = 50° to 200°C
Mechanical
Conveyor belt system
Double sided timing belts; two on each side of the processor –
pitch 9.5 mm [0.375 in]
Belt Speed
Up to 152 cm / min [5.0 ft / min]
Dimensions cm [in]
Processor dimensions
Shipping dimensions
Processor weight
53 cm [21 in] W x 135 cm [53 in] L x 45 cm [18 in] H
66 cm [26 in] W x 147 cm [58 in] L x 58 cm [23 in] H
56 Kg [120 lbs]
Shipping weight
86 Kg [190 lbs]
Tubing sizes
Tubing diameter (max)
Tubing length (max)
Up to 2.5 cm [1.0 in]
Up to 12.7 cm [4.0 in] Standard or 178 mm [7.0 in] with Model 19 - Wide
Version
Description
Part No.
Model 19 - Standard (3.75 in. Elements)
Model 19 - Wide (6 in. Elements)
Model 19 - Narrow (1.5 in. Elements)
CLTEQ-M19-BELT-HTR
CLTEQ-M19-BELT-HTR-6IN
CLTEQ-M19-BELTHTR-SS
714529-000
075135-000
D43037-000
Optional Attachments
Floor Stand with wheels
IR-1900-FLOOR-STAND
889664-000
2-20
9-1773447-9
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
UK: 44-800-267-666
CIS WR 08/2011
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
L. & S. America: 54-11-4733-2200
te.com
RAYCHEM Tubing Products
Model 20
Belt Heater for Heat-
Shrinkable Tubing Products
Product Facts
I Closed-loop speed and
temperature control
I Continuous controlled
process
2
I Adaptable for different
applications
I CE approved for worldwide use
I Heater operation and over-
temperature alarm lights
into the upper heating
element connected to a
closed loop temperature
controller. An alarm light
illuminates whenever the
actual heating element
temperature varies from
the set point temperature.
through the heating and
cooling zones, depositing
them into the unloading bin.
• Over-temperature switch
that shuts off all power in
the event of an overheat
condition
Applications
The Model 20 conveyor
type processor is a reliable
and versatile process
heater, which provides a
controlled process for a
wide variety of heat-shrink-
able products.
Versatility
• Lockout on temperature
and speed controllers to
prevent unauthorized
changes
The processor is designed
to process a broad range of
Raychem heat-shrinkable
products up to 25 mm [1 in]
in diameter and 127 mm [4 in]
in length. The infrared
Double-sided timing belts
on either side of the upper
and lower heating cham-
bers draw the assemblies
through a thermally con-
trolled infrared heat zone,
then through a fan-cooled
zone before depositing
Speed Control
New Features
The belt speed is selected
using a 3-digit thumbwheel
(on the front panel) via a
closed-loop motor controller either single wall or adhe-
and DC gear motor.
• Self-locking support post
in the upper heating
chamber for servicing,
maintenance and emer-
gency cool down
energy source is well-suited
to efficient processing of
sive-lined tubing. Temperature
and speed can be con-
trolled to accommodate a
wide variety of products
and substrates.
• Reversing motor relay
which runs the timing
belts in reverse until the
Set Point temperature has
been reached, preventing
the operator from loading
assemblies into the
them into the unloading bin.
Minimal Skill Requirements
There are clearly marked
guides for aligning the
assemblies as well as the
tubing or device being
processed. The operator
only has to center the sub-
strate, then align the tubing
and slide the assembly into
the belts. The belts grip
and carry the assemblies
Controlled Heating Zone
The Model 20 processor
has two stamped foil heat-
ing elements that are manu-
factured to a strict wattage
specification. Consistent
temperatures (ambient to
700ºC) are controlled by a
thermocouple embedded
Safety Features:
• Emergency Stop
machine
• Automatic cool-down cir-
cuit to extend the life of
the components
• Hinged lower side panels
for access to compo-
nents, making routine
service and maintenance
much easier
Available in:
Americas
Europe
Asia Pacific
I
I
2-21
9-1773447-9
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
CIS WR 08/2011
reference purposes only.
Specifications subject
to change.
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
te.com
L. & S. America: 54-11-4733-2200
UK: 44-800-267-666
RAYCHEM Tubing Products
Model 20 (Continued)
Electrical
Specifications and
Dimensions
Power requirements
Heating elements
Drive system
210-240 VAC, 20A, 1∅, 50/60 Hz
2 X Standard = 1580W, Wide = 1660W, Narrow = 880W
DC gear motor with closed loop motor controller; 3-digit thumbwheel
2 – 100 CFM fans in the upper heater housing
Air flow (cooling)
Operating temperature
Set Point (Heater Surface) - Ambient to 700°C, Through-put = 50° to 200°C
Mechanical
Conveyor belt system
Double sided timing belts; two on each side of the processor –
pitch 9.5 mm [0.375 in]
Belt Speed
Up to 152 cm / min [5.0 ft / min]
Dimensions cm [in]
Processor dimensions
Shipping dimensions
Processor weight
53 cm [21 in] W x 135 cm [53 in] L x 45 cm [18 in] H
66 cm [26 in] W x 147 cm [58 in] L x 58 cm [23 in] H
56 Kg [120 lbs]
Shipping weight
86 Kg [190 lbs]
Tubing sizes
Tubing diameter (max.)
Tubing length (max.)
Up to 25 mm [1.0 in]
Up to 104 mm [4.0 in] stand
Version
Description
Part No.
Model 20 - Standard (3.75 in. Elements)
MODEL20CE-BELT-HEATER
CB8546-000
Optional Attachments
Floor Stand with wheels
IR-1900-FLOOR-STAND
889664-000
2-22
9-1773447-9
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
UK: 44-800-267-666
CIS WR 08/2011
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
L. & S. America: 54-11-4733-2200
te.com
RAYCHEM Tubing Products
VBH-1
Versatile Bed Heater for
Large Assemblies and
Substrates
2
Product Facts
The Versatile Bed Heater
(VBH-1) is the latest
generation of reliable and
versatile process heaters.
I Closed-loop speed and
temperature control
I Controlled process
I Adaptable for a large variety
long length and heat
sensitive applications
I Heater operation and over-
temperature alarm lights
I Heater and track are sold
seperately. See available
track lengths on page 2-24.
Applications
Speed Control
Minimal Skill Requirements
Safety Features
The VBH-1 is an integrated
modular unit consisting of
an upper and lower heater
chamber with a transporter
base and motorized wheels
that are directed through an
aluminum track. The heater
transporter automatically
stops when it reaches the
parking station at either end
of the process area.
The belt speed is selected
using a 3-digit thumbwheel
(on the front panel) via a
closed-loop motor controller operator simply place the
and DC gear motor.
The open loading area of
the holding fixtures on the
VBH-1 requires that the
• Emergency Stop
• Automatic cool-down
circuit to extend the life
of the components
assembly on the holding
fixtures within the effective
width of the heat zone. The
assemblies can be removed
once the heater transporter
has passed over the assem-
blies and has come to a
• Over-temperature switch
that shuts off all power in
the event of an overheat
condition
Controlled Heating Zone
The VBH-1 processor has
two stamped foil heating
elements that are manufac-
tured to a strict size and
wattage specification.
Consistent temperatures
(ambient to 650ºC) are con-
trolled by a thermocouple
embedded into the upper
heating element connected
to a closed loop tempera-
ture controller. An alarm
light illuminates whenever
the actual heating element
temperature varies from the
set point temperature.
• Lockout on temperature
and speed controllers to
prevent unauthorized
changes
complete stop in either the
right or left parking stations.
It has been designed to
accommodate a large vari-
ety of difficult to process
applications. With an
• Safety guards to protect
operator from moving
parts and hot surfaces
Versatility
adjustable upper heating
chamber the heater separa-
tion can be adjusted from
37 mm [1.5 in] to a 150 mm
[6 in] gap enabling the unit
to process heat-shrinkable
tubing products up to 127
mm [5 in} in diameter. The
upper and lower chambers
are provided with adjustable
heat shields to maximize
the oven heating efficiency.
The traveling heater is
designed to process a
broad range of heat-shrink-
able products up to 127
mm [5 in] in diameter and
infinite length.
The infrared energy source
is well-suited for efficient
processing of either single-
wall or adhesive-lined tubing.
Heat output and drive speed
can be controlled to accom-
modate a wide variety of
products and substrates.
Available in:
Americas
Europe
Asia Pacific
I
I
2-23
9-1773447-9
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
USA: 1-800-522-6752
Germany: 49-6251-133-1999
China: 86-400-820-6015
Japan: 81-44-844-8013
CIS WR 08/2011
reference purposes only.
Specifications subject
to change.
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
te.com
L. & S. America: 54-11-4733-2200
UK: 44-800-267-666
RAYCHEM Tubing Products
VBH-1 (Continued)
Electrical
Specifications and
Dimensions
Power Requirements
Heating elements
Drive system
208/240 VAC, 1∅, 50/60 Hz, 20 A
2 X From 600 to1600 watt infrared stamped foil with quartz face
1/12 hp DC motor with SCR Drive controller with a 3 digit speed potentiometer
2 X 100 CFM fans in the upper heater housing / control box and 1 in lower chamber
Set Point (Heater Surface) - Ambient to 650°C, Through-put = 50° to 250°C
Air flow (Cooling)
Operating temperature
Mechanical
Moving oven speed
Heater separation
Effective heating length
Effective heating width
12.7 cm [0.50 ft] to 254 cm [10.0 ft] / Minute
Adjustable from 37 mm [1.5 in] to 150 mm [6 In] Upper Position
355 mm [14 in]
254 mm [10 in]
Dimensions cm [in]
Control box dimensions
Heating Chamber dimensions
Heating System weight
407 mm [16 in] L x 305 mm [15 in] W x 125 mm [5 in] H
457 mm [18 in] L x 407 mm [16 in] W x 533 mm [21 in] H – Full extension
30 Kg [66 lb]
Tubing sizes
Tubing diameter
Tubing length
Up to 127 mm [5 in]
255 mm [10 in] perpendicular to heater travel, unlimited length parallel to heater
Heating unit
Description
Part No.
VBH-1 Bed Heater
VBH-1-BED-HTR-220V-3WR
CJ1047-000
Track
Description
Part No.
10 ft. Aluminum Track
15 ft. Aluminum Track
VBH-1-BED-HTR-TRACK-10FT
VBH-1-BED-HTR-TRACK-15FT
CJ1494-000
CM6819-000
2-24
9-1773447-9
Dimensions are in inches and
Dimensions are shown for
USA: 1-800-522-6752
Germany: 49-6251-133-1999
CIS WR 08/2011
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
reference purposes only.
Specifications subject
to change.
Canada: 1-905-475-6222
Mexico: 52-55-1106-0800
L. & S. America: 54-11-4733-2200
China: 86-400-820-6015
Japan: 81-44-844-8013
UK: 44-800-267-666
te.com
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