854449--1 [MACOM]

Ribbon Cable Notcher;


型号：	854449--1
厂家：	Tyco Electronics
描述：	Ribbon Cable Notcher
文件：	总5页 (文件大小：143K)
中文：	中文翻译
下载：	下载PDF数据表文档文件

Instruction Sheet

Ribbon Cable Notcher

854449-[ ]

408-9515

30 DEC 09 Rev C

Retaining Ring

(2 Places)

Air Control

Valve

Upper Die Plate

Subassembly

To Air Supply

Cable Stop

Plate

Pressure Plate

Pressure Plate Dowel

Post (2 Places)

Die

Cable Support

Plate

Upper Tooling

Guard

Scrap Chute

NOTCH (mm [in.])

CABLE

CONNECTOR

TYPE

RIBBON

CABLE

NOTCHER

SIZE

(Number of

Positions)

WIDTH OF

WEB

LENGTH

CENTERLINE

(mm [in.])

SIZE

(AWG)

End

Feed Through

REMOVED

854449--1

854449--2

854449--3

854449--4

2.54 [.100]

3.96 [.156]

2.54 [.100]

24--22

28--26

24--18

28--22

AMPMODU*, MT, MTE

2--28

2--24

2--28

1.27 [.050]

1.42 [.056]

1.80 [.071]

1.07 [.042]

AMPMODU, MT, MTE, MTA

10.92

[.43]

20.32 [.80]

MTA

Figure 1

— Pneumatic Applicator Frame Assembly 91112--2

(408--7763)

— 2700--lb Pneumatic Power Unit 312522--1

(409--5843) with Adapter Kit 854468--2 (408--9687)

1. INTRODUCTION

Ribbon Cable Notcher 854449--[ ] is used to separate

individual wires of ribbon cable for application onto

the connectors listed Figure 1.

— AMP--O--LECTRIC* Model “K” Terminating

Machine 2--565435--2 or 565435--5 (409--5128)

with Adapter Kit 854468--1 (408--9687)

Dimensions in this instruction sheet are in

millimeters [with inches in brackets]. Figures are

not drawn to scale.

NOTE

Machine 565435 -5 is no longer available for new

applications, but can still be used for existing

applications.

NOTE

The ribbon cable notcher is designed to be used with

any one of the following power units:

— Manual Arbor Frame Assembly 58024--1

(408--6923)

For operation and adjustment of the power units, refer

to the instruction sheet (408--series) or customer

manual (409--series) included with the power unit.

This frame assembly is not recommended for use

on connectors with more than 14 positions.

NOTE

Reasons for reissue of this instruction sheet are

provided in Section 8, REVISION SUMMARY.

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

E2009 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

1 of 5

TE logo and Tyco Electronics are trademarks.

LOC B

*Trademark. Other products, logos, and company names used are the property of their respective owners.

408-9515

The scrap chute and air control valve is used for

scrap removal. The cable stop plate positions the

cable for end notching.

Ribbon Cable Notcher 854449-[ ]

1.1. European Regulatory Information

A technical file document, as required by the Supply

of Machinery (Safety) Regulations 1992, has been

prepared for Ribbon Cable Notcher 854449--[ ] for use

with Pneumatic Applicator Frame Assembly 91112--2

and 2700--lb Pneumatic Power Unit 312522--1.

These components are CE approved only when used

in conjunction with each other, and are not approved

separately. Refer to Product Drawing 356767 for

Declaration of Conformity.

3. PRESSURE PLATE ADJUSTMENT

Due to dimensional variations in ribbon cable, it might

be necessary to adjust the height of the pressure

plate. Four brass laminated shims (0.051 [.002] per

lamination) have been provided to adjust the height of

the pressure plate. The ribbon cable should fit snugly

under the pressure plate with a slight drag and no

side--to--side movement. If adjustment to the pressure

plate is required, refer to Figure 2, and proceed as

follows:

1.2. Noise Level

The noise level generated by the combination of the

ribbon cable notcher and the following power units

are:

1. Remove the guard. Remove the retaining rings

and upper die plate subassembly.

POWER UNIT

NOISE LEVEL RANGE (dB)

2. Carefully remove the upper tooling and

compression springs.

Pneumatic Applicator Frame

Assembly 91112--2

82--88

2700--lb Pneumatic Power Unit

312522--1

3. Remove the pressure plate and curved spring

washers.

86--90

4. Peel and place shims under the curved spring

washers as necessary. Both curved spring

washers must have an equal amount of shims.

Noise levels generated by periodic depression of the

air control valve are in the range of 104 to 106 dB.

5. Re--assemble the notcher, making sure that the

compression springs are properly seated in the

counterbores.

2. DESCRIPTION

The ribbon cable notcher consists of a cable support

plate, pressure plate, upper tooling, die scrap chute,

air control valve, upper die plate subassembly, and

cable stop plate. See Figure 1.

4. INSTALLATION AND REMOVAL (Manual Arbor Frame

and Pneumatic Applicator Frame)

The cable support plate provides initial alignment of

the ribbon cable in the notcher. The pressure plate

aids in positioning the cable during the notching

Refer to the instructions included with the

corresponding adapter kit for installation and removal

of the notcher for the pneumatic power unit and the

process. The upper tooling and die notches the cable. terminating machine.

Pressure Plate Adjustment

Compression

Springs

Retaining Rings

Pressure

Plate

Pressure

Plate

Curved Spring

Washer (2 Places)

Shim(s)

Upper Tooling

Figure 2

2 of 5

Tyco Electronics Corporation

Rev C

408-9515

Ribbon Cable Notcher 854449-[ ]

Orientation of Ribbon Cable Notcher for

End Notching

Manual Arbor

Frame (Ref)

Cable Support

Plate

Only Orientation of

Ribbon Cable Notcher

for Feed-Through

Notching

Cable Support

Plate

Figure 3

2. Place the cable on the cable support plate, and

align the cable with the flutes of the plate.

4.1. Installation

1. Raise the ram to the top of its stroke.

3. Slightly press down on the cable (to keep the

cable aligned with the flutes in the plate), and slide

the cable into the notcher until it butts against the

cable stop plate. Refer to Figure 4.

2. Remove the four socket head cap screws from

the underside of the notcher.

3. Place the notcher on the base of the frame,

oriented according to type of notching. Refer to

Figure 3. Install the four socket head cap screws

onto the notcher from the underside of the frame.

Slightly Press Down

on Cable

4. Set the ram height on the frame: 69.8 [2.75] for

end notching or 65.8 [2.59] for feed--through

notching. For procedure, follow the instructions

included with the frame.

4.2. Removal

1. Remove the four socket head screws from the

underside of the notcher.

2. Slide the notcher out from the base of the

frame.

Flutes in Cable

Support Plate

5. OPERATION

Figure 4

To avoid personal injury, make sure that the

guard is in place when operating the notcher.

CAUTION

4. Cycle the power unit.

5. Remove notched end of cable by pulling the

cable straight back and out of the notcher.

5.1. End Notching

6. Refer to Figure 5, and inspect the cable

according to the specifications listed in Figure 1.

Make sure that the ram height is set at

69.8 [2.75].

CAUTION

5.2. Feed-Through Notching

Make sure that the ram height is set at

65.8 [2.59].

CAUTION

1. Loosen the two socket head screws securing

the cable stop plate, and locate the cable stop

plate against the dowel posts. Tighten the screws.

Rev C

Tyco Electronics Corporation

3 of 5

408-9515

Ribbon Cable Notcher 854449-[ ]

End Notch

Feed-Through Notch

Width of Web

Removed

Width of Web

Removed

Notch Length

Figure 5

Make sure that the notcher is oriented in the

power unit as shown in Figure 3.

2. Periodically depress the air control valve button

to remove scraps. Depress the button for a

maximum of two seconds.

CAUTION

6. MAINTENANCE AND INSPECTION

6.1. Daily Maintenance

1. Remove the two socket head screws securing

the cable stop plate, and remove and store the

cable stop plate.

It is recommended that each operator be responsible

for the following four steps of daily maintenance:

DO NOT bend or otherwise damage the cable

stop plate during removal.

CAUTION

1. Remove dust, moisture, and outer contaminants

with a clean, soft brush or a soft, lint--free cloth; or

clean the notcher with compressed air.

2. Place the cable on the cable support plate, and

align the cable with the flutes of the plate.

Compressed air used for cleaning must be

reduced to less than 206.8 kPa [30 psi]. Effective

chip guarding and personal protective equipment

(including eye protection) must be used.

DANGER

3. Slightly press down on the cable (to keep the

cable aligned with the flutes in the plate), and slide

the cable into the notcher until desired length.

Refer to Figure 4.

2. Make sure that the upper tooling is in place and

secure.

4. Cycle the power unit.

3. Lubricate the upper tooling dowel pins and

pressure plate dowel posts daily with an extreme

pressure (EP) lithium grease or equivalent.

DO NOT lubricate excessively.

5. Advance the cable to the location of the next

notch.

6. Remove the cable by pulling the cable either

straight front or back and out of the notcher.

For location of components, refer to the drawing

included with the notcher.

NOTE

7. Refer to Figure 5, and inspect the cable

according to the specifications listed in Figure 1.

4. When not in use, store the notcher in a clean,

dry area.

5.3. Scrap Removal

The frequency of scrap removal will depend on the

number of notches.

6.2. Periodic Inspection

Regular inspection should be performed by

Compressed air used for scrap removal must be

quality--control personnel. A record of scheduled

inspections should remain with the notcher or be

supplied to personnel responsible for notcher. Though

recommendations call for at least one inspection a

month, the frequency should be based on amount of

use, working conditions, operator training and skill,

and established company policies.

DANGER

reduced to less than 206.8 kPa [30 psi]. Effective

chip guarding and personal protective equipment

(including eye protection) must be used.

1. Connect the air control valve to a suitable air

supply.

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Tyco Electronics Corporation

Rev C

408-9515

3. Remove the two socket head screws securing

the upper tooling to the upper die plate

subassembly. Remove the retaining ring, upper die

plate subassembly, and upper tooling. Note

orientation of upper tooling.

Ribbon Cable Notcher 854449-[ ]

6.3. Visual Inspection

1. Remove all lubrication and accumulated film by

immersing the dies in a suitable commercial

degreaser that will not damage the dies.

2. Make certain all components are in place.

4. Remove the pressure plate and the four

compression springs.

3. Check all surfaces for wear. Replace worn parts.

5. Locate the cable stop plate against the pressure

plate dowel posts. Secure the cable stop plate with

the two socket head cap screws.

4. Inspect the upper tooling and dies for flattened,

chipped, or broken areas.

6. Place new upper tooling onto the upper die plate

subassembly, and insert, but do not tighten, the

socket head cap screws. Slide the upper die plate

subassembly onto the pressure plate dowel pins.

7. REPLACEMENT AND REPAIR

For location of parts and replacement component

part numbers, refer to the drawing included with

the notcher.

NOTE

Make sure that the upper tooling is properly

oriented.

NOTE

Replacement parts are listed in Figure 6. Parts other

than those listed should be replaced by Tyco

Electronics to ensure quality and reliability. Order

replacement parts through your representative, or call

1--800--526--5142, or send a facsimile of your

purchase order to 717--986--7605, or write to:

7. Gently lower the upper die plate subassembly

until the upper tooling is fully engaged in the die.

Tighten the two socket head cap screws that

secure the upper tooling. Remove the upper die

plate subassembly.

CUSTOMER SERVICE (038--035)

TYCO ELECTRONICS CORPORATION

PO BOX 3608

8. Re--install the pressure plate, compression

springs, and upper die plate subassembly.

HARRISBURG PA 17105--3608

REPLACEMENT PARTS

Make sure that the compression springs are

properly seated in their counterbores.

NOTE

PART

NUMBER

QTY PER

DESCRIPTION

NOTCHER

854438--1

854443--1

23846--7

PLATE, Pressure, 2.54 [.100]

PLATE, Pressure, 3.96 [.156]

SPRING, Compression

7.2. Repair

For customer repair service, contact a representative

at 1--800--526--5136.

854435--1

SUBASSEMBLY, Upper Die Plate

Figure 6

8. REVISION SUMMARY

7.1. Upper Tooling Replacement

Revisions to this instruction sheet include:

S Updated instruction sheet to corporate

1. Disconnect power from the power unit.

2. Remove the notcher from the power unit.

requirements

Rev C

Tyco Electronics Corporation

5 of 5

854449--1 [MACOM]

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