58535-1 [MACOM]
PRO-CRIMPER* III Hand Crimping Tool;
| 型号： | 58535-1 |
| 厂家： | 
Tyco Electronics |
| 描述： | PRO-CRIMPER* III Hand Crimping Tool 连接器 连接器支架 |
| 文件： | 总6页 (文件大小：253K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Instruction Sheet
PRO-CRIMPER* III Hand Crimping
Tool Assembly 58535-1 with
Die Assembly 58535-2
408-4021
29 JUL 09 Rev C
PROPER USE GUIDELINES
Cumulative Trauma Disorders can resultfrom the prolonged use ofmanually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations is available.
Locator
Assembly
Stationary Jaw
(Supplied with
Back of Tool
(Wire Side)
Die Assembly)
Front of Tool
(Lower Side)
Pivot Pin
PRO-CRIMPER III
Hand Crimping Tool
Frame 345940-1
(408-9930)
Die
Assembly
Moving Jaw
Ratchet
Adjustment
Wheel
Stationary
Handle
The PRO-CRIMPER III Hand Crimping Tool Assembly is a “Commercial”
grade tool and is designed primarily for field installation, repair, maintenance
work, or prototyping in industrial, commercial, or institutional applications.
Product crimped with this tool will meet the crimp height requirement for hand
tools in the appropriate 114 series specification, but may not comply with other
feature parameters of the specification. Tyco Electronics offers a variety of
tools to satisfy your performance requirements. For additional information,
contact the Technical Assistance Center at 1 -800 -722 -1111.
Moving Handle
Wire
Contact
Locator Assembly{
TE Die Assembly
Family}
Size
(AWG)
Ins. Dia.
(mm [In.])
Strip Length
(mm [In.])
FFC Round Wire
Pin and Receptacle
Contacts
1.0 to 1.4
[.040 to .056]
2.8 to 3.6
.110 to .140
58535--2
58516--1
26--22
}
}
Supplied with Die Assembly.. Also Available separately.
Contact the Technical Assistance Center or Product Information (see below) for specific contact part numbers.
Figure 1
Dimensions on this sheet are in millimeters [with
inch equivalents provided in brackets]. Figures
and illustrations are for identification only and are
not drawn to scale.
1. INTRODUCTION
NOTE
i
PRO--CRIMPER III Hand Crimping Tool
Assembly 58535--1 consists of Die Assembly
58535--2 and PRO--CRIMPER III Hand Crimping Tool
Frame 354940--1. The die assembly consists of
crimping dies and a locator assembly.
Reasons for reissue are provided in Section 11,
REVISION SUMMARY.
2. DESCRIPTION (Figures 1 and 2)
Read these instructions thoroughly before crimping
any contacts.
The tool features a tool frame with a stationary jaw
and handle, a moving jaw, a moving handle, and an
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
E2009 Tyco Electronics Corporation, Harrisburg, PA
1 of 6
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
LOC B
*Trademark. Other products, logos, and company names used are the property of their respective owners.
408-4021
PRO-CRIMPER III Hand Crimping Tool Assembly 58535-1
adjustable ratchet that ensures full contact crimping.
The tool frame holds a die assembly with two
crimping sections.
5. Place the wire crimper and insulation crimper so
that their chamfered sides and their marked
surfaces face outward, when mounted in the
stationary jaw of the tool frame.
The die assembly features a wire anvil, an insulation
anvil, a wire crimper, and an insulation crimper.
6. Insert the two die retaining pins.
Attached to the outside of the frame is a locator
assembly, which contains a locator, a spring retainer,
and a contact support.
7. Insert the long die retaining screw through the
jaw and through both crimper dies, and tighten the
screw just enough to hold the dies in place. Do not
tighten the screw completely at this time.
Die retaining pins and die retaining screws are used
to position and secure the dies in the tool frame. A
nut is used on the upper die retaining screw to hold
the locator assembly in place.
8. Carefully close the tool handles, making sure
that the anvils and crimpers align properly.
Continue closing the tool handles until the ratchet
in the tool frame has engaged sufficiently to hold
the anvils and crimpers in place, then tighten both
die retaining screws.
3. INSTALLATION AND REMOVAL OF DIE SET
AND LOCATOR ASSEMBLY (Figure 2)
9. Place the locator assembly over the end of the
long screw, and position the locator assembly
against the side of the tool jaw.
1. Open the tool handles and remove the two die
retaining screws from the tool jaws.
2. Place the wire anvil and insulation anvil so that
their chamfered sides and their marked surfaces
face outward, when mounted in the moving jaw of
the tool frame.
10. Place the nut onto the end of the long screw
and tighten the nut enough to hold the locator
assembly in place, while still allowing the locator to
slide up and down.
3. Insert the two die retaining pins.
11. To disassemble, close the tool handles until the
ratchet releases, remove the nut, the locator
assembly, the two die retaining screws, and the
four die retaining pins, and slide the anvils and
crimpers out of the tool jaws.
4. Insert the short die retaining screw through the
jaw and through both anvil dies, and tighten the
screw just enough to hold the dies in place. Do not
tighten the screw completely at this time.
Nut
Locator
Assembly
Tool Frame
Locator
Die Retaining
Pins
Insulation
Crimper
Chamfer
Wire Crimper
Offset
Wire Anvil
Chamfer
Insulation
Anvil
Die Retaing Screws
Figure 2
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PRO-CRIMPER III Hand Crimping Tool Assembly 58535-1
contact is still being bent during crimping, repeat
4. CONTACT SUPPORT ADJUSTMENT (Figure 3)
the adjustment procedure.
The contact support is preset prior to shipment,
but minor adjustment may be necessary.
NOTE
5. CRIMPING PROCEDURE
i
This tool is provided with a crimp adjustment
NOTE
feature. Initially, the crimp height should be
verified as specified in Figure 4. Refer to
Section 6, CRIMP HEIGHT INSPECTION, and
Section 7, RATCHET ADJUSTMENT, to verify
crimp height before using the tool to crimp
desired contacts and wire sizes.
1. Make a sample crimp and determine if the
contact is straight, bending upward, or bending
downward.
i
2. If adjustment is required, loosen the screw that
holds the contact support onto the locator
assembly.
Refer to the table in Figure 1 and select wire of the
specified size and insulation diameter. Strip the wire
to the length indicated in Figure 1, taking care not to
nick or cut wire strands. Select an applicable contact
and identify the appropriate crimp section according
to the wire size markings on the tool. Refer to
Figure 3 and proceed as follows:
The ratchet has detents that create audible clicks
as the tool handles are closed.
NOTE
i
3. Place a contact with wire into the proper nest
and close the tool handles until the ratchet reaches
the sixth click, or until the contact support touches
the contact.
1. Hold the tool so that the back (wire side) is
facing you. Squeeze tool handles together and
allow them to open fully.
4. Slightly loosen the nut that holds the locator
assembly onto the tool frame.
2. Holding the contact by the mating end, insert the
contact — insulation barrel first — through the front
of the tool and into the appropriate crimp section.
5. Move the contact support as required to
eliminate the bending of the contact.
3. Position the contact so that the mating end of
the contact is on the locator side of the tool, and so
that the open “U” of the wire and insulation barrels
face the top of the tool. Place the contact up into
the nest so that the movable locator drops into the
slot in the contact. Refer to Figure 3. Butt the front
end of the wire barrel against the movable locator.
6. Tighten the nut and close the handles until the
ratchet releases
7. Remove and inspect the contact.
8. Make another sample crimp. If the contact is
straight, tighten the contact support screw. If the
Contact
Support
Locator
Back of Tool
(Wire Side)
Contact
Strip Length
Adjustment
Screw for Contact
Support
Wire
Stabilizer Barrel
(Not Crimped)
Locator in Wire
Stop Slot
Wire Inserted
to Stop
Figure 3
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408-4021
PRO-CRIMPER III Hand Crimping Tool Assembly 58535-1
Make sure that both sides of the insulation barrel
are started evenly into the crimping section. Do
NOT attempt to crimp an improperly positioned
contact.
Position
Point on
Center of
Wire Barrel
Opposite
Seam
CAUTION
!
4. Hold the contact in position and squeeze the
tool handles together until the ratchet engages
sufficiently to hold the contact in position. Do NOT
deform insulation barrel or wire barrel.
“A”
Modified
Anvil
5. Insert stripped wire into contact insulation and
wire barrels until it is butted against the wire stop,
as shown in Figure 3.
Crimp Height
Wire Size
AWG (Max)
Crimp Section
(Wire Size Marking)
Dim. “A” and
Tolerance (+)
(mm [In.])
6. Holding the wire in place, squeeze tool handles
together until ratchet releases. Allow tool handles
to open and remove crimped contact.
.71 .05
[.028 002]
22
24
22
The crimped contact may stick in the crimping
area, but the contact can be easily removed by
pushing downward on the top of the locator (see
Figure 3).
NOTE
.64 .05
[.025 .002]
26--24
i
Figure 4
3. Observe the ratchet adjustment wheel. If a
tighter crimp is required, rotate the adjustment
wheel COUNTERCLOCKWISE to a
higher--numbered setting. If a looser crimp is
required, rotate the adjustment wheel
CLOCKWISE to a lower--numbered setting.
7. Check the contact’s crimp height as described in
Section 6, CRIMP HEIGHT INSPECTION. If
necessary, adjust the crimp height as described in
Section 7, RATCHET ADJUSTMENT.
6. CRIMP HEIGHT INSPECTION
4. Replace the lockscrew.
Crimp height inspection is performed through the use
of a micrometer with a modified anvil, commonly
referred to as a crimp--height comparator. Tyco
Electronics does not manufacture or market
crimp--height comparators. Detailed information on
obtaining and using crimp--height comparators can be
found in instruction sheet 408--7424.
5. Make a sample crimp and measure the crimp
height. If the dimension is acceptable, replace and
secure the lockscrew. If the dimension is
unacceptable, continue to adjust the ratchet, and
again measure a sample crimp.
Screwdriver
Proceed as follows:
1. Refer to Figure 4 and select a wire (maximum
size) for each crimp section listed.
2. Refer to Section 5, CRIMPING PROCEDURE,
and crimp the contact(s) accordingly.
3. Using a crimp height comparator, measure the
wire barrel crimp height as shown in Figure 4. If the
crimp height conforms to that shown in the table,
the tool is considered dimensionally correct. If not,
the tool must be adjusted. Refer to Section 7,
RATCHET ADJUSTMENT.
Ratchet
Adjustment
Wheel
7. RATCHET (Crimp Height) ADJUSTMENT (Figure 5)
Lockscrew
1. Remove the lockscrew from the ratchet
adjustment wheel.
Figure 5
2. With a screwdriver, adjust the ratchet wheel
from the locator side of the tool.
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408-4021
PRO-CRIMPER III Hand Crimping Tool Assembly 58535-1
8. MAINTENANCE
replacement nut and a variety of pins, rings, screws,
and springs.
Ensure that the tool and dies are clean by wiping
them with a clean, soft cloth. Remove any debris with
a clean, soft brush. Do not use objects that could
damage the tool. When not in use, keep handles
closed to prevent objects from becoming lodged in
the crimping dies, and store in a clean, dry area.
If the dies are damaged or worn excessively, they
must be replaced.
Order the repair kit and replaceable parts through
your Tyco Electronics representative, or call
1--800--526--5142, or send a facsimile of your
purchase order to 1--717--986--7605, or write to:
9. VISUAL INSPECTION
CUSTOMER SERVICE (38--35)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
The crimping dies should be inspected on a regular
basis to ensure that they have not become worn or
damaged. Inspect the crimp sections for flattened,
chipped, worn, or broken areas. If damage or
abnormal wear is evident, the tool must be replaced.
See Section 10, REPLACEMENT.
HARRISBURG PA 17105--3608
11.REVISION SUMMARY
Revisions to this instruction sheet include:
S Revision to figure 3 to illustrate the contact
stabilizer; and
10. REPLACEMENT
S Addition of back page, indicating tooling that
Customer--replaceable parts are shown in Figure 1.
will handle die 58535--2.
Available separately, PRO--CRIMPER III Hand
Crimping Tool Repair Kit 679221--1 includes a
Rev C
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408-4021
PRO-CRIMPER III Hand Crimping Tool Assembly 58535-1
Die Assembly 58535-2 Can Be Used In the Following Tools:
PRO-CRIMPER III Hand Tool 354940-1
(Instruction Sheet 408-9930)
SDE PEW-12 Hand Tool 9-1478240-0
(Instruction Sheet 408-8851)
SDE Bench Terminator 1490076-2
(Customer Manual 409-10052)
626 Adapter 679304-1
(Instruction Sheet 408-4070)
Battery Tool (Pin Die) 1213890-1, -2
(Customer Manual 409-10065)
Battery Tool (Shouldered Die) 1725837-1, -2
(Customer Manual 409-10053)
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Tyco Electronics Corporation
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