184079 [MACOM]
COPALUM Terminals and Splices (For Solid & Stranded Aluminum or Copper Wire);
| 型号： | 184079 |
| 厂家： | 
Tyco Electronics |
| 描述： | COPALUM Terminals and Splices (For Solid & Stranded Aluminum or Copper Wire) |
| 文件： | 总12页 (文件大小：441K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
COPALUM Terminals and Splices
(For Solid & Stranded Aluminum or Copper Wire)
Catalog 82020 Revised 11-02
Product Facts
Bar Crimp Technique
■ Terminals and Splices for
aluminum-to-aluminum and
aluminum-to-copper strip-
ped wire applications
■ Terminates stripped, strand-
ed and solid (round or rec-
tangular) aluminum and
copper conductors— indi-
vidually or in combination
■ Eliminates messy inhibitors
■ Available for a broad range
of wire sizes— from 16 AWG
to 500 MCM [1.25 to 253
mm2]
■ Low cost, reliable termi-
nations provide stable
electrical and mechanical
performance
■ UL 486B Listed where indi-
1
cated (see page 4)
1
Bar crimp only
Insulation Piercing Technique
■ Terminals and splices for
aluminum-to-aluminum,
copper-to-copper and alu-
minum-to-copper wire
applications
■ Terminates film insulated
solid aluminum, film insu-
lated solid copper, or un-
insulated stranded copper
conductors — individually or
in combination
■ Stripping of film insulated
solid conductors not
required
■ Eliminates messy inhibitors
■ Available for a broad range
of wire sizes — from 16 to
4/0 AWG [1.25 to 105 mm2]
■ Copper body construction
■ Low cost, reliable termi-
nations provide stable
electrical and mechanical
performance
1
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
www.tycoelectronics.com
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Catalog 82020
COPALUM Terminals and Splices
(For Solid & Stranded Aluminum or Copper Wire)
Revised 11-02
The AMP family of COPALUM terminals and splices provides reliable, low cost termina-
tions for both aluminum and copper wire. Stranded, solid, round and rectangular
conductors, individually or in combinations falling within a specified CMA range, can be
terminated in the same wire barrel. Also, the same terminals and splices can be crimped
to either uninsulated wire, using a bar crimp configuration or with the insulation piercing
technique, to film insulated wire. Prestripping of conductors is not required. Because of
this versatility, AMP COPALUM products are finding wide usage wherever aluminum wire
is being used for its weight and cost savings advantages.
Introduction
COPALUM terminals and splices are available for terminating a broad range of wire sizes:
16 AWG to 500 MCM [1.25 to 253 mm2] using the bar crimp technique, and 16 to 4/0 AWG
[1.25 to 105 mm2] using the insulation piercing method. Each product features a copper
body construction and employs a perforated copper alloy liner. This construction, coupled
with the AMP crimp, produces electrically and mechanically stable connections by over-
coming the inherent problems of aluminum oxide penetration and reformation, cold flow,
creep, corrosion and thermal expansion (common in aluminum-to-copper applications).
Cross Section of
Bar Crimp
Cross Section of
Insulation Piercing Crimp
The bar crimp technique employs the principle of high crimp deformation to achieve
electrically and mechanically reliable terminations. During crimping, the relatively soft alu-
minum conductor is extruded through the liner perforations, breaking brittle aluminum
oxides and allowing clean aluminum metal to be brought into direct contact with the liner
and the wire barrel. Due to the crimp’s tight configuration, reforming of aluminum oxides,
as well as the formation of other corrosive films, is minimized. When crimping standard
conductors, this high deformation breaks up the oxides that surround each individual
strand and brings the strands into direct contact with each other, creating possible inter-
strand bonds or cold welds among strands. Because of the large number of independent
contact surfaces, the total contact area is increased, thus reducing the possibility of
electrical failure due to thermal expansion, creep and corrosion.
The Bar Crimp
The mechanical characteristics of the termination are achieved through a secondary por-
tion of the crimp which reduces, by a predetermined amount, the cross sectional area of
the termination. The reduction is totally independent of the wire type, size and shape as
long as the wire(s) being terminated fall within the appropriate CMA range. Termination
reliability is further enhanced by the fact that inhibitors are not required. Subsequently,
COPALUM terminals and splices using the bar crimp method are highly adaptable for
oil-filled transformer use.
When three or more rectangular conductors are being crimped, they should be inserted
on edge. They should not be inserted to permit the electrical and mechanical crimps to be
positioned across the width of the connector.
© Copyright 1972, 1973, 1974, 1984,
1992, 1993,1994 and 2002 by Tyco
Electronics Corporation.
All Rights Reserved.
AMP, AMP FAX, COPALUM,
CERTI-CRIMP, DYNA-CRIMP and TYCO
are trademarks.
2
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
www.tycoelectronics.com
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
COPALUM Terminals and Splices
(For Solid & Stranded Aluminum or Copper Wire)
Catalog 82020
Revised 11-02
The insulation piercing crimp technique uses its specific crimp configuration and the per-
forated design of the terminal or splice liner to break down the film insulation and establish
an electrical interface between the conductor and terminal or splice body. During crimping,
the film insulated conductor is extruded into the perforated liner, causing the film insulation
to be sheared. This produces a hermetically sealed interface between the connector and
the body of the terminal or splice. An adequate surface contact area is achieved due to
the high density hole pattern of the liner. Because of the hermetic seal, products using the
insulation piercing crimp can be exposed to the gaseous and oil environments found in oil
and air cooled transformers or air and Freon cooled motors.
The Insulation
Piercing Crimp
A secondary crimp section provides the mechanical properties of the termination (tensile
strength, vibration, resistance, flex life, etc.). This secondary crimp flanks the electrical
crimp, establishing optimum mechanical characteristics on both sides of the electrical
crimp. Such a crimp design permits either parallel, butt or pigtail splicing. The crimp
design also allows solid copper, solid aluminum and stranded copper to be terminated in
the same wire barrel if certain restriction regarding size, number and total CMA of conduc-
tors being terminated are observed as follows:
1. In a solid (or combination of solids) aluminum and stranded copper application, the
maximum amount of CMA fill for the copper conductor should not exceed 40% of the
total CMA being crimped.
2. Up to a maximum of 10 equal size round conductors may be crimped without insulation
removal.
3. Up to a maximum of 6 equal square conductors may be crimped without insulation
removal.
4. Four rectangular conductors where T ³ 1/4W or 2 rectangular conductors where
T £ 1/4W may be crimped without insulation removal.
5. Due to the physical size limitations of the wire barrel, it may not be possible for a partic-
ular CMA loading to physically fit in the normally recommended connector. In these
instances where 7 or more equal round conductors or a combination of solid aluminum
and stranded copper is used, and the total CMA is at least 50% of the maximum CMA
of the next larger size connector, this larger size connector may be used with its appro-
priate crimping die.
6. When crimping different size solid conductors, size should not vary by more than 1 wire
gauge, and preferably by no more than 1/2 wire gauge.
Tooling available for terminating COPALUM terminals and splices using the insulation
piercing crimp includes the DYNA-CRIMP tool for wire sizes 8 through 4/0 AWG [8 through
2
2
105 mm ], pneumatic tooling for wire sizes 16-14 through 6 AWG [1.25-2 through 15 mm ]
2
and manually operated hand tools for wire sizes 16-14 AWG [1.25-2 mm ] and 12-10 AWG
2
[2-6 mm ].
Technical Documents
Test Reports:
Warning: Not approved for reconnection of residential aluminum
branch circuit wiring. (Refer to Catalog #82205.)
110-13506
Product Specification:
108-13013
Application Specification:
114-02121
3
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
www.tycoelectronics.com
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Catalog 82020
COPALUM Terminals and Splices
(For Solid & Stranded Aluminum or Copper Wire)
Revised 11-02
Testing Data
Test Results of
Bar Crimp Terminations
Test Results of Insulation Piercing
Crimp Terminations
Current Cycling: 100 cycles @ 35 amperes, AC; each cycle con-
sisting of 15 min. “on current” and 15 min. “off current”
Thermal Shock: 0.5 hr. @ +150°C and 0.17 hr. in ice water per
cycle; 5 amperes, DC
Products Tested: COPALUM parallel splices, wire size 8 AWG
2
2
[8 mm ] using two 14 AWG [2 mm ] solid aluminum conductors
2
(unstripped) and one 14 AWG [2 mm ] stranded copper wire con-
Current Cycling: Under oil at 1375 amperes, AC
ductor (stripped). Graph curves represent individual conductor
readings.
2
Products Tested: COPALUM splices, wire size 250 MCM [127 mm ]
Thermal Shock: 0.5 hr. @ +150°C & –55°C per cycle; 15 amperes,
DC
Products Tested: COPALUM terminals wire size 8 AWG
2
[8 mm ] (terminal-to-terminal readings include two terminations
plus 4 in. [101.6 mm] of conductor length).
Pressure Type Wire/Connector Reference Chart
Connector Marking
and Aluminum Wire Size
Strip Length
Nominal
AMP Wire Range
UL Listed File E13288
Copper Wire Size
AWG
mm2
AWG
mm2
AWG
mm2
AWG
mm2
inch
mm2
12-10
3-6
16-14
1.25-2
18-14
0.8-2
5/16
3/8
7.94
10-16
1.25-6
Solid Aluminum
Solid or Stranded
14-10
2-6
Copper or Aluminum
Solid or
12-10
3-6
14-10
2-6
9.53
Stranded Copper
8
8
10-8
8-6
5-8
7/16
11.11
15.08
6
4
14
8-14
21
6-4
14-21
19/32
2
35
4-2
21-35
1/0
50
2-1/0
35-50
3/4
19.05
2/0
70
1/0-2/0
50-70
8-500 MCM
8-253
8-500 MCM
8-253
Solid or Stranded
Stranded Aluminum
or Copper
3/0
85
2/0-3/0
70-85
Aluminum or Copper
4/0
105
127
152
203
253
3/0-4/0
85-105
105-127
127-152
152-203
203-253
25/32
1-3/16
1-5/16
1-7/16
1-9/16
19.64
30.16
33.34
36.51
39.69
250 MCM
300 MCM
400 MCM
500 MCM
4/0-250 MCM
250-300 MCM
300-400 MCM
400-500 MCM
Notes: Perforated liner must be present in wire barrel.
4
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
www.tycoelectronics.com
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
COPALUM Terminals and Splices
(For Solid & Stranded Aluminum or Copper Wire)
Catalog 82020
Revised 11-02
Ring Tongue Terminals
Wire Size Range:
Aluminum – AWG 16 to 10
[1.25 to 5.0 mm2], CMA 2,050 to 13,100
Part Numbers
Dimensions
E
Wire Size
[mm2]
Circular Mils
Tongue
Thickness
Max.
Stud
Size
Heads for
Pneumatic Tools*
Hand
Tool*
W
L
Max.
C
Min.
Terminal
Max.
6-26
68068
16-14
[1.25]
2050-5180
1
1
.033
0.84
1/4
.531
1.107
.839
.564
68041-
68140-
—
68100
52587-1
1
M6
13.49
28.12
21.31
14.33
189447-1
6
M3.5
.375
9.53
.835
21.21
.645
16.38
.302
7.67
68042 1
-
—
68105
68100, 68101
51979
-
68141-1
189444-1
8
.375
.835
.645
.302
68042 1
-
—
68105
51979-1
51979-2
51979-3
52590-1
52590-2
M4
9.53
21.21
16.38
7.67
68141-1
189444-1
68100, 68101
10
—
.375
9.53
.835
21.21
.645
16.38
.302
7.67
68042 1
-
—
68105
68100, 68101
12-10
[5.0]
.042
1.07
68141-1
189444-1
1/4
M6
.375
9.53
.835
21.21
.645
16.38
.302
7.67
68042 1
-
—
68105
68100, 68101
5180-13100
68141-1
189444-1
1/4
M6
.593
15.06
1.173
29.79
.874
22.2
.531
13.49
68042 1
-
—
68105
68100, 68101
68141-1
189444-1
5/16
M8
.593
15.06
1.173
29.79
.874
22.2
.531
13.49
68042 1
-
—
68105
68100, 68101
68141-1
189444-1
*First (top) part numbers denote bar crimp tooling. Second (bottom) part numbers denote insulation piercing crimp tooling.
Wire Size Range:
Aluminum – AWG 8 to 6
[8.0 to 14 mm2], CMA 13,100 to 33,100
Part Numbers
Dimensions
Wire Size
[mm2]
Circular Mils
Tongue
Thickness
Max.
Stud
Size
Heads for
Heads & Die Inserts
for Power Unit 69120* Terminal
W
L
E
Max.
R
Max.
Pneumatic Tools*
Max.
6-26
69015
68068
Head
Die Insert
10
.500
1.384
1.131
.560
—
68032
68105
69099
69099
68043
68084
1
1
1
50720-1
50720-1
50720-2
—
12.7
35.15
28.73
14.22 1320369-1** 68081
68101, 68192-1
1/4
M6
.500
12.7
1.384
35.15
1.131
28.73
.560
—
68032
68105
68101, 68192-1
69099
69099
68043
68084
8
14.22 1320369-1** 68081
.048
1.22
[8.0]
5/16
M8
.625
15.88
1.446
36.73
1.131
28.73
.560 68032
14.22 1320369-1** 68081
.560 68032
14.22 1320369-1** 68081
—
68105
68101, 68192-1
69099
69099
68043
68084
13100-20800
10MM
—
.625
15.88
1.446
36.73
1.131
28.73
—
68105
68101, 68192-1
69099
69099
68043
68084
184076-1
10
—
.500
12.7
1.415
35.94
1.162
29.51
.580
14.73
—
—
69999
68082
68106
68102
69099
69099
68044
68085
1
50719-1
1/4
M6
.500
12.7
1.415
35.94
1.162
29.51
.580
14.73
—
—
69999
68082
68106
68102
69099
69099
68044
68085
1
50719-1
6
.051
1.30
5/16
.679
1.504
1.162
.580
—
—
69999
68082
68106
68102
69099
69099
68044
68085
1
50719-2
[14]
M8
17.25
38.2
29.51
14.73
20800-33100
3/8
—
.679
17.25
1.504
38.2
1.162
29.51
.580
14.73
—
—
69999
68082
68106
68102
69099
69099
68044
68085
1
50719-3
10MM
—
.679
17.25
1.504
38.20
1.162
29.51
.580
14.73
—
—
69999
68082
68106
68102
69099
69099
68044
68085
184079-1
*First (top) part numbers denote bar crimp tooling. Second (bottom) part numbers denote insulation piercing crimp tooling.
**Requires Hand Actuated Power Unit Part No. 189721-2 or Foot Actuated Power Unit Part No. 189722-2.
5
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
www.tycoelectronics.com
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Catalog 82020
COPALUM Terminals and Splices
(For Solid & Stranded Aluminum or Copper Wire)
Revised 11-02
Ring Tongue Terminals (Continued)
Wire Size Range:
Aluminum – AWG 4 to 500 MCM
[21 to 253 mm2], CMA 33,100 to 600,000
Part Numbers
Heads & Die Inserts
for Power Unit 69120*
Dimensions
Wire Size
[mm2]
Circular Mils
Tongue
Thickness
Max.
Stud
Size
Heads for
W
L
E
Max.
R
Max.
Pneumatic Tools*
Terminal
Max.
69015
68068
Head
Die Insert
10
—
.531
13.49
1.630
41.4
1.362
34.59
.625
15.88
68038
—
68045
68086
1
—
50717-1
69099
1/4
.531
1.630
1.362
.625
68038
—
68045
68086
1
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
50717-1
69099
69099
69099
69099
69099
69099
69099
69099
69099
69099
69099
69099
69099
69099
69099
69099
69099
69099
69099
69099
69099
69099
69099
69082
69099
69082
M6
13.49
41.4
34.59
15.88
5/16
M8
.531
13.49
1.630
41.4
1.362
34.59
.625
15.88
68038
—
68045
68086
1
50717-1
4
[21]
33100-52600
.060
1.52
3/8
—
.675
17.15
1.702
43.23
1.362
34.59
.625
15.88
68038
—
68045
68086
1
50717-3
1/2
—
.675
17.15
1.702
43.23
1.362
34.59
.625
15.88
68038
—
68045
68086
1
50717-5
10MM
—
.675
17.15
1.702
43.23
1.362
34.59
.625
15.88
68038
—
68045
68086
184082-1
1/4
M6
.675
17.15
1.859
47.22
1.541
39.14
.625
15.88
68046
68130
1
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
51982-1
5/16
M8
.675
17.15
1.859
47.22
1.541
39.14
.625
15.88
68046
68130
1
51982-1
2
[35]
52600-83700
.060
1.52
3/8
—
.675
17.15
1.859
47.22
1.541
39.14
.625
15.88
68046
68130
1
51982-2
1/2
—
.807
20.5
1.925
48.9
1.541
39.14
.625
15.88
68046
68130
1
51982-3
10MM
—
.807
20.49
1.925
48.89
1.541
39.14
.625
15.88
68046
68130
184084-1
1/4
M6
.675
17.15
1.859
47.22
1.541
39.14
.625
15.88
68047
68131
1
51986-1
5/16
M8
.675
17.15
1.859
47.22
1.541
39.14
.625
15.88
68047
68131
1
51986-1
1/0
[50]
83700-119500
.073
1.85
3/8
—
.675
17.15
1.859
47.22
1.541
39.14
.625
15.88
68047
68131
1
51986-2
1/2
—
.807
20.5
1.925
48.9
1.541
39.14
.625
15.88
68047
68131
1
51986-3
10MM
—
.807
20.49
1.925
48.89
1.541
39.14
.625
15.88
68047
68131
184087-1
5/16
M8
.926
23.52
1.930
49.02
1.560
39.62
.625
15.88
68048
68132
1
51989-1
3/8
—
.926
23.52
1.930
49.02
1.560
39.62
.625
15.88
68048
68132
1
51989-2
2/0
[70]
.083
2.11
1/2
—
.926
23.52
1.930
49.02
1.560
39.62
.625
15.88
68048
68132
1
119500-150500
51989-3
10MM
—
.926
23.52
1.930
49.02
1.560
39.62
.625
15.88
68048
68132
184090-1
7/16
—
1.020
25.91
2.112
53.64
1.645
41.66
.625
15.88
68049
68133
1
51992-2
3/0
[85]
.094
2.39
1/2
—
1.020
25.91
2.112
53.64
1.645
41.66
.625
15.88
68049
68133
1
51992-3
150500-190000
10MM
—
1.020
25.91
2.112
53.64
1.645
41.66
.625
15.88
68046
68130
184092-1
—
318106-1
1
1/2
—
1.087
27.61
2.178
55.32
1.676
42.57
.625
15.88
51995-2
—
—
—
—
68050
68129
4/0
[105]
190000-231000
.105
2.67
—
318106-1
10MM
—
1.087
27.61
2.178
55.32
1.676
42.57
.625
15.88
184094-1
68050
68129
250 MCM
[127]
1
.130
1/2
1.426
2.602
1.987
.625
69082
68034
52559-4
—
—
—
—
—
—
—
—
3.30
M12
36.22
66.09
50.47
15.88
23100-300000
300 MCM
[152]
300000-380000
1
.140
3.56
1/2
M12
1.535
38.99
2.671
67.84
2.056
52.22
.625
15.88
69082
69082
69082
68035
68036
68037
52558-4
400 MCM
[203]
380000-478000
1
.158
4.01
1/2
M12
1.738
44.15
2.790
70.87
2.175
55.25
.625
15.88
52568-4
500 MCM
[253]
478000-600000
1
.182
4.62
1/2
M12
2.004
50.9
3.187
80.95
2.447
62.15
.750
19.05
52569-4
*First (top) part numbers denote bar crimp tooling. Second (bottom) part numbers denote insulation piercing crimp tooling.
6
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
www.tycoelectronics.com
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
COPALUM Terminals and Splices
(For Solid & Stranded Aluminum or Copper Wire)
Catalog 82020
Revised 11-02
Butt Splices
Wire Size Range:
Aluminum – AWG 16 to 10
[1.25 to 5.0 mm2], CMA 2,050 to 13,100
Copper – AWG 18 to 12
[0.8 to 3 mm2], CMA 1,290 to 8,230
Wire Size
Part Numbers
[mm2]
Dim.
Heads for
Pneumatic Tools*
L
Hand*
Tool
Circular Mils
Splice
52001
52004
Max.
Aluminum
Copper
6-26
68068
16-14
[1.25]
2050-5180
18-16
[0.8]
1290-3260
.701
68041-1
68140-1
—
68104
68100
17.81
189447-1
12-10
[5.0]
5180-13100
14-12
[3.0]
3260-8230
.799
20.29
68042-1
68141-1
—
68104,68105
68100,68101
189444-1
*First (top) part numbers denote crimp bar tooling. Second (bottom) part numbers denote insulation piercing crimp tooling.
Wire Size Range:
Aluminum – AWG 8 to 4/0
[8.0 to 105 mm2], CMA 13,100 to 231,000
Copper – AWG 12 to 3/0
[5.0 to 85 mm2], CMA 5,180 to 190,000
Wire Size
[mm2]
Circular MIls
Part Numbers
Dim.
L
Max.
Heads for
Tooling for
Power Unit 69120*
Pneumatic Tools*
Splice
Aluminum
Copper
6-26
69015
68068
Head
Die Insert*
8
12-10
[5.0]
5180-13100
1.195
—
68032
68081
68105
68043
68084
[8.0]
69099
51826
51941
51942
52007
52010
52013
52016
30.35
1320369-1**
68101,68192-1
13100-20800
6
[14]
20800-33100
8
[8.0]
13100-20800
1.340
34.04
69999
68082
68106
68102
68044
68085
—
—
—
—
—
—
69099
69099
69099
69099
69099
69099
4
[21]
33100-52600
6
[14]
20800-33100
68038
—
1.630
41.4
68045
68086
—
—
—
—
—
2
[35]
52600-83700
4
[21]
33100-52600
1.995
50.67
68046
68130
—
—
—
—
1/0
[50]
83700-119500
2
[35]
52600-83700
1.985
50.42
68047
68131
2/0
[70]
1/0
[50]
83700-119500
1.985
50.42
68048
68132
119500-150500
3/0
[85]
2/0
[70]
1.985
50.42
68049
68133
150500-190000
119500-150500
—
69099
69082
4/0
[105]
190000-231000
3/0
[85]
318106-1
1.985
50.42
—
—
—
52019
68050
68129
150500-190000
*First (top) part numbers denote crimp bar tooling. Second (bottom) part numbers denote insulation piercing crimp tooling.
**Requires Hand Actuated Power Unit Part No. 189721-2 or Foot Actuated Power Unit Part No. 189722-2.
7
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
www.tycoelectronics.com
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Catalog 82020
COPALUM Terminals and Splices
(For Solid & Stranded Aluminum or Copper Wire)
Revised 11-02
Butt Splices (Continued)
Wire Size Range:
Aluminum – AWG 250 to 500 MCM
[127 to 253 mm2], CMA 231,000 to 600,000
Copper – AWG 4/0 to 400 MCM
[105 to 203 mm2], CMA 190,000 to 478,000
Wire Size
[mm2]
Circular Mils
Part Numbers
Tooling for
Power Unit 69120
Dim.
L
Max.
Splice
52560
52561
52562
52563
Aluminum
Copper
Head
Die Insert*
250 MCM
[127]
231000-300000
4/0
2.093
[105]
69082
69082
69082
69082
68034
53.16
190000-231000
300 MCM
[152]
300000-380000
250 MCM
[127]
231000-300000
2.217
56.31
68035
68036
68037
400 MCM
[203]
380000-478000
300 MCM
[152]
300000-380000
2.467
62.66
500 MCM
[253]
478000-600000
400 MCM
[203]
380000-478000
2.811
71.4
*Bar crimp tooling.
Important:
Butt splices will accept the same wire size at either end for aluminum-to-aluminum applica-
tions. However, for aluminum-to-copper applications, when using bar crimp tooling, the
size of the copper wire should be stepped down using one smaller wire size to compen-
sate for the differences in the physical properties between copper and aluminum. For the
correct butt splice to use, refer to the CMA ranges listed with each part number.
When two or more wires are used in either end of a butt splice, the combined cross-
section area must be within the CMA range listed.
Warning: Not approved for reconnection of residential aluminum
branch circuit wiring. (Refer to Catalog #82205.)
8
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
www.tycoelectronics.com
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
COPALUM Terminals and Splices
(For Solid & Stranded Aluminum or Copper Wire)
Catalog 82020
Revised 11-02
Parallel Splices
Wire Size Range:
Aluminum – AWG 16 to 4/0
[1.25 to 105 mm2], CMA 2,050 to 231,000
Part Numbers
68068
Wire Size
[mm2]
Circular Mils
Dim.
L
Max.
Hand
Tool*
Heads for
Tooling for
Pneumatic Tools*
Power Unit 69120*
Splice
69015
6-26
Head
Die Insert
16-14
[1.25]
2050-5180
.283
68041-1
68140-1
—
68104
68100
—
—
—
—
52791
52792
52745
52746
52747
52748
52749
52750
52751
7.19
189447-1
12-10
[5.0]
5180-13100
.375
9.53
68042-1
68141-1
—
68104,68105
68100,68101
—
—
189444-1
8
[8.0]
13100-20800
.437
11.1
68032
68081
—
68105
68043
68084
—
—
—
—
—
—
—
69099
69099
69099
69099
69099
69099
69099
1320369-1** 68101,68192-1
6
[14]
20800-33100
.450
11.43
69999
68082
68106
68102
68044
68085
—
4
[21]
33100-52600
.562
14.27
68045
68086
68038
—
—
—
—
—
—
—
—
—
—
—
2
[35]
52600-83700
.781
19.84
68046
68130
1/0
[50]
83700-119500
.734
18.64
68047
68131
—
2/0
[70]
11950-150500
.734
18.64
68048
68132
—
3/0
[85]
.749
19.02
68049
68133
—
150500-190000
68050
68129
69082
69099
4/0
[105]
190000-231000
.765
19.43
—
—
—
—
52752
—
318106-1
*First (top) part numbers denote bar crimp tooling. Second (bottom) part numbers denote insulation piercing crimp tooling.
**Requires Hand Actuated Power Unit Part No. 189721-2 or Foot Actuated Power Unit Part No. 189722-2.
Important:
When two or more wires are used in a parallel splice, the combined cross-section area
must be within the CMA range listed.
Warning: Not approved for reconnection of residential aluminum
branch circuit wiring. (Refer to Catalog #82205.)
9
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
www.tycoelectronics.com
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Catalog 82020
COPALUM Terminals and Splices
(For Solid & Stranded Aluminum or Copper Wire)
Revised 11-02
Tooling
Manually Operated Tools
These tools are designed
for hand operation and low
volume production work or
where power is not avail-
able. They feature the
CERTI-CRIMP ratchet
device for controlled
Heavy Head Hand Tool
compression crimping to
provide uniform termina-
tions consistently.
Pneumatic Tools
Designed for medium
production, these semi-
automatic power tools offer
the convenience of hand
tools plus the effortless
precision and speed of
machines. They are built for
long, rugged service and
are equipped with remov-
able crimping dies for termi-
nating a variety of AMP
products.
6-26 Pneumatic Tool
(See Catalog 124208 for part
numbers and more information.)
Pneumatic Tool
Part No. 69015
Pneumatic Tool
Part No. 68068 – As shown
Part No. 68068-3 – Foot pedal;
can be
bench
mounted
DYNA-CRIMP Tools
Power Unit Only (Includes
Pressure Release)
115 Volts — 69120-1
230 Volts — 69120-2
The DYNA-CRIMP Power
Unit can be equipped with
various heads and dies for
terminating COPALUM
products in wire ranges
from AWG 8 to 500 MCM
[8 to 253 mm2]. A complete
line of accessories is also
available, permitting use in
portable and stationary
applications, as well as for
multi-head crimping.
Electro-Hydraulic Power Unit
Power Unit
Crimping Head
Part No. 69099
Power Unit
Crimping Head
Part No. 69082
Accessories for DYNA-CRIMP Tools
Accessory
Part Number
Power Unit
Part Number
Description
1-59907-7
1-59907-5
2-59907-1
2-59908-1
2-59907-8
7 ft. [2.13 m] Handle Control Assembly—Hose and Cord
15 ft. [4.57 m] Handle Control Assembly—Hose and Cord
21 ft. [6.4 m] Handle Control Assembly—Hose and Cord
21 ft. [6.4 m] Handle Control Assembly—Cord (Less Hose)
28 ft. [8.53 m] Handle Control Assembly—Hose and Cord
Pressure
Release
on Power
Unit Only
2-68284-1
15 ft. [4.57 m] Foot Switch Assembly (needs hose assembly)
69120-1
69120-2
2-59909-3
2-59909-7
1-59909-5
2-59909-1
3 ft. [0.91 m] Hose Assembly
7 ft. [2.13 m] Hose Assembly
15 ft. [4.57 m] Hose Assembly
21 ft. [6.4 m] Hose Assembly
311470-1 Quick Disconnect Coupling
(Hose Half) and 68284-1
Foot Switch Assembly needed
with these hose assemblies.
59220
2-59220-2
59221
3-way Multi-Directional Valve
3-way Multi-Directional Valve (Elec. Control)
6-way Multi-Directional Valve
For use with
Foot Switch
only
For additional tooling information call 1-800-522-6752.
10
Dimensions are in inches and
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
www.tycoelectronics.com
millimeters unless otherwise
USA: 1-800-522-6752
specified. Values in brackets
are metric equivalents.
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
COPALUM Terminals and Splices
(For Solid & Stranded Aluminum or Copper Wire)
Catalog 82020
Revised 11-02
Numerical Index
Note: This numerical index lists all cata-
loged parts by base no. only. Complete
part nos. (with prefixes and/or suffixes)
are shown on the page(s) indicated.
Part No.
50717
50719
50720
51826
51941
51942
51979
51982
51986
51989
51992
51995
52001
52004
52007
52010
52013
52016
52019
52558
52559
52560
52561
52562
Page
6
Part No.
52563
52568
52569
52587
52590
52745
52746
52747
52748
52749
52750
52751
52752
52791
52792
184076
184079
184082
184084
184087
184090
184092
184094
Page
8
5
6
5
6
7
5
7
5
7
9
5
9
6
9
6
9
6
9
6
9
6
9
7
9
7
9
7
9
7
5
7
5
7
6
7
6
6
6
6
6
8
6
8
6
8
11
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
www.tycoelectronics.com
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Support Services
On-Line Catalog
http://catalog.tycoelectronics.com
If you prefer to find your inform ation electronically,
check out our web site featuring a catalog containing
over 165,000 products. Custom er drawings, specifica-
tions, test reports, CAD m odels and electrical SPICE
m odels, PCB layouts and panel cutouts can be down-
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(
Technical Support
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12
82020–5M–LUG–HOP–11-02–2606-83-43-072
Printed in U.S.A.
Tyco Electronics Corporation, Harrisburg, PA 17105
相关型号：
1840855-3
Telecom and Datacom Connector, 8 Contact(s), Female and Female, Right Angle, Solder Terminal,
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