1752682-2 [MACOM]
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools.;
| 型号： | 1752682-2 |
| 厂家： | 
Tyco Electronics |
| 描述： | Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. |
| 文件： | 总6页 (文件大小：1638K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Instruction Sheet
SOLISTRAND* Flag Terminal
Crimping Dies
408-8908
22 DEC 10 Rev A
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Hydraulic Hand
Tool 1490749-1
Nest
Indenter
Hydraulic Head
1490746-1
HORIZONTAL WIRE
DIES
TOOLING
SIZE
MM2 (CMA)
RANGE
PRODUCT
HYDRAULIC
HYDRAULIC
HAND TOOL
MM2
NEST
INDENTER
AWG
HEAD
696675-1
696679-1
322727-[ ]
1752682-1
1752682-2
1752680-8
6.637 - 10.539
[13,100 - 20, 800]
1752681-1
7- 8
8
10.539 - 16.771
[20,800 - 33,100]
321576
321060
321064
321066
321584
327887[
321259- ]
1752680-7
1752680-6
1752680-5
1752680-4
1752680-3
1752680-2
1752680-1
13 - 15
21
6
16.771 - 26.653
[33,100 - 52,600]
1752681-3
1752681-1
4
26.653 - 42.411
[52,600 - 83,700]
34 - 35
59 - 60
67 - 70
80 - 95
100 - 125
2
1490746-1
1490749-1
42.411 - 60.511
[83,700 - 119,500]
1/0
2/0
3/0
4/0
60.551 - 72.259
[119,500 - 150,500}
72,259 - 96.274
[150,500 - 190,000]
96.274 - 117.049
[190,000 - 231,000]
Figure 1
©2010 Tyco Electronics Corporation, Berwyn, PA
All Rights Reserved
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
1 of 6
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names might be trademarks of their respective owners.
LOC B
408-8908
1. INTRODUCTION
Die Release Button
Nest
This instruction sheet provides application
instructions, maintenance, and inspection procedures
for the dies listed in Figure 1. These dies crimp
SOLISTRAND Flag Terminals to solid or stranded
copper wire (also listed in Figure 1).
The dies are used in Hydraulic Head 1490746-1 and
Hydraulic Hand Tool 1490749-1. Refer to Figure 1.
All dimensions on this document are in metric units
[with U. S. customary units in brackets]. Figures are
NOTE
for reference only and are not drawn to scale.
i
Indenter
Ram (Advanced)
2. DESCRIPTION
Each die assembly consists of a nest and an indenter
(ordered separately) which are retained in the
crimping head by retainer pins. The nest is positioned
in the yoke of the crimping head, and the indenter is
positioned in the ram of the tool.
Figure 2
2. Activate the power unit until the lower die release
button (located in the ram) is exposed.
3. DIE INSTALLATION AND REMOVAL
3. Depress the release button and slide the indenter
out of the ram.
Refer to Figure 1 and determine the correct die
assembly, wire size, product number, and tool head to
use with the die assembly.
4. WIRE STRIPPING AND CRIMPING PROCEDURE
Never operate the tool with the dies removed.
CAUTION
AVOID PERSONAL INJURY. Exercise extreme
caution when operating crimping head and holding
terminals or wire near the crimping dies.
DANGER
STOP
!
3.1. Die Installation (Figure 2)
4.1. Wire Stripping
To avoid personal injury, be sure to exercise
extreme caution when using the power unit. Avoid
depressing the footswitch or trigger control when
DANGER
Obtain the correct wire, flag terminal, and crimping
tool (with correct die assembly installed) for your
application. Strip wire insulation to the dimensions
indicated in Figure 3, taking care not to nick or cut
conductor(s), and proceed as follows:
STOP
installing or removing dies.
1. Depress the upper release button located in the
"C"-head.
2. Slide the nest into place in "C"-head. See
Figure 2.
4.2. Crimping Procedure
1. Ensure that wire size stamped on flag terminal
corresponds to wire size being used in the
application and wire size stamped on nest and
indenter.
3. Release the button and rock the die back and
forth until the nest snaps into position.
4. Activate the power unit until the lower die release
button located in the ram is exposed.
2. Center flag terminal wire barrel in die nest. When
crimping flag terminals, hold tongue of flag
terminals against nest as shown in Figure 4. If
terminal locator is present, slide terminal into
terminal locator and press the tongue of the flag
terminal against the slope on the nest.
5. Depress the release button.
6. Slide the indenter into position in the ram. See
Figure 2.
7. Release the button and rock the indenter back
and forth until the die snaps into position.
3. Activate power unit so that ram advances and
holds terminal in place but DOES NOT deform wire
barrel.
8. Return ram to the down position.
4. Insert stripped wire into terminal until end of
conductor is flush with or extended slightly beyond
end of wire barrel. See Figure 3.
3.2. Die Removal (Figure 2)
1. Depress the upper release button located in the
"C"-head and slide the nest out of the head.
5. Activate power unit to complete crimp.
2 of 6
Rev A
408-8908
Hydraulic Head (Typical)
Die Set
Strip Length
Wire Barrel
Crimped Flag
Terminal
Terminal
NOMINAL WIRE SIZE
STRIP LENGTH
PRODUCT
MM2
AWG
MINIMUM
MAXIMUM
696775-1
696779-1
322727-[ ]
321576
7 - 8
8
9.53 [.375]
11.18 [.440]
13 - 15
21
6
12.70 [.500]
13.82 [.554]
17.06 [.672]
22.23 [.875]
23.81 [.937]
26.98 [1.062]
28.58 [1.125]
14.27 [.562]
15.48 [.609]
18.65 [.734]
23.81 [.937]
25.40 [1.000]
28.58 [1.125]
30.16 [1.187]
321060
4
321064
34 - 35
59 - 60
67 - 70
80 - 95
100 - 125
2
321066
1/0
2/0
3/0
4/0
321584
327887
321529-[ ]
Figure 3
If terminal sticks in die after crimping, grasp wire
close to crimp and apply a rocking motion to
remove the die.
NOTE
Hydraulic Head
(Typical)
i
6. Refer to Paragraph 5.1, Crimp Inspection, for
terminal crimp inspection procedure.
5. MAINTENANCE AND INSPECTION
Disconnect power supply before performing
maintenance, adjustments, inspections, and
repairs.
DANGER
STOP
Center Terminal
Wire Barrel in Nest
5.1. Crimp Inspection (Figure 5)
Inspect crimped terminals by checking the features
Hold Flag Terminal
Tongue Against
Slope on Nest Until
Crimp is Started
described in Figure 5. Use only terminals that meet the
conditions shown in the ACCEPT column. Terminals
displaying the features shown in the REJECT column
can be avoided by careful use of these instructions
and by performing the maintenance and inspection
procedures described in Paragraphs 5.2 and 5.3.
Figure 4
3 of 6
Rev A
408-8908
5.2. Daily Maintenance
A. Visual Inspection (Figure 6)
It is recommended that each operator of the dies be
made aware of, and responsible for, the following
steps of daily maintenance.
1. Remove all lubrication and accumulated film by
immersing the dies in a suitable degreaser that will
not affect paint or plastic material.
1. Remove dust, moisture, and other contaminants
from the dies with a clean brush, or a clean, soft,
lint-free cloth. Do NOT use objects that could
damage the dies.
flattened, chipped, cracked, worn, or broken are
2. Check all surfaces for wear. Inspect the crimp
area for flattened, chipped, cracked, worn, or
broken areas. See Figure 6. If damage is evident,
the die must be replaced.
2. If dies are coated with oil or preservative, wipe
clean - particularly in the crimping areas - before
placing them in use.
B. Gaging the Crimping Chamber (Figure 7 and Figure 8)
This inspection requires the use of a plug gage
conforming to the dimensions in Figure 7. Tyco
Electronics does not manufacture or market these
gages.
3. When dies are not in use, make certain all
surfaces are protected with a THIN coat of any good
SAE No. 20 motor oil, and mate and store them in a
clean, dry area.
Proceed as follows:
5.3. Periodic Inspection
1. Mate the dies until it is evident that they have
bottomed. Hold the dies in this position
Regular inspections should be performed by quality
control personnel. A record of scheduled inspections
should remain with the dies or be made available to
supervisory personnel responsible for the the dies.
Though recommendations call for at least a monthly
inspection, the inspection frequency should be based
upon the amount of use, working conditions, operator
training and skill, and established company standards.
These inspections should be performed in the
following sequence:
2. Align the GO element with the wire barrel
crimping chamber. Push the element straight into
the crimping chamber without using force. The GO
element must pass completely through the crimping
chamber.
.
Figure 5
4 of 6
Rev A
408-8908
3. Align the NO-GO element and try to insert it
straight into the same crimping chamber. The NO-
GO element may start entry but must not pass
completely through. If the crimping chamber 1.
conforms to the gage inspection, the dies are
considered dimensionally correct. If not, they must
be replaced. For additional information regarding
the use of a plug gage, refer to Instruction Sheet
408-7424.
Pitted
Chipped
Broken
Figure 6
DIE CLOSURE
DIMENSION ”A”
GAGE ELEMENT
DIMENSION “B”
DIES
“C”
DIMENSION
RADIUS
“R”
NEST
INDENTER
GO
NO-GO
GO
NO-GO
1752682-1
1752682-2
1752680-8
2.54 - 2.55
[.1000-.1003]
2.689-2.692]
[.1059-.1060]
1752681-2
2.54 [1.000]
2.692 [.1060]
12.70 [.500]
3.58 [.141]
3.505-3.513
[.1380-.1383]
3.705-3.708
[.1459-.1460]
1752680-7
1752680-6
1752680-5
1752680-4
1752680-3
1752680-2
1752680-1
3.51 [.1380]
4.140 [.1630]
4.953 [.1950]
6.172 [.2430]
6.959 [.2740]
7.823 [.3080]
8.788 [.3406]
3.708 [.1460]
4.343 .1710]
5.156 [.2030]
6.375 [.2510]
7.163 [.2820]
8.026 [.3160]
8.991 [.3540]
3.96 [.156]
4.76 [.187]
5.94 [.234]
7.52 [.296]
8.33 [.328]
9.53 [.375]
10.89 [.421]
4.140-4.147
[.1630-.1633]
4.340-4.343
[.1709-.1710]
1752681-3
1752681-1
11.099 [.437]
4.953-4.960
.1950-.1953
5.153-5.156
[.2029-.2030]
6.172-6.179
[.2430-.2433]
6.372-6.375
[.2509-.2510]
6.959-6.967
[.2740-.2743]
7.160-7.163
[.2819-.2820]
14.275 [.562]
7.823-7.830
[.3080-.3083]
8.023-8.026
[.3159-.3160]
8.788-8.796
[.3460-.3463]
8.989-8.991
[.3539-.3540]
Figure 7
5 of 6
Rev A
408-8908
Terminal Dies (Typical)
“GO” Element Must Pass
Completely Through the
Die Closure
“NO-GO” Element May Enter
Partially, But Must NOT Pass
Completely Through the Die
Closure
Dies Bottomed but
Not Under Pressure
Figure 8
6. REPLACEMENT PARTS
7. REVISION SUMMARY
• Logo was changed
• Format was updated
Refer to Figure 1 when replacement of a die becomes
necessary, contact your local Tyco Electronics
Representative; call 1-800-526-5142; send a
facsimile of your purchase order to 1-717-986-7605; or
write to:
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105-3608
6 of 6
Rev A
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