1-745494-5 [MACOM]
HDP-20 Crimp Snap-In Contact Connectors;
| 型号： | 1-745494-5 |
| 厂家： | 
Tyco Electronics |
| 描述： | HDP-20 Crimp Snap-In Contact Connectors 连接器 |
| 文件： | 总66页 (文件大小：3017K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
AMPLIMITE Subminiature D Connectors
HDP-20 Crimp Snap-In Contact Connectors
Product Selection Guide
Connector
Contacts
Insert
Material
Shell Type
Material and Finish
Type
Termination
Plating
Type
Mounting
Duplex
(.000030
[0.00076]
Gold and
Tin)
Zinc Plated Steel
Without Grounding
Indents
.120
Dia. Holes
Crimp
Plug
(pg. 92)
[3.05]
Pins
94V-0 Rated
Tin Plated Steel
Without Grounding
Indents
(pgs. 100, 101)
Thermoplastic
Duplex
(Gold Flash
and Tin)
Black
Posted
Clinch Nut,
4-40 Threads
±
±
Tin Plated Steel
With Grounding Indents
Select
(.000030
[0.00076]
Gold and
Gold Flash)
Duplex
(.000030
[0.00076]
Gold and
Tin)
±
.120
[3.05]
Dia. Holes
Zinc Plated Steel
Tin Plated Steel
Receptacle
(pg. 93)
Crimp
Sockets
(pgs. 100, 101)
Duplex
(Gold Flash
and Tin)
94V-0 Rated
Thermoplastic
Black
Clinch Nuts,
4-40 Threaded
Posted
Select
(.000030
[0.00076]
Gold and
Gold Flash)
90
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDP-20 Crimp Snap-In Contact Connectors (Continued)
I Machine applied
Section Contents
Product Facts
terminations assure highest
production rates
Plug and Receptacle Connectors.....................92, 93
Basic Shielding Hardware Kits........................94, 95
Shielding Hardware Enclosure Kits ...................96, 97
Preassembled Shielded Connector Kits ..................98
Ferrules for Shielding Hardware Kits......................99
Contacts ...........................................100, 101
Application Tooling ......................................102
I Shell sizes offer wide
choice of contact
positions—9, 15, 25, 37
and 50
at lowest applied cost
I Intermateable with any size
20 Subminiature D con-
nector dimensionally com-
plying with MIL-C-24308
I Lower cost, commercial
version of the military
approved series
I Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
I Tin or zinc plated shells,
with or without grounding
indents
R
I Crimp snap-in contacts
allows loading of only the
number of contacts being
used
I Listed under Underwriters
Laboratories Inc., Standard
1863, Communication
Circuit Accessories,
File No. E81956
I Available with shielding
hardware and shielding
enclosure kits
R
I Certified by Canadian
Standards
Association,
I Numerous cable clamps and
mating hardware options
R
File No. LR 1088108
(LR 7189-207)
I Low cost, high
performance, precision-
formed crimp contacts
Contact Retention Features
Pin
Radius lead-in minimizes force
needed to insert contact into housing
Shielded Cable
Unshielded
Cable Clamps
Clamps and
Mounting and
Mating Hardware
Shielding Hardware
and Enclosure Kits
Keying Plug
(pg. 155)
Generous lead-in to
minimize “stubbing“
One-Piece
Cable Clamp
180°/120°
Quik-Snap
(pg. 134)
Male Screw
Retainers
(pgs. 146, 147)
Socket
Straight Exit
RFI/EMI Shields
for Jacketed
Cable (pgs. 139,
142)
Female
Screwlocks
(pg. 148)
Radius lead-in minimizes force
needed to insert contact
into housing
Box and Lid
Straight/90° Exit
(pg. 137)
90° Exit Die Cast
RFI/EMI Shields
for Jacketed Cable
(pg. 142)
Locking Posts
and Slide
Box and Lid with
Male Screw
Retainers
Latches
(pgs. 149, 151)
(pg. 137)
± ±
Basic Shielding
Spring Latch,
Two-Piece
(pg. 152)
Clam Shell
Straight/45° Exit
(pg. 138)
Hardware Kits
(pgs. 94, 95)
Shielding
Hardware
Enclosure Kits
(pgs. 96, 97)
Latching Blocks
(pgs. 153, 154)
Contact bearing surface
is large and symmetrical
Housing Cutaway
Clam Shell
Straight/45° Exit
with Male Screw
Retainers
Standoff
Bushings
(pg. 155)
(pg. 138)
Reinforced Ribs
91
Catalog 82068
Revised 4-12
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDP-20 Crimp Snap-In Contact Connectors (Continued)
Plug
A
B
.120
Dia.
[3.05]
Typ.
2 Holes
C
Material and Finish:
Shell—Steel, zinc or tin plated
Insert—94V-0 rated thermoplastic, black
Grounding Indents
(See Table)
Mating Face
.230
[5.84]
Mounting Holes:
Standard—.120 [3.05] Dia.
Clinch Nut—4-40 threads with
self-locking feature
.420
[10.67]
Ref.
.432
[10.97]
Max.
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—pages 100, 101
Application Tooling—page 102
Mateable Connectors:
HDE—pages 110-123
HDP—pages 90-102
HD-20 Board Mount—
pages 54-71, 78-85, 87-89
Mating/Panel Mounting—page 42
Cable Clamps—pages 132, 133,
135-137, 140, 141, 144, 145
Mating Hardware—pages 146-150,
153, 155
Technical Documents:
Product Specification—108-40005
Application Specifications—
114-10000, 114-40030
.100
Max.
[2.54]
Clinch Nut
(Plug and Receptacle)
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
92
Catalog 82068
Revised 4-12
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDP-20 Crimp Snap-In Contact Connectors (Continued)
Receptacle
A
B
.120
Dia.
[3.05]
Typ.
2 Holes
C
.243
[6.17]
Mating Face
.430
[10.92]
Ref.
.432
[7.90]
Max.
Plug Part Numbers
Receptacle Part Nos.
No. of
Contact
Positions
Tin Plated Shell
Dimensions
Shell
Size
Insert
Material
Mounting
Method
Zinc
Plated
Shell
Zinc
Plated
Shell
Tin
Plated
Shell
Without
Grounding
Indents
With
A
B
C
Grounding
Indents
Standard
Clinch Nut
Standard
Clinch Nut
Standard
Clinch Nut
Standard
Clinch Nut
Standard
Clinch Nut
205204-9
—
205204-8
1658642-2
205206-8
—
205204-4
1658642-1
205206-3
5745908-2
207464-2
5745036-2
205210-3
745135-4
1658641-2
5745883-2
205203-8
—
205203-3
1658643-1
205205-2
1658644-1
207463-1
207516-5
205209-2
5207661-3
1658640-1
5745884-1
1.213
.984
.494
1
2
3
4
5
9
94V-0
30.81
24.99
12.55
205206-9
—
205205-7
—
1.541
39.14
1.312
33.33
.494
12.55
15
25
37
50
94V-0
*
5205208-1
—
207464-7
—
5205207-1
207516-6
205209-7
—
2.088
53.04
1.852
47.04
.494
12.55
94V-0
94V-0
94V-0
205210-8
—
205210-7
—
2.729
69.32
2.500
63.50
.494
12.55
1658641-3
—
1658641-1
—
1658640-2
—
2.635
66.93
2.406
61.11
.605
15.37
Note: Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts.
.100
Max.
[2.54]
Clinch Nut
(Plug and Receptacle)
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Note: All part numbers are RoHS compliant.
93
Catalog 82068
Revised 4-12
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDP-20 Basic Shielding Hardware Kits
Plug
.120 Typ.
[3.05] 2 Holes
.109
[2.77]
Typ.
.509
[12.93]
Max.
.112
[2.84]
Typ.
Grounding
Indents
.230
[5.84]
Plug Connector
.195
[4.95]
Typ.
Max.
Each kit contains:
I Connector
I Inner shield
I Outer shield
Contacts and ferrules must be purchased
separately.
E
Inside
Shield
Outside
Shield
Material and Finish:
D
Connector Shells—Steel, tin plated
Connector Insert—94V-0 rated ther-
moplastic, black
Shield—Steel, tin plated
Ferrule (Must
Be Purchased
Separately)
View of Rear Shell
(With Shields Removed)
Related Product Data:
.462
[11.73]
Max.
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—pages 100, 101
Application Tooling—page 102
Mateable Connectors:
HDE—pages 110-123
HDP—pages 90-102
HD-20 Board Mount—
pages 54-71, 78-85, 87-89
Mating/Panel Mounting—page 42
Mating Hardware—pages 146-150,
153, 155
Ferrules—page 99
Technical Documents:
Product Specifications—
108-40005
108-40030
Application Specifications—
114-10000
114-40030
Instruction Sheet—408-9010
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
94
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDP-20 Basic Shielding Hardware Kits (Continued)
Receptacle
.120 Typ.
[3.05] 2 Holes
.109
[2.77]
Typ.
.509
[12.93]
Max.
.112
[2.84]
Typ.
Rcpt. Connector
.243
[6.17]
.195
[4.95]
Typ.
Max.
E
Inside
Shield
Outside
Shield
D
.100
[2.54]
Max.
Ferrule (Must
Be Purchased
Separately)
View of Rear Shell
(With Shields Removed)
.462
[11.73]
Max.
Clinch Nut
(Plug and Receptacle)
Recommended
Cable
Outer Dia.
Range
Max. Inner
Cable
Bundle
Dia.†
No. of
Dimensions
Shell
Size
Mounting
Method
Contact
Plug Kit Numbers
Receptacle Kit Numbers
D
E
Positions
Standard
Clinch Nut
Standard
Clinch Nut
Standard
Clinch Nut
Standard
Clinch Nut
1658645-1
5748526-1
1658647-1
5750636-1
1658648-1
—
1658646-1
5748536-1
5747539-1
5787908-1
1658649-1
1658662-1
1658651-1
—
.700
1.535
.165-.455
.350
1
2
3
9
15
25
17.78
38.99
4.19-11.56
8.89
1.024
26.01
1.535
38.99
.165-.455
4.19-11.56
.350
8.89
1.576
40.03
1.535
38.99
.165-.455
4.16-11.56
.350
8.89
1658650-1
5786929-1
2.215
56.26
1.892
48.06
.338-.562
8.59-14.28
.450
11.43
4
5
37
50
2.120
53.85
1.876
47.65
.338-.480
8.59-12.19
.450
11.43
Standard
1658652-1
1658653-1
Notes: 1. Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts.
2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
†Maximum cable diameter after jacket and braid removed.
Note: All part numbers are RoHS compliant.
95
Catalog 82068
Revised 4-12
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDP-20 Shielding Hardware Enclosure Kits
Plug
Expanding Neck
Accommodates Cable
Ferrule (Must
Be Purchased
Separately, As
Required By
.125
[3.18]
Max.
F Max
Cable
Ref.
Cable Diameter
Each Kit Contains:
Jackscrew
Qty. 2
I Connector
I Inner shield
I Outer shield
I Enclosure
I Two jackscrews
Contacts and ferrules must be purchased
separately.
D Max.
Shield
Qty. 2
1.467
[37.26]
Typ.
.812
[20.62]
Typ.
Material and Finish:
Enclosure
Connector Shells—Steel, tin plated.
Connector Insert—94V-0 rated
thermoplastic, black
E Max.
Shield—Steel, tin plated
Enclosure—PVC, black
Jackscrews—Zinc alloy
Plug Connector
HDP-20
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—pages 100, 101
Application Tooling—page 102
Mateable Connectors:
HDE—pages 110-123
HDP—pages 90-102
HD-20 Board Mount—
pages 54-71, 78-85, 87-89
Mating/Panel Mounting—page 42
Mating Hardware—pages 146-150,
153, 155
Ferrules—page 99
Technical Documents:
Product Specifications—
108-40005
108-40030
Application Specifications—
114-10000
114-40030
Instruction Sheet—408-9172
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
96
Catalog 82068
Revised 4-12
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDP-20 Shielding Hardware Enclosure Kits (Continued)
Receptacle
Expanding Neck
Ferrule (Must
F Max
.125
Be Purchased
Cable
Ref.
[3.18]
Typ.
Separately, As
Required By
Cable Diameter
Jackscrew
Qty. 2
D Max.
Shield
Qty. 2
1.467
[37.26]
Typ.
.812
[20.62]
Typ.
Enclosure
E Max.
Rcpt. Connector
HDP-20
Shielding
Recommended
Cable
Max.
Inner
Cable
Bundle
Dia.†
Enclosure
Expansion
Tool
No. of
Contact
Positions
Shell
Size
Dimensions
Kit Numbers
Insert
Material
Outer
D
E
F
Plug
Receptacle
Diameter
Range
Cable
Part
O.D. (Max.) Number
1.660 1.355 .630
.190-.330
.330
1
2
3
4
5
9
15
25
37
50
94V-0
94V-0
94V-0
94V-0
94V-0
1658655-1
1658657-1
1658659-1
5747958-1
1658661-1
1658654-1
1658656-1
1658658-1
1658660-1
5747959-1
42.16 34.42 16.00
4.83-8.38
8.38
.330
58241-4
8.38
1.660 1.685 .630
42.16 42.80 16.00
1.660 2.210 .630
42.16 56.13 16.00
2.010 2.865 .730
51.05 72.77 18.54
2.010 2.775 .730
51.05 70.49 18.54
.190-.330
4.83-8.38
.217-.435
5.51-11.05
.338-.562
8.59-14.28
.338-.562
8.59-14.28
.330
8.38
.350
8.89
.450
11.43
.450
11.43
.450
58241-1
11.43
.572
58241-2
14.52
Notes: 1. Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts.
2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
†Maximum cable diameter after jacket and braid removed.
Note: All part numbers are RoHS compliant.
97
Catalog 82068
Revised 4-12
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Shielded Connector, Preassembled Kit
Designed to meet the
Ferrule, must be
purchased separately, as
required by cable diameter (page 99)
requirements of Local
Area Networking, this
Expanding neck,
accommodates cabl
1.685 Max.
Max.
Subminiature D Shielded
Connector Kit is available
with slide latches attached
to the receptacle. The
receptacle is shielded and
covered with a durable
plastic enclosure. This
shielding decreases emis-
sions and provides an
effective EMI/RFI barrier.
from
.190-.375
42.80
[4.83-9.53
Preassembled connector
kits are available in
Subminiature D, shell size 2,
15-position configuration and
accept crimp, snap-in HD-20
contacts. Contacts are avail-
able separately and allow
for selective positioning.
Other sizes and styles can
be made available, consult
TE.
Receptacle
Part No. 749246-1
Material and Finish:
Inserts—94V-0 rated nylon, black
Enclosures—Elastomer, styrene poly-
olefin, or PVC, black
Shields and Shells—Carbon steel
per ASTM A109, plated with .000200
[0.00508] min. tin over .000050
[0.00127] min. copper
Note: Instruction Sheets for TE
Tooling are packaged with the
tooling. For additional information
call the Tooling Assistance Center:
1-800-722-1111.
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—pages 100, 101
Application Tooling—page 102
Ferrules—page 99
Technical Documents:
Product Specifications—
108-40005, 108-40030, 108-40032
Application Specifications—
114-10000 & 114-40030
Note: All part numbers are RoHS compliant.
98
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
millimeters unless otherwise
specified.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Specifications subject
to change.
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDP-20 Ferrules for Shielding Hardware Kits
Ferrules for
Shielding Hardware Kits
.020
[0.51]
Stepped
L
Part Numbers
Shell
Sizes
L
Dim.
Cable
Diameter
Style
Ferrule
Die Sets*
.440
.165-.190
1-3
1-3
1-3
1-3
1-3
1-3
1-3
1-3
4-5
4-5
4-5
4-5
4-5
Stepped
Stepped
Stepped
Stepped
Stepped
Stepped
Straight
Straight
Stepped
Stepped
Stepped
Stepped
Straight
3-747579-0
3-747579-0
3-747579-0
3-747579-2
3-747579-2
3-747579-4
2-747579-7
3-747579-6
2-747580-4
2-747580-3
2-747580-1
3-747580-1
2-747580-2
543424-3
11.18
4.19-4.83
.440
11.18
.440
11.18
.440
11.18
.440
11.18
.440
11.18
.440
11.18
.190-.217
4.83-5.51
.217-.246
5.51-6.25
.246-.284
6.25-7.21
.284-.324
7.21-8.23
.324-.375
8.23-9.53
.375-.437
9.53-11.10
543424-2
543424-8
543424-1
543424-7
543424-6
543424-5
543424-4
543425-2
543425-1
58238-1
Straight
Material and Finish:
Steel (annealed), tin plated
Related Product Data:
Shielding Hardware and
Enclosure Kits—pages 94-98
.440
.400-.460
11.18 10.16-11.56
.625
15.88
.625
15.88
.625
15.88
.625
.230-.265
5.84-6.73
.338-.385
8.59-9.78
.375-432
9.53-10.97
.422-.490
Technical Documents:
Instruction Sheets—
408-9507
408-9508
408-9243
408-9242
58237-2
15.88 10.72-12.45
.625
.480-.562
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
58237-1
15.88 12.19-14.28
*Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic
Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1.
Application Tooling for
Shielding Hardware Kits
Bench
Mounting
Plate
Part No. 313183-1
Pneumatic Bench Tool
No. 312522-3
(Requires Die Set Holder
No. 58449-1.)
Shielding Enclosure
Expansion Tools
Part No. 58241-1 (.450 [11.43])†
Part No. 58241-2 (.572 [14.53])†
Part No. 58241-4 (.330 [8.38])†0
†Maximum Cable Diameter
(Instruction Sheet—408-9172)
Hand Crimping Tool
No. 543344-1
(Requires Die Sets, see
table above.)
Note: All part numbers are RoHS compliant.
99
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
millimeters unless otherwise
specified.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Specifications subject
to change.
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDP-20 Connector Contacts, Precision Formed
Contact Size 20 DF
Pin Diameter .040 [1.02]
Crimp Snap-In
Contacts
With Insulation Support
Material and Finish:
Pin—Brass
Socket—Phosphor bronze
Plated
A—Select—Gold flash over nickel on
entire contact, with additional .000030
[0.00076] gold on mating end
B—Duplex—.000030 [0.00076] gold on
mating end, tin on termination end, with
entire contact nickel underplated
C—Gold flash over nickel on entire
contact
Socket
Pin
Wire Size
Range
HandTools for Loose Form Contacts
CERTI-CRIMP II Applicators*
Contact
Ins. Dia. Finish
Contact Part Numbers
Socket
Strip Form Loose Form Strip Form Loose Form
Pin
PRO-CRIMPER II
HandTool
Max.
(Plating
Code)
AWG
HandTool
(Color Code)
for Strip Form
Contacts
[mm2]
A
B
C
D
A
B
D
A
B
C
D
A
B
C
D
66507-3
66507-9
66505-3
66505-9
—
1658540-4 1658540-5
66507-4 1-66507-0
1658540-1 1658540-2
1658538-2
*
D—Duplex—Gold flash on mating end,
tin on termination end, with entire
contact nickel underplated
.040
1.02
91503-1
(Blue Dot)
466423-4**
58448-2
466901-1***
66505-4 1-66505-0
28-24
0.08-0.2
1658538-3 1658538-1
66682-2
5066682-9
5066682-6
66682-4
66683-2
1-5066683-0
5066683-7
66683-4
.060
1.52
91549-1
(Black Dot)
Related Product Data:
—
—
—
—
—
—
466963-1***
Performance Characteristics—
page 41
Connectors used with:
HDP—pages 92-97
745254-2 745254-6
1658544-2 1658544-1
745254-3 745254-7
745253-2 745253-6
1658543-2 1658543-1
745253-3 745253-7
26-22
0.15-0.4 1.27
.040
91525-1
(Yellow Dot)
466968-1***
1658544-3
66506-3
—
1658543-3
66504-3
—
Application Tooling—page 102
66506-9
66504-9
1658539-1 1658539-3
66506-4 1-66506-0
1658539-2 1658539-4
1658537-3 1658537-4
66504-4 1-66504-0
1658537-1 1658537-2
*
24-20
0.2-0.6
.060
1.52
91503-1
(Red Dot)
466422-4**
466900-1***
Technical Documents:
58448-2
Product Specification—108-40005
Application Specifications—
114-10000
114-40030
***For Part Nos. of Special Applicators and Applicators for other model machines, call the TE Tooling Assistance
Center at 1-800-722-1111.
***For use with AMP-O-LECTRIC Model “G” Terminating Machine.
***For use with AMP-O-MATIC Model II Stripper-Crimper Machine.
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Without Insulation Support
Pin
Socket
Hand Tools for
Loose Form Contacts
Insertion/Extraction Tool
No. 91285-1
Wire Size
Range
Contact
Finish
(Plating
Code)
Contact Part Numbers
Ins. Dia.
Max.
Pin
Socket
CERTI-CRIMP II
Applicators*
for Strip Form
Contacts
AWG
Hand Tool
Strip Form
Strip Form
[mm2]
Instruction Sheet—408-9404
(Color Code)
28-24
0.08-0.2
.068
1.73
91548-1
(Blue Dot)
A
205310-2
205311-3
466903-1***
466902-1***
A
C
A
B
C
D
205202-2
205202-6
745229-2
1658541-1
745229-5
—
205201-3
205201-6
745230-2
1658542-2
745230-5
1658542-1
24-20
0.2-0.6
.068
1.73
91548-1
(Red Dot)
22-18
0.4-0.8
.068
1.73
91513-1
(Green Dot)
466996-1***
Note: Wire insulation diameter is limited by the connector housing cavity and clearance for the
insertion/extraction tool.
***For Part Nos. of Special Applicators and Applicators for other model machines, call the TE Tooling Assistance
Center at 1-800-722-1111.
***For use with AMP-O-MATIC Model II Stripper-Crimper Machine.
Note: All part numbers are RoHS compliant.
100
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDP-20 Connector Contacts, Precision Formed (Continued)
Contact Size 20 DF
Pin Diameter .040 [1.02]
Material and Finish:
.025 [0.64]
Square Posted Contacts
Stabilizer
Stabilizer
Pin—Brass
Socket—Phosphor bronze
Plated:
A—Duplex plated .000030 [0.00076]
gold on mating end, with entire contact
.000050 [0.00127] min. nickel under-
plated
B—Duplex plated gold flash on mating
end, with entire contact .000050
[0.00127] min. nickel underplated
Socket
Pin
Related Product Data:
Performance Characteristics—
page 41
Connectors used with:
HDP—pages 92, 93
Loose Form Contact Numbers
Contact
Finish
.125 [3.18]
Post Length*
.188 [4.78]
Post Length*
.427 [10.85]
Post Length*
.651 [16.54]
(Plating
Code)
Post Length*
Pin
—
Socket
Pin
Socket
Pin Socket
5-745288-5 5-745287-4 7-745288-0 4-745287-7 5-745288-8 5-745287-0 6-745288-1
7-745288-2 7-745288-2
Pin
Socket
A
B
Technical Documents:
—
—
—
—
—
—
Product Specification—108-40005
Application Specifications—
114-10000
*Length of post extending from rear of HDP-20 metal-shell connector.
114-40030
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Contact Size 20 DF
Pin Diameter .040 [1.02]
Material and Finish:
Solder Cup Contacts,
Snap-In
Pin—Brass
Socket—Phosphor bronze
Socket
Pin
Plated—Gold flash over nickel on
entire contact, with additional .000030
[0.00076] gold on mating end
Related Product Data:
Performance Characteristics—
page 41
18 AWG Max. Wire (.046 [1.17] Max. Conductor Diameter)
Strip Form
Loose Form
Connectors used with:
Contact Number
Contact Number
HDP—pages 92-97
Pin
66570-2
Socket
Pin
Socket
66569-2
66570-3
66569-3
Technical Documents:
Product Specification—108-40005
Application Specification—
114-40030
Insertion/Extraction Tool
No. 91285-1
Note:
This tool includes interchangeable tips
to Insert/Extract:
Size 22, 28-22 AWG [0.08-0.4 mm2]
Size 20, Posted Contacts
(Instruction Sheet—408-9404)
Contacts to be
soldered to wire
before being
inserted into
housing
Note: All part numbers are RoHS compliant.
101
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
millimeters unless otherwise
specified.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Specifications subject
to change.
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDP-20 Application Tooling
HDP-20 contacts may be
applied by a variety of hand
tools and machines. For
low production runs, repairs
and prototype work, we
offer either our premium
CERTI-CRIMP Hand Tool
or our commercial
PRO-CRIMPER II Hand Tool.
For medium-volume
production, you have the
choice of our AMP-O-LECTRIC
Model “G” Terminating
Machine, our new Model
“M” Terminating Machine, or
our AMP-O-MATIC Model II
Stripper-Crimper Machine.
The Stripper-Crimper is typi-
cally used for terminating
the wires of jacketed cable.
All three machines can be
bench mounted.
AMPOMATOR CLS IV+ Lead-Making Machine
This versatile machine
an easy-to-follow, menu-
driven touchscreen. It can
retain data for up to 200
lead assemblies. Off-line
programming is also pos-
sible with optional software
OffLine-Plus for Windows
95, Part No. 189263-2.
now incorporates two
AMP-O-LECTRIC Model “G”
Terminating Units. Basically,
it produces single-wire
leads in lengths from 1.62
[41.2] to 1000 [25 400]. It
measures, cuts, strips and
terminates wire sizes from
26 to 10 AWG [0.12 to 6 mm2]
stranded and 26 to
For production requirements
ranging from non-stop high
volumes to countless series
of short runs, our popular
AMPOMATOR CLS IV+ fully-
automated lead-making
Air requirement is 90 psi
[6.21] bar minimum at
machine is an ideal choice.
15 scfm [0.0071 m3/s]. Power
requirement is single-phase
220 VAC, 50 or 60 Hz, 25 A.
For further information
about these or other TE
hand tools and machines,
call the TE Tooling
Assistance Center at
1-800-722-1111.
16 AWG [0.12 to 1.4 mm2]
solid. Production rates
range up to 4800 leads per
hour for 3 [76.2] lengths.
For further information
request Catalog 124324.
The machine is micropro-
cessor controlled, and pro-
grammed and operated with
Note: All part numbers are RoHS compliant.
102
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDP-22 Crimp Snap-In Contact Connectors
Product Selection Guide
Connector
Contacts
Shell Type
Material and
Finish
Type
Insert
Material
Mounting
Type
Termination
Plating
Duplex
(.000030
[0.00076] Gold
and Tin)
94V-0 Rated
Thermoplastic,
Black
Tin Plated Steel
with Grounding
Indents
.120
[3.05]
Dia. Holes
Pin
(pg. 109)
Plug
(pg. 105)
Crimp
Duplex
(Gold Flash
and Tin)
±
±
±
Duplex
(0.000030
[0.00076] Gold
and Tin)
94V-0 Rated
Thermoplastic,
Black
.120
[3.05]
Dia. Holes
Socket
(pg. 109)
Receptacle
(pg. 105)
Tin Plated Steel
Crimp
Duplex
(Gold Flash
and Tin)
103
Catalog 82068
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
Revised 4-12
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDP-22 Crimp Snap-In Contact Connectors (Continued)
I Low cost, high
Section Contents
Product Facts:
I Approximately 65% higher
density than HD-20
connectors
performance, precision-
formed crimp contacts
Plug and Receptacle Connectors .......................105
Basic Shielding Hardware Kits ..........................106
Shielding Hardware Enclosure Kits ......................107
Ferrules for Shielding Hardware Kits ....................108
Contacts.................................................109
Application Tooling .................................108, 109
I Intermateable with any
size 22 Subminiature D
connector dimensionally
complying with MIL-C-24308
I Lower cost, commercial
version of the military
approved Series 90 family
I Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
I Available with shielding
overmold hardware and
shielding enclosure kits
R
I Capable of using numerous
standard HD-20 cable
clamps and mating hardware
I Listed under Underwriters
Laboratories Inc., Standard
1863, Communication
Circuit Accessories,
File No. E81956
R
I Certified by
Canadian Standards
Association, File
R
No. LR 1088108
(LR 7189-207)
Contact Retention Features
Pin
Radius lead-in minimizes force
needed to insert contact
into housing
Shielded Cable
Clamps and
Shielding
Mounting and
Mating Hardware
Unshielded
Cable Clamps
Hardware and
Enclosure Kits
One-Piece All Plastic
Cable Clamp
180°/120°
Generous lead-in
to minimize “stubbing”
(Quik-Snap)
(pg. 133)
Straight Exit
RFI/EMI Shields
for Jacketed
Cable
Male Screw
Retainers
Radius lead-in minimizes force
needed to insert contact
into housing
Socket
(pgs. 146, 147)
Box and Lid
Straight/90°
Exit
Female
Screwlocks
(pg. 148)
(pg. 141)
90° Exit RFI/EMI
Die Cast
(pg. 137)
Locking
Shields For
Posts and
Slide
Jacketed Cable
(pg. 142)
Box and Lid
Straight/90° Exit
with Male Screw
Retainers
Latches
± ±
Basic Shielding
Hardware Kits
(pg. 106)
(pgs. 149, 151)
Two-Piece
Spring
(pg. 137)
Housing
(Cutaway)
Reinforced ribs
Shielding
Latch
Hardware
Enclosure Kits
(pg. 107)
(pg. 152)
Clam Shell
Straight/45° Exit
(pg. 138)
Latching
Blocks
Crimp & Split
Ring Ferrules
(pgs. 143-145)
(pgs. 153, 154)
Clam Shell
Straight/45° Exit
with Screw Retainers
(pg. 138)
Contact bearing surface is
large and symmetrical
104
Catalog 82068
Revised 4-12
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDP-22 Crimp Snap-In Contact Connectors (Continued)
A
Plug
B
.120
[3.05] Dia.
2 Holes
C
Plug
(With Grounding Indents)
Grounding Indents (See Table)
Mating Face
.230
[5.84]
.420
Ref.
[10.67]
Receptacle
.432
[10.97]
Max.
.100
[2.54]
Max.
Receptacle
Clinch Nut
(Plug and Receptacle)
A
B
Material and Finish:
Shell—Steel, tin plated
Insert—94V-0 rated thermoplastic,
black
.120
[3.05] Dia.
2 Holes
Contacts and ferrules must be purchased
separately.
C
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Mating Face
.243
[6.17]
Contacts—page 109
Ferrules—page 108
.430
[10.92]
Ref.
Mating/Panel Mounting
—page 42
Cable Clamps—pages 132, 133, 135-
137, 140, 141, 144, 145
.432
[10.97]
Max
Mating Hardware—pages 146-150,
153, 155
Part Numbers
With
No. of
Dimensions
B
Shell
Size
With Grounding
Indents
With
Technical Documents:
Contact
Clinch Nuts
Plug
Clinch Nuts
A
C
Positions
Application Specification—
114-10001
Product Specification—108-1268
Instruction Sheets—408-9381
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
Plug
Receptacle
Receptacle
1.213 .984 .494
1
2
3
4
5
15
26
44
62
78
748364-1
1658691-1
5749717-1
—
1658681-1
1658690-1
30.81 24.99 12.55
1.541 1.312 .494
39.14 33.33 12.55
1658671-1
1658672-1
1658673-1
1658674-1
1658682-1
1658683-1
1658684-1
1658685-1
5788816-1
5786583-1
—
2.088 1.852 .494
53.84 47.04 12.55
additional information call the Tooling
Assistance Center: 1-800-722-1111.
2.729 2.500 .494
69.32 63.50 12.55
6658293-1
—
2.635 2.406 .605
66.93 61.11 15.37
5788817-1
Note: Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts.
Note: All part numbers are RoHS compliant.
105
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDP-22 Crimp Snap-In Contact Connectors (Continued)
.120
Basic Shielding
Hardware Kits
Plug
[3.05] Dia.
2 Holes
Plug Connector
.195
Max. Typ.
[4.95]
.230
[5.84]
Typ.
Plug
C
Ferrule (Must
Be Purchased
Separately)
D
Receptacle
Receptacle
.120
[3.05] Dia.
2 Plc.
Each kit contains:
I Connector
I Inner shield
I Outer shield
Rcpt. Connector
Contacts and ferrules must be purchased
separately.
.195
Max. Typ.
[4.95]
Material and Finish:
.243
[6.17]
Connector Shell—Steel, tin plated
Connector Insert—94V-0 rated ther-
moplastic, black
Shields—Steel, tin plated
C
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—page 109
Ferrules—page 108
D
Application Tooling—pages 108 &
109
Mateable Connectors—
Recommended
Cable
Max. Inner
Cable
No. of
Contact
Positions
Kit Numbers
Dimensions
Shell
Size
pages 105 & 107
Outer Dia.
Range
Bundle
Dia.†
C
D
Plug
Receptacle
Mating Hardware—pages 146-150,
153, 155
Mating/Panel Mounting—page 42
1.535
38.99
.700
17.78
.165-.455
4.19-11.56
.165-.455
4.19-11.56
.165-.455
4.19-11.56
.338-.562
8.59-14.28
.350
8.89
.350
8.89
.350
8.89
.450
11.43
1
2
3
4
5
15
26
44
62
78
1658675-1
1658676-1
1658677-1
5748471-1
5748472-1
5748634-1
1658687-1
5748636-1
—
1.535
38.99
1.024
26.01
Technical Documents:
1.535
38.99
1.576
40.03
Application Specifications—
114-10001
Product Specification—108-1268
1.892
48.06
2.215
56.26
1.876
47.65
2.120
53.85
.338-.490
8.59-12.45
.450
11.43
—
Instruction Sheet—408-9381,
408-9010
Notes: 1. Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts.
2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
†Maximum cable diameter after jacket and braid removed.
Note: Instruction Sheets for TE Tooling are
packaged with the tooling. For additional
information call the Tooling Assistance Center:
1-800-722-1111.
Note: All part numbers are RoHS compliant.
106
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDP-22 Crimp Snap-In Contact Connectors (Continued)
Expanding Neck, Accommodates Cable
Shielding Hardware
Enclosure Kits
Plug
Cable
Ref.
.125
[3.18]
E Max.
D Max.
Ferrule (Must
Be Purchased
Separately, As
Required By
Max.
Cable Diameter
4-40 Jackscrew
Qty. 2
C Max.
1.467
[37.62]
Typ.
Shield
Qty. 2
.812
[20.62]
Typ.
Plug
Enclosure
Plug Connector
HDP-22
Receptacle
Each kit contains:
Receptacle
I Connector
Expanding Neck
Cable
Ref.
I Inner shield
I Outer shield
I Enclosure
Ferrule (Must
Be Purchased
Separately, As
Required By
D Max.
E Max.
.125
[3.18]
Max.
Cable Diameter
I Two jackscrews
Contacts and ferrules must be purchased
separately.
4-40 Jackscrew
Qty. 2
Material and Finish:
Connector Shell—Steel, tin plated
Connector Insert—94V-0 rated ther-
moplastic, black
Shields—Steel, tin plated
Enclosure—PVC, black
Jackscrews—Zinc alloy
1.467
[37.62]
Typ.
C Max.
Shield
Qty. 2
.812
[20.62]
Typ.
Enclosure
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Rcpt. Connector
HDP-22
Contacts—page 109
Ferrules—page 108
Application Tooling—pages 108 &
109
Max.
Inner
Shielding Enclosure
Expansion Tool
Recommended
Cable
No. of
Mateable Connectors—
pages 105 & 106
Mating Hardware—pages 146-150,
153-155
Dimensions
Kit Numbers
Plug Receptacle
Shell
Size
Contact
Cable
Bundle
Dia.†
Outer
Cable
Part
C
D
E
Positions
Diameter
O.D. (Max.) Number
1.640 1.355
41.66 34.42 16.00
1.640 1.685
41.66 42.80 16.00
.630
.190-.330
4.83-8.38
.190-.330
4.83-8.38
.330
8.38
.330
8.38
.350
8.89
.450
11.43
1
2
3
4
5
15
26
44
62
78
1658678-1 1658688-1
1658679-1 1658689-1
1658680-1 5748641-1
5748476-1 5748642-1
.330
Mating/Panel Mounting—page 42
58241-4
8.38
.630
Technical Documents:
Application Specifications—
114-10001
Product Specification—108-1268
Instruction Sheet—408-9381
1.640 2.205 .630
.217-.435
.450
58241-1
11.43
41.66 56.01 16.00 5.51-11.05
2.010 2.860
.730
.338-.562
51.05 72.64 18.54 8.59-14.28
2.010 2.770 .730 .338-.490
51.05 70.36 18.54 8.59-12.45
.572
58241-2
14.52
.450
11.43
5748477-1
—
408-9172
Notes: 1. Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts.
2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
†Maximum cable diameter after jacket and braid removed.
Note: Instruction Sheets for TE Tooling are
packaged with the tooling. For additional
information call the Tooling Assistance Center:
1-800-722-1111.
Note: All part numbers are RoHS compliant.
107
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDP-22 Crimp Snap-In Contact Connectors (Continued)
Ferrules for
Shielding Hardware Kits
.020
[0.51]
Stepped
L
Part Numbers
Shell
Sizes
L
Dim.
Cable
Diameter
Style
Ferrule
Die Sets*
.440
.165-.190
1-3
1-3
1-3
1-3
1-3
1-3
1-3
1-3
4-5
4-5
4-5
4-5
4
Stepped
Stepped
Stepped
Stepped
Stepped
Stepped
Straight
Straight
Stepped
Stepped
Stepped
Stepped
Straight
3-747579-0
3-747579-0
3-747579-0
3-747579-2
3-747579-2
3-747579-4
7-747579-7
3-747579-6
2-747580-4
2-747580-3
2-747580-1
3-747580-1
2-747580-2
543424-3
11.18
4.19-4.83
Straight
.440
11.18
.190-.217
4.83-5.51
543424-2
543424-8
543424-1
543424-7
543424-6
543424-5
543424-4
543425-2
543425-1
58238-1
.440
11.18
.217-.246
5.51-6.25
Material and Finish:
.440
11.18
.246-.284
6.25-7.21
Steel (annealed), tin plated
.440
11.18
.284-.324
7.21-8.23
Related Product Data:
.440
11.18
.324-.375
8.23-9.53
Shielding Hardware and
Enclosure Kits—pages 106 & 107
.440
11.18
.375-.437
9.53-11.05
.440
11.18
.400-.460
10.16-11.56
Technical Documents:
.625
15.88
.230-.265
5.84-6.73
Instruction Sheets—
408-9507
408-9508
408-9243
408-9242
.625
15.88
.338-.385
8.59-9.78
.625
15.88
.375-432
9.53-10.97
.625
15.88
.422-.490
10.72-12.45
58237-2
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
.625
15.88
.480-.562
12.19-14.28
58237-1
additional information call the Tooling
Assistance Center: 1-800-722-1111.
*Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic
Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1.
Application Tooling for
Shielding Hardware Kits
Bench
Mounting
Plate
Part No. 313183-1
Pneumatic Bench Tool
No. 312522-3
(Requires Die Set Holder
No. 58449-1.)
Shielding Enclosure
Expansion Tools
Part No. 58241-1 (.450 [11.43])†
Part No. 58241-2 (.572 [14.53])†
58241-4 (.330 [8.38])†
Hand Crimping Tool
No. 543344-1
(Requires Die Sets, see
table above.)
†Maximum Cable Diameter
(Instruction Sheet—408-9507)
Note: All part numbers are RoHS compliant.
108
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
millimeters unless otherwise
specified.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Specifications subject
to change.
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDP-22 Crimp Snap-In Contact Connectors (Continued)
Material
Precision Formed
Crimp Snap-In Contacts,
Size 22 DF
Pin—Brass
Socket—Phosphor bronze
Finish
A—Duplex plated .000030 [0.00076]
gold on mating end, tin on crimp barrel,
with entire contact nickel underplated
B—Duplex plated gold flash on mating
end, tin on crimp barrel, entire contact
nickel underplated
Pin
Socket
Related Product Data:
Performance Characteristics—
page 41
Connectors used with—pages 105-
107
Contact Part Numbers
HandTools
Wire
Size
AWG
mm2
Contact
Finish
Insulation
Diameter
Max.
for Loose Form Contacts
Pin
Socket
Loose
Form
(Plating
Code)
PRO-CRIMPER II CERTI-CRIMP II
Strip
Form
Loose
Form
Strip
Form
HandTool
HandTool
A
B
1658670-1 1658670-2 1658686-1 1658686-2
1658670-3 1658670-4 1658686-3 1658686-4
28-22
0.4-0.08
.040
1.02
90800-1
91520-1
Technical Documents:
Application Specification—
114-10001
Notes: 1. Strip form contacts shipped 20,000 pieces/reel.
Product Specification—108-1268
Instruction Sheet—408-9381
Insertion/Extraction
Tool No. 91285-1 (Instruction Sheet—408-9404)
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
This tool contains interchangeable tips to Insert/Extract
Size 22, 28-22 AWG [0.08-0.4 mm2] Crimp Contacts
Size 20, 28-20 AWG [0.08-0.4 mm2] Crimp Contacts
Size 20, Posted Contacts
Application Tooling
Applicators
PRO-CRIMPER II
Hand Tool
AMP-O-LECTRIC
MODEL “G”
To accommodate the broad
range of wire termination
products that TE produces,
most TE terminating machines
are designed for use with
interchangeable applicators.
The basic styles are quickly
interchangeable to minimize
costly down times, and feature
dial-in wire and insulation
crimp-height settings. Special
applicators are now available
for use with the AMP Crimp
Quality Monitor, for measuring
the crimp height of each
termination as it is made, plus
evaluating the quality of each
crimp.
Part No. 90800-1
Terminating Machine
Features interchangeable die
sets and ratchet control that
provides full die closure to help
eliminate partial crimps. The
new design is more durable,
and requires dramatically less
hand force.
AMP-O-MATIC
A totally new design of our most
popular machine for bench-top
operation. It features a quiet and
highly-reliable direct motor drive,
electronic controls for ease of
setup and operation, and
improved guarding and lighting
for operator convenience and
safety. All versions also include
either manual or automatic
Model II
Stripper-Crimper Machine
This machine automatically
strips as well as terminates
individual wires. Similar to the
AMP-O-LECTRIC Model “G”
machine, applicators are quickly
interchangeable, and it includes
precision adjustment for crimp
height. All adjustments can be
made from the front of the
machine without special tools.
Power requirement is 120 VAC.
Air requirement is 80-100 psi
[5.52-6.89 bar], 3.5 scfm
For further information, request
Catalog 82276.
precision adjustment for crimp
height. Power requirement is
120 or 220 VAC, 50 or 60 Hz.
For further information, request
Catalog 65828.
For further information, request
Catalog 65404.
[0.00165 m3/s].
For applicator part numbers,
call the TE Tooling Assistance
Center at 1-800-722-1111.
For further information request
Catalog 65004.
Note: All part numbers are RoHS compliant.
109
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
millimeters unless otherwise
specified.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Specifications subject
to change.
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDE-20 IDC Connectors for Discrete Wire and Jacketed Cable
Product Selection Guide
Contacts
Pre-Loaded*
Connector
Insert
Material
Shell Type
Material and Finish
Type
Mounting
Type
Termination
Plating
Plug
Duplex
(.000030
[0.00076]
Gold and
Tin)
All-Plastic
(pg. 112)
94V-0 Rated
Thermoplastic,
.120
Insulation
Dia. Holes
Tin Plated Steel
Pins
[3.05]
Displacement
Black
Metal-Shell
(pg. 114)
±
±
Duplex
(Gold Flash
and Tin)
* Interchangeable crimp
snap-in contacts
available, see page 121
Receptacle
±
Duplex
(.000030
[0.00076]
Gold and
Tin)
All-Plastic
(pg. 113)
94V-0 Rated
Thermoplastic,
Black
Insulation
Displacement
.120
[3.05]
Tin Plated Steel
Dia. Holes
Sockets
Metal-Shell
(pg. 115)
Duplex
(Gold Flash
and Tin)
* Interchangeable crimp
snap-in contacts
available, see page 121
110
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDE-20 IDC Connectors for Discrete Wire and Jacketed Cable (Continued)
I Selective loading of con-
tacts available
Section Contents
Product Facts
All-Plastic Plug and Receptacle Connectors .......112, 113
Metal-Shell Plug and Receptacle Connectors ......114, 115
Basic Shielding Hardware Kits .....................116, 117
Shielding Hardware Enclosure Kits.................118, 119
Ferrules for Shielding Hardware Kits ....................120
Interchangeable Contacts, Crimp Snap-In ..............121
Application Tooling .................................122, 123
I Insulation displacement
contacts preloaded in hous-
ings
I Crimp snap-in contacts
available for making
jumpers between circuits
I No wire stripping
I Recognized under the
Component Program
of Underwriters
I Post plated contacts with no
bare edges
Laboratories Inc.,
File No. E28476
I Duplex plated contacts—
gold on mating end and tin
on crimp end
R
I Listed under
Underwriters Laboratories
Inc., Standard 1863,
Communication
I Patented contact ensures
reliable termination of a
wide range of wire sizes
and insulation diameters
Circuit Accessories,
R
File No. E81956
I Removable contacts for
replacement and repair
I Certified by
Canadian Standards
Association, File
R
No. 1088108
(LR 7189-207)
Typical Application Rates
Tool
Rate
Pistol Style
Arbor Tool
CHAMPOMATOR Machine
7.4 Sec./Line
5.0 Sec./Line
2.8 Sec./Line
Note: Rates are based on total time to complete a double ended 25 position
Jacketed Cable Assembly
Shielded Cable
Unshielded
Cable Clamps
Clamps and
Mounting and
Mating Hardware
Shielding Hardware
and Enclosure Kits
Male Screw
Retainers
Straight Exit
(pgs. 146, 147)
RFI/EMI Shields
for Jacketed
One-Piece, All-
Plastic Cable
Clamp, 180°/120°
Exit (Quik-Snap)
(pg. 133)
Female
Screwlocks
(pg. 148)
Cable (pg. 142)
90° Exit Die Cast
RFI/EMI Shields
for Jacketed Cable
(pg. 142)
Locking Posts
and Slide
Unshielded
Latches
Cable Clamps
Straight/90° Exit
(pg. 132)
(pgs. 149, 151)
Basic Shielding
± ±
Hardware Kits
(pgs. 116, 117)
Spring Latches,
(pg. 152)
Slide-On Back
Cover (pg. 136)
Shielding
Latching Blocks,
(pgs. 153, 154)
Hardware
Enclosure Kits
(pgs. 118, 119)
Keying Plug
(pg. 155)
111
Catalog 82068
Revised 4-12
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDE-20 All-Plastic IDC Connectors
Plug
.109
[2.77]
Ref.
Molded Cavity
Indentification &
AMP Trademark
.112
[2.85]
Typ.
.120
[3.05] Dia.
2 Holes
.509
[12.93]
Max.
B
A
Plug
.230
[5.84]
Material and Finish:
Housing—94V-0 rated thermoplastic,
black
Contacts—Phosphor bronze
.860
[21.84]
Ref.
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
.080
[2.03]
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Interchangeable Crimp Snap-In
Contacts—page 121
Application Tooling—pages 121-123
Mateable Connectors:
HDP—pages 90-97
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating/Panel Mounting—page 42
Cable Clamps—pages 132, 133, 135-
137, 139, 140, 144, 145
Mating Hardware—pages 146-150,
153, 155
Connector Part Numbers
Technical Documents:
Contact
Identification
No. 1
Contact
Contact
Finish
Dimensions
No. of
Contact
Positions
Identification
No. 2
Shell
Size
Product Specification—108-40011
Application Specifications—
114-40002
A
B
(Plating
Code)
for 30-26 AWG
for 26-22 AWG
[0.05-0.15mm2] Wire [0.15-0.4mm2] Wire
Plug
—
—
—
Plug
745203-2
1-745203-1
745207-7
—
745211-7
745211-8
745215-7
—
114-40003
A
B
A
B
A
B
A
B
1.213
30.81
.984
24.99
1
2
3
4
9
Instruction Sheet—408-6621
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
1.541
39.14
1.312
33.33
15
25
37
—
745211-9
2.090
53.09
1.852
47.04
—
—
—
2.732
69.39
2.500
63.50
Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in
receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire
insulation dia. of .060 [1.52].
Notes: 2. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire.
3. Individual conductor strands should be larger than .005 inch [0.127] diameter.
4. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts.
5. For terminating more than one wire, or a drain wire, use crimp contacts on page 121.
Note: All part numbers are RoHS compliant.
112
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDE-20 All-Plastic IDC Connectors (Continued)
Receptacle
Molded Cavity
Indentification &
AMP Trademark
.109
[2.77]
Ref.
.112 [2.85] Typ.
.120
[3.05]
Dia.
.509
Max.
2 Holes
[12.93]
B
A
Receptacle
.243
[6.17]
Material and Finish:
Housing—94V-0 rated thermoplastic,
black
Contacts—Phosphor bronze
.824
[20.93]
Ref.
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
.080
[2.03]
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Interchangeable Crimp Snap-In
Contacts—page 121
Application Tooling—pages 121-123
Mateable Connectors:
HDP—pages 90-97
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating/Panel Mounting—page 42
Cable Clamps—pages 132, 133, 135-
137, 139, 140, 144, 145
Mating Hardware—pages 146-150,
153, 155
Technical Documents:
Connector Part Numbers
Contact
Identification
No. 2
Product Specification—108-40011
Application Specifications—
114-40002
Contact
Finish
No. of
Contact
Positions
Dimensions
Shell
Size
(Plating
Code)
A
B
for 26-22 AWG
[0.15-0.4mm2] Wire
114-40003
Receptacle
745201-7
745201-9
Instruction Sheet—408-6621
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
A
B
1.213
30.81
.984
24.99
1
2
3
9
1.541
39.14
1.312
33.33
15
25
A
745205-7
A
B
745209-7
745209-8
2.090
53.09
1.852
47.04
Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in
receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire
insulation dia. of .060 [1.52].
Notes: 2. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire.
3. Individual conductor strands should be larger than .005 inch [0.127] diameter.
4. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts.
5. For terminating more than one wire, or a drain wire, use crimp contacts on page 121.
Note: All part numbers are RoHS compliant.
113
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDE-20 Metal-Shell IDC Connectors
Plug
.109
[2.77]
Ref.
.112
[.285]
Typ.
.120
[3.05] Dia.
2 Holes
.509
[12.93]
B
A
.230
[5.84]
Material and Finish:
Shell—Steel, tin plated
Insert—94V-0 rated thermoplastic,
black
.039
[0.99]
Typ.
.050
[1.27]
Typ.
.604
[15.34]
Max.
Contacts—Phosphor bronze
Typ.
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Interchangeable Crimp Snap-In
Contacts—page 121
Application Tooling—pages 121-123
Mateable Connectors:
HDP—pages 90-97
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating/Panel Mounting—page 42
Cable Clamps—pages 132, 133, 135-
Connector Part Numbers
137, 138, 140, 144, 145
Contact
Contact
Identification
No. 2
Contact
Identification
No. 3
Contact
Finish
(Plating
Code)
Mating Hardware—pages 146-150,
153, 155
No. of
Identification
No. 1
Dimensions
Shell
Size
Contact
A
B
Positions
for 30-26 AWG
for 26-22 AWG
for 22-20 AWG
[0.05-0.15mm2] Wire [0.15-0.4mm2] Wire [0.4-0.6mm2] Wire
Plug
1-745492-7
—
1-745494-7
—
1-745496-9
—
1-745498-6
—
Plug
Plug
1-745492-9
Technical Documents:
Product Specification—108-40011
A
B
A
B
A
B
A
B
1-745492-8
2-745492-0
1-745494-5
1-745494-6
1-745496-7
1-745496-8
1-745498-5
1-745498-7
1.213
.984
1
2
9
30.81
24.99
—
—
—
Application Specifications—
114-40002
114-40003
1.541
39.14
1.312
33.33
15
25
37
2-745496-0
2.088
53.04
1.852
47.04
*3
4
—
—
—
Instruction Sheet—408-6645
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
2.729
69.32
2.500
63.50
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in
receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire
insulation dia. of .060 [1.52].
Notes: 2. Connectors can be made available with clinch nuts, contact TE.
3. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire.
4. Individual conductor strands should be larger than .005 inch [0.127] diameter.
5. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts.
6. For terminating more than one wire, or a drain wire, use crimp contacts on page 121.
Note: All part numbers are RoHS compliant.
114
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDE-20 Metal-Shell IDC Connectors (Continued)
Receptacle
.109
.112
[.285]
Typ.
[2.77]
Ref.
.120
[3.05] Dia.
2 Holes
.509
[12.93]
B
A
Material and Finish:
.243
[6.17]
Typ.
Shell—Steel, tin plated
Insert—94V-0 rated thermoplastic,
black
.030
[0.76]
Typ.
.050
[1.27]
Typ.
Contacts—Phosphor bronze
.567
Typ.
[0.2]
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
Max.
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Interchangeable Crimp Snap-In
Contacts—page 121
Application Tooling—pages 121-123
Mateable Connectors:
HDP—pages 90-97
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating/Panel Mounting—page 42
Cable Clamps—pages 132, 133, 135-
Connector Part Numbers
137, 139, 140, 144, 145
Contact
Contact
Contact
Identification
No. 2
Contact
No. of
Contact
Positions
Identification
No. 1
Identification
No. 3
Mating Hardware—pages 146-150,
153, 155
Dimensions
Shell
Size
Finish
(Plating
Code)
A
B
for 30-26 AWG
for 26-22 AWG
for 22-20 AWG
[0.05-0.15mm2] Wire [0.15-0.4mm2] Wire [0.4-0.6mm2] Wire
Receptacle
1-745491-6
—
1-745493-6
—
1-745495-7
—
1-745497-6
—
Receptacle
1-745491-7
1-745491-8
1-745493-4
1-745493-5
1-745495-8
2-745495-0
1-745497-5
1-745497-7
Receptacle
1-745491-9
Technical Documents:
Product Specification—108-40011
Application Specifications—
114-40002
114-40003
Instruction Sheet—408-6645
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
A
B
A
B
A
B
A
B
1.213
.984
1
2
9
30.81
24.99
—
—
—
1.541
39.14
1.312
33.33
15
25
37
1-745495-9
2.088
53.04
1.852
47.04
*3*
4
—
—
—
2.729
69.32
2.500
63.50
* RS-232, size 3 connector, for 26-22 [0.15-0.4mm2] AWG wire select loaded circuits 1-8,15,17, 20 and 22, Plug
Part No. 747740-1, Receptacle Part No. 747741-1, gold flash contacts.
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in
receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire
insulation dia. of .060 [1.52].
Notes: 2. Connectors can be made available with clinch nuts, contact TE.
3. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire.
4. Individual conductor strands should be larger than .005 inch [0.127] diameter.
5. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts.
6. For terminating more than one wire, or a drain wire, use crimp contacts on page 121.
Note: All part numbers are RoHS compliant.
115
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDE-20 Basic Shielding Hardware Kits
Plug
.120
.109
[2.77]
Dia.
Typ.
[3.05]
2 Holes
.509
[12.93]
Max.
.112
[2.84]
Typ.
Plug Connector
.230
[5.84]
Typ.
.086
[2.18]
Max.Typ.
Each kit contains:
I Connector
I Inner shield
.015
.377
[9.58
I Outer shield
0.38
]
C
Ferrules must be purchased separately.
Material and Finish:
Outside
Shield
Inside
Shield
Connector Shell—Steel, tin plated
Connector Insert—94V-0 rated
.395
[10.03]
Dia.
thermoplastic, black
D
Shield—Steel, tin plated
Contacts—Phosphor bronze
Ferrule (Must
be Purchased
Separately)
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
View of Rear Shell
(With Shields Removed)
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
.490
[12.45]
Max.
Technical Documents:
Related Product Data:
Product Specifications—
108-40011
Contact Arrangements—page 40
108-40030
Performance Characteristics—
page 41
Application Specifications—
114-40002
Application Tooling—pages 121-123
114-40003
114-40006
Mateable Connectors:
HDP—pages 90-97
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating Hardware—pages 146-150,
153, 155
Instruction Sheet—408-9010
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Mating/Panel Mounting—page 42
Connector Part Numbers
Recommended
Cable
Max.
Contact
I.D. No. 1
for 30-26 AWG
[0.05-0.15mm2]
Wire
Contact
Contact
Contact
Finish
(Plating
Code)
No. of
Contact
Pos.
Inner
Cable
Bundle
Dia.†
I.D. No. 2
I.D. No. 3
Dimensions
Shell
Size
Outer
for 26-22 AWG for 22-20 AWG
[0.15-0.4mm2]
Wire
[0.4-0.6mm2]
Wire
C
D
Dia.
Range
Plug
Plug
Plug
1.520
.678
.165-.455
.350
1
2
3
4
9
15
25
37
A
—
747515-7
—
38.61
17.22
4.19-11.56
8.89
A
B
A
B
A
B
747531-7
747531-8
747531-9
747547-9
1-747547-0
—
—
—
—
—
—
—
1.520
38.61
1.002
25.45
.165-.455
4.19-11.56
.350
8.89
—
747547-8
1.520
38.61
1.550
39.37
.165-.455
4.19-11.56
.350
8.89
—
—
—
1.867
47.42
2.205
56.01
.338-.562
8.59-14.28
.450
11.43
1-747563-0
Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
†Maximum cable diameter after jacket and braid removed.
Note: All part numbers are RoHS compliant.
116
Catalog 82068
Revised 4-12
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDE-20 Basic Shielding Hardware Kits (Continued)
Receptacle
.120
[3.05]
2 Holes
.109
[2.77]
Dia.
Typ.
.509
[12.93]
Max.
Rcpt. Connector
.112
[2.84]
Typ.
.243
[6.17]
Typ.
.086
[2.18]
Max.Typ.
Each kit contains:
I Connector
I Inner shield
.377
[9.58]
I Outer shield
Ferrules must be purchased separately.
C
Material and Finish:
Outside
Shield
Inside
Shield
Connector Shell—Steel, tin plated
Connector Insert—94V-0 rated
thermoplastic, black
.395
[10.03]
Dia.
D
Shield—Steel, tin plated
Contacts—Phosphor bronze
Ferrule (Must
be Purchased
Separately)
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
View of Rear Shell
(With Shields Removed)
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
.490
[12.45]
Max.
Technical Documents:
Related Product Data:
Product Specifications—
108-40011
Contact Arrangements—page 40
108-40030
Performance Characteristics—
page 41
Application Specifications—
114-40002
114-40003
Application Tooling—pages 121-123
Mateable Connectors:
HDP—pages 90-97
114-40006
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating Hardware—pages 146-150,
153, 155
Instruction Sheet—408-9010
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Mating/Panel Mounting—page 42
Connector Part Numbers
Recommended
Cable
Max.
Contact
I.D. No. 1
for 30-26 AWG
[0.05-0.15mm2]
Wire
Contact
Contact
Contact
Finish
(Plating
Code)
No. of
Contact
Pos.
Inner
Cable
Bundle
Dia.†
I.D. No. 2
I.D. No. 3
Dimensions
Shell
Size
Outer
for 26-22 AWG for 22-20 AWG
[0.15-0.4mm2]
Wire
[0.4-0.6mm2]
Wire
C
D
Dia.
Range
Receptacle
Receptacle
747516-7
747516-9
747532-7
747532-8
747548-8
747548-9
Receptacle
747516-8
A
B
A
B
A
B
—
—
—
—
—
—
1.520
.678
.165-.455
.350
1
2
9
38.61
17.22
4.19-11.56
8.89
—
—
—
—
—
1.520
38.61
1.002
25.45
.165-.455
4.19-11.56
.350
8.89
15
1.520
38.61
1.550
39.37
.165-.455
4.19-11.56
.350
8.89
3
4
25
37
1.867
47.42
2.205
56.01
.338-.562
8.59-14.28
.450
11.43
B
747564-8
747564-9
—
Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
†Maximum cable diameter after jacket and braid removed.
Note: All part numbers are RoHS compliant.
117
Catalog 82068
Revised 4-12
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDE-20 Shielding Hardware Enclosure Kits
Plug
Expanding Neck
Accommodates Cable
Ferrule (Must
.630
[16.00]
Max.
be Purchased
Separately as
Required by
Cable Dia.)
Cable
Ref.
Each kit contains:
I Connector
1.640
[41.66]
Max.
I Inner shield
I Outer shield
I Enclosure
C
E
I Two jackscrews
Ferrules must be purchased separately.
Material and Finish:
D
Connector Shell—Steel, tin plated
Mating End
Connector Insert—94V-0 rated
thermoplastic, black
Shield—Steel, tin plated
Enclosure—PVC, black
Jackscrews—Zinc alloy
Contacts—Phosphor bronze
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
Technical Documents:
—
Product Specifications
108-40011
108-40030
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Application Specifications—
114-40002
Application Tooling—pages 121-123
114-40003
Mateable Connectors:
HDP—pages 90-97
114-40006
114-40008
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating Hardware—pages 146-150,
153, 155
Instruction Sheet—408-9172
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Mating/Panel Mounting—page 42
Kit Part Numbers
Shielding
Enclosure
Expansion
Tool
Recommended
Cable
Max.
Inner
Cable
Bundle
Dia.†
Contact
Finish
(Plating
Code)
Contact
Contact
I.D. No. 2
Contact
No. of
Contact
Pos.
Dimensions
D
Shell
Size
I.D. No. 1
I.D. No. 3
Outer
for 30-26 AWG for 26-22 AWG for 22-20 AWG
C
E
Dia.
Range
[0.05-0.15mm2] [0.15-0.4mm2]
[0.4-0.6mm2]
Cable
Part
No.
O.D. (Max.)
Plug
Plug
Plug
A
B
A
B
A
B
A
B
—
1-747944-5
1-747944-6
1-747946-5
1-747946-6
1-747948-6
1-747948-8
1-747950-5
1-747950-6
—
1.640 1.355 .630
.190-.330
.330
1
2
3
4
9
15
25
37
41.66 34.42 16.00
4.83-8.38
8.38
—
—
.330
58241-4
8.38
—
—
1.640 1.685 .630
41.66 42.80 16.00
.190-.330
4.83-8.38
.330
8.38
—
1-747948-5
—
—
—
1.640 2.210 .630
41.66 56.13 16.00 5.51-11.05
.217-.435
.350
8.89
.450
11.43
58241-1
58241-2
1-747948-9
1-747950-4
—
—
—
2.010 2.865 .730
51.05 72.77 18.54 8.59-14.28
.338-.562
.450
11.43
.572
14.52
†Maximum cable diameter after jacket and braid removed.
Note: All part numbers are RoHS compliant.
118
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDE-20 Shielding Hardware Enclosure Kits (Continued)
Receptacle
Expanding Neck
Accommodates Cable
.630
[16.00]
Max.
Ferrule (Must
be Purchased
Separately as
Required by
Cable Dia.)
Cable
Ref.
Each kit contains:
I Connector
1.640
[41.66]
Max.
I Inner shield
I Outer shield
I Enclosure
C
E
I Two jackscrews
Ferrules must be purchased separately.
Material and Finish:
Connector Shell—Steel, tin plated
D
Mating End
Connector Insert—94V-0 rated
thermoplastic, black
Shield—Steel, tin plated
Enclosure—PVC, black
Jackscrews—Zinc alloy
Contacts—Phosphor bronze
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
Technical Documents:
—
Product Specifications
108-40011
108-40030
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Application Specifications—
114-40002
Application Tooling—pages 121-123
114-40003
Mateable Connectors:
HDP—pages 90-97
114-40006
114-40008
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating Hardware—pages 146-150,
153, 155
Instruction Sheet—408-9172
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Mating/Panel Mounting—page 42
Kit Part Numbers
Shielding
Recommended
Cable
Max.
Inner
Enclosure
Expansion
Tool
Contact
Finish
Contact
Contact
No. of
Contact
Pos.
Dimensions
D
Shell
Size
I.D. No. 1
I.D. No. 2
Outer
Cable
Bundle
Dia.†
(Plating
Code)
for 30-26 AWG
for 26-22 AWG
C
E
Dia.
Range
[0.05-0.15mm2]
[0.15-0.4mm2]
Cable
O.D. (Max.)
Part
No.
Receptacle
1-747943-5
Receptacle
1-747943-6
1-747943-7
—
A
B
A
B
A
B
A
B
1.640 1.355
.630
.190-.330
4.83-8.38
.330
8.38
1
2
3
4
9
15
25
37
41.66 34.42 16.00
—
.330
8.38
58241-4
1-747945-5
1.640 1.685
41.66 42.80 16.00
.630
.190-.330
4.83-8.38
.330
8.38
—
—
1-747947-5
1-747947-6
1-747947-7
—
1.640 2.210
41.66 56.13 16.00
.630
.217-.435
5.51-11.05
.350
8.89
.450
58241-1
58241-2
11.43
—
—
—
2.010 2.865 .730
51.05 72.77 18.54
.338-.562
8.59-14.28
.450
11.43
.572
14.52
—
†Maximum cable diameter after jacket and braid removed.
Note: All part numbers are RoHS compliant.
119
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDE-20 Crimp Snap-In Contact Connectors
Ferrules for
Shielding Hardware Kits
.020
[0.51]
Stepped
L
Part Numbers
Shell
Sizes
L
Dim.
Cable
Diameter
Style
Ferrule
Die Sets*
.440
.165-.190
1-3
1-3
1-3
1-3
1-3
1-3
1-3
1-3
4
Stepped
Stepped
Stepped
Stepped
Stepped
Stepped
Straight
Straight
Stepped
Stepped
Stepped
Stepped
Straight
3-747579-0
3-747579-0
3-747579-0
3-747579-2
3-747579-2
3-747579-4
2-747579-7
3-747579-6
2-747580-4
2-747580-3
2-747580-1
3-747580-1
2-747580-2
543424-3
11.18
4.19-4.83
.440
11.18
.440
11.18
.440
11.18
.440
11.18
.440
11.18
.440
11.18
.190-.217
4.83-5.51
.217-.246
5.51-6.25
.246-.284
6.25-7.21
.284-.324
7.21-8.23
.324-.375
8.23-9.53
.375-.435
9.53-11.05
543424-2
543424-8
543424-1
543424-7
543424-6
543424-5
543424-4
543425-2
543425-1
58238-1
Straight
Material and Finish:
Steel (annealed), tin plated
Related Product Data:
Shielding Hardware and
Enclosure Kits—pages 116-119
.440
.400-.455
11.18 10.16-11.56
.625
15.88
.625
15.88
.625
15.88
.625
.230-.265
5.84-6.73
.338-.385
8.59-9.78
.375-432
9.53-10.97
.422-.490
Technical Documents:
Instruction Sheets—
408-9242
408-9243
408-9507
408-9508
4
4
4
58237-2
15.88 10.72-12.45
.625
.480-.562
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
4
58237-1
15.88 12.19-14.28
additional information call the Tooling
Assistance Center: 1-800-722-1111.
*Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic
Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1.
Application Tooling for
Shielding Hardware Kits
Bench
Mounting
Plate
Part No. 313183-1
Pneumatic Bench Tool
No. 312522-3
(Requires Die Set Holder
No. 58449-1.)
Shielding Enclosure
Expansion Tools
Part No. 58241-1 (.450 [11.43])†
Part No. 58241-2 (.572 [14.53])†
Part No. 58241-4 (.330 [8.38])†0
†Maximum Cable Diameter
(Instruction Sheet—408-9507)
Hand Crimping Tool
No. 543344-1
(Requires Die Sets, see
table above.)
Note: All part numbers are RoHS compliant.
120
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
millimeters unless otherwise
specified.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Specifications subject
to change.
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDE-20 Contacts, Precision Formed
Material and Finish:
Interchangeable
Contacts,
Crimp Snap-In
Phosphor bronze, duplex plated as fol-
lows:
A—Duplex plated .000030 [0.00076]
gold on mating end, tin on termination
end, with entire contact nickel under-
plated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
Pin
Socket
Related Product Data:
Insulation
Diameter
Wire Size
Range
AWG
Contact
Finish
Contact Part Numbers
Performance Characteristics—
page 41
Connectors used with:
HDE—pages 112-119
Code*
Pin
Strip Form
Socket
Strip Form
(Plating
Code)
Single
Wire
Two
mm2
Wire
A
B
A
B
—
1-745269-1
1-745269-0
1-745270-1
1-745270-0
26-22
0.15-0.4
.054
.039
0.99
4
3
1.37
1-745266-0
1-745267-0
—
22-18
0.4-0.8
.075
1.91
.054
1.37
Technical Documents:
* A Code indicating accepted wire size range is stamped inside insulation crimp barrel of each contact.
—
Product Specifications
108-40011
Notes: 1. Extraction Tool No. 91232-1 is used to remove pin and socket contacts.
2. Strip form contacts shipped 10,000 pieces/reel.
108-40030
Application Specifications—
114-40002
114-40003
114-40006
114-40008
Instruction Sheet—408-6738
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Note: All part numbers are RoHS compliant.
121
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDE-20 Application Tooling
A modular interchangeable head provides versatility to these tools. Along with the head
used to terminate Subminiature D connectors, heads are available to terminate other TE
product lines.
Hand Tools with
Modular Heads
The head used to terminate the Subminiature D, HDE connectors can be used with a
manual pistol grip tool, an air pistol grip tool and a bench mount power assembly. These
tools terminate one unstripped wire per cycle and index the connector to the next
terminating position. The head rotates to permit optimum access to the wiring area.
Technical Documents:
Instruction Sheets—
408-6790
408-9414
408-6789
Air Pistol Grip Tool
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
Manual Pistol Grip Tool
additional information call the Tooling
Assistance Hotline: 1-800-722-1111.
Handle and Head Tool Assembly No. 608868-1
Handle No. 58075-1
Handle No. 58074-1
Head Assembly No. 58063-2
Head Assembly No. 58063-2
Air actuated, utilizing modular heads.
This tool is manually actuated, using
modular heads.
Bench Mount
Bench Mount
Bench Mounted
Tools with
Modular Heads
Electric Power Assembly
Pneumatic Power Assembly
Head Assembly No. 58063-2
Bench Assembly No. 58338-1
Head Assembly No. 58063-2
This tool electrically powered
and actuated by a foot switch.
This tool is air actuated with
either a foot or knee switch.
Note: All part numbers are RoHS compliant.
122
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
millimeters unless otherwise
specified.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Specifications subject
to change.
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDE-20 Application Tooling (Continued)
Product Facts
I Low applied costs
CHAMPOMATOR 3A
Terminating Machine
This machine is the
I Automatic termination
of jacketed cable
high-productivity way to
terminate multiconductor,
jacketed cable with a variety
of TE connectors having
insulation displacement
contacts. It automatically sorts
the wires, and terminates
them in a programmed
sequence. The sequence
may use all or some of the
connector contacts, such
as for various RS-232 wiring
patterns.
I Automatic continuity check
and shorts test
I Single- or double-ended
assemblies
I Microprocessor controlled
with touch input screen
I Stored program capability
I Selective termination of
connector positions
All cable assemblies are tested
for continuity and shorts.
The machine is micro-
I Rapid tooling changeover
for different connector types
processor controlled, and
programmed by a touch input
screen. The easy programming
simplifies the process and
reduces training requirements.
The machine’s internal storage
capability can retain up to 50
cable assemblies, which can
be easily retrieved by number
or name. Production monitoring
and diagnostics can also be
accessed through the touch
screen.
I Handles a variety of TE
insulation-displacement
connectors
I Terminates both multicolor
and single-color wires
I Remote programming capa-
bility
I Straight or right-angle wire
dress
I Control Module
852423-1 120 VAC
Contact TE for the tooling
required for your specific
applications.
CHAMPOMATOR 2.5
Terminating Machine
This is a compact, semi-
Technical Documents:
Instruction Sheets
408-7777 Manual Arbor Tool
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
automatic bench machine. It
is microprocessor controlled,
and programmed using a
membrane switch keyboard.
The potential machine rate is
one pair of wires per second.
Contact TE for the tooling
required for your specific
applications.
Control Module
No. 852423-1
CHAMPOMATOR
2.5 Machine
No. 354786-4
The CHAMPOMATOR Model
2.5 Bench Terminating
Machine—Part No. 354786-4
is used in conjunction with
Control Module—Part No.
852423-1.
Contact TE for application
specific requirements.
Manual
Arbor Tool
Manual Arbor Tool
The arbor tool with applicator
is used to terminate jacketed
cable. Wires are neatly routed
and trimmed to length with
the cable jacket close to the
connector. 400 to 800 termi-
nated wires per hour are
typical.
Arbor Tool No. 91085-2
Applicators:
Wire O.D. .041-.060 [1.04-1.52]—No. 543157-1 (tool mount),
543426-1 (termination tool)
Wire O.D. .040 [1.02] and smaller—No. 543157-1 (tool mount),
543426-2 (termination tool)
Note: All part numbers are RoHS compliant.
123
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Subminiature D Connectors HDF-20 for Flat Ribbon Cable
Product Facts
I Available in all 5 standard
shell sizes
Plug — Low Profile Metal
Shell
Receptacle — Low Profile
Metal Shell
I Visual inspection of
termination possible
I Fluted cover provides
positive alignment of cable
prior to termination
I Wide range of application
tooling
Plug Part Nos.
Receptacle Part Nos.
I Patented insulation
displacement contact
latches into the connector
cover
No. of
Pos. &
(Shell Size)
Cable
Stabilizer
Part No.
With
With
With 4-40
Threaded
Inserts
With 4-40
Threaded
Inserts
Standard
Mounting
Holes
Standard
Mounting
Holes
9 (1)
15 (2)
25 (3)
37 (4)
50 (5)
747275-4
747275-3
747275-2
747275-1
746785-1
1658613-4
1658613-3
1658613-2
1658613-1
—
1658608-4
1658608-3
1658608-2
1658608-1
1658607-1
1658612-4
1658612-3
1658612-2
1658612-1
—
1658610-4
1658610-3
1658610-2
1658610-1
1658606-1
I Contact design provides a
“gas-tight” termination
I Contacts accept 28 AWG
[0.08mm2] solid and
stranded, and 26 AWG
[0.15mm2] solid and
stranded round conductor
flat ribbon cable on
Note: All assemblies are supplied with housing and cover pre-assembled. Optional cable stabilizer must be ordered
separately.
.050 [1.27] centers
Material
Front Shell—Steel, tin or tin plated
Housing, Cover & Cable Stabilizer—
Thermoplastic, 94V-0, black
Related Product Data
Contact Arrangement—page 40
Performance Characteristics—
page 41
Mateable Receptacles:
HDF-20 Metal-Shell—page 124
HDE—pages 110-121 (Sizes 1–4 only)
HDP—pages 90-109
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating/Panel Mounting—page 126
Ribbon Cable—page 125
Accessories:
Commoning Strip—page 146
Mating Hardware—pages 146-150,
153 & 154
Application Tooling—page 127
Technical Documents
I Qualified to Battelle Level
III environment
Product Specification—108-40012
I Recognized under the
Component Program of
Underwriters
Threaded Inserts—Brass, unplated
Contacts—Phosphor bronze, duplex
plated .000030 [0.00076] min. gold on
mating end, .000100-.000200 [0.00254-
0.00508] bright tin on termination end
with entire contact underplated .000050
[0.00127] min. nickel
R
Laboratories Inc.,
File No. E28476
I Certified by Canadian
Standards
R
Association,
File No. LR 7189
I Listed and complies with
UL 1863, Communication
Circuit Accessories
R
File No. E81956
Note: All part numbers are RoHS compliant.
124
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
millimeters unless otherwise
specified.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Specifications subject
to change.
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDF-20 Low Profile All-Plastic Connectors
(for Round Conductor Flat Ribbon Cable)
Material and Finish
Plug Assemblies
Receptacle Assemblies
Housing, Cover & Cable
Stabilizer—Black thermoplastic,
94V-0 rated
Threaded Inserts—Brass, unplated
Pin Contacts—Phosphor bronze,
duplex plated .000030 [0.00076] gold
on mating end, .000100-.000200
[0.00254-0.00508] bright tin on
termination end, with entire contact
underplated .000050 [0.00127] nickel
Housing and Covers are
Preassembled; Cable Stabilizer
is Separate.
Housing and Covers are
Preassembled; Cable Stabilizer
is Separate.
Related Product Data
Contact Arrangement—page 40
Performance Characteristics—
page 41
Mateable Receptacles:
HDF-20 All-Plastic—page 124
HD-20 Board Mount—pages 54-71,
78-85, 87-89
HDE All-Plastic—pages 147, 148
Mating/Panel Mounting—page 126
Ribbon Cable—page 125
Plug Assembly Part No.
Receptacle Assembly Part No.
No. of
Contact
Pos. &
Optional
Cable
With
With
With
Threaded
Inserts
With
Threaded
Inserts
Standard
Mounting
Holes
Standard
Mounting
Holes
Stabilizer
Part No.
(Shell Size)
9 (1)
15 (2)
25 (3)
37 (4)
747275-4
747275-3
747275-2
747275-1
1658615-4
1658615-3
1658615-2
1658615-1
1658611-4
1658611-3
1658611-2
—
1658614-4
1658614-3
1658614-2
1658614-1
1658609-4
1658609-3
1658609-2
1658609-1
Accessories:
Mating Hardware—pages 146-150,
153, 155
Note: All assemblies are supplied with housing and cover pre-assembled. Optional cable stabilizer must be ordered
separately.
Application Tooling—page 127
Technical Documents
Product Specifications—
108-40012 HDF-20 Low Profile
Connectors
Ribbon Cable Parameters
28 AWG [0.08mm2] Part No.
Length Per Reel
26 AWG [0.15mm2] Part No.
Length Per Reel
No. of
Conductors
100 Ft. [30.5m]
500 Ft. [152.4m]
500 Ft. [152.4m]
9
15
25
37
50
1-57040-2
1-57040-5
57040-2
1-971111-2
57034-2
57034-5
1-971111-5
1-971111-2
1-971111-8
1-971111-6
57034-9
1-57040-8
1-57040-6
1-57034-3
1-57034-5
Note: All part numbers are RoHS compliant.
125
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
millimeters unless otherwise
specified.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Specifications subject
to change.
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDF-20 Plugs/Receptacles Mating and Panel Mounting Specifications
Panel Cutouts
Plug/Receptacle Mating
.015
.265
[6.73
Shell Sizes 1 & 2
0.38
]
.015
.256
[6.50
Shell Sizes 3, 4 & 5
0.38
]
A
10° 2°
(2 Places)
C
D
E
J*
F
.002
Plug
Receptacle
.120
0.05
[3.05
]
K Radius
(4 Places)
(2 Places)
H*
B
C
L
The .265/.256 [6.73/6.50]
dimensions are required
to assure full mating of
connector halves. These
dimensions must be taken
into consideration when
determining the method of
mounting, panel thickness,
etc.
.040
[1.02] Dia. (Typ.)
(2 Holes)
A
.002
.129
[3.28
0.05
]
Cutout for Rear Mount
and Short Latching Blocks
Panel Mounting
Plugs and receptacles can
be mounted to a panel from
either the front or rear, using
a variety of accessory
hardware. Typical examples
are shown below.
Mounting
Method
Front/Rear
Panel
Shell
Size
(Pos.)
Dimensions
A
B
C
D
E
F
*H*
*J*
K
.984
.492
.874
.437
.513
.257
.083
Front
Rear
Front
Rear
Front
Rear
Front
Rear
Front
Rear
—
—
24.99
12.50
22.20
11.10
13.03
6.53
2.11
1
(9)
.984
24.99
.492
12.50
.806
20.47
.403
10.24
.449
11.41
.225
5.72
.550
13.97
.750
19.05
.132
3.35
1.312
33.33
.656
16.66
1.202
30.53
.601
15.27
.513
13.03
.257
6.53
.083
2.11
—
—
2
(15)
1.312
33.33
.656
16.66
1.134
28.80
.567
14.40
.449
11.41
.225
5.72
.730
18.54
.750
19.05
.132
3.35
Typical Front-Panel Mounted
HDF-20 Plug
1.852
47.04
.926
23.52
1.743
44.27
.872
22.15
.513
13.03
.257
6.53
.083
2.11
—
—
3
(25)
1.852
47.04
.926
23.52
1.674
42.52
.842
21.39
.449
11.41
.225
5.72
1.275
32.39
.750
19.05
.132
3.35
2.500
63.50
1.250
31.75
2.391
60.73
1.196
30.38
.513
13.03
.257
6.53
.083
2.11
—
—
4
(37)
2.500
63.50
1.250
31.75
2.326
59.08
1.163
29.54
.449
11.41
.225
5.72
1.920
46.05
.750
16.13
.132
3.35
2.406
61.11
1.203
30.56
2.297
58.34
1.149
29.19
.623
15.82
.312
7.93
.083
2.11
—
—
5
(50)
2.406
61.11
1.203
30.56
2.218
56.34
1.109
28.17
.555
14.10
.278
7.06
1.753
44.52
.750
19.05
.132
3.35
*Panel cutout configuration with H and J dimensions provides clearance for mounting connectors with cable clamps.
Typical Rear-Panel Mounted
HDF-20 Plug
126
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HDF-20 Application Tooling
Application Tooling
Hand Tool Kit No. 768340-1
Consists of a hand tool frame, a universal base assembly,
a bench mount kit, and connector-specific tooling for
AMP-LATCH Standard and Novo Receptacles, Card-Edge
Connectors, and AMPLIMITE HDF-20 Connectors.
Note: For 50-position HDF connec-
tors, you must also order Connector-
Specific Kit No. 768350-1.
Note: All part numbers are RoHS compliant.
127
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
millimeters unless otherwise
specified.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HD-20 Solder Cup Connectors
Product Facts
I Preloaded duplex-plated
solder cup contacts
I Shell finish in choice of
standard zinc or tin
I Two-piece 94V-0 rated
plastic insert
I Anti-solderwicking
contact design
I Intermateable with other
subminiature D connectors
I Available in 9, 15, 25 and
37 position (shell sizes
1-4) plugs and receptacles
I Easy application without
special application tools
I Shields offer full EMI
shielding and ESD
insulation
I Crimped shield termination
for low impedance
I Shield crimp provides
strain relief
I Shields may be post molded
or covered with enclosures
I Recognized under
the Component Program
of Underwriters
R
Laboratories, Inc.,
File No. E28476
I Listed under Underwriters
Laboratories Inc.,
connectors for use in
data, signal, control &
Power Applications —
components,
R
File No. E127344
I Certified by Canadian
Standards
R
Association,
File No. LR 97981
128
Catalog 82068
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
Revised 4-12
reference purposes only.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Specifications subject
to change.
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HD-20 Solder Cup Connectors (Continued)
Plug
A
B
.493
[12.50]
Ø .122
[3.10]
Clinch Nut
#4-40 UNC x 3.0
2 Plcs.
Grounding Indent
Material and Finish:
Shell—Steel, tin or zinc plated
Insert—94V-0 rated thermoplastic,
black
.015
0.38
.607
[15.40
]
.047
[1.20]
Contacts—Phosphor bronze; duplex
plated with gold flash on mating end, tin
on solder cup, with entire contact nickel
underplated
.426
[10.80]
Related Product Data:
Mateable Connectors:
HDE—pages 110-119
HDF—pages 124-126
HDP—pages 90-101
HD-20 Solder Cup—pages 128-130
Receptacle
A
B
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Cable Clamps—pages 132, 133,
135-137, 140, 141, 144, 145
.493
[12.50]
Mating Hardware—pages 146-150,
.122 Dia.
[3.10] 2 Holes
151-154
.109
[2.77]
Typ.
.229
[5.80]
Mating Face
Technical Documents:
Product Specification
.015
0.38
.429
[10.90
.015
0.38
108-40031
.587
[14.90
]
]
Instruction Sheet
408-9193
Clinch Nut
4-40 UNC-3B
2 Plcs.
.047 Ref.
[1.20] Typ.
Plug Part Numbers
Receptacle Part Numbers
No. of
Dimensions
Shell
Size
Contact
Tin Plated
Shell
Zinc Plated
Tin Plated
Shell
Zinc Plated
Shell
A
B
Positions
Shell
1.210
.984
1
2
3
4
9
15
25
37
5-747904-2
5-747908-2
5-747912-2
5-747916-2
5-747904-2
5-747905-2
5-747909-2
5-747913-2
5-747917-2
5-747905-2
5-747909-2
5-747913-2
747917-4
30.80
24.99
1.544
39.20
2.089
53.01
2.734
69.40
1.313
33.32
1.853
47.04
2.502
63.50
5-747908-2
5-747912-2
5-747916-2
Note: All part numbers are RoHS compliant.
129
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
millimeters unless otherwise
specified.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Specifications subject
to change.
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
HD-20 Solder Cup Shielding Hardware Enclosure Kits
Plug and Receptacles
C
.886
[22.50]
Shield
Cable
D
Each kit contains
I Connector with preloaded,
nonremovable contacts
Connector
I Shield
Recommended
Crimp Area
I Enclosure
I Two jackscrews
Jackscrew
Cable
Enclosure
Material and Finish:
Connector Shell—Steel, tin plated
E
Connector Insert—94V-0 rated
thermoplastic, black
Shielding Enclosure
Expansion Tool
Shields—Steel, tin plated
Enclosure—PVC, black
Jackscrews—Brass, zinc coated
Kit
Part Numbers
No. of
Cable
Insulation
Diameter
Dimensions
D
Shell
Size
Contact
C
E
Cable
Part
Positions
Plug
Receptacle
O.D. (Max.) Number
Contacts—Phosphor bronze; duplex
plated with gold flash on mating end, tin
on solder cup, with entire contact nickel
underplated
.217-.270
1571650-4
1571654-4
5.51-6.86
1571650-5
1571650-6
1571654-5
1571654-6
1.64
1.33
.659
.270-.324
6.86-8.23
.355
1
2
9
58241-4
9.02
41.67 33.74 16.74
.324-.385
8.23-9.78
1571650-6
1571651-4
1571654-6
1571655-4
Related Product Data:
.217-.270
5.51-6.86
Mateable Connectors:
HDE—pages 110-119
HDF—pages 124-126
HDP—pages 90-101
HD-20 Solder Cup—pages 128-130
1571651-5
1571651-6
1571655-5
1571655-6
1.64
1.65
.659
.270-.324
6.86-8.23
.355
15
58241-4
9.02
41.67 41.86 16.74
.324-.385
8.23-9.78
1571651-6
1571652-4
1571655-6
1571656-4
.217-.270
5.51-6.86
HD-20 Board Mount—pages 82-85,
87-89
1571652-5
1571652-6
1571656-5
1571656-6
1.64
2.20
.659
.270-.324
6.86-8.23
.465
3
4
25
37
58241-1
11.56
41.67 55.86 16.74
.324-.385
8.23-9.78
1571652-6
1571653-2
1571656-6
1571657-2
Technical Documents:
2.35
2.82
.659
.455-.480
59.67 71.63 16.74 11.58-12.19
.562
58241-2
14.28
Product Specification
108-40031
Instruction Sheets
408-9193
Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
HD-20 Solder Cup Shielding Hardware Crimping Tool
2 - 9 4 7 1 7 5 1
.020
0.51
1.00
[25.40
]
2.000
[50.80]
.020
0.51
1.00
[25.40
]
1571749-1
.165
[4.19]
.215
[5.46]
.243
[6.25]
.020
0.51
4.000
[101.60
]
Assembled Tooling: Part Number 1571750-1
Individual Tools (for customer fabrication):
1571749-1 & 1571749-2
Note: All part numbers are RoHS compliant.
130
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
millimeters unless otherwise
specified.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Specifications subject
to change.
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Accessories
Numerous accessories are
available for strain relief and
cable clamping, shielding,
connector-to-connector
mating, connector-to-
connector pc board
mounting, and keying.
These accessories are
illustrated and tabled on
the following pages.
To help discern the
accessories available
for a particular connector
type, refer to the Product
Selection Guide at the
beginning of the connector
section. Also, the connector
the accessory is used with
is listed under the Related
Product Data heading next
to the accessory listing.
Section Contents
Unshielded Cable Clamps
Hardware
Universal Cable Clamps for Jacketed Cable ............ 132
One-Piece, All-Plastic Cable Clamp................ 133, 134
Straight/90° Low Profile Cable Clamps .................. 135
Slide-On Back Covers................................... 136
Box and Lid, Straight/90° Exit ........................... 137
Clam Shell, Straight/45° ................................. 138
Straight Exit, Dataphone................................. 139
Straight Exit for Jacketed Cable (Two-Piece) ............ 139
Straight/90° Exit ......................................... 140
Commoning Strip ........................................ 146
Male Screw Retainers for Metal-Shell Connectors
(HDE, HDP) ........................................... 146
Male Screw Retainers for All-Plastic Connectors (HDE) ... 147
Male Screw Retainers for Metal-Shell and All-Plastic
Connectors (HDF)..................................... 147
Female Screwlocks for Metal-Shell and All-Plastic
Connectors (HDE, HDF, HDP)......................... 148
Slide Latches....................................... 149, 150
Slide Latch Clips ........................................ 151
Locking Post Assemblies................................ 151
Spring Latches (Two-Piece) ............................. 152
Latching Blocks (HDE, HDF, HDP, HD) ............. 153, 154
Standoff Bushings ....................................... 155
Keying Plug ............................................. 155
EMI/RFI Gasket.......................................... 155
Shielded Cable Clamps
Straight Exit RFI/EMI Shields for Jacketed Cable
(HDE, HDP) ........................................... 141
Straight/90° Exit RFI/EMI Die Cast Shields for
Jacketed Cable (HDE, HDP) .......................... 142
Crimp and Split-Ring Ferrules ...................... 143-145
131
Catalog 82068
Revised 4-12
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Unshielded Cable Clamps
Material and Finish:
Universal Cable Clamps for Jacketed Cable
Cable Clamp Housing—
Thermoplastic, black
Cable Clamp Wedge Set—
Thermoplastic, black
2.090
[53.09]
2.105
[53.47]
4-40 Mounting Screws—
Steel, zinc plated
HDE or HDP
Plug or receptacle
(Shown for Ref. only)
Related Product Data:
Connectors used with:
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell—pages 90-102
.744
[18.90]
Other accessory capabilities:
Spring Latches (Two Piece)—
page 152
4-40
Mounting
Screw
Technical Documents:
For Shell Size 3
Cable Dia. Range—.190-.530 [4.83-13.46]
Instruction Sheet—408-9238
Individual Kit No.—747824-1
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of two cable
clamp halves, two cable clamp wedge
sets and two mounting crews.
Female Screwlock
(Order separately,
see page 144.)
Material and Finish:
Straight/90° Exit
Cable Tie
Openings
Cable Clamp Housing—
Thermoplastic, gray
A
1.750
[44.45]
4-40 Mounting Screws—
Steel, zinc plated
4-40 Housing Screws & Hex Nuts
—Steel, zinc plated
HDE or HDP
Plug or receptacle
(Shown for Ref. only)
Related Product Data:
Connectors used with:
HDE All-Plastic—pages 112 & 113
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell—pages 90-102
B
4-40
Mounting
Screw
Other accessory capabilities:
Spring Latches (Two Piece)—
page 152
Technical Documents:
Female Screwlock
(Order separately,
see page 144.)
Instruction Sheet—408-7555
Cable
Dia.
(Max.)
Dimensions
Cable Clamp Kit No.
Individual
Shell
Size
A
B
1.550
.826
.350
2
3
5206471-1
5206472-1
5745134-1
5745081-1
5745082-1
39.37
20.98
8.89
.335
8.51
.460
11.68
.675
17.15
.775
19.69
2.090
53.09
.826
20.98
2.738
69.55
2.644
67.16
.826
20.98
.938
23.83
4
5
Notes: 1. All parts are packaged unassembled.
2. Straight or 90° cable exit is achieved by inserting AMP-TY Cable
Ties through cable tie openings and clamping the cable to one
housing half only.
Note: All part numbers are RoHS compliant.
132
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Unshielded Cable Clamps (Continued)
The TE Quik-Snap Backshell
Kit is a one-piece, all-plastic
cable clamp kit designed
for use with either the
One-Piece, All-Plastic Cable Clamp
for Jacketed Cable, 180°/120° Exit
(HDP and HDE) (Quik-Snap)
AMPLIMITE HDP-20,
HDP-22, or HDE, all-plastic
or metal-shell connectors.
.010
.700
[17.78
Cable
Gate
0.25
]
Kits are available for
connector sizes 1, 2, 3,
and 4 with a cable exit
option of 180° or 120°.
Cable
Exit
A
1.928
[48.97]
Typ.
Each kit contains:
I 1-Hinged, plastic clamp
I 2-Self-tapping screws
I 1-Strain relief clip
I 1-Cable exit gate plug (Used to close
unused exit)
(For metal-shell connector applications
an optional kit with 2 retainer clips and
screws is available.)
Assembled Cable Clamp
Cable
Clamp
Self Tapping
Screw
Material and Finish:
Retainer
Screw
Retainer
Clip
Cover—Polypropylene, black
Strain Relief
Clip
.210
[5.33]
Strain Relief Clip—Stainless steel
Retainer Clip—Stainless steel
Screws—Carbon steel, zinc plated
Cable Gate—Polypropylene, Black
.490
[12.45]
Type 1
Type 2
Related Product Data:
Connectors used with:
HDP Metal-Shell—pages 90-102
HDE All-Plastic—pages 112 & 113
HDE Metal-Shell—pages 114 & 115
Technical Documents:
Instruction Sheet—408-7837
Kit Number*
with Retainer
Kit Number***
Shell
Size
Cable Dia.
Range (Ref.)
Dimension
A
without Retainer
Packaging
Screws and Clips Screws and Clips
5749914-1
5749914-2
5749914-4**
—
5750100-1
—
Bulk Pkg.
Unit Kit
.075-.250
1.91-6.35
.785
19.94
1
.180-.460
1.650
3
4
5749626-2
5750078-1
Unit Kit
4.57-11.68
41.91
5749916-2
5749916-2
—
—
Bulk Pkg.
Unit Kit
.250-.550
6.35-13.97
2.285
58.04
*For metal-shell connectors only.
**Type 2 Retainer Clip
***For Metal-Shell or All-Plastic Connectors
Note: All part numbers are RoHS compliant.
133
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
millimeters unless otherwise
specified.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Specifications subject
to change.
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Unshielded Cable Connector and Clamp Kits
The AMPLIMITE Quik-Snap
Backshell and Connector
kit presents a complete
package for your unshielded
subminiature D connector
needs. Kits are available for
Shell Sizes 1, 2 and 3, and
are packaged 25 and 100
kits per unit.
One-Piece, All-Plastic Cable Clamp for
Jacketed Cable, 180°/120° Exit and
HDP-20 and HDE-20 Connector
Retainer Clip
2.079
[52.81]
Max.
Retainer Screw
Mating Face
Each kit contains:
1-Hinged Plastic Clamp
2-Retention Screws
2-Retention Clips
Pin Contact
A
1-Cable Gate Plug
Assembled Cable
Clamp and Connector
.015
1-Strain Relief Clip
2-Self Tapping Screws
1-Connector and Contacts
.700
[17.78
Housing
HDE-20 Connector
0.38
]
Retainer Clip
Retainer Screw
Material and Finish:
Cover—Polypropylene, black
.015
Retention Screws—Steel, zinc plated
Retention Clips—Stainless steel
Cable Gate Plug—Polypropylene,
Black
.494
[12.55
Pin Contact
0.38
]
Mating Face
Shell
Strain Relief Clip—Stainless steel
Self Tapping Screws—Steel, zinc
plated
Shell
Housing
Contacts—Brass (HDP Pins),
Phosphor Bronze (All Others), plated
gold flash on the mating end, .000100
[0.00254] min. tin or tin on the
HDP-20 Connector
terminating end, all over .000030
[0.00076] min. nickel underplating
Strain Relief Clip
Housing—Polyester or nylon, glass-
filled, UL rated 94V-0, black
Self Tapping Screw
Shell—Steel, plated .000200 [0.00508]
min. tin over .000050 [0.00127] min.
copper
Technical Documents:
Cable Clamp Kit
HDE Connectors:
Instruction Sheets—
408-6621
Application Specifications—
114-40002
Cable Gate Plug
Unshielded Cable Clamp Kits with HDP-20 Connectors
Shell
Size
Cable Dia.
Dimension
A
Plug Kit
Part No.
Receptacle Kit
Part No.
Packaging
100/pack
100/pack
100/pack
Range (Ref.)
114-40003
.075-.250
.785
HDP Connectors:
Application Specifications—
114-10000
114-40030
Cable Clamps:
Instruction Sheet—408-9544
1
2
3
749808-8
749808-9
749808-7
749812-7
—
1.91-6.35
19.94
.170-.380
4.32-9.65
.180-.460
4.58-11.68
1.110
28.19
1.650
41.91
1-749812-1
Retainer Clips:
Instruction Sheet—408-7837
Unshielded Cable Clamp Kits with HDE-20 All-Plastic Connectors
Shell
Size
Cable Dia.
Range (Ref.)
Dimension
A
Plug Kit
Part No.
Receptacle Kit
Part No.
Packaging
.180-.460
4.58-11.68
1.650
41.91
3
749809-9
749813-8
100/pack
Note: All part numbers are RoHS compliant.
134
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
millimeters unless otherwise
specified.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Specifications subject
to change.
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Unshielded Cable Clamps
Low Profile Cable Clamps
feature a two-piece
construction which allows
the two cover halves to be
snapped together, no
Straight Exit Low Profile for Jacketed Cable
F Cover
Cable Support Gate
(See Note 3.)
Cable
Support
Gate
hardware is required for
assembly. They can be
used on plugs or
receptacles and will not
interfere with commonly
used mating hardware.
Sufficient Cable Support
Gates (or a Cable Support
Gate Latch) are supplied
with each cable clamp kit to
achieve adjustable
A
M Cover
B
.550
[13.97]
HDE Plug or
Receptacle (Ref.)
clamping over a wide range
of jacketed cable diameters.
Material
Black thermoplastic
Dimensions
Cable
Dia.
Related Product Data:
Cable Clamp Kit No.
B
Shell
Size
A
Individual
Bulk Packed*
When used
On Plug
1.582
40.18
1.582
40.18
1.700
43.18
When used on
Receptacle
Connectors used with:
HDE All-Plastic—pages 112 & 113
HDE Metal-Shell—pages 114 & 115
Other accessory capabilities:
Male Screw Retainers—
pages 146 & 147
(Max.)
.732
18.59
1.056
26.82
1.604
40.74
1.533
38.94
1.533
38.94
1.651
41.94
.330
8.38
.425
10.80
.550
13.97
1
2
3
745547-1
745553-1
745560-1
745547-2
745553-2
745560-2
Female Screwlocks—page 148
Locking Posts and Slide Latches—
pages 149-151
*Each part is individually bulk packed for multiple kit orders.
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of two cover halves (F and M) and an assortment of cable support gates.
3. Cable support gate must be used as shown for small diameter cable.
Latching Blocks—pages 153 & 154
90° Exit Low Profile for Jacketed Cable
Cover
.732
[18.59]
A
.550
[13.97]
Cable Support
Gate Latch
HDE Plug
or Receptacle (Ref.)
Dimension A
Cable Clamp Kit No.
Individual
Shell
Size
Cable Dia. (Max.)
When used on Plug
When used on Receptacle
1.290
32.77
1.241
31.52
.330
8.38
1
745550-1
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of a cover half and an assortment of cable support gate latches.
Note: All part numbers are RoHS compliant.
135
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Unshielded Cable Clamps (Continued)
Material
Slide-On Back Covers
Black thermoplastic
HDE
Plug or
Receptacle
Related Product Data:
Cover Halves
Latch Here and
on Opposite
Side
Connectors used with:
HDE All-Plastic—pages 112 & 113
HDE Metal-Shell—pages 114 & 115
Cover
Half
Other accessory capabilities:
RFI/EMI Metal Shields—
pages 141 & 142
Male Screw Retainers—
pages 146 & 147
Locking Posts and Slide Latches—
pages 149-151
.902
Receptacle
Plug
[22.91]
.937
[23.80]
Latching Blocks—pages 153 & 154
Technical Documents:
A
Instruction Sheet—408-6658
.436
[11.07]
Cover
Half
Back Cover Half
(See Note 2.)
Back Cover
Kit No.
Individual
Shell
Size
Dim. A
.610
1
2
3
4
745530-1
745530-2
745530-3
745530-4
15.49
.934
23.72
1.482
37.64
2.134
54.20
Notes: 1. All parts are packaged unassembled.
2. Each slide-on back cover kit includes two identical cover halves
which snap together over the connector.
Note: All part numbers are RoHS compliant.
136
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
millimeters unless otherwise
specified.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Specifications subject
to change.
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Unshielded Cable Clamps (Continued)
Box and Lid Cable Clamps
can be used on either plugs
or receptacles and will not
interfere with commonly
used hardware. Their
Box and Lid
Straight/90° Exit
A Max.
1.70
A Max.
[43.18]
1.70
[43.18]
hinged construction allows
easy assembly to a
B Max.
B Max.
harness. A wide range
of cable diameters are
accommodated through
the use of cable support
gates, supplied with each
cable clamp.
Self-Tapping
Screw
HDP Plug or Receptacle
(Shown for Ref. only)
Textured
Finish
Cable clamps are available
in kits with appropriate
hardware for convenient
plug/receptacle mating.
See below for kits with
Male Screw Retainers.
HDP Plug or Receptacle
(Shown for Ref. only)
Cable Gates are inter-
changeable allowing
90° and 180° cable
exit. Blank gate shown
in 90° exit.
Typical Cable Support
Gate (Supplied with
Cable Clamp Kit)
Shell Size 1 & 2
Dimensions
Shell Size 3 & 4 & 5
Cable Dia. Max. (Ref.)
Straight Cable Exit
Cable Clamp Kit No.
Shell
Size
Material and Finish:
A
B
90° Cable Exit
Individual
Bulk Packed*
Cable Clamp Housing—
.755
.630
.160
.160
1
2
3
4
207467-1
207467-2
Thermoplastic, black with textured finish
19.18
16.00
4.06
4.06
1.078
27.38
1.620
41.15
2.268
57.61
.630
16.00
.770
19.56
.770
19.56
.320
8.13
.390
9.91
.640
16.26
.320
8.13
.390
9.91
.405
10.29
Gates—Thermoplastic, black
Flat Head Screws—Steel, black, zinc
plated
207470-1
207345-1
207473-1
—
207345-2
207473-2
Related Product Data:
Connectors used with:
HDP Metal-Shell—pages 90-102
2.178
55.32
.880
22.35
.490
12.45
.490
12.45
5
207476-1
—
*Each part is individually bulk packed for multiple kit orders.
Other accessory capabilities:
Male Screw Retainers—
pages 146 & 147
Female Screwlocks—page 148
Locking Posts and Slide Latches—
pages 149-151
Spring Latches (Two Piece)—
page 152
Latching Blocks—pages 153 & 154
Notes: 1. All parts are packaged unassembled.
2. Cable diameter is adjustable by changing cable support gates. Use the flat side of cable support gates for
discrete wire, and the semicircle side for jacketed cable.
Notes: 3. Cable clamp assemblies are available in kits with male screw retainers, see below.
Box and Lid Straight/90° Exit Cable Clamp Kits
Male Screws mate
with Male Screw Retainers
with Female
Self-Tapping
Screwlocks
Screw
(See page 144.)
Textured
Finish
HDP Plug or
Receptacle
(Shown for
Ref. only)
HDP Plug or
Receptacle
(Shown for
Ref. only)
Technical Documents:
Cable Clamp
(See Note 3.)
Instruction Sheet—408-7555
Material and Finish:
Cable Clamp Housing—
Thermoplastic, black with textured finish
Male Screws mate
with Female
Male Screw
Gates—Thermoplastic, black
Flat Head Screws—Steel, black, zinc
plated
Male Screw—Steel, zinc plated yellow
chromate
(See Note 2.)
Male Screw
Screwlocks
(See Note 2.)
(See page 144.)
Retaining Clip
(See Note 2.)
Retaining Clip
(See Note 2.)
Shell Size 3 & 4 & 5
Shell Size 1 & 2
Retaining Clip—Stainless steel
Shell
Size
Cable Clamp Kit No.
Related Product Data:
1
2
3
4
5
5207908-1
5207908-4
Connectors used with:
HDP Metal-Shell—pages 90-102
5207908-7
1-5207908-0
1-5207908-3
Technical Documents::
Instruction Sheets—
408-7555
408-7837
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of a cable clamp and male screw retainer
hardware(2 each). Male screw retainers are also available in kit
form, see page 146.
3. For ordering cable clamps separately, see above.
Note: All part numbers are RoHS compliant.
137
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
millimeters unless otherwise
specified.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Specifications subject
to change.
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Unshielded Cable Clamps (Continued)
Straight/45° Exit Cable Clamps
can be used on either a plug
or receptacle and will not
interfere with commonly used
hardware, such as Male
Clam Shell
Straight/45° Exi
B
A
Screw Retainers, Female
Screw-locks or Spring Latches
and Latching Blocks. Their
hinged construction allows
easy assembly to a harness.
Also, the straight or 45° angle
of the cable exit is achieved
by merely positioning the
Cable Support Gate for
C Max.
the desired angle prior to
installing the assembly
onto the plug or receptacle.
Adjustable screws are used to
tighten cable strain reliefs.
D
HDP Plug or Receptacle
(Shown for Ref. only)
Cable Clamp assemblies
are available in kits with
appropriate hardware for
convenient plug/receptacle
mating.
Short Cable Clamp
Part No.
Individual Bulk Packed* Individual
Standard Cable Clamp
Part No.
Cable
Dia.
Dimensions
Shell
Size
A
B
C
D
(Max.)
Bulk Packed*
1.625
41.28
1.250
31.75
1.625
41.28
1.250
31.75
1.625
41.28
1.625
41.28
.750
19.05
.640
16.26 16.26
.640
.256
6.30
.320
8.13
.320
8.13
.420
10.67
.420
10.67
.490
12.45
1
2
—
—
5205729-1
—
5205729-3
1.073
27.25
.600
15.24 16.26
.640
5206393-1
—
—
5205730-3
—
Material and Finish:
Cable Clamp Housing—
1.073
.640 .640
16.26 16.26
.600 .640
15.24 16.26
.640 .640
16.26 16.26
.640 .640
16.26 16.26
—
5206390-1
—
—
5206390-3
—
5205730-1
—
27.25
Thermoplastic, black with textured finish
Gates—Thermoplastic, black
Pan Head Screws, 6-32 Set Screw
and 6-32 Square Nut—Steel, zinc
plated (sizes 1 and 2 include self-tapping
screws only)
1.615
41.02
1.615
41.02
2.263
57.48
3
4
5205718-1
5205731-1
5205718-4
—
—
—
Related Product Data:
Connectors used with:
HDP Metal-Shell—pages 90-102
Other accessory capabilities:
Male Screw Retainers—
pages 146 & 147
*Each part is individually bulk packed for multiple assembly orders.
Notes: 1. All parts are packed unassembled.
2. Quantity of pan head screws supplied with cable clamp assembly varies with shell size.
3. Cable clamps are available in kits with male screw retainers, see below.
4. All pan head screws have combination cross-recessed and slotted heads.
Female Screwlocks—page 148
Locking Posts and Slide Latches—
pages 149-151
Spring Latches (Two Piece)—
page 152
Clam Shell Straight/4
Cable Clamp Kits
with Male Screw Reta
Latching Blocks—pages 153 & 154
Technical Documents:
Instruction Sheet—408-7555
Material and Finish:
Cable Clamp
(See Note 3.)
Male Screws mate with
Female Screwlocks
(See page 144.)
Cable Clamp Housing—
Thermoplastic, black with textured finish
Gates—Thermoplastic, black
Pan Head Screws, 6-32 Set Screw
and 6-32 Square Nut—Steel, zinc
plated (sizes 1 and 2 include self-tapping
screws only)
Male Screw
(See Note 2.)
Retaining Clip
(See Note 2.)
HDP Plug or Receptacle
(Shown for Ref. only)
Male Screw—Steel, zinc plated yellow
chromate
Short Cable Clamp
KIt No.
Standard Cable Clamp
Kit No.
Shell Size
Retaining Clip—Stainless steel
Individual
Bulk Packed*
Individual
5206478-1
5206478-2
5206478-3
5206478-4
5206478-5
Bulk Packed*
1
2
3
4
5
—
—
—
—
—
—
Related Product Data:
Connectors used with:
HDP Metal-Shell—pages 90-102
1-5206478-2
2-5206478-6
2-5206478-2
—
—
—
—
—
—
Technical Documents:
Instruction Sheets—
408-7555
408-7837
Note: All part numbers are RoHS
*Each part is individually bulk packed for multiple assembly orders.
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of a cable clamp and male screw retainer hardware (2 each). Male screw retainers
are also available in kit form, see page 146.
3. For ordering cable clamps separately, see above.
compliant.
138
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Unshielded Cable Clamps (Continued)
Material and Finish:
Straight Exit Dataphone
Cable Clamp Housing—
Nylon, black
A Max.
B
4-40 Fillister Head Screws & Hex
Metal-Shell HDP-20
Plug or Receptacle
(Shown for Ref. only)
Nuts—Steel, clear zinc plated
Jackscrews—Steel, black zinc plated
Related Product Data:
Connectors used with:
HDP Metal-Shell—pages 90-102
.770
[19.56]
Female Screwlock
(Order separately,
see page 144.)
Max.
Max.
Cable Dia.
(with Gate)
Dimensions
Shell
Size
Cable Gate
Identification*
Thread
Size
Cable Dia.
Cable Clamp Kit No.
A
B
(without Gate)
.200
2A
2B
2C
3A
3B
3C
5.08
1.575
1.312
.400
.260
6.60
.320
8.13
.250
6.35
.340
8.64
4-40
4-40
5745122-2
5745121-2
2
3
40.01
33.32
10.16
2.115
53.72
1.421
36.09
.500
12.70
.420
10.67
*Molded-in identification (as shown in chart above) is provided on cable support gates to facilitate proper selection with
regard to shell size and maximum acceptable cable diameter.
Notes: 1. All parts are packaged unassembled.
2. Cable diameter is adjustable by changing cable support gates.
Straight Exit for Jacketed
Cable (Two-Piece)
A
B
This cable clamp allows
cable to be fully prepared
and terminated to the
connector before the clamp
is installed.
1.920
[48.77]
C
HDE or HDP Plug
or Receptacle
Material and Finish:
4-40 Male Jackscrew Kit Nos.:
747784-8 (bulk packed)*†
*Each part is individually bulk
packed for multiple kit orders.
†Slotted for screwdriver use.
(Shown for Ref. only)
D
Cable Clamps—ABS black
4-40 Fillister Head Screws and
Hex Nuts—Steel, zinc plated
4-40 Mounting Screws—Steel, zinc
plated
Jackscrews—Stainless steel,
passivated
Cable Clamp Kits with Grommets
Cable
O.D.
No. of
Grommets
Per Set
Dimensions
Shell
Size
Kit Numbers
A
B
C
D
Range
1.215
1.910
48.51
.570
14.48
.630
16.00
.185-.320
4.70-8.13
1
2
3
4
5
4
4
6
6
6
5748678-1
5748678-2
5748678-3
5748678-4
5748678-5
30.86
1.545
39.24
1.910
48.51
.620
15.75
.620
15.75
.185-.320
4.70-8.13
Related Product Data:
Ferrules—pages 143-145
Connectors used with:
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell—pages 90-102
Other accessory capabilities:
Spring Latch (Two-Piece)—
page 152
2.090
53.09
1.920
48.77
.680
17.27
.640
16.26
.255-.470
6.48-11.94
2.738
69.55
1.920
48.77
.800
20.32
.620
15.75
.255-.470
6.48-11.94
2.644
67.16
1.920
48.77
.900
22.86
.730
18.54
.255-.470
6.48-11.94
Notes: 1. All parts are packaged unassembled.
2. Jackscrews must be purchased separately.
3. Split-ring and crimp ferrules are shown on pages 143-145.
4. Shielded cable clamps will not accept connector housings with clinch nuts.
Technical Documents:
Instruction Sheet—408-6609
Note: All part numbers are RoHS compliant.
139
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Unshielded Cable Clamps (Continued)
Straight/90° Exit Cable
Straight/90° Exit
Clamps can be used on a
plug or receptacle and will
not interfere with commonly
used mating hardware. Their
three-piece construction
allows easy assembly to
a cable harness. Also,
A
B
.820
[20.83]
the same cable clamp
components are used for
both straight and 90° cable
exit applications. This is
accomplished by simply
positioning the Male and
Female Panels on the Yoke
for the desired angle.
HDE or HDP
Plug or Receptacle (Ref.)
Material
Straight Cable Exit
Application
Black thermoplastic
Related Product Data:
Connectors used with:
HDE All-Plastic—pages 112 & 113
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell—pages 90-102
B
A
Other accessory capabilities:
Female Screwlocks—page 148
Locking Posts and Slide Latches—
pages 149-151
Latching Blocks—pages 153 & 154
.820
[20.83]
90° Cable Exit
Application
Typical Cable Support Gate
(Supplied with Cable Clamp Kit)
Dimensions
Cable Clamp Kit No.
Cable Clamp
Configuration
Cable
Dia.
Shell Size
A
B
Individual
Straight Exit
90° Exit
Straight Exit
90° Exit
1.906
2.066
2.424
2.638
1.672
1.396
1.820
1.596
3
4
.550
.750
745306-1
745311-1
Notes: 1. All parts are packaged unassembled.
2. Each cable clamp assembly includes a yoke, male panel, female panel and four cable support gates.
The cable diameter is adjustable by changing the cable support gates.
Note: All part numbers are RoHS compliant.
140
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Shielded Cable Clamps
Straight Exit RFI/EMI Shields
for Jacketed Cable
(Two-Piece)
A
B
This RFI/EMI shield allows
cable to be fully prepared
and terminated to the
1.920
[48.77]
C
connector before the shield is
installed. During installation,
the shield of the jacketed
cable is folded back and
compressed into the cable
opening of the RFI/EMI
shield. For greater cable
support and/or shielding
effectiveness, split-ring and
crimp ferrules are available
(pages 143-145).
HDE or HDP Plug
or Receptacle
4-40 Male Jackscrew Kit Nos.: 747784-8 (bulk packed)*†
*Each part is individually bulk packed for multiple kit orders.
†Slotted for screwdriver use.
(Shown for Ref. only)
D
Grommet Sets
Cable
O.D.
Die Cast
Shield
Kit Numbers
Metal-Plated
Plastic Shield
Kit Numbers
Dimensions
B
Shell
Size
Cable O.D. No. of Grommets
Part
Number
A
C
D
(Max.)
Range
Per Set
.200
5.08
5745171-2
5745171-1
5745171-5
5745172-3
5745172-2
5745172-1
1-5745172-3
5745173-5
5745173-4
5745173-3
5745173-2
5745173-1
5745174-5
5745174-4
5745174-3
2-5745174-7
5745174-2
5745174-1
5745175-6
5745175-5
5745175-4
5745175-3
5745175-2
5745175-1
5745854-5
5745854-3
5745854-1
5747099-7
5747099-5
5747099-3
5747099-1
5745833-9
5745833-7
5745833-5
5745833-4
5745833-1
5747100-9
5747100-7
—
—
—
—
1.215
1.910 .550** .620**
48.51 13.97 15.75
.250
6.35
1
2
—
—
4
—
30.86
.370
9.40
.185-.320
4.70-8.13
747746-1
.225
5.72
—
—
—
—
4
—
Material and Finish:
.300
7.62
—
Die Cast Shield—Zinc alloy, plated
bright nickel over bright copper
Metal-Plated Plastic Shield—
Thermoplastic, plated nickel over copper
4-40 Fillister Head Screws and
Hex Nuts—Steel, zinc plated
4-40 Mounting Screws—Steel, zinc
plated
1.545
39.24
1.910
48.51 15.75 15.75
.620
.620
.375
9.53
.185-.320
4.70-8.13
747746-1
.430
10.92
—
—
—
—
—
—
—
—
—
—
6
—
.280
7.11
—
.350
8.89
—
2.090
53.09
1.920
48.77 17.27 15.75
.680
.620**
.430
10.92
3
—
Jackscrews—Stainless steel,
passivated
.480
12.19
—
.530
13.46
.255-.470
6.48-11.94
747973-1
Related Product Data:
.350
8.89
—
—
—
—
—
—
6
—
Ferrules—pages 143-145
Connectors used with:
.425
10.80
—
.500
12.70
—
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell (Tin plated
only)—pages 90-102
Other accessory capabilities:
Spring Latch (Two-Piece)—
page 152
2.738
69.55
1.920
48.77 20.32 15.75
.800
.620
4
.530
13.46
.255-.470
6.48-11.94
—
747973-1
.575
14.61
5747100-3
5747100-1
—
—
—
—
—
—
—
—
—
6
—
.650
16.51
—
.375
9.53
—
Technical Documents:
.450
11.43
—
—
Product Specification—
108-40032
Instruction Sheet—408-6609
.525
13.34
.255-.470
6.48-11.94
—
747973-1
2.644
67.16
1.920
48.77 22.86 18.55
.900
.730
5
.600
15.24
—
—
—
—
—
—
—
—
—
—
.675
17.15
—
.750
19.05
5747098-1
Cable Clamp Kits with Grommets
Kit Numbers
Cable
O.D.
Range
No. of
Grommets
Per Set
Dimensions
Shell
Size
Metal-Plated
Plastic Shield
With Grommets
Die Cast Shield
With Grommets
A
B
C
D
1.215
1.910
.550** .620**
.185-.320
1
2
3
4
5
4
4
6
6
6
5748676-1
5748676-2
5748676-3
5748676-4
5748676-5
5748677-1
5748677-2
5748677-3
5748677-4
5748677-5
30.86
48.51
13.97
15.75
4.70-8.13
1.545
39.24
1.910
48.51
.620
15.75
.620
15.75
.185-.320
4.70-8.13
2.090
53.09
1.920
48.77
.680
17.27
.620**
15.75
.255-.470
6.48-11.94
2.738
69.55
1.920
48.77
.800
20.32
.620
15.75
.255-.470
6.48-11.94
2.644
67.16
1.920
48.77
.900
22.86
.730
18.54
.255-.470
6.48-11.94
Notes: 1. All parts are packaged unassembled.
** The following dimensions apply to metal-plated plastic
cable clamps: Size 1: C=.570 [14.48], D=.630 [16.0]
Size 3: D=.640 [16.26]
2. Jackscrews must be purchased separately.
3. Split-ring and crimp ferrules are shown on pages 143-145.
4. Shielded cable clamps will not accept connector housings with clinch nuts.
Note: All part numbers are RoHS
compliant.
141
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Shielded Cable Clamps (Continued)
Both the straight exit and
the 90° exit die cast RFI/EMI
shield allows cable to be fully
prepared and terminated to
the connector before the
shield is installed. During
installation, the shield of the
jacketed cable is folded
back and compressed into
the cable opening of the
RFI/EMI shield. For greater
cable support and/or
Straight Exit
RFI/EMI Die Cast Shield
1.805
[45.85]
for Jacketed Cable
(Two-Piece)
.620
[15.75]
HDE or HDP Plug or Receptacle
(Shown for Ref. only)
One-Piece Slide Latch
(Not Included)
shielding effectiveness, split-
ring and crimp ferrules are
available (pages 143-145).
1.545
[39.24]
Material and Finish:
Cable
Dia.
Shell
Size
No. of
ID
Part
Grommet
Kit
Positions
Letter
Number
Shield—Zinc alloy, plated nickel over
copper
4-40 Pan Head Screws & Latch
Screws (90° Exit Only)—Steel, zinc
plated
w/Ferrules
.260-.300
6.60-7.72
.190-.375
4.83-9.53
.190-.430
4.83-10.92
E
H
K
5745919-3
5745919-2
5745919-1
—
747746-1*
—
2
15
One-Piece Slide Latch (90° Exit
Only)—Stainless steel
*Cable Dia. Range using Grommet is .185-.320 [4.70-8.13].
Notes: 1. All parts packaged unassembled.
Related Product Data:
2. Each kit comprised of a two-piece shield with 2 pan head screws.
3. Split-ring and crimp ferrules are shown on pages 143-145.
Ferrules—pages 143-145
Connectors used with:
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell (Tin plated
only)—pages 90-102
1.285
[32.64]
A
90° Exit RFI/EMI
Technical Documents:
Die Cast Shields
for Jacketed Cable
(Two-Piece)
Product Specification—
108-40032
Instruction Sheet—408-6769
.629
[15.98]
HDE or HDP Plug or Receptacle
(Shown for Ref. only)
One-Piece Slide Latch
(See Note 2.)
Shield
Shield
Cable
Dia.
w/Ferrules
Shell
Size
Dimension
with Slide Latch
Kit Numbers
(See Note 2)
without Slide Latch
Kit Numbers
Grommet
Kit
A
(See Note 3)
.185-.225
5745652-4
5745652-3
5745652-2*
5745652-1
5745653-5
5745653-4
5745653-3
5745653-2
5745653-1*
—
—
4.70-6.48
.260-.300
6.60-7.62
.190-.375
4.83-9.53
.190-.430
4.83-10.92
.240-.280
6.10-7.11
.315-.355
8.00-9.02
.190-.430
4.83-10.92
.440-.480
11.18-12.19
.380-.530
9.65-13.46
—
—
2.310
58.67
2
—
747746-1
—
—
—
—
—
5747194-3
—
—
—
2.850
72.39
3
—
—
747973-1
*CableDia.withGrommetKit: Size2=.185-.320 [4.70-8.13];Size3=.255-.470 [6.48-11.94].
Notes: 1.Allpartsarepackagedunassembled.
2.Eachkit iscomprisedofatwo-pieceshieldwiththreepanheadscrewsandaslidelatchwithtwo4-40slidelatchscrews.
3.Eachkitiscomprisedofatwo-pieceshieldwiththreepanheadscrews.
4.Split-ringandcrimpferrulesareshownonpages143-145.
Note: All part numbers are RoHS
compliant.
142
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Shielded Cable Clamps (Continued)
Material and Finish:
Crimp Ferrules for
Braided Cable Shield
(See pages 144 & 145 for
Inner and Outer Ferrule
Part Numbers.)
Outer Ferrule—Copper, plated
.000100 [0.00254] min. tin
Inner Ferrule—.023 [0.58] thick brass,
plated .000050 [0.00127] tin over copper
Outer Ferrule
Cable
Jacket
Related Product Data:
Inner Ferrule
Shields used with:
Straight Exit—pages 141 & 142
90° Exit—page 142
Technical Documents:
Product Specification—
108-40032
Flared Braid
Instruction Sheets—
408-9315 Hand Tool
408-9318 Die Sets
Conductors
Application Tooling
Note: Crimp ferrules are for use with
braided shields only. Crimp
ferrules require application
tooling with die sets for
attachment to cable.
AMP Hand Tool No. 543344-1
(See pages 144 & 145 for Hand Tool
Die Set Numbers)
Pneumatic Bench Tool
No. 312522-2
(Requires Die Set Holder
No. 58449-1.)
Split-Ring Ferrules
for Foil or Braided
Cable Shield
(See pages 144 & 145
for Split-Ring Ferrule
Part Numbers.)
Cable
Jacket
Split-Ring
Ferrule
Foil or Braid
(to be folded back
over ferrule and
ground wire)
Material:
Aluminum
Related Product Data:
Shields used with:
Ground
Wire
Straight Exit—pages 141 & 142
90° Exit—page 142
Note: Split-ring ferrules cannot be
used with outer and inner
Conductors
Technical Document
ferrules. Split-ring ferrules are
suitable for both foil and braided
shields. The ferrules do not
require tooling for assembly.
Product Specification—108-40032
Note: All part numbers are RoHS compliant.
143
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
millimeters unless otherwise
specified.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
Specifications subject
to change.
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Shielded Cable Clamps (Continued)
Crimp and Split-Ring Ferrules
When using these Shield Kits
Use these Ferrules
90° Exit Die Cast
Shield Kit No.
Cable
Dia.
(Max.)
Crimp Ferrule No. and Tooling No.**
Die Set For
Straight Exit Shield Kit No.
Shell
Size
Split-Ring*
Ferrule No.
With
Without
Slide
Applicator
Die Set
Metal-Plated
Die Cast
Inner
Outer
Hand Tool
543344-1
Slide
Latch
Plastic
Latch
.200
5745171-2
5745171-5
5745171-1
5745171-5
5745171-5
5745172-3
5745172-1
5745854-5
5745854-1
5745854-3
5745854-1
5745854-1
5747099-7
5747099-3
—
—
—
—
—
—
—
—
745508-2
—
—
—
—
543013-2
—
—
5.08
.240
6.10
.250
6.35
.280
7.11
.370
9.40
.225
5.72
.240
6.10
—
7-745129-8
—
3-745130-8
—
813809-1
—
1
—
—
745508-3
—
7-745129-9
6-745129-9
—
4-745130-5
4-745130-0
—
1-543013-7
543013-6
—
813809-7
813809-5
—
—
745508-6
745508-3
—
5745652-4
5745652-2
7-745129-8
3-745130-8
543013-2
813809-1
1-5745172-3
5745919-1
.240
5747099-1
5747099-1
5747099-5
5745652-1
5745652-1
5745652-3
—
—
—
—
—
7-745129-3
7-745129-8
—
3-745130-8
4-745130-5
—
543013-3
1-543013-6
—
813809-1
813809-7
—
6.10
1-5745172-3
5745919-1
.280
7.11
5745172-2
5745919-3
.300
2
745508-4
7.62
1-5745172-3
5745919-1
.350
5747099-1
5747099-3
5747099-3
5745652-1
5745652-2
5745652-2
—
—
—
—
—
7-745129-2
6-745129-9
—
3-745130-9
4-745130-0
—
543013-4
543013-6
—
813809-2
813809-5
—
8.90
.365
9.27
5745172-1
5745172-1
5745919-2
.375
745508-6
9.53
1-5745172-3
5745919-1
.430
5747099-1
5745652-1
—
745508-1
7-745129-1
4-745130-1
543013-7
813809-3
10.92
.240
5745173-3
5745173-5
5745173-3
5745173-4
5745173-3
5745173-3
5745173-1
5745173-2
5745173-1
5745833-5
5745833-9
5745833-5
5745833-7
5745833-5
5745833-5
5745833-1
—
5745653-3
5745653-5
5745653-3
5745653-4
5745653-3
5745653-3
5745653-1
5745653-2
5745653-1
5747194-3
—
7-745129-3
—
3-745130-8
—
543013-3
—
813809-1
—
6.10
.280
7.11
.280
7.11
.350
8.90
.350
8.90
.430
10.92
.430
10.92
.480
12.19
.530
13.46
—
745508-4
—
5747194-3
7-745129-8
—
4-745130-5
—
1-543013-6
—
813809-7
—
—
745508-5
—
3
5747194-3
7-745129-2
7-745129-1
7-745129-5
—
3-745130-9
4-745130-1
4-745130-1
—
543013-4
543013-7
543013-8
—
813809-2
813809-3
813809-3
—
5747194-3
745508-1
—
—
—
—
745508-8
745508-9
5745833-1
7-745129-4
4-745130-2
1-543013-0
813809-4
**For split-ring ferrules, Min. O.D. is .040 [1.02] smaller than Max. O.D.
**For inner and outer ferrules, Min. O.D. is .050 [1.27] smaller than Max. O.D. At the Max. cable O.D. the Min. insulation thickness is .060 [1.52].
Continued on Page 145
Note: All part numbers are RoHS compliant.
144
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Shielded Cable Clamps (Continued)
Crimp and Split-Ring Ferrules (Continued)
When using these Shield Kits
Use these Ferrules
90° Exit Die Cast
Shield Kit No.
Cable
Dia.
(Max.)
Crimp Ferrule No. and Tooling No.**
Die Set for
Straight Exit Shield Kit No.
Shell
Size
Split-Ring*
Ferrule No.
With
Without
Slide
Applicator
Die Set
Metal-Plated
Die Cast
Inner
Outer
Hand Tool
54334-1
Slide
Latch
Plastic
Latch
.240
5745174-4
5745174-4
5745174-5
5745174-4
5745174-4
5745174-3
5745174-1
5745174-2
5745174-1
5745175-6
5745175-6
5745175-6
5745175-4
5745175-5
5745175-4
5745175-4
5745175-3
5745175-1
5745175-2
5745175-1
5747100-7
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
7-745129-3 3-745130-8
543013-3
813809-1
6.10
.280
7.11
.350
8.90
.350
8.90
.430
10.92
.500
12.70
.525
13.34
.575
14.61
.650
16.51
.240
6.10
.365
9.27
.375
9.53
.430
10.92
.450
11.43
.525
13.34
.530
13.46
.600
15.24
5747100-7
7-745129-8 4-745130-5 1-543013-6
813809-7
5747100-9
745508-5
—
—
—
—
—
5747100-7
7-745129-2 3-745130-9
7-745129-1 4-745130-1
543013-4
543013-7
—
813809-2
4
5747100-7
745508-1
745508-8
—
813809-3
—
—
—
—
5747100-1
7-745129-6 4-745130-2 1-543013-1
813809-4
5747100-3
1-745508-0
1-745508-1
—
—
—
—
—
—
—
—
5747100-1
—
—
7-745129-0 3-745130-8
6-745129-9 4-745130-0
543013-2
543013-6
—
813809-1
—
—
813809-5
—
745508-6
—
—
—
—
—
7-745129-5 4-745130-1
543013-8
—
813809-3
—
745508-7
745508-9
—
—
—
—
—
—
—
—
—
5
—
—
7-745129-4 4-745130-2 1-543013-0
813809-4
1-745508-0
—
—
—
—
—
—
—
—
.650
16.51
.675
17.15
.750
19.05
5747098-1
—
1-745508-1 4-745130-3 1-543013-4
1-745508-1
1-745508-2
—
—
—
—
—
—
5747098-1
**For split-ring ferrules, Min. O.D. is .040 [1.02] smaller than Max. O.D.
**For inner and outer ferrules, Min. O.D. is .050 [1.27] smaller than Max. O.D. At the Max. cable O.D. the Min. insulation thickness is .060 [1.52].
Note: Refer to page 143 for Application Tooling for ferrules.
Note: All part numbers are RoHS compliant.
145
Catalog 82068
Revised 4-12
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Hardware
Commoning Strip
(for HDF-20 Plugs,
Size 20 Pin Contacts)
HDF-20
Metal-Shell or
All-Plastic
.037
[0.94]
.112
[2.84]
Plug
Dia. Max.
(Shown for Ref. only)
Material and Finish:
Brass, .004 [0.10] thick, tin plated
Part No. 206918-2
(Continuous Strip)
.108
[2.74]
.212
[5.38]
Max.
Related Product Data:
Notes:
1. Use punching tool to remove
undesired pin commoning
locations on commoning strip.
Use mating receptacle to seat strip
over pins in plug. Punching tool is
not supplied by TE.
Used with HDF-20 Plugs—
page 126
2. Sold in strip form, strip contains
10,000 commoning locations.
Male Screw Retainers
for Metal-Shell
Connectors
(HDE and HDP)
Male Screw
Male Screw
Material and Finish:
Male Screw—Steel, zinc plated clear
or yellow chromate
A
A
Retaining Clip—.012 [0.31] stainless
steel
Related Product Data:
Metal-Shell
Plug or
Connectors used with:
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell—pages 90-102
Receptacle
.280
[7.11]
.185
[4.70]
(Shown for Ref. only)
Retaining Clip
See Note 4
.250
[6.35]
.223
[5.66]
Retaining Clip
(745136 Series)
Technical Documents:
See Note 6
Instruction Sheet—408-7837
Male Screw Retainer Kit No.
Male Screw
Finish
Dimension
A
Thread Size
Individual
5205980-1
5787354-1**
Bulk Packed*
5205980-3
—
.220
5.59
4-40
Yellow
Chromate
.200
5.08
5745136-1
5207871-1
5745136-2
—
M3
(Metric)
.225
5.72
.220
5205980-4
5205980-5
5745136-4
5.59
Clear
Chromate
4-40
.200
5.08
5745136-3
*Each part is individually bulk packed for multiple kit orders.
** Phillips Head Screw
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of two male screws and two retaining clips. Male screw retainers are also furnished
as part of cable clamp kits (pages 137 and 138).
Notes: 3. Male screw retainers mate with female screwlocks (page 144), with HDF metal-shell connectors featuring
4-40 threaded inserts (page 148) and with HD metal-shell board mount connectors featuring 4-40 threaded
inserts or female screwlocks.
Notes: 4. Retaining clip must be assembled onto connector flanges with threaded hole toward wire side of connector.
Notes: 5. All screws have straight slotted heads except where noted.
Notes: 6. Retaining clip must be assembled onto connector flanges with notched side of retainer toward mating side of
connector.
Note: All part numbers are RoHS
compliant.
146
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Hardware (Continued)
Material and Finish:
Male Screw Retainers
for All-Plastic
Connectors (HDE)
Male Screw—Steel, zinc plated yellow
chromate
Retaining Clip—.012 [0.51] stainless
steel
4-40 Male Screw
Related Product Data:
Connectors used with:
HDE All-Plastic—pages 112 & 113
.220
[5.59]
Technical Documents:
Instruction Sheet—408-7837
All-Plastic
Plug or
Receptacle
(Shown for Ref. only)
.280
[7.11]
.250
[6.35]
Retaining Clip
Kit Numbers:
745647-1 (Individually packaged, see Note 2)
745647-2 (Bulk packed)*
*Each part is individually bulk packed for multiple kit orders.
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of two 4-40 male screws and two retaining clips.
3. Male screw retainers mate with female screwlocks (page 148), with HDF All-Plastic connectors featuring
4-40 threaded inserts (page 125), with HD All-Plastic board mount connectors featuring integral standoffs
with 4-40 threaded inserts and female screwlocks.
Notes: 4. Retaining clips must be assembled onto connector flanges with threaded hole toward wire side of connector.
Material and Finish:
Male Screw Retainers
for Metal-Shell and
All-Plastic Connectors
(HDF)
Male Screw—Steel, zinc plated clear
chromate
Retaining Clip—.012 [0.51] stainless
steel
Related Product Data:
4-40 Male Screw
Connectors used with:
HDF Metal-Shell and All-Plastic—
pages 125 & 126
.300
[7.62]
Technical Documents:
Instruction Sheet—408-7837
Retaining Clip
Threaded
Metal-Shell or All-Plastic
Plug or Receptacle
(Shown for Ref. only)
Hole
.280
[7.11]
.280
[7.11]
Kit Numbers:
746881-1 (Individually packaged, see Note 2)
746881-2 (Bulk packed)*
*Each part is individually bulk packed for multiple kit orders.
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of two male screws and two retaining clips.
3. Male screw retainers mate with female screwlocks (page 148), and with HD board mount connectors
featuring female screwlocks.
Notes: 4. Retaining clips must be assembled onto connector flanges with threaded hole toward wire side of connector.
Note: All part numbers are RoHS compliant.
147
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Hardware (Continued)
.188†
Material and Finish:
Female Screwlocks
for Metal-Shell and
All-Plastic Connectors
[4.78]
C
All Parts—Cold rolled steel, zinc
plated clear or yellow chromate
Style (B). Standard and
Long Female Screwlocks Kit
(HDE, HDF, HDP)
Flat Washers
.188†
[4.78]
Related Product Data:
Style (A). Female
Screwlocks Kit
.250
[6.35]
Connectors used with:
HDE Metal-Shell or All-Plastic—
pages 112-115
C
HDF Metal-Shell or All-Plastic—
pages 125 & 126
HDP Metal-Shell—pages 90-102
HD Board Mount—pages 54-71,
78-85, 87-89
Square
Nut
Flat Washers
(See Note 3.)
Technical Documents:
Instruction Sheet—408-7837
Metal-Shell or
All-Plastic
Lock Washer
Hex Nut
Plug or
Receptacle
(Shown for Ref. only.
See Notes 4 & 5.)
†Part Number 5748270-2
Dimension .158 [4.01]
Kit Number
Individual Bulk Packed
Connector
Used with
Dimension
C
Thread
Style
(A)
Finish
Size
L
Yellow Chromate 5207952-1
Clear Chromate 5207952-3
Yellow Chromate 5745563-1
Clear Chromate 5745563-3
Yellow Chromate 5205817-1
Clear Chromate 5205817-3
Yellow Chromate 5207872-1
Clear Chromate 5207872-3
Yellow Chromate 5207719-1
—
HD All-Plastic Right-Angle
Plugs and Receptacles
.250
6.35
4-40
—
5745563-1
5745563-4
5205817-2
5205817-4
—
HDE Metal-Shell or All-Plastic
Plugs and Receptacles
.250
6.35
(B)
4-40
4-40
HDP or HDF Metal-Shell or
All-Plastic Plugs and
Receptacles
Nut Driver, Part No. 811262-1
(Used for assembling female screwlocks
to connector flange)
.312
7.93
(B)
(B)
M3
(Metric)
—
5207719-2
5207719-4
—
HD or HDF All-Plastic Plugs
and Receptacles with
Integral Standoffs
4-40
.560
14.22
Clear Chromate
Clear Chromate
5207719-3
5747223-3
*2-56*
* 2-56 is the male thread size. The female thread size is 4-40.
L
Each part is individually bulk packed for multiple kit orders.
Notes: 1. All parts are packaged unassembled.
2. Each female screwlock kit is comprised of two assemblies as illustrated above.
3. One or two flat washers may be required for panel thicknesses less than .060 [1.52]. Female screwlocks
are not recommended for panel thicknesses greater than .060 [1.52].
Notes: 4. Female screwlocks with 2-56 thread size are to be used with cable clamps with mounting flanges. Female
screwlocks with 4-40 and M3 (Metric) thread sizes can be used with all other cable clamps.
Notes: 5. Female screwlocks mate with male screw retainers (pages 146 and 147).
6. Short female screwlocks cannot be used with HDF connectors (pages 125 & 126)
Individual Screwlocks
(Washers and Nuts not included)
Screwlocks
Individual Bulk Packed
Connector
Used with
Dimension
C
Thread
Size
Style
Finish
L
Yellow Chromate 5207953-2
—
HD All-Plastic Right-Angle
Plugs and Receptacles
.250
(A)
4-40
4-40
6.35
Clear Chromate
5207953-3
—
—
L
L
5205818-3
5748558-4
5205818-2
Clear Chromate
5748558-3
L
L
Yellow Chromate 5748270-2
.312
HDP or HDF Metal-Shell or
All-Plastic Plugs and
Receptacles
(B)
**M2.6**
(Metric)
7.93
Clear Chromate
Clear Chromate
Clear Chromate
5749765-3
5747404-3
5747877-3
—
—
—
***M3***
(Metric)
.185
4.70
(Special)
4-40
L
Each part is individually bulk packed for multiple kit orders.
LL
With captivated star washer. No additional hardware included.
†Part No. 5748270-2 Dimension .158 [4.01]
***M2.6 is the female thread size. The male thread size is 4-40.
***M3 is the female thread size. The male thread size is 4-40.
Note: All part numbers are RoHS compliant.
148
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
France: +33 (0) 1-3420-8686
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Hardware (Continued)
Style I
Slide Latches
.135
[3.43]
Metal-Shell or
All-Plastic
Plug or Receptacle
(Shown for Ref. only)
Material and Finish:
Slide Latch
(See Note 3.)
4-40 Screws, Washers and Hex
Nuts—Steel, zinc plated yellow
chromate
4-40 Screw
(2 Supplied)
.165
[4.19]
2-56 Screws, Washers and Hex
Nuts—Steel, zinc plated clear chromate
C
A
Slide Latch—Stainless steel
B Max.
Related Product Data:
Connectors used with:
HDE Metal-Shell or All-Plastic—
pages 112-115
HDF Metal-Shell or All-Plastic—
pages 125 & 126
Flat Washer
(2 Supplied)
Lock Washer
(2 Supplied)
Hex Nut
(2 Supplied)
HDP Metal-Shell—pages 90-102
HD Board Mount—pages 54-71,
78-85, 87-89
For Shell Sizes 1 and 4
Technical Documents:
Instruction Sheet—408-6551
Style II
Metal-Shell or
All-Plastic
Slide Latch
.135
[3.43]
(See Note 4.)
Plug or Receptacle
2-56 Screw
(2 Supplied)
(Shown for Ref. only)
.165
[4.19]
C
A
B Max.
Lock Washer
(2 Supplied)
Hex Nut
(2 Supplied)
For Shell Sizes 2, 3 and 5
Style III
Slide Latch
(See Note 5.)
.135
[3.43]
Plug or Receptacle
(Shown for Ref. only)
4-40 Screw
(2 Supplied)
.165
[4.19]
C
B Max.
Flat Washer
(2 Supplied)
Lock Washer
(2 Supplied)
Hex Nut
(2 Supplied)
For Shell Sizes 2, 3 and 5
149
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Hardware (Continued)
Slide Latches
Slide Latch Style III
(for Shell Sizes 2, 3 or 5)
4-40 Locking Post
Slide Latch Style II
(for Shell Sizes
2, 3 or 5)
2-56 Locking Post
Typical Applications of Locking Posts and Slide Latches
Dimensions
B
Slide Latch Kit Numbers
Shell
Size
Side Latch
Only
Style
A
C
Individual
Bulk Packed*
1.397
.490
.415
1
I
5745404-1
—
164890-1
749027-1
749027-1
—
35.48
12.45
10.54
1.725
43.82
.470
11.94
.547
13.89
II
5745583-1
5745583-5
5745583-7
—
—
1.725
43.82
.470
11.94
.415
10.54
—
1.725
43.82
.470
11.94
.450
11.43
—
2
1.725
43.82
.470
11.94
.415
10.54
III
5748653-1
—
1.725
.490
.290
5749028-17
—
—
—
43.82
12.45
7.37
1.725
43.82
.437
11.10
.415
10.54
5786138-17
—
2.265
.470
.547
II
III
I
5745584-1
5745584-3
5745407-1
5745578-3
—
—
—
—
749996-1
749996-1
164890-4
749997-1
57.53
11.94
13.89
3
2.265
57.53
.470
11.94
.415
10.54
2.913
73.99
.490
12.45
.415
10.54
4
5
2.819
71.60
.575
14.61
.415
10.54
III
*Each part is individually bulk packed for multiple kit orders.
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of a slide latch and two screws, flat washers (if required), lock washers and hex nuts.
Style I slide latches are also furnished as part of cable clamp kits (page 142).
Notes: 3. Style I slide latches can be used with cable clamps that do not extend beyond the front flange of the con-
nector or on connectors without cable clamps.
Notes: 4. Style II slide latches can be used with any cable clamp that has the mounting ear configuration as
shown above.
5. Style III slide latches can be used on connectors without cable clamps or with cable clamps that do not
have the mounting ear configuration shown with Style II above.
Notes: 6. Slide latches mate with locking posts (page 151).
Notes: 7. No nuts, washers, or lockwashers.
Note: All part numbers are RoHS compliant.
150
Catalog 82068
Revised 4-12
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Hardware (Continued)
Slide Latch Clip
Assembly for
Unfiltered Mating Half
Plug or
Receptacle
(See Note 2.)
L
Screw
Clip
Style 1
Material and Finish:
Screw, Washers and
Hex Nut—Cold rolled steel, zinc plated
clear chromate
Clip—Stainless steel
.165
[4.19]
Style 2
Technical Documents:
Rolled Edge
Notes:
Instruction Sheet—408-7785
1. All parts are packaged unassem-
bled.
Flat Washer
2. Slide Latch Clip Assemblies can
be used on any Subminiature D
AMPLIMITE HD-20 metal-shell
plug or receptacle.
3. Slide Latch Clip Assemblies mate
with Locking Post Assemblies
shown below.
Lock Washer
Hex Nut
Kit Part Numbers:
Screw
Thread
Size
Screw
Style
Part
No.
Length
L
Pkg.
Unit†
Bulk
Unit
—
5206942-1
.415
4-40
2-56
1
2
10.54
5206942-2
5748078-1**
—
.547
13.89
† Two assemblies per package.
* Each part is individually bulk packed for multiple kit orders.
** Designed for cable clamps with mounting ears. No flat washers included.
Locking Post Assembly
Material and Finish:
A
B
Hex Nut
All Parts—Cold rolled steel, zinc
plated clear or yellow chromate
Part No. 206514-1
Related Product Data:
Lock Washer
Connectors used with:
HDE Metal-Shell or All-Plastic—
pages 112-115
HDF Metal-Shell or All-Plastic—
pages 125 & 126
Plug or
Receptacle
(See Note 2.)
B
HDP Metal-Shell—pages 90-102
HD Board Mount—pages 54-71,
78-85, 87-89
A
Flat Washers
(See Note 4.)
Part No. 747242-1
Instruction Sheets—
408-6551
Post
Notes:
1. All parts are packaged unassem-
bled.
2. Each kit is comprised of two com-
plete assemblies, as illustrated
above.
408-7785
Locking Post Kit Number
Locking
Post
Finish
Dimensions
Thread
Size
(See Note 4)
A
B
Individual
Bulk Packed*
3. For front panel mounting, it is rec-
ommended that a shim be used
between the connector flange and
panel to prevent bowing of the
flange.
4. Locking posts with 2-56 thread
size are to be used with cable
clamps with mounting flanges.
Locking posts with 4-40 thread
size can be used with all other
cable clamps
Yellow
.410
.110
5206514-1
5206514-4
5206514-6
5747242-1
5206514-3
Chromate
10.41
2.79
Clear
Chromate
.410
10.41
.110
2.79
4-40
2-56
—
5206514-7
—
Yellow
Chromate
.560
14.22
.110
2.79
Yellow
Chromate
.615
15.62
.172
4.37
*Each part is individually bulk packed for multiple kit orders.
5. Locking posts mate with slide
latches (page 149).
Note: All part numbers are RoHS compliant.
151
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Hardware (Continued)
Material
Spring Latches for Cable Clamps
with Mounting Ears
Straight Exit RFI/EMI Shield
(Shown for Ref. only.
See Note 1.)
.015 [0.38] Stainless steel
(Two-Piece)
Spring Latch
Related Product Data:
Metal-Shell
Plug or Receptacle
(Shown for Ref. only)
Connectors used with:
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell (Tin plated only)—
pages 90-102
Technical Documents:
Instruction Sheet—408-9130
.230
[5.84]
Spring Latch
.900
[22.86]
.320
Latching Block
[8.13]
Spring Latch Part Numbers:
(Order separately,
see pages 153 & 154.)
745255-2 (two per package)
Notes: 1. Two-piece spring latches can be used with
RFI/EMI shields (pages 141).
745255-3 (bulk packed)*
Notes: 2. Two-piece spring latches mate with latch-
*Two-piece spring latches are individ-
ually bulk packed for multiple part
orders.
ing blocks (pages 153 & 154).
Typical Application of Two-Piece Spring Latches
with Straight Exit RFI/EMI Shield
Spring Latches
(Two-Piece)
Material:
Stainless steel
Related Product Data:
Connectors used with:
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell—pages 90-102
Metal-Shell
Plug or Receptacle
(Shown for Ref. only)
Technical Documents:
.300
[7.62]
Instruction Sheet—408-9131
A
.920
[23.37]
Spring Latch Part Numbers
Typical Application of Two-Piece Spring Latches
with Post Molded Strain Relief
Dimension
Two Per
Package
Bulk
Size
A
Packed*
.170 [4.32] Min.
(Applies at a height of
.320 [8.13] Min.
above connector flange.
Also, see Note 1.)
.540
13.72
1-4
745779-2
745779-5
745779-3
—
.650
16.51
5
Envelope of Post
Molded Strain Relief
(Accounts for Design
Variations)
*Two-piece spring latches are individually bulk packed
for multiple part orders.
Notes: 1. These dimensions must be maintained to
assure satisfactory operation of the spring
latches.
Notes: 2. Two-piece spring latches mate with latch-
ing blocks (pages 153 & 154).
Metal-Shell
Plug or
.015
.220
Receptacle
.381
[5.59
]
(Shown for Ref. only)
Note: All part numbers are RoHS compliant.
(See Note 1.)
152
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Hardware (Continued)
Material and Finish:
Latching Blocks
with Threaded Hole
Metal-Shell or
All-Plastic
Latching Blocks—Zinc
Pan Head Screws—Steel, zinc plated
Plug or
Receptacle
(Shown for Ref. only)
Related Product Data:
Connectors used with:
HDE Metal-Shell or All-Plastic—
pages 112-115
HDF Metal-Shell or All-Plastic—
pages 125 & 126
Pan Head Screw
(Supplied with
745007-1 and -5 only)
HDP Metal-Shell—pages 90-102
HD Board Mount—pages 54-71,
78-85, 87-89
B
Mating/Panel Mounting—page 136
(See Note 3.)
Latching
Block
Technical Documents:
A
Instruction Sheet—408-9128
Shell
(No. of
Contact
Pos.)
Rear-Panel Latching Block
Part No.
Individual Bulk Packed*
Front-Panel Latching Block
Part No.
Individual Bulk Packed*
Dimensions
Panel
Thickness
Thread
Size
A
B
M3
—
745403-2
—
—
—
—
—
—
.400
.190
.060
(Metric)
10.16
4.83
1.52
4-40
745403-8
747717-2
—
—
.400
10.16
.220
5.59
.030
0.76
1 thru 4
(9 thru 37)
4-40
5745007-1
208101-1
208101-8
—
M3
—
—
—
—
—
—
.400
.250
(Metric)
—
—
208101-2
208101-9
10.16
6.35
4-40
4-40
5
(50)
.530
13.46
.250
6.35
1-208101-1
—
**Bulk packed for multiple part orders.
**Individual kits contain two latching blocks per package.
Notes: 1. All parts are packaged unassembled.
2. Each front panel latching block kit is comprised of two latching blocks. Two pan head screws of the
appropriate length and thread size to be supplied by customer.
Notes: 3. B dimension .250 [6.35] is for connector flange mounting, .220 [5.59] is for use with .030 [0.76] thick
panels, and .190 [4.83] is for use with .060 [1.52] thick panels.
Notes: 4. Latching blocks mate with spring latches (page 152).
.030 [.762]
or
.060 [1.52]
Thick Panel
Typical Application of Front-Panel Mounted
Subminiature D Connector using Front-Panel Latching Blocks
Typical Application of Rear-Panel Mounted
Subminiature D Connector using Rear-Panel Latching Blocks
Note: All part numbers are RoHS compliant.
153
Catalog 82068
Revised 4-12
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Hardware (Continued)
Material
Latching Blocks
with Slot Recess
and Thru Hole
Metal-Shell or
All-Plastic
Plug or
Latching Blocks—Zinc
Receptacle
Related Product Data:
(Shown for Ref. only,
See Note 2.)
Connectors used with:
HDE Metal-Shell or All-Plastic—
pages 112-115
HDF Metal-Shell or All-Plastic—
pages 125 & 126
HDP Metal-Shell—pages 90-102
HD Board Mount—pages 54-71,
78-85, 87-89
.120
Mating/Panel Mounting—page 136
[3.05]
Dia.
Thru Hole
Technical Documents:
Mounting
Nut
(Customer
Supplied)
Instruction Sheet—408-9128
B
A
Mounting Screw
(Customer Supplied)
.196 [4.98] Dia. (Max.) x .110 [2.79] Deep Slot
Shell
(No. of
Rear-Panel Latching Block Part No. Front-Panel Latching Block Part No.
Dimensions
Panel
Thickness
Individual
747080-2
745245-2
—
Bulk Packed*
Individual
A
B
Contact Pos.)
.160
4.06
.090
2.29
—
745245-3
—
—
1 thru 4
(9 thru 37) 10.16
1.400
.190
4.83
.060
1.52
—
.250
6.35
—
745286-2
745245-5
5
(50)
.530
13.46
.190
4.83
.060
1.52
—
—
**Bulk packed for multiple part orders.
**Individual kits contain two latching blocks per package.
Notes: 1. Mounting screws and nuts are to be supplied by Customer.
2. These latching blocks allow mounting screws to be installed thru the front of the block and to be screwed
into the bracket of a right-angle connector, a fixed insert in a connector mounting flange, or a nut behind the
connector mounting flange (as illustrated above).
Notes: 3. Latching blocks mate with spring latches (page 152).
.060 [1.52]
or
.090 [2.29]
Thick Panel
Typical Application of Front-Panel Mounted
Subminiature D Connector using Front-Panel Latching Blocks
Typical Application of Rear-Panel Mounted
Subminiature D Connector using Rear-Panel Latching Blocks
Note: All part numbers are RoHS compliant.
154
Catalog 82068
Revised 4-12
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in inches and
millimeters unless otherwise
specified.
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
AMPLIMITE Subminiature D Connectors
Hardware (Continued)
4-40 Screws
(Customer Supplied)
Standoff Bushings
Material:
Metal-Shell
Plug or
Aluminum
Receptacle
(Shown for Ref. only)
Related Product Data:
4-40 Threads
(thru)
Standoff
Bushing
.250
[6.35]
Connectors used with:
HD Straight Posted—
pages 76-85, 87-89
.435
[11.05]
Kit Numbers:
205933-3 (two bushings per pack-
age)
205933-4 (bulk packed)*
*Parts are individually bulk packed for
multiple part orders.
4-40 Screws
(Customer Supplied)
Pc Board
Keying Plug
(for Size 20 Socket Contacts)
Metal-Shell
.010
.200
[5.08
or All-Plastic
Receptacle
0.25
]
Material:
(Shown for Ref. only)
Polyphenylene oxide
.115 Max.
[2.92] Dia.
Related Product Data:
.047
Connectors used with:
All HDE, HDP and HD Receptacles
with Socket Contacts
.044
]
1.19
]
1.12
Keying Plug
(See Note)
Part Number: 206509-1
Notes: 1. Keying plug is installed taper-end
first into front of receptacle.
Notes: 2. Sold individually.
Keying Plug
499712-1 AMP-LATCH (electrical
connectors) can be used on
HD22 Socket Contacts
A
.400
[10.16]
.400
[10.16]
EMI/RFI Gaskets
.010
.800
[20.32
0.25
Material and Finish:
]
Brass, .006 [0.15] thick;
bright tin plated
.120 Dia.
[3.05]
(2 Holes)
B
.010
C
C [
0.25
]
.010
[0.25]
Ref.
9, 15, 25 and 37 Positions
Shell Size
(No. of
Dimensions
B
Gasket
Part No.
5747024-3
5747025-3
745776-4
745777-4
A
C
Contact Pos.)
1
(9)
.746
18.95
.984
24.99
1.220
30.99
2
(15)
1.074
27.28
1.312
33.32
1.555
39.50
3
(25)
1.614
41.00
1.852
47.04
2.100
53.34
4
(37)
2.266
57.56
2.500
63.50
2.730
69.34
Note: All part numbers are RoHS
compliant.
155
Catalog 82068
Revised 4-12
Dimensions are shown for
Dimensions are in inches and
Canada: +1 (905) 475-6222
UK: +44 (0) 800-267666
reference purposes only.
Specifications subject
to change.
millimeters unless otherwise
specified.
Mexico/C. Am.: +52 (0) 55-1106-0800
Latin/S. Am.: +54 (0) 11-4733-2200
Germany: +49 (0) 6251-133-1999
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015
www.te.com
USA: +1 (800) 522-6752
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