1740210-6 概述
SOLARLOK Photovoltaic Interconnection System SOLARLOK光伏互连系统
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SOLARLOK
Photovoltaic Interconnection System
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Table of Contents
The SOLARLOK Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Large Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-Rail Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Medium Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Small Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Eco Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Slim Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Micro Junction Box – Serial Interconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
2
3
4
6
7
8
9
Junction Boxes for Building integrated PV Applications (BiPV) . . . . . . . . . . . . . . . . . . . . . . 10
Solar Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Combiner Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cable Coupler – Standard Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cable Coupler – Slim Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
T-Branch Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
DC Converter Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
AC Inverter Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Field Wiring, Switching and Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Solar Cable – TÜV and UL certified . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Solar Cable, 1-Pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Wiring Example with Extension Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Grounding Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Interconnection Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Assembly and Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Restriction on the Use of Hazardous Substances (RoHS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Product Information Center (PIC)
Tyco Electronics Online
Our PIC team are there to help with any further questions.
With our experienced employees in the Product Information
Center (PIC) we can offer you a reliable source of information and
support for your technical queries.
Internet Homepage:
www.tycoelectronics.com/solar
To contact your local Tyco Electronics subsidiary,
please refer to the address page at the back of this catalog.
Electronic Internet Catalog:
http://catalog.tycoelectronics.com
Our website is more than an Internet guide. It is constantly being
added to and is an innovative and interactive source for applications
tips, product updates and technical information of all types. With our
innovative StepSearch software, which has been perfected over a
period of several years you can conveniently surf your way through
all our products.
Product und Machine Literature
Order quickly and easily by fax:
For Fax No. see address page entry for your specific region.
A large product range has extensive product literature.
You can request flyers, catalogs and brochures for each of the
product sectors of relevance to you.
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
The SOLARLOK Concept
System Features
Junction Box
I Variable wiring options
I Easily accessible
I Simple, fast and cost-effective
assembly
I Flat, low profile design
I High current carrying capacity
I Good thermal balance
I Connectorized or direct wire
configurations
I Up to four outputs possible
I Up to six internal rails
I Customer-specific solutions
I TÜV and UL approved
Connector
I Simple on-site processing
I Mating safety provided by
keyed housings
I Semi-automatic assembly
capability possible
I Multiple plugging and
unplugging cycles
I Accomodates solar cable with
different insulation diameters
I High current carrying capacity
I Wide temperature operating
range
Tyco Electronics will be con-
tributing to the establishment of
this environmentally-friendly
technology with the introduction
of its SOLARLOK connector
system.
The male and female cable
Simple and Reliable
System Interconnection of
Individual Solar Modules
Right to the DC/AC
coupler was designed for high
voltage and high current-carrying
capacity in addition to the well-
established IP 67 sealing require-
ment in the photovoltaic industry.
Mating safety is provided by
polarity keyed housings, fully
shrouded contacts, reliable high
cycle life, and squeeze to release
connection system. In addition,
a wide temperature range and ful-
fillment of worldwide standards
for photovoltaic connection
Converters
I TÜV and UL approved
Market expansion of the formerly
regulated energy supply sector,
increased global environmental
awareness and governments
committing themselves to more
stringent environmental targets
have opened up new opportunities
for the photovoltaic industry.
SOLARLOK delivers a flexible
system solution for easy and
reliable interconnections from
photovoltaic modules to the
DC/AC converter. The entire
system concept is based on cost-
effective and reliable processing
of individual interconnection
system components. This
Solar Cable
I Dual wall insulation
I Electron beam cross-linked
I Excellent resistance to U.V.,
water, ozone, fluids, salt,
general weathering
I Excellent resistance to abrasion
I Halogen free, flame retardant,
low toxicity
I Very low smoke emissions
I Excellent flexibility and
stripping performance
I Different cable diameters
I Operating Temperature from
–40 °C up to +125 °C
I Voltage Rating up to 1800 V DC
I Short circuit resistant
up to +250 °C
systems complement the robust
product specification.
Having served a niche market
in the past, the photovoltaics
industry now has the opportunity
to move into mass production,
realizing economies of scale and
gaining a greater market share
of the world’s energy mix.
significantly reduces installation
costs of the solar energy system. The design of the male and
female receptacle for the junction
box and the DC/AC converter
The junction box concept is
based on a flexible, open system
follow the cable coupler “click
structure, which allows serial as
philosophy” for quick and secure
well as parallel interconnection
mating even in difficult mounting
via direct wire connect or
positions.
separable connectors. Within the
junction box, up to six termina-
tion places rails are available for
photovoltaic foil connection.
If required by the customer, the
junction box can be delivered
pre-configured with diodes,
jumpers, plug connectors, and
solar cable pigtails.
I TÜV and UL approved
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
1
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Large Junction Box – Serial Interconnection
+
W: 150 mm
H: 25 mm
All mentioned versions are standard. Plus-connection see drawing.
Junction Box with Mounted Cable and Connectors
Rated Current
(IEC 61215, Edition 2)
(Ampere)
Contact
Rails
Cable Length
(mm)
Wire Size
(mm2)
Part Number
Diodes
1740300-2
1987294-2
1987254-2
1740077-1
1740077-3
on request
6
6
6
4
4
4
5
5
5
3
3
3
6.0
8.5
1,000
1,000
1,000
1,000
1,000
1,000
4.0
4.0
4.0
4.0
4.0
4.0
13.0
6.0
8.5
13.0
Junction Box with Connector Outlet
Rated Current
(IEC 61215, Edition 2)
(Ampere)
Contact
Part Number
Rails
Diodes
Junction Box with
Extended Wiring Space
3-1394723-0
6-1394723-5
6-1394723-6
2-1394723-4
on request
6
6
6
4
4
4
5
5
5
3
3
3
6.0
8.5
13.0
6.0
8.5
5-1394723-3
13.0
Special Versions
Rated Current
(IEC 61215, Edition 2)
(Ampere)
Contact
Rails
Cable Length
Wire Size
(mm2)
Part Number
Diodes
Comments
(mm)
1981988-1
1981987-1
6
6
5
5
8.5
1,000
1,000
4.0
4.0
Junction Box with
extended wiring space
13.0
Standard mounting on the panel with silicone glue (approved types see application specification).
Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the
datasheets of the manufacturer).
2
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
5-Rail Junction Box – Serial Interconnection
+
W: 140 mm
H: 22.5 mm
All mentioned versions are standard. Plus-connection see drawing.
TÜV and UL pending.
Junction Box with Mounted Cable and Connectors
Rated Current
(IEC 61215, Edition 2)
(Ampere)
Contact
Rails
Cable Length
(mm)
Wire Size
(mm2)
Part Number
Diodes
1987858-3
1987982-3
5
5
4
4
8.5
1,000
1,000
4.0
4.0
13.0
Junction Box with Connector Outlet
Rated Current
(IEC 61215, Edition 2)
(Ampere)
Contact
Part Number
Rails
Diodes
on request
on request
5
5
4
4
8.5
13.0
Standard mounting on the panel with silicone glue (approved types see application specification).
Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the
datasheets of the manufacturer).
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
3
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Medium Junction Box – Serial Interconnection
+
W: 115 mm
H: 22.5 mm
All mentioned versions are standard. Plus-connection see drawing.
Junction Box with Mounted Cable and Connectors
Rated Current
(IEC 61215, Edition 2)
(Ampere)
Contact
Rails
Cable Length
Wire Size
(mm2)
Part Number
Diodes
(mm)
1987002-4
1740699-6
1740971-2
4
4
4
3
3
3
6.0
8.5
1,000
1,000
1,000
4.0
4.0
4.0
13.0
Junction Box with Connector Outlet
Rated Current
(IEC 61215, Edition 2)
(Ampere)
Contact
Part Number
Rails
Diodes
1987003-3
1740700-1
1740972-1
4
4
4
3
3
3
6.0
8.5
13.0
Standard mounting on the panel with silicone glue (approved types see application specification).
Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the
datasheets of the manufacturer).
4
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Medium Junction Box – Serial Interconnection – Special Versions
+
W: 115 mm
H: 22.5 mm
All mentioned versions are standard. Plus-connection see drawing.
Junction Box with Mounted Cable and Connectors
Rated Current
(IEC 61215, Edition 2)
(Ampere)
Contact
Rails
Cable Length
(mm)
Wire Size
(mm2)
Part Number
Diodes
Comments
Male Contact (neutral) right,
left closed
3-1740699-9
3-1740699-8
0-1987994-1
0-1987995-1
4
4
4
4
3
3
3
3
8.5
8.5
1,000
1,000
1,000
1,000
4.0
4.0
4.0
4.0
Female Contact (neutral) left,
right closed
Male Contact (neutral) right,
left closed
13.0
13.0
Female Contact (neutral) left,
right closed
+
W: 115 mm
H: 22.5 mm
Inside Style
Rated Current
(IEC 61215, Edition 2)
(Ampere)
Contact
Rails
Cable Length
(mm)
Wire Size
(mm2)
Part Number
Diodes
Comments
0-
1740657-8
4
4
3
3
8.5
8.5
1,000
1,000
4.0
4.0
with Mounted Cable
with Connector Outlet
0-
1740658-1
Standard mounting on the panel with silicone glue (approved types see application specification).
Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the
datasheets of the manufacturer).
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
5
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Small Junction Box – Serial Interconnection
+
W: 90 mm
H: 22 mm
All mentioned versions are standard. Plus-connection see drawing.
Junction Box with Mounted Cable and Connectors
Rated Current
(IEC 61215, Edition 2)
(Ampere)
Contact
Rails
Cable Length
(mm)
Wire Size
(mm2)
Part Number
Diodes
1740425-5
1987225-6
1987252-1
3
3
3
2
2
2
6.5
10.5
14.0
1,000
1,000
1,000
4.0
4.0
4.0
Junction Box with Connector Outlet
Rated Current
(IEC 61215, Edition 2)
(Ampere)
Contact
Part Number
Rails
Diodes
1418867-6
1987459-1
1987777-1
3
3
3
2
2
2
6.5
10.5
14.0
Standard mounting on the panel with silicone glue (approved types see application specification).
Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the
datasheets of the manufacturer).
6
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Eco Junction Box – Serial Interconnection
+
W: 76 mm
H: 18.5 mm
All mentioned versions are standard. Plus-connection see drawing.
TÜV and UL pending.
Junction Box with Mounted Cable and Standard Connectors
Rated Current
Contact
Rails
Cable Length
Wire Size
(mm2)
Foil
Connection
Part Number
Diodes
(IEC 61215, Edition 2)
(Ampere)
(mm)
1987392-1
1987392-2
2
2
1
1
8
8
1,000
1,000
4.0
4.0
Straight
Angled
Junction Box with Mounted Cable, Slim Line Connectors and Double-Sided Adhesive Tape
Rated Current
(IEC 61215, Edition 2)
(Ampere)
Contact
Rails
Cable Length
(mm)
Wire Size
(mm2)
Foil
Connection
Part Number
Diodes
1987392-3
2
1
8
1,000
2.5
Straight
Standard mounting on the panel with silicone glue (approved types see application specification).
Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the
datasheets of the manufacturer).
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
7
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Slim Junction Box – Serial Interconnection
+
W: 52 mm
H: 15.5 mm
All mentioned versions are standard. Plus-connection see drawing.
UL pending.
Junction Box with Mounted Cable and Standard Connectors
Rated Current
(IEC 61215, Edition 2)
(Ampere)
Contact
Rails
Cable Length
(mm)
Wire Size
(mm2)
Part Number
Diodes
1971158-2
2
1
3
600
2.5
Junction Box with Mounted Cable and Slim Line Connectors
Rated Current
(IEC 61215, Edition 2)
(Ampere)
Contact
Rails
Cable Length
(mm)
Wire Size
(mm2)
Part Number
Diodes
on request
2
1
3
600
2.5
Standard mounting on the panel with silicone glue (approved types see application specification).
Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the
datasheets of the manufacturer).
8
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Micro Junction Box – Serial Interconnection
All mentioned versions
are standard.
Plus-connection see drawing.
TÜV pending.
38.0
9.25
63.0
Micro Junction Box with Overmolded Cable
Rated Current
(IEC 61215, Edition 2)
(Ampere)
Contact
Rails
Cable Length
(mm)
Wire Size
(AWG)
Part Number
Diodes
1954875-3
2
1
10
750
12
Standard mounting on the panel with silicone glue (approved types see application specification).
Optional with double-sided adhesive tape (specifications of the adhesive tape can be found in the
datasheets of the manufacturer).
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
9
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Junction Boxes for Building integrated PV Applications (BiPV)
Attention:
It is not permitted to use
this product and products
including it in the USA.
TÜV pending.
105.8
12.5
15.5
12.5
10.0
Wing-Edge Junction Box
Rated Current
Part Number
Diodes
(IEC 61215, Edition 2)
(Ampere)
Connection Type
with Slim Line Connector System
(see Page 15)
1987293-3
1
10
10
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Junction Boxes for Building integrated PV Applications (BiPV) (continued)
Connection of foil by soldering.
Required potting material
please see application
specification.
10.0
11.5
131.0
Straddle Edge Junction Box
Rated Current
Part Number
Diodes
(IEC 61215, Edition 2)
(Ampere)
Connection Type
Specific Connector System
(see table below)
1971569-1
1
11
Accessories
Part Number
Description
These specific Slim Connec-
tors can be equipped with
contacts of the SOLARLOK
system on page 28.
1971131-1
1971131-2
1971133-1
Female Cable Coupler, Plus Contact
Female Cable Coupler, Minus Contact
Termination Connector
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
11
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Solar Labels
Product Features
I UV resistant
I Meet IEC61215 Edition 2.0,
IEC61646 Edition 2.0
I UL- certified
I Withstand harsh outdoor
environments
I Labels can be customized
to customer requirements
(design, logos, colors,
specifications, etc.)
Quantity
on Roll
Product Description
Part Number
Label Description
SOL-SD-104076-4-0.1
SOL-DCD-104100-4-0.1
SOL-DPS-104019-4-0.1
SOL-ESH-104019-4-0.1
SOL-SD-104076-4-0.5
SOL-DCD-104100-4-0.5
SOL-DPS-104019-4-0.5
SOL-ESH-104019-4-0.5
CN4616-000
CN4619-000
CN4618-000
CN4617-000
CL3803-000
CL3806-000
CL3804-000
CL3805-000
Solar Disconnect
100
100
100
100
500
500
500
500
DC Disconnect
Warning – Dual Power Sources
Warning – Electric Shock Hazard
Solar Disconnect
DC Disconnect
Warning – Dual Power Sources
Warning – Electric Shock Hazard
12
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Combiner Box
Product Features
I Combines up to 5 PV strings
I Converts to standard wires
I Completely pre-assembled
I Plug and play design
provides labor savings and
minimizes installer error
during installation
I Uses existing products
currently produced by
Tyco Electronics
I UL 1741 pending
I No approval for use outside
Americas!
I Part No. 1954283-1
SOLARLOK Combiner Box
Assembly is used to combine
up to five strings in a pre-
terminated connectorized
weather-resistant enclosure
The interior of the box holds
5 fuse blocks pre-wired to
the positive SOLARLOK
connectors, 5 terminal blocks
pre-wired to the negative
to meet National Electric Code SOLARLOK connectors, and
(NEC) requirements for series
fusing of photovoltaic (PV)
modules (solar panels).
an equipment terminal block
used to ground the equip-
ment. Fuses are not included.
The combiner box assembly
consists of a box, cover
Part No. 1954283-1
(with hinges), transparent dead
front lid (under the cover), and
10 pre-terminated SOLARLOK
connectors each with a
removeable seal cover. The
box features 4 knockouts
(for output wiring), lock tab,
mounting slots, and pre-wired
grounding clip.
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
13
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Cable Coupler – Standard Line
Female Cable Coupler (Kit with Screw-Machined Contact)
Wire Size
Package
Quantity
Part Number
Keying
(mm2)
0-1394462-1
0-1394462-3
5-1394462-5
0-1394462-2
0-1394462-4
5-1394462-6
2.5
4.0
6.0
2.5
4.0
6.0
Plus
Plus
100
100
100
100
100
100
Plus
Minus
Minus
Minus
Male Cable Coupler (Kit with Screw-Machined Contact)
Wire Size
Package
Quantity
Part Number
Keying
(mm2)
0-1394461-1
0-1394461-3
6-1394461-5
0-1394461-2
0-1394461-4
6-1394461-6
6-1394461-1
6-1394461-2
6-1394461-4
2.5
4.0
6.0
2.5
4.0
6.0
2.5
4.0
6.0
Plus
Plus
100
100
100
100
100
100
100
100
100
Plus
Minus
Minus
Minus
Neutral
Neutral
Neutral
Female Cable Coupler (without Contact – only Housing and Sealing)
Wire Size
(mm2)
Package
Quantity
Part Number
Keying
1740940-3
1740940-4
–
–
Plus
2,500
2,500
Minus
Male Cable Coupler (without Contact – only Housing and Sealing)
Wire Size
Package
Quantity
Part Number
Keying
(mm2)
1740939-5
1740939-4
1740939-2
–
–
–
Plus
2,500
2,500
2,500
Minus
Neutral
14
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Cable Coupler – Slim Line
Female Cable Coupler (Kit with Screw-Machined Contact)
Wire Size
Package
Quantity
Part Number
Keying
(mm2)
0-1987559-1
1-1987559-1
0-1987559-2
1-1987559-2
2.5
4.0
2.5
4.0
Plus
Plus
100
100
100
100
Minus
Minus
Male Cable Coupler (Kit with Screw-Machined Contact)
Wire Size
Package
Quantity
Part Number
Keying
(mm2)
0-1987558-1
1-1987558-1
0-1987558-2
1-1987558-2
0-1987558-3
1-1987558-3
2.5
4.0
2.5
4.0
2.5
4.0
Plus
Plus
100
100
100
100
100
100
Minus
Minus
Neutral
Neutral
Female Cable Coupler (without Contact – only Housing and Sealing)
Wire Size
(mm2)
Package
Quantity
Part Number
Keying
1987287-1
1987287-2
–
–
Plus
2,500
2,500
Minus
Male Cable Coupler (without Contact – only Housing and Sealing)
Wire Size
Package
Quantity
Part Number
Keying
(mm2)
1987286-4
1987286-5
1987286-6
–
–
–
Plus
2,500
2,500
2,500
Minus
Neutral
TÜV and UL pending.
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
15
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
T-Branch Connector
Parallel Interconnection using T-Branch Connector
(Male-to-Male)
Package
Quantity
Part Number
Keying
1534611-1
1534611-2
Plus
20
20
Minus
Parallel Interconnection using T-Branch Connector
(Female-to-Male)
Package
Quantity
Part Number
Keying
1740277-1
1740277-2
Plus
20
20
Minus
Safety + Clip
(Optional Connector Latch Locking Clip Standard)
Package
Quantity
Part Number
Keying
1534226-1
2106207-1
Standard
100
100
NEC/UL certified
Standard
NEC/UL certified
Connector Dust Covers
Package
Quantity
Part Number
Remarks
1987423-1
1394739-1
for Female Cable Coupler
for Male Cable Coupler
100
100
16
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
DC Converter Receptacle
With O-Ring and Metal Nut (Kit with Screw-Machined Contact)
Wire Size
(mm2)
Package
Quantity
Part Number
Keying
0-1394738-1
0-1394738-3
0-1394738-9
0-1394738-2
0-1394738-4
1-1394738-0
2.5
4.0
6.0
2.5
4.0
6.0
Plus
Plus
100
100
100
100
100
100
Plus
Minus
Minus
Minus
With Flat Seal and Plastic Nut (Kit with Screw-Machined Contact)
Wire Size
(mm2)
Flat Seal
Color
Package
Quantity
Part Number
Keying
0-1740210-1
0-1740210-3
0-1740210-5
0-1740210-2
0-1740210-4
0-1740210-6
0-1740210-7
0-1740210-9
1-1740210-1
0-1740210-8
1-1740210-0
1-1740210-2
2.5
4.0
6.0
2.5
4.0
6.0
2.5
4.0
6.0
2.5
4.0
6.0
Plus
Plus
Black
Black
Black
Black
Black
Black
Red
100
100
100
100
100
100
100
100
100
100
100
100
Plus
Minus
Minus
Minus
Plus
Plus
Red
Plus
Red
Minus
Minus
Minus
Blue
Blue
Blue
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
17
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
AC Inverter Connector
Product Facts
I Current Rating:
25 A per Pole
I Voltage Rating:
400 V
I Protection Degree:
IP67 (mated)
I No. of Positions:
5 Poles
I Temperature Range:
–40 °C up to +50 °C
I Wire Size Range:
2.5–6.0 mm2
I Approvals:
• VDE certified
Panel Mount Plug
Cable Length
(5 x 4.0 mm2)
Package
Quantity
Part Number
Nut
1740483-1
1740483-2
Metal
200 mm
200 mm
24
24
Plastic
Free Hanging Receptacle
Cable Length
(5 x 4.0 mm2)
Package
Quantity
Part Number
Nut
1740479-1
–
–
24
Complete Sets
Cable Length
(5 x 4.0 mm2)
Package
Quantity
Part Number
Nut
1740493-1
1740493-2
Metal
200 mm
200 mm
24
24
Plastic
18
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Field Wiring, Switching and Protection
Product Features
Switching
Collecting
Protecting
I Modular product concept
I One- / two-pole switches
I Current up to 60 A DC
I Voltage up to 1,000 V DC
I Compact, standardized design
I Proven quality
I TÜV and UL pending
I One- / two-pole switch
I Main switch function
I Lockable
I Current up to 60 A DC
I Voltage up to 1,000 V DC
I 2 to 6 strings input
I Lightning protection
I Cable cross section
up to 6 mm2
I SOLARLOK connectors
I Current up to 60 A DC
I Voltage up to 1,000 V DC
Your Solution
The photovoltaic integrator
looks for best fit solutions to
wire various types and sizes
of solar generators.
The new product concept
from Tyco Electronics provides
this flexibility to photovoltaic
integrators.
The modular product can
be comprised of a switch,
lightning protection, fuses or
any combination of these
or other commonly available
components.
We can customize a product
to fit your specific application.
Please contact us with your
requirements.
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
19
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Solar Cable – TÜV and UL certified
Product Facts
I Dual wall insulation
I Electron beam cross-linked
I Excellent resistance to UV,
water, ozone, fluids, salt,
general weathering
I Excellent resistance to
abrasion
I Halogen free, flame retardant,
low toxicity
I Very low smoke emissions
I Excellent flexibility and
stripping performance
I Wire size from 2.5 mm2
up to 6.0 mm2
I Safety Class II
• TÜV approved
(2Pfg1169/08.2007)
• UL approved
(Subject 4703)
As part of expanding the
SOLARLOK Product Line,
Tyco Electronics has specified
The flexible, dual wall, halogen In addition, it has excellent
free and cross linked solar
wire offers long term stability
resistance to abrasion and
temperature extremes.
a wire that is designed to meet and TÜV approval.
the harsh environmental
The wire has a high dielectric
withstand voltage and with
its fine-stranded, tin plated
copper conductor, it is easy
to handle and to strip.
Its outstanding features in-
conditions typical in the wiring
of photovoltaic installations.
clude: high resistance against
environmental conditions like
humidity, UV-radiation and
ozone.
Standards
Approval:
• IEC 60228 Class 5
(stranded tin plated copper
and flexible);
• TÜV certified
according to
2Pfg1169/08.2007
Material and Finish
Mechanical Features
Electrical Features
(according TÜV requirements)
Conductor:
Stranded tin plated copper
Voltage Rating:
600/1,000 V AC / 1,800 V DC
Max. Conductor Temperature
Continuous:
+125 °C
Insulation:
Electron beam cross-linked
Polyolefin
Test Voltage for 5 Minutes:
6 kV
At Short Circuit: +200 °C/5 s
Min. Operating Temperature
Free Installation: –40 °C
Fixed Installation: –60 °C
Max. Current Carrying Capacity
(Free in Air):
2.5 mm2 – 41 A
4.0 mm2 – 55 A
6.0 mm2 – 70 A
Sheath:
Electron beam cross-linked
halogen free Polyolefin
• UL certified
acc. Subject 4703
Wire Size Range:
2.5 mm2 (AWG 14),
4.0 mm2 (AWG 12),
6.0 mm2 (AWG 10)
Color:
Black, Blue, Red
Min. Bending Radius:
5 x cable wire diameter,
fixed installation
Additional, internal tests
have been carried out.
20
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Solar Cable, 1-Pole
Solar Cable, 1-Pole
I TÜV approved
(2Pfg1169/08.2007)
I UL approved
(Subject 4703)
TÜV Approved (ZKLA)
Cable Cross Section
Outer Diameter
Package Quantity
(m)
Part Number
Color
(mm2)
(AWG)
(mm)
Toleranz
0-956297-4
1-956297-4
0-956297-5
1-956297-5
0-956297-6
1-956297-6
0-956298-4
1-956298-4
0-956298-5
1-956298-5
0-956298-6
1-956298-6
0-956299-4
1-956299-4
0-956299-5
1-956299-5
0-956299-6
1-956299-6
2.5
2.5
2.5
2.5
2.5
2.5
4.0
4.0
4.0
4.0
4.0
4.0
6.0
6.0
6.0
6.0
6.0
6.0
14
14
14
14
14
14
12
12
12
12
12
12
10
10
10
10
10
10
6.65
6.65
6.65
6.65
6.65
6.65
6.90
6.90
6.90
6.90
6.90
6.90
7.35
7.35
7.35
7.35
7.35
7.35
+0.15/–0.10
+0.15/–0.10
+0.15/–0.10
+0.15/–0.10
+0.15/–0.10
+0.15/–0.10
+0.10/–0.10
+0.10/–0.10
+0.10/–0.10
+0.10/–0.10
+0.10/–0.10
+0.10/–0.10
+0.30/–0.25
+0.30/–0.25
+0.30/–0.25
+0.30/–0.25
+0.30/–0.25
+0.30/–0.25
Black
Black
Red
500
100
500
100
500
100
500
100
500
100
500
100
500
100
500
100
500
100
Red
Blue
Blue
Black
Black
Red
Red
Blue
Blue
Black
Black
Red
Red
Blue
Blue
UL Approved (only USE-2)
Cable Cross Section
Outer Diameter
(Inch)
Package Quantity
(Feet)
Part Number
Color
(AWG)
1986166-1
1986166-2
1986166-3
1986165-1
1986165-2
1986165-3
1986164-1
1986164-2
1986164-3
14
14
14
12
12
12
10
10
10
0.17
0.17
0.17
0.19
0.19
0.19
0.21
0.21
0.21
Black
Black
Black
Black
Black
Black
Black
Black
Black
7,500
7,500
2,500
6,000
7,500
1,600
5,500
7,500
1,000
For other Cross Sections (1.5 mm2 to 400 mm2) as well as technical data please contact us.
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
21
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Wiring Example with Extension Cables
5
5
4
3
1
2
Male Cable Coupler (+)
1394461-3
Buchsenkontakt (+)
1394462-3
1
2
3
4
5
Male Cable Coupler (–)
1394461-4
Female Cable Coupler (–)
1394462-4
Female Cable Coupler (+)
1394462-3
Female Cable Coupler (+)
1394462-3
Inverter
Female Cable Coupler (–)
1394462-4
Female Cable Coupler (–)
1394462-4
Female Cable Coupler (–)
1394462-4
Female Cable Coupler (+)
1394462-3
Configuration Example at 4.0 mm2.
Cable Assembly
Part Numbers for Cable Length
Cable Assembly
Version
Wire Size:
1 m
3 m
5 m
10 m
20 m
4.0 mm2
2-1987376-1
2-1987376-2
2-1987376-3
2-1987376-4
1-1987376-4
2-1987376-4
3-1987376-4
4-1987376-4
2-1987376-5
1-1987376-5
2-1987376-5
3-1987376-5
4-1987376-5
1
2
3
4
5
Color:
Black
1-1987376-1
2-1987376-1
3-1987376-1
4-1987376-1
1-1987376-2
2-1987376-2
3-1987376-2
4-1987376-2
1-1987376-3
2-1987376-3
3-1987376-3
4-1987376-3
All used components are
TÜV and UL approved.
More variants (cable length, wire diameter, color) upon request.
22
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Grounding Solutions
Product Features
I Self-tapping screw or nut
and locking ring
I Quick and easy mounting
I Four-point contact to wire
I Low interface resistance
I Toolless termination
I Re-terminateable up to
5 times
I UV resistant
I Weather-proof
I RoHS compliant
I UL approved
SolKlip Grounding Clip
AWG 6-8 Grounding Connection
I TÜV in preparation
Description
Electrical
Approvals
SolKlip ground clips are designed The electrical performance of
• UL 467 pending
• UL 486A-B pending
• TÜV in preparation
for solar panel grounding appli-
cations using solid un-insulated
copper 10 AWG and 12 AWG.
this product will meet the tough
requirements of photovoltaic
grounding applications.
Materials
Applications
Product Offering & Dimensions
Housing:
Durable PPT.
Solar panels and related products SolKlip for Solar Grounding
that require grounding for safety
reasons.
(Part No. 1954381-x) to handle
solid, un-insulated ground wire
from 4 mm2 (AWG 12) to 6 mm2
(AWG 10). For larger wires from
10 mm2 (AWG 8) and 16 mm2
(AWG 6) please use the AWG 6-8
Grounding Connector.
Contact:
High conductivity copper alloy
Applications include: wire
jumpers between solar panels,
solar roof tiles and between
panels and the AC/DC inverters.
Mechanical
The mechanical properties of
this product will meet the tough
requirements for grounding
applications layed down in the
UL requirements.
Application Tooling
No special tooling required.
3 Easy Steps to
Ground Your PV System
Insert ...
... Push ...
... Ready!
Grounding Solutions
Part Number
Description
Package Quantity
1954381-1
1954381-2
1954381-3
2058729-1
SolKlip with Self-Tapping Screw
SolKlip with Screw and Nut
100
100
100
100
SolKlip with Screw, Nut and Locking Ring
AWG 6-8 Grounding Clip
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
23
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Interconnection Examples
Serial Interconnection for Junction Boxes with Cable Glands
(4.0 mm2 Wiring)
1394462-4
6-1394461-2
1394461-4
1394462-4
1394462-3
1394462-3
1394738-3
1394738-4
DC/AC Converter
24
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Interconnection Examples (continued)
Serial Interconnection for Junction Boxes with Plug Connectors
(4.0 mm2 Wiring)
1394462-4
1394462-3
1394462-3
1394462-4
1394462-4
1394738-4
1394462-3
1394738-3
DC/AC Converter
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
25
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Application Tooling
Hand Crimping Tool
Cable Assembly Tooling
for Screwed Contacts
incl. Vario Crimp Head and Locator
Part Numbers
1-1579004-1 (1.5 + 2.5 mm2)
1-1579004-2 (4.0 + 6.0 mm2)
Vario Crimp Head
7-1579001-8 (1.5 + 2.5 mm2)
7-1579001-9 (4.0 + 6.0 mm2)
Hand Crimping Tool for
Stamped & Formed Contacts
incl. Vario Crimp Head and Locator
Part No. 2063900-1
for 2.5–6.0 mm2 (AWG 10–14)
Applicator for
Strip Form Contacts
Part No. 1855503-1
Extraction Tool
suitable for all wire sizes
Part No. 1102855-3
Insulation Stripper
includes length stop for all
wire sizes: 1.5 mm2, 2.5 mm2,
4.0 mm2 and 6.0 mm2.
Suitable for Tyco Electronics
Solar Cable.
Part No. 4-1579002-2
Electric Terminator CS 200
for Screwed Contacts
Adapter for Vario Crimp Head:
Part No. 1579000-4
SOLARLOK
Electric Terminator CS 200
Base Machine:
Part No. 539630-1
Vario Crimp Head
(1.5 and 2.5 mm2):
Part No. 7-1579001-8
Vario Crimp Head
(4.0 and 6.0 mm2):
Part No. 7-1579001-9
Vario Crimp Head (AWG 10):
Part No. 8-1579001-2
Vario Crimp Head (AWG 12):
Part No. 5-1579001-5
26
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Application Tooling (continued)
Wire Spring Clamp Tool
Junction Box
Assembly Tooling
Part No. 1579007-2
Dioden/Jumper
Spring Clamp Tool
Part No. 1579007-5
Foil Spring Clamp Tool
Part No. 1740969-3 5-Rail Box
Part No. 1740969-1 Medium Box
Part No. 1740969-2 Small Box
Kit includes the following parts:
Field Service Kit
I 100 Cable Coupler
(Housings, Plus and Minus
coded)
Part No. 1534858-1
(Metric Wire)
I Crimp Contacts
(4.0 and 6.0 mm2)
I Strain Relief
I Seals
I Hand Crimp Tool:
Part No. 1-1579004-2
I Extraction Tool:
Part No. 1102855-3
I Insulation Stripper:
Part No. 4-1579002-2
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
27
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Contacts
Female Contacts (Screw-Machined)
Material: Copper alloy, silver plated
24.25
Wire Size
Package
Quantity
Part Number
(mm2)
2.5
4.0
6.0
–
(AWG)
–
1987281-1
1987281-2
1987281-3
1987281-4
1987281-5
100
100
100
100
100
–
AWG 10
AWG 14
AWG 12
4.1
4.0
–
Male Contacts (Screw-Machined)
Material: Copper alloy, silver plated
26.75
Wire Size
Package
Quantity
Part Number
(mm2)
2.5
4.0
6.0
–
(AWG)
–
1987280-1
1987280-2
1987280-3
1987280-4
1987280-5
100
100
100
100
100
–
AWG 10
AWG 14
AWG 12
4.1
4.0
–
Female Contacts (Stamped and Formed)
Material: Copper alloy, silver plated
26.2
Wire Size
Package
Quantity
Part Number
4.5
5.7
(mm2)
(AWG)
100
(Loose-Piece)
2058454-3
2058454-2
2.5–4.0
12–14
6,000
, (Strip Form),
Male Contacts (Stamped and Formed)
Material: Copper alloy, silver plated
27.7
Wire Size
Package
Quantity
Part Number
(mm2)
(AWG)
4.5
5.7
100
(Loose-Piece)
2058453-3
2058453-2
2.5–4.0
12–14
6,000
, (Strip Form),
,
) Note: Strip Form is only suitable for processing with Applicator,
Part No. 1855503-1.
28
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Assembly and Installation Guidelines
Table of Contents
Catalog 889753-3
Revised 9-2009
Page
SOLARLOK Plug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1. General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2. Termination of the Cable Wires / Crimping of the Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3. Handling of the Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.1 Selection of Sealing Grommet for Cable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.2 Connector Latching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.3 Disconnecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4. Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6. Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SOLARLOK Plug Connector
Attention: This connector is to be used only to interconnect firmly fixed cables.
Do not disconnect under load.
Current path should only be disconnected using approved disconnect devices.
Cable assemblies shall be labeled with Part No. 1394470-1.
To protect against shock, ensure that conductors and their associated connectors
are separated from opposite polarity components.
IMPORTANT NOTE
Mounting and installation must be done by qualified and trained staff considering
all applying safety regulations. Tyco Electronics disclaims any warranty as a result of
non-compliance to these notes.
1. General Comments
Any kind of pollution (dust, oil, humidity, etc.) during the assembly process or to the unmated connector
can degrade contact and connector performance. This applies in particular to the seals and the crimping
of the contacts.
A clean assembly environment is therefore essential.
2. Termination of the
Cable Wires and Crimping
of the Contacts
SOLARLOK connectors use different crimp contacts for various wire gauges.
Possible wire gauges are 2.5 mm2, 4.0 mm2, 5.3 mm2 und 6.0 mm2 resp.
AWG 14, AWG 12 and AWG 10.
The tools to be used are selected based upon the wire gauge.
For the application specification, please refer to specification # 114-74013.
3.1 Handling of the Connectors
3.1 Selection of
3.1 Sealing Grommet
3.1 for Cable Connectors
Use only appropriate wire gauges.
Besides the standard seal/pinch ring combination further five different seals are available.
I
I
I
I
I
4.0 mm grommet inner diameter (for insulation diameter from 3.2 to 4.3 mm), Part No. 1394465-5
5.0 mm grommet inner diameter (for insulation diameter from 4.3 to 5.3 mm), Part No. 1394465-1
6.0 mm grommet inner diameter (for insulation diameter from 5.3 to 6.2 mm), Part No. 1394465-2
7.0 mm grommet inner diameter (for insulation diameter from 6.2 to 7.2 mm), Part No. 1394465-3
8.0 mm grommet inner diameter (for insulation diameter from 7.2 to 8.0 mm), Part No. 1394465-4
The grommet has to be matched with the outer diameter of the solar cable (see customer drawing,
Part No. 1394461 and Part No. 1394462) and the pinch ring (Part No. 1418677-2) must be applied.
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
29
SOLARLOK Photovoltaic Interconnection System
Assembly and Installation Guidelines (continued)
Catalog 889753-3
Revised 9-2009
When assembling the connectors, the following sequence must be followed:
1 Stripping the Wire (please refer to application specification # 114-74013).
Fig. 1
2 Insert the stripped wire into the wire crimp barrel until it stops.
While holding the wire in place, squeeze tool handles together until ratchet releases.
Fig. 2
3 Push contact with cable into the connector housing (incl. seal/pinch ring combination and backshell)
until you hear the contact is locked into position.
Fig. 3
4 Tighten backshell nut to 1.5 Nm.
Fig. 4
30
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Assembly and Installation Guidelines (continued)
Catalog 889753-3
Revised 9-2009
3.2 Connector Latching
When mating the SOLARLOK connectors, ensure the following:
I Connectors labeled with a plus or minus are keyed and can only be mated to similarly marked and
keyed connectors.
CAUTION:
The “neutral” designated pin connectors incorporate no keying features and must
only be used for Serial Interconnection of Photovoltaic Modules.
The neutral product should not be used where maintaining polarity is critical.
The polarity of the “neutral” connector must labeled with Part No. 1394725-1 or Part No. 1394725-2
nearby the connector.
I The connector system is fully latched only when the latches are flush with the mating connector.
I After the connector is fully latched, the optional latch locking clip may be snapped into place.
Fig. 5
(Female Connector)
3.3 Disconnecting
CAUTION: This connector must not be disconnected under load.
Disconnect circuit from load before unplugging connectors.
Cable assemblies should be labeled using Tyco Electronics Label, Part No. 1394470-1.
Unmating of the connector
CAUTION: Do not disconnect the connector under load!
1
2
Fig. 6
1
1 The locking mechanism is opened by depressing the latches.
2 Pull out the connectors. While depressing the latches,
disconnect the connector by pulling the connector halves apart.
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
31
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Assembly and Installation Guidelines (continued)
4. Application Examples
Abb. 7: Serial (Wire Diagram)
Abb. 8: Parallel (Wire Diagram)
5. Storage
6. Tooling
See Product Specification 108-18701
I Find available tools for the contact crimping on page 26 (please specify required wire gauge).
I An extraction tool (Part No. 1102855-3) is needed to disassemble the connector components.
This tool is used to unlock the contact retention features, after which the contact can be removed
and re-used if necessary.
Technical Description
Fig. 9
32
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Technical Data (Junction Box and One Pole Plug Connectors)
Materials
Socket and Pin Contacts:
Housing:
CuZn
PPO, weatherproof against UV radiation and ozone
Color
Connector, Junction Box:
Black
Electrical Features
Withstanding Voltage:
Current Rating:
1000 V DC
up to 25 A
Յ5 m⍀
1 m⍀
Contact Resistance:
Contact Resistance (typical):
Protection Class:
II
Mechanical Features
Junction Boxes
Dimensions:
Depending on junction box type
–40 °C to +105 °C
up to AWG 12
Temperature Range:
Wire Size Range:
Protection Degree:
IP 65, closed
Connector
Dimensions:
Diameter 18 mm, (diameter 0.71 inch)
–40 °C to +105 °C
Temperature Range:
Wire Size Range:
Protection Degree:
Contact Finish:
Mating Cycles:
Unmating Force:
Additional Features:
AWG 14, AWG 12, AWG 10 stranded wire
IP 67, mated
silver plated,
50, silver plated
30–40 Newton
Coded housing ensures mating safety
Contact voltage-proof
Connector with crimp technology
Standards
IEC 61215 Edition 2, 61646, IEC 61730,
Protection Class II, UL 1703
Subject to Change.
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
33
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Numerical Index
Part Number
Page
Part Number
Page
Part Number
Page
539630-1
956297-4
956297-5
26
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
6-1394723-5
6-1394723-6
1394725-1
1394725-2
1394738-1
1394738-2
1394738-3
2
2
31
31
17
1740483-1
1740483-2
1740493-1
1740493-2
1740657-8
1740658-1
1740699-6
3-1740699-8
3-1740699-9
1740700-1
1740939-2
1740939-4
1740939-5
1740940-3
1740940-4
1740969-1
1740969-2
1740969-3
1740971-2
1740972-1
1855503-1
1954283-1
1954381-1
1954381-2
1954381-3
1954875-3
1971131-1
1971131-2
1971133-1
1971158-2
1971569-1
1981987-1
1981988-1
1986164-1
1986164-2
1986164-3
1986165-1
1986165-2
1986165-3
1986166-1
1986166-2
1986166-3
1987002-4
1987003-3
1987225-6
1987252-1
1987254-2
1987280-1
18
18
18
18
5
5
4
5
5
956297-6
1-956297-4
1-956297-5
1-956297-6
956298-4
956298-5
956298-6
1-956298-4
1-956298-5
1-956298-6
956299-4
956299-5
956299-6
17
17, 24,
25
17, 24,
25
1394738-4
4
1394738-9
1-1394738-0
1394739-1
1418677-2
1418867-6
1534226-1
1534611-1
1534611-2
1534858-1
1579000-4
5-1579001-5
7-1579001-8
7-1579001-9
8-1579001-2
4-1579002-2
1-1579004-1
1-1579004-2
1579007-2
1579007-5
1740077-1
1740077-3
1740210-1
1740210-2
1740210-3
1740210-4
1740210-5
1740210-6
1740210-7
1740210-8
1740210-9
1-1740210-0
1-1740210-1
1-1740210-2
1740277-1
1740277-2
1740300-2
1740425-5
1740479-1
17
17
16
29
6
16
16
16
27
26
26
26
26
26
14
14
14
14
14
27
27
27
4
1-956299-4
1-956299-5
1-956299-6
1102855-3
21
21
26, 27,
32
4
26, 28
13
23
23
23
9
1394461-1
1394461-2
1394461-3
1394461-4
14
14
14, 22
14, 22,
24
14
14, 24
14
26, 27
26
26, 27
27
6-1394461-1
6-1394461-2
6-1394461-4
6-1394461-5
6-1394461-6
1394462-1
11
11
11
8
11
2
27
2
2
17
17
17
17
17
17
17
17
17
17
17
17
16
14
14
14
14
1394462-2
1394462-3
2
14, 22,
24, 25
14, 22,
24, 25
14
21
21
21
21
21
21
21
21
21
4
1394462-4
5-1394462-5
5-1394462-6
1394465-1
1394465-2
1394465-3
1394465-4
1394465-5
1394470-1
2-1394723-4
3-1394723-0
5-1394723-3
14
29
29
29
29
29
4
6
6
2
29, 31
2
16
2
6
18
2
2
28
34
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Numerical Index
Part Number
Page
Part Number
Page
Part Number
Page
1987280-2
1987280-3
1987280-4
1987280-5
1987281-1
1987281-2
1987281-3
1987281-4
1987281-5
1987286-4
1987286-5
1987286-6
1987287-1
1987287-2
1987293-3
1987294-2
1987376-1
1987376-2
1987376-3
1987376-4
1987376-5
1-1987376-1
1-1987376-2
28
28
28
28
28
28
28
28
28
15
15
15
15
15
10
2
22
22
22
22
22
22
22
1-1987376-3
1-1987376-4
1-1987376-5
2-1987376-1
2-1987376-2
2-1987376-3
2-1987376-4
2-1987376-5
3-1987376-1
3-1987376-2
3-1987376-3
3-1987376-4
3-1987376-5
4-1987376-1
4-1987376-2
4-1987376-3
4-1987376-4
4-1987376-5
1987392-1
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
7
1987558-1
1987558-2
1987558-3
1-1987558-1
1-1987558-2
1-1987558-3
1987559-1
1987559-2
1-1987559-1
1-1987559-2
1987777-1
1987858-3
1987982-3
1987994-1
1987995-1
2058453-2
2058453-3
2058454-2
2058454-3
2058729-1
2063900-1
2106207-1
15
15
15
15
15
15
15
15
15
15
6
3
3
5
5
28
28
28
28
23
26
16
1987392-2
1987392-3
1987423-1
1987459-1
7
7
16
6
Disclaimer
While Tyco Electronics and its affiliates referenced herein have made every reasonable effort to ensure
the accuracy of the information contained in this catalog, Tyco Electronics cannot assure that this
information is error free. For this reason, Tyco Electronics does not make any representation or offer any
guarantee that such information is accurate, correct, reliable or current. Tyco Electronics reserves the
right to make any adjustments to the information at any time. Tyco Electronics expressly disclaims any
implied warranty regarding the information contained herein, including, but not limited to, the implied
warranties of merchantability or fitness for a particular purpose. Tyco Electronics' only obligations are
those stated in Tyco Electronics’ Standard Terms and Conditions of Sale. Tyco Electronics will in no
case be liable for any incidental, indirect or consequential damages arising from or in connection with,
including, but not limited to, the sale, resale, use or misuse of its products. Users should rely on their
own judgment to evaluate the suitability of a product for a certain purpose and test each product for
its intended application.
In case of any potential ambiguities or questions, please don’t hesitate to contact us for clarification.
www.tycoelectronics.com
SOLARLOK, SOLKLIP, TE Logo and Tyco Electronics are trademarks.
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
35
SOLARLOK Photovoltaic Interconnection System
Catalog 889753-3
Revised 9-2009
Restriction on the Use of Hazardous Substances (RoHS)
At Tyco Electronics, we’re ready to support your RoHS requirements. We’ve assessed more
than 1.5 million end items/components for RoHS compliance, and issued new part numbers
where any change was required to eliminate the restricted materials. Part numbers in this catalog
are identified as:
Restriction on the Use
of Hazardous Substances
(RoHS)
RoHS Compliant
Part numbers in this catalog are RoHS Compliant, unless marked otherwise.
These products comply with European Union Directive 2002/95/EC as amended 1 January 2006
that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain
electrical and electronic products sold into the EU as of 1 July 2006.
Note: For purposes of this Catalog, included within the definition of RoHS Compliant are products
that are clearly “Out of Scope” of the RoHS Directive such as hand tools and other non-electrical
accessories.
Non-RoHS Compliant
These part numbers are identified with a “ꢀ” symbol. These products do not comply with the
material restrictions of the European Union Directive 2002/95/EC.
5 of 6 Compliant
A “ꢁ” symbol identifies these part numbers. These products do not fully comply with the European
Union Directive 2002/95/EC because they contain lead in solderable interfaces (they do not
contain any of the other five restricted substances above allowable limits). However, these prod-
ucts may be suitable for use in RoHS applications where there is an application-based exception
for lead in solders, such as the server, storage, or networking infrastructure exemption.
Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our
suppliers and represents our current actual knowledge based on the information provided by our
suppliers. This information is subject to change. For latest compliance status, refer to our website
referenced below.
Getting the Information You Need
Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your
questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available
with links to more detailed information. You can also submit RoHS questions and receive a
response within 24 hours during a normal work week. The Support Center also provides:
I Cross-Reference from Non-compliant to Compliant Products
I Ability to browse RoHS Compliant Products in our on-line catalog:
RoHS
http://ecommas.tycoelectronics.com/commerce/alt/RohsAltHome.do
Customer
I Downloadable Technical Data Customer Information Presentation
Support
I More detailed information regarding the definitions used above
Center
So whatever your questions when it comes to RoHS, we’ve got the
answers at www.tycoelectronics.com/leadfree
36
All dimensions are in millimeters unless otherwise specified. All specifications subject to change.
Consult Tyco Electronics for latest specifications.
Global Contacts
Americas
Argentina – Buenos Aires
Phone: +54-11-4733-2200
Canada – Toronto
Phone: +1-905-475-6222
Mexico – Mexico City
Phone: +52-55-1106-0800
+01-800-733-8926
United States
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Phone: +1-717-564-0100
Fax:
+54-11-4733-2211
Fax:
+1-905-474-5520
Product Information Center:
Phone: +1-905-470-4425
Fax:
+52-55-1106-0901
Fax:
+1-717-986-7575
Brasil – São Paulo
Phone: +55-11-2103-6000
Product Information Center:
Phone: +1-800-522-6752
Fax:
Fax:
+1-905-474-5525
Fax:
+55-11-2103-6030
For Latin/South American
Countries not shown
Phone: +54-11-4733-2015
+1-717-986-7575
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Fax:
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Fax:
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Fax:
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New Zealand – Auckland
Singapore – Singapore
Phone: +61-2-9554-2600
Phone: +81-44-844-8111
Phone: +64-9-634-4580
Phone: +65-6482-0311
Fax:
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Product Information Center:
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Fax:
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Phone: +34-93-291-0330
Fax:
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Fax:
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Fax:
+370-5-213-1403
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Fax:
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Fax:
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Product Information Center:
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Fax:
Fax:
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Fax:
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Fax:
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+31-73-6246-998
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+90-212-282-5130/5430
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Phone: +49-6251-133-0
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Phone: +47-66-77-88-50
Fax:
Fax:
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Fax:
+49-6251-133-1600
+47-66-77-88-55
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Fax:
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Fax:
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Phone: +7-495-790-7902
Fax:
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Fax:
+7-495-721-1893
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Phone: +386-1561-3270
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Fax:
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Fax:
+372-7400-779
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Phone: +39-011-4012-111
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Phone: +27-41-503-4500
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Phone: +358-95-12-34-20
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Fax:
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Phone: +39-011-4012-428
Fax:
+39-011-40-287-428
Parts of the cover photo were kindly provided by:
Tyco Electronics AMP GmbH
AMPèrestr. 12–14
64625 Bensheim / Germany
Phone: +49-(0)6251-133-0
Fax:
+49-(0)6251-133-1600
www.tycoelectronics.com
SOLARLOK, SOLKLIP, TE Logo
and Tyco Electronics are trademarks.
© 2009 Tyco Electronics Ltd.
889753-3 Revised 9-2009 12M ST
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