AB20-4 [LUMILEDS]

Thermal Management Considerations for SuperFlux LEDs; 热管理注意事项食人鱼LED灯
AB20-4
型号: AB20-4
厂家: LUMILEDS LIGHTING COMPANY    LUMILEDS LIGHTING COMPANY
描述:

Thermal Management Considerations for SuperFlux LEDs
热管理注意事项食人鱼LED灯

文件: 总14页 (文件大小:267K)
中文:  中文翻译
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application brief AB20ꢀ4  
replaces AN1149ꢀ4  
Thermal Management  
Considerations for SuperFlux LEDs  
Thermal management is critical in the design of LED signal lamps because temperature affects  
LED performance and reliability. The following section details the effects of temperature on  
LEDs. In addition, thermal measurement techniques of LED signal lamps and recommended  
design practices for proper thermal management are covered.  
Table of Contents  
Importance of Thermal Management  
for High-Power LED Assemblies  
Temperature Induced Effects on LED Light Output  
Change in Dominant Wavelength (Color) as a Function  
Of Junction Temperature  
TemperatureꢀInduced Failures of LEDs  
Thermal Modeling of LED Assemblies  
Thermal Resistance of LED Automotive Signal Lamps  
JunctionꢀtoꢀAmbient Thermal Resistance Measurement Procedure  
JunctionꢀtoꢀAmbient Thermal Resistance Measurement  
Estimating JunctionꢀtoꢀAmbient Thermal Resistance  
Evaluating Junction Temperature and Forward Current  
Light Output and Forward Current  
Derating Example Cases  
2
2
2
3
4
4
5
5
6
6
7
7
Recommended Design Practices for Proper Thermal Management  
PCB Design  
8
8
Maximum Metallization  
8
LED Spacing  
9
Lamp Housing Design and Mounting of the LED Array  
Circuit Design  
9
10  
10  
10  
11  
11  
12  
Current Control  
Power Dissipation  
“Switching” Power Supplies  
Ambient Temperature Compensation  
Appendix 4A  
Alternate JunctionꢀtoꢀAmbient Thermal Resistance  
Measurement Procedure  
12  
Importance of Thermal Management  
for HighꢀPower LED Assemblies  
Temperature Induced Effects on LED Light Output  
The junction temperature of the LED affects the  
device’s luminous flux, the color of the device,  
and its forward voltage. Junction temperature  
can be affected by the ambient temperature  
and by selfꢀheating due to electrical power  
dissipation.  
Typical temperature coefficients for various highꢀ  
brightness LEDs are listed in Table 4.1.  
The degradation of flux as a function of  
increasing temperature for a typical redꢀorange,  
absorbingꢀsubstrate (AS) or transparentꢀ  
substrate (TS) AlInGaP LED is shown in Figure  
4.1. Note, luminous flux has been normalized at  
25°C.  
The equation for luminous flux as a function of  
temperature (°C) is given below:  
Tj  
ΦV (T2) = ΦV (T1)e–k  
This graph shows the profound affect that  
temperatures within the normal operating  
guidelines can have on luminous flux. As shown,  
an increase in the junction temperature of 75°C  
can cause the level of luminous flux to be  
reduced to oneꢀhalf of its room temperature  
value. From this, it is clear that temperature  
effects on luminous flux must be accounted for  
in the design of a LED assembly.  
Where:  
ΦV (T1)= luminous flux at junction temperature T1  
ΦV (T2)= luminous flux at junction temperature T2  
k = temperature coefficient  
Tj = change in junction temperature (T2T1).  
Table 4.1  
Temperature Coefficient for High-Brightness LED Materials.  
LED Material Type  
Temperature Coefficient, k  
AS AlInGap, Red-Orange  
AS AlInGap, Amber  
TS AlInGap, Red-Orange  
TS AlInGap, Amber  
9.52 x 10-3  
1.11 x 10-2  
9.52 x 10-3  
9.52 x 10-2  
Figure 4.1 Luminous flux versus ambient  
temperature for a typical red-orange AS/TS AlInGap  
LED when operated at a constant current.  
Change in Dominant Wave-length (Color) as a Function  
of Junction Temperature  
The junction temperature of LEDs also affects  
their dominant wavelength, or perceived color.  
A rule that is easy to remember is the dominant  
wavelength will increase one nanometer for every  
10°C rise in junction temperature. In most  
designs of red automotive signal lamps, this  
change in color is not important because the  
allowed color range is very large (approximately  
90 nm). However, for some amber automotive  
signal lamps, this color shift can be a concern  
and should be accounted for where the allowed  
color ranges are small (approximately 5 to 10 nm  
depending on the regional specifications).  
The equation for dominant wavelength, λd , as  
a function of temperature is:  
Where:  
λd (T1)= dominant wavelength at junction  
temperature T1  
λd (T2)= dominant wavelength at junction  
temperature T2  
Temperature-Induced Failures of LEDs  
LEDs are typically encapsulated in an optically  
clear epoxy resin. At a certain elevated  
epoxy encapsulant to expand and contract more  
during temperature changes. This causes more  
displacement of the wire bond within the LED  
package, resulting in a premature wearꢀout and  
breakage of the wire. Wire bond breakage results  
in an open failure.  
temperature, known as the glass transition  
temperature, Tg, these epoxy resins transform  
from a rigid, glassꢀlike solid to a rubbery  
material. A dramatic change in the coefficient of  
thermal expansion (CTE) is generally associated  
with the Tg. The Tg is calculated as the midpoint  
of the temperature range at which this change  
in CTE occurs, see Figure 4.2.  
To avoid catastrophic failure of LED packages,  
the junction temperature, Tj , should always be  
kept below the Tg of the epoxy encapsulant.  
Lumileds specifies a maximum junction  
temperature, Tj (max) , which is below the Tg of the  
epoxy encapsulant used. For SuperFlux LEDs,  
Tj (max) = 125 °C. If the Tj (max) is exceeded, the CTE  
of the epoxy encapsulant will permanently and  
dramatically change. A higher CTE causes the  
Figure 4.2 Expansion-Temperature relationship for  
clear, epoxy, LED encapsulants.  
3
Thermal Modeling of LED Assemblies  
Thermal Resistance of LED Automotive Signal Lamps  
Assuming all the electrical power is dissipated in  
Thermal resistance is associated with the  
the form of heat (approximately 5ꢀtoꢀ10% of the  
conduction of heat, just as electrical resistance  
is associated with the conduction of electricity.  
Defining resistance as the ratio of driving  
potential to the corresponding transfer rate,  
thermal resistance for conduction can be  
power is dissipated optically), the equation for  
junctionꢀtoꢀpin thermal resistance (Rθ ) of an LED  
jp  
can be written in the form of the equation below:  
defined as shown in the equation below:  
_
Where:  
P = the total electrical power into the LED (If * Vf)  
Where:  
For LED lamp assemblies, the equation for  
Rθ = thermal resistance between two points  
T = temperature difference between those  
two points  
junctionꢀtoꢀambient thermal resistance, Rθ ,  
ja  
of an individual LED within the assembly can  
be written as:  
qX = rate of heat transfer between those two  
points  
The thermal resistance of an LED signal lamp  
Where Tj = Tj + Ta .  
(junctionꢀtoꢀambient thermal resistance, or Rθ  
)
ja  
is made up of two primary components: the  
thermal resistance of the LED package  
As can be seen from this equation, in order to  
determine Rθ of an LED within a lamp assembly,  
ja  
(junctionꢀtoꢀpin thermal resistance, or Rθ ) and  
the rise in junction temperature, and the electrical  
power into the device must be determined. The  
electrical power into the LED under test can  
easily be determined by multiplying its forward  
current and forward voltage. The rise in junction  
temperature can be determined by measuring  
the change in forward voltage of the LED under  
test.  
jp  
the thermal resistance of the lamp housing (pinꢀ  
toꢀambient thermal resistance, or Rθ ). These  
pa  
two components of thermal resistance are in a  
series configuration, therefore:  
Rθ  
+
Rθ  
=
Rθ  
ja  
jp  
pa  
(LED emitter)  
(lamp housing)  
(LED signal lamp)  
This is shown graphically in Figure 4.3.  
Figure 4.3 Graphic representation of the components  
of thermal resistance.  
4
Junction-to-Ambient Thermal Resistance Measurement Procedure  
Step 4: Assemble the modified PCB into the lamp housing  
A simple method for measuring the Rθja of a lamp  
assembly is possible by assuming the Rθjp of the device  
under test (DUT) is of a typical value. By making this  
assumption, only the pin-to-ambient thermal resistance,  
Rθpa , needs to be measured to calculate the Rθja of the  
lamp (Rθja = Rθjp + Rθpa). This simplified procedure for  
measuring Rθja is described below:  
such that the thermocouple wires are extending  
outside the lamp.  
Step 5: Energize the entire lamp assembly at the design  
voltage for a minimum of 30 minutes. This will allow  
the lamp assembly to thermally stabilize.  
Step 6: Measure the pin temperature of the DUT along with  
the ambient temperature in the room.  
Step 1: Assume the Rθjp of the LED emitter is that shown  
in the data sheet (typical Rθja for HPWA-xx00 =  
155 °C/W, and for HPWT-xx00 = 125 °C/W).  
Step 7: Calculate the Rθpa of the lamp assembly using the  
following equation:  
Step 2: Pick one LED within the assembly to be used as  
the DUT. The hottest LED in the assembly should  
be chosen, for example an LED in the middle of  
the assembly and next to a resistor.  
Tp - Ta  
Rθpa  
=
P
Where the power, P, into the DUT is calculated by  
multiplying the heating/design current by its  
corresponding forward voltage.  
Step 3: Solder a small thermocouple (approximately 0.25  
mm in diameter) onto one of the cathode leads of  
the DUT near the top surface of the PCB. Large  
thermocouples, which can alter the thermal  
Step 8: Calculate the Rθja of the lamp assembly by adding  
the Rθjp of the emitter from Step 1 to Rθpa from  
Step 7.  
properties of the DUT, should be avoided.  
Junction-to-Ambient Thermal Resistance Measurement  
These sections give detailed instructions on  
how to perform thermal resistance  
not available. An alternate method for measuring  
thermal resistance is provided in Appendix 4A.  
This method monitors the change in forward  
voltage of the LED to determine the change in  
junction temperature and thermal resistance.  
This method requires an elaborate test setup and  
precise measurements. This technique is  
commonly used by Lumileds Lighting.  
measurements on LED assemblies. The first  
method described in the box above, Junctionꢀ  
toꢀAmbient Thermal Resistance Measurement  
Procedure, allows for simple measurements to  
be made on lamp assemblies without an  
elaborate test setup. The second method  
presented, Estimating JunctionꢀtoꢀAmbient  
Thermal Resistance, eliminates the need for  
measured thermal resistance. This type of  
estimation is ideal for early evaluations, where  
an actual prototype and/or test equipment is  
Lumileds will evaluate the thermal resistance of  
LED assemblies and signal lamps upon request.  
Please contact your local applications engineer  
for information.  
5
Table 4.2  
Typical Rθ Values for the Classes of LED Lamp Assemblies  
ja  
Typical Rθ (°C/W)  
LED Lamp Classification  
ja  
Class 1  
Class 2  
Class 3  
Class 4  
325  
400  
500  
650  
Estimating Junction-to-Ambient Thermal Resistance  
The procedures described in Junction-to-Ambient Thermal  
Resistance Measurement Procedure are accurate  
methods for determining the Rθja of an LED within a  
plastic lamp assembly. However, in some cases, the time  
and/or equipment may not be available to perform such  
testing. In these cases, an educated estimate may be the  
best method available. Lumileds has developed some  
basic classifications of LED lamp assemblies and  
corresponding Rθja estimates. Below is an explanation  
of the different classes, and the Rθja estimates.  
Class 3: Multiple rows, or an x-y arrangement, of LEDs with  
the current-limiting resistors/ drive circuitry located  
off of the PCB, either in the wire harness assembly  
or on a separate PCB.  
Class 4: Multiple rows, or an x-y arrangement, of LEDs with  
the current-limiting resistors/ drive circuitry located  
on the same PCB as the LEDs. This is the most  
common situation for LED rear combination lamp  
applications.  
Table 4.2: lists the typical Rθja values for each class of LED  
lamp assembly listed above. These are only  
estimates and should not be used for detailed,  
worst-case analyses.  
Class 1: Single row of LEDs with the current-limiting  
resistors/drive circuitry located off of the PCB,  
either in the wire harness assembly or on a  
separate PCB.  
Class 2: Single row of LEDs with the current-limiting  
resistors/drive circuitry located on the same PCB  
as the LEDs. This is the most common situation  
for LED CHMSL assemblies.  
Evaluation Junction Temperature and Forward Current  
The primary concern when evaluating the  
thermal characteristics of an LED assembly  
is to ensure that the junction temperature of  
the LEDs is kept below the specified maximum  
value (125 °C for SuperFlux LEDs). There are  
three factors which determine junction  
Tj = (Rθ . PLED) + Ta  
ja  
Tj = (Rθ . If LED . Vf LED) + Ta  
ja  
Typical values for Ta(max) are shown in Table 4.3.  
To determine the worstꢀcase, highest junction  
temperature, this equation becomes:  
temperature: 1) ambient temperature, 2) Rθ ,  
ja  
and 3) power into the LED. Below is a sample  
junction temperature calculation, which  
illustrates how these three factors interact:  
Tj max = (Rθ . PLED max ) + Ta max  
ja  
Tjmax = (Rθ . If max . Vf max ) + Ta max  
ja  
Tjmax 125°C  
6
Lumileds plots these curves for different values  
referred to as the derating curves. The derating  
curves for HPWTꢀxx00 devices, are shown in  
Figure 4.4. Derating curves for HPWAxx00  
devices are provided in the SuperFlux LED  
Technical Data Sheet. Refer to sideꢀbar Derating  
Example Cases for further explanation.  
of Rθ along with their intersection with the  
ja  
maximum drive current of 70 mA, and their  
intersection with the maximum ambient  
temperature of 100 °C and includes this graph  
in all LED data sheets. This graph is typically  
Light Output and Forward Current  
The relationship between light output and  
decrease as forward current is increased. For  
forward current for different thermal resistances  
is shown in Figure 4.5. For LED assemblies with  
assemblies with high Rθ , a great deal of heating  
ja  
occurs resulting in high junction temperatures.  
In these cases, the effects of increasing junction  
temperature can offset the effects of increasing  
forward current. Proper thermal management  
and drive current selection is critical to  
low thermal resistances (Rθ = 200 °C/W), the  
ja  
relative flux increases almost proportionally to  
the forward current. However, for LED  
assemblies with high thermal resistances  
(Rθ = 600 °C/W), the relative flux can actually  
maximizing the performance of LEDs.  
ja  
Derating Example Cases  
Case 1—Class 1 LED CHMSL  
From Table 4.2 the thermal resistance can be estimated  
as Rθja = 650 °C/W. Using Figure 4.4, the maximum  
allowable forward current through each LED is 30 mA at  
Ta(max) = 75 °C.  
Consider an LED CHMSL application using 12 HPWTꢀ  
MH00 LEDs in a row, with a current limiting resistor in the  
wire connector. The auto manufacturer has specified a  
maximum ambient temperature of 75 °C.  
As can be seen from these simplified sample cases, the  
Rθja has a major impact on junction temperature, and thus  
maximum allowable forward current. The different  
applications using the same LED have a difference in  
maximum forward current of nearly 2:1.  
From Table 4.2 the thermal resistance can be estimated  
as Rθja = 325 °C/W. Using Figure 4.4, the maximum  
allowable forward current through each LED is 55 mA  
at Ta (max) = 75 °C.  
Case 2—Class 4 LED Rear Combination Lamp (RCL)  
Consider an LED RCL application using 36 HPWTMH00  
LEDs in a 6x6 pattern, with the drive circuitry on the same  
PCB as the LEDs. The auto manufacturer has specified a  
maximum ambient temperature of 75 °C.  
A more detailed determination of maximum forward current is  
presented in Application Brief 20ꢀ3 Electrical Design  
Considerations for SuperFlux LEDs.  
7
Recommended Design Practices for  
Proper Thermal Management  
PCB Design  
Proper PCB design can reduce the Rθ of a  
cathode leads of the LEDs are ideal. Very little  
heat is conducted through the anode leads of  
the LED, so additional metallization surrounding  
these leads does not help.  
ja  
LED lamp assembly, and thus reduce the  
junction temperature of the LEDs. Listed below  
are some recommended practices for the  
design of LED PCBs.  
Maximum Metallization  
Conventional PCB design involves connecting  
various points on the board with traces of  
sufficient width to handle the current load. This  
process is usually visualized as adding traces to  
a blank PCB. For LED PCBs, this process  
should be reversed—visualized as removing  
metal only where needed to form the electrical  
circuit. Large metal pads surrounding the  
Figure 4.4 Graph of HPWT-xxOO Derating Curves.  
Table 4.3  
Typical Ta (max) Values for Automotive Signal Lamps  
Typical Ta (max) (°C)  
Application  
Exterior-mounted signal lamp  
Interior-mounted CHMSL  
Interior, head-liner mounted CHMSL  
70  
80  
90  
Figure 4.5 Relative Luminous Flux vs. Forward  
Current.  
Figure 4.6 LED CHMSL PCB with proper  
metallization and component placement.  
8
The resistors should be located in a remote  
portion of the PCB (away from the LEDs), on a  
separate PCB, or in the wire harness if possible.  
If this is not possible, the resistors should be  
distributed evenly along the PCB to distribute  
the heat generated. In addition, the traces from  
resistors to metallized areas surrounding  
cathode leads on the LEDs should be  
minimized to prevent resistors from heating  
adjacent LEDs. This can be accomplished by  
thinning down these traces, or by having  
metallized areas contacting the LEDs and  
resistors only contact the anode leads of the  
LED. A portion of an LED CHMSL PCB depicting  
the design concepts discussed is shown in  
Figure 4.6.  
LED Spacing  
Most of the electrical power in an LED is  
dissipated as heat. Tighter LED spacing  
provides a smaller area for heat dissipation,  
resulting in higher PCB temperatures and thus  
higher junction temperatures. The LEDs should  
be spaced as far apart as packaging and  
optical constraints will allow. Most CHMSL  
applications use only a single row of LEDs at  
spacing greater than 15 mm which is ideal, as  
opposed to many amber turn signal applications  
which use a tightly spaced (less than 10 mm) xꢀy  
array of LEDs.  
Lamp Housing Design and Mounting of the LED Array  
LED lamp housings should be designed to  
provide a conductive path from the backside of  
the PCB to the lamp housing. This is typically  
accomplished by mounting the backside of the  
PCB directly to the lamp housing such that they  
are contacting one another across the entire  
length of the PCB. This mounting scheme can  
be improved by applying a thermally conductive  
pad between the PCB and the lamp housing.  
The thermally conductive pad conforms to the  
features on the backside of the PCB and  
PCB along its top and bottom edges to slots in  
the side of the lamp housing. Again, the area for  
conduction into the lamp housing is reduced to  
the contact areas of the slots, which reduces the  
effectiveness of conduction.  
If the PCB is mounted in such a way that  
conduction to the lamp housing is not effective  
(trapped air is a very poor conductor of heat),  
then allowances for convective cooling should be  
made. The most common technique to take  
advantage of natural convection is to put holes in  
the top and bottom side of the lamp housing to  
allow for vertical air flow over the PCB. However,  
where the lamp housing must be sealed for  
environmental reasons, this type of approach is  
impractical.  
provides a larger contact area for conduction.  
Often the PCB is mounted to the lamp housing  
on top of raised bosses. In this case, the area  
for conduction into the lamp housing is reduced  
to the contact area on the top side of the  
bosses, greatly reducing its effectiveness.  
Another common configuration mounts the  
9
Circuit Design  
Circuit design can help control the junction  
temperature of the LEDs in two important ways:  
1) minimize fluctuations in the drive current  
(power input), and 2) dissipate a minimum  
amount of heat, or dissipate heat in such a  
way as to minimize its effect on the LEDs.  
Figure 4.7 Schematic of a current control circuit for  
LED automotive lamp applications.  
Current Control  
An ideal drive circuit will provide the same  
current to the LEDs even as ambient  
temperatures and battery voltages vary.  
Inexpensive, simple current control circuits  
can be designed to accomplish this task.  
A schematic of such a circuit is shown in  
Figure 4.7.  
Current control circuits are often too expensive  
and unnecessary for LED CHMSL applications.  
The most common LED CHMSL drive circuit  
consists of a current limiting resistor(s) and a  
silicon diode for reverse voltage protection in  
series with the LEDs. In this circuit design,  
the input current into the LEDs varies as the  
battery voltage changes. The current control  
characteristics of this type of circuit improve  
as larger resistor/s are used with fewer LEDs  
in series. However, circuits with fewer LEDs in  
series will have greater heat generation in the  
drive circuit. Figure 4.8 graphs the forward  
current provided to the LEDs vs. the input  
battery voltage for resistor circuits with three,  
four, and five LEDs in series.  
Figure 4.8 LED forward current vs. battery voltage  
for circuits of two, three, four and five LEDs in  
series with a current limiting resistor.  
Power Dissipation  
If the LED drive circuit is in a remote location  
relative to the LEDs (in the wire harness or on a  
separate PCB), then the power dissipated by the  
drive circuit does not affect the junction  
temperature of the LEDs. Drive circuit heating  
is a concern when the drive circuit is on the same  
PCB as the LEDs. Drive circuit power dissipation,  
and thus heat generation is inversely proportional  
to the number of LEDs in series. Circuits with  
fewer LEDs in series will have greater heat  
generation in the drive circuit.  
For most automotive applications in which the  
battery voltage is approximately 13 V, Lumileds  
recommends configuring four LEDs in series. Four  
LEDs in series is a good compromise between  
forward current control, heat generation, and  
minimum turnꢀon voltage for the LED array.  
For more information on picking the optimum  
design current, and LED drive circuit for your  
application, please reference Application Brief  
20ꢀ3 Electrical Design Considerations for  
SuperFlux LEDs.  
10  
Ambient Temperature Compensation  
Drive circuitry can be designed which  
compensates for increasing ambient temperature  
by decreasing the forward current to the LED  
array. This allows the lamp designer to drive the  
LED array at a higher forward current by reducing  
the amount of current derating.  
Temperature compensation is achieved by  
incorporating temperature sensitive components  
into the drive circuitry, such as positive  
temperature coefficient (PTC) resistors. An  
example of the resistance vs. temperature  
characteristics of a PTC resistor is shown in  
Figure 4.10.  
Figure 4.9 LED driver module for automotive  
lighting applications.  
“Switching” Power Supplies  
Current sources, which operate efficiently over a  
wide range on input voltages, can be designed  
using pulseꢀwidth modulation (PWM) circuitry.  
Such circuits have the advantage of low heat  
dissipation, and large input voltage compliance.  
This type of power supply is traditionally used in  
applications where electrical efficiency and heat  
dissipation are of critical importance, such as a  
laptop computer. Due to their widespread  
adoption in other applications, the cost of  
components has decreased, and their  
availability has increased, making this an  
interesting alternative for driving LED arrays.  
A block diagram of a simple switching current  
source is shown in Figure 4.9.  
Figure 4.10 Resistance-Temperature curve for  
PTC resistor.  
The PWM module varies the pulse width based  
on the input and feedback voltages. The  
feedback voltage is proportional to the current  
through the LED array, where voltage is  
measured directly above a small fixed  
resistance connected to ground. The filter  
circuitry is used to smooth out the output  
voltage of the PWM / transistor switch. With  
minor modifications, this type of circuit can be  
used to drive multiple LED arrays and a variety  
of drive circuits.  
It can be seen that the resistance of such a device  
radically increases when the body temperature of  
the PTC resistor reaches the switching  
temperature. By designing a drive circuit such that  
the switching temperature occurs at a  
temperature less than Ta(max), full current derating  
is not necessary.  
Consider the case in which the switching  
temperature of the PTC resistor is achieved at an  
11  
ambient temperature of 50 °C at the maximum  
input voltage. The forward current at Ta < 50 °C  
is 55 mA, and due to the increase in resistance  
the forward current at Ta > 50 °C is 30 mA. In  
such a case, the maximum junction  
temperature will be achieved at 50 °C,  
therefore, 50 °C can be used as Ta(max) in the  
current derating calculations.  
Figure 4.11 Current control circuit using  
temperature compensation.  
An example of a current control circuit using  
temperature compensation is shown in  
Figure 4.11.  
Appendix 4A  
Alternate Junction-to-Ambient Thermal Resistance  
Measurement Procedure  
Step 1: Pick one LED within the assembly  
to be used as the DUT. The hottest LED in the  
assembly should be chosen, for example an  
LED in the middle of the assembly and next to  
a resistor.  
wires to one cathode lead and to one anode lead  
of an LED, which is of the same type as the DUT.  
Next solder the other end of these wires directly  
to the PCB in such a way as to have this dummy  
LED take the place of the DUT in the circuit.  
Step 2: Electrically isolate the DUT from the rest  
of the circuit by cutting the appropriate Copper  
traces on the printed circuit board (PCB).  
Step 5: Assemble the modified PCB into the lamp  
housing such that the dummy LED and the DUT  
wires are extending outside the lamp.  
Step 3: Solder long thin wires onto one cathode  
lead and one anode lead of the DUT. These  
wires should be long enough to extend outside  
the lamp housing once it is reassembled  
Step 6: Measure the initial Vf of the DUT at a very  
low test current. This test current should be low  
enough such that it causes a minimum amount  
of heating (1 mA is recommended).  
because they will be used to apply the heating  
current and to measure the Vf of the DUT.  
Step 7: Energize the entire lamp assembly at the  
design voltage, and DUT at the design current for  
the individual LEDs for a minimum of 30 minutes.  
This will allow the lamp assembly to thermally  
stabilize.  
Step 4: Complete the original circuit of the PCB  
assembly by attaching a dummy LED onto the  
PCB to take the place of the isolated DUT. This  
can be accomplished by soldering long, thin  
12  
Step 8: Measure the Vf of the DUT at the  
heating current (Vf heating).  
Step 11: Calculate the power, P, into the DUT by  
multiplying the heating/design current by its  
corresponding Vf heating as determined in Step 8.  
Step 9: Turn off all power to the lamp, and  
immediately (10 ms) reꢀmeasure the Vf of  
the DUT at the test current selected in 6).  
Step 12: Calculate Rθ using the values of Tj and  
ja  
P calculated in Steps 10 and 11. Lumileds can  
Step 10: Calculate the Tj of the DUT by  
dividing the Vf (Vf = Vf (Step 6) Vf (Step 9)) by  
the appropriate factor in Table 4.3.  
provide the Rθ measurements of LED lamp  
ja  
assemblies as described above as a service to its  
LED customers.  
Table 4.3  
Ratios of the change in forward voltage vs. the change  
in junction temperature for high-brightness led materials  
Vf /Tj ( mV / °C)  
LED Material Type  
AS AlInGap  
TS AlInGap  
-2.0  
-2.0  
13  
Company Information  
Lumileds is a worldꢀclass supplier of Light Emitting Diodes (LEDs) producing  
billions of LEDs annually. Lumileds is a fully integrated supplier, producing  
core LED material in all three base colors (Red, Green, Blue)  
and White. Lumileds has R&D development centers in San Jose,  
California and Best, The Netherlands. Production capabilities in  
San Jose, California and Malaysia.  
Lumileds is pioneering the highꢀflux LED technology and bridging the gap  
between solid state LED technology and the lighting world. Lumileds is  
absolutely dedicated to bringing the best and brightest LED technology to  
enable new applications and markets in the Lighting world.  
LUMILEDS  
www.luxeon.com  
www.lumileds.com  
For technical assistance or the  
location of your nearest Lumileds  
sales office, call:  
Worldwide:  
+1 408-435-6044  
US Toll free: 877-298-9455  
Europe: +31 499 339 439  
Asia: +65 6248 4759  
Fax: 408-435-6855  
Email us at info@lumileds.com  
2002 Lumileds Lighting. All rights reserved. Lumileds Lighting is a joint venture between Agilent Technologies and Philips  
Lighting. Luxeon is a trademark of Lumileds Lighting, LLC. Product specifications are subject to change without notice.  
Lumileds Lighting, LLC  
370 West Trimble Road  
San Jose, CA 95131  
Publication No. AB20ꢀ4 (Sept2002)  
14  

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