2DD100P [ITT]

D Subminiature Connector, 100 Contact(s), Male, 0.075 inch Pitch, Crimp Terminal, Hole .112-.124, Receptacle,;
2DD100P
型号: 2DD100P
厂家: ITT Cannon    ITT Cannon
描述:

D Subminiature Connector, 100 Contact(s), Male, 0.075 inch Pitch, Crimp Terminal, Hole .112-.124, Receptacle,

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The Centi Line - .075" Contact Spacing  
The Cannon Centi connectors are especially  
suitable for commercial applications such as  
computers, instrumentation, communications  
and audio equipment. They are available in D  
All Centi connectors use the reliable twist pin  
The twist pin contact is recessed within the  
insulator housing while the rugged cylindrical  
socket is exposed. When the connector halves  
are mated, the chamfered sockets guide the  
contact design in a 5 amp version terminated  
on .075 (1.91) and .100 (2.54) centers. The  
Centi contact is crimp removable, connectors  
subminiature size metal shell rectangular, plas- are available for customer assembly. Standard pins into positive alignment. The CentipinTM  
tic shell rectangular and strip configurations.  
crimp and assembly tools are available.  
contact, now under compression, forms a  
multi-point contact with the CentisocketTM to  
provide a high degree of reliability.  
Standard Data  
• Contact rating: 5 amps max, except BR  
Series (2 amps max.)  
• Contact retention: Crimp snap-in/removable.  
• Contact materials and finish: Copper alloy,  
gold- plated per ASTM B488, Type II, Code  
C, Class 1.25.  
• Minimum contact centers: 0.075 (1.91).  
• Wire sizes: #22 thru #26 AWG, stranded or  
solid.  
• Mating/unmating force: 12 oz. per contact,  
max.  
• Contact termination: Multiple indent crimp.  
Performance Data  
Test  
Method  
Criteria of Acceptance  
Dielectric Withstanding Method 301:  
Voltage  
1,000 VAC at sea level  
No breakdown  
No breakdown  
300 VAC at 70,000' altitude  
Insulation Resistance  
Thermal Shock  
Method 302, Condition A  
5,000 megohms minimum  
No physical damage  
Method 107, Condition A  
+55˚C to +85˚C  
Physical Shock  
Method 213, Condition I:  
100 G's, 3 axes, 6 millisecond  
duration sawtooth pulse  
No physical damage  
No loss of continutiy> 1/µsec  
Vibration  
Durability  
Method 204, Condition B:  
No physical damage  
15 G's, 10-2,000 Hz, 12 hours  
No loss of continuity> 1µsec  
500 cycles of mating and  
unmating, 500 CPH max.  
No mechanical or electrical defects  
Moisture Resistance  
Salt Spray  
Method 106, Omit 7a and 7b  
Insulation resistance > 100 megohms  
Method 101, Condition B:  
48 hours  
Shall be capable of mating and unmating  
and meet contact resistance requirements  
Contact Resistance  
Contact Retention  
Method 307:  
At 5 amps  
9 milliohms maximum  
-
4 lb. minimum axial load  
(after 10 insertion extraction cycles)  
Dimensions shown in inch (mm)  
Specifications and dimensions subject to change  
www.ittcannon.com  
59  
Double Density D - .075" Contact Spacing  
2D  
The Double Density D is a rectangular connector in  
the popular D Subminiature shell configuration  
featuring double the contact density in the same  
insert area. The Double Density D connector can  
positions are reversed; the flexible CentipinTM  
Contacts are crimp removable type.  
contacts are recessed in the insulator and the more  
rugged CentisocketTM contacts are exposed. This  
reversal of positions, and the chamfered-entry of the  
The Double Density D connector is available in the  
five popular shell and insert sizes accommodating up  
to 100 contacts. These connectors mate exclusively  
with other Double Density D connectors. A wide  
range of accessories can be used, including junction  
shells, potting cups, switching shells, guide pin  
plates, and dust caps.  
thus accommodate up to 100 contacts instead of 50. sockets, assures positive mating even under severe  
misalignment conditions. The contacts are retained  
This double contact density is achieved by using  
field-proven, highly reliable CentipinTM/CentisocketTM  
contacts on .075 (1.91) centers, in the positive con-  
tact alignment design. In this design contact  
in the monobloc insulator by a resilient internal  
shoulder that snaps into a locking groove in the con-  
tact. The chamfered front of the contact will not  
damage the internal shoulder in the insulator.  
1. STANDARD D HARDWARE-  
Including full range of D-Subminiature accessories  
2. ONE PIECE MONOBLOCK INSULATOR-  
1
2
glass-filled nylon material  
3. CONTACT RETENTION-  
thermoplastic internal shoulder snaps into a locking groove in the contact.  
Retention Force: 8 lbs. min. initially, 4 lbs. min. after 10 cycles.  
3
4
4. TWIST PIN CONTACTS-  
seven outer wiping surfaces assure electrical continuity even under severe  
shock and vibration  
5. POSTIVE CONTACT ALIGNMENT-  
flexible pin is recessed in insulator cavity and rugged socket is exposed  
6. GUIDE-IN KEYS AND KEYWAYS-  
5
6
assure alignment during mating and prevent scooping  
Specifications  
WEIGHT  
MATERIALS AND FINISHES  
MECHANICAL FEATURES  
*Shell  
Steel, cadmium plated with yellow chro-  
Sizes  
- Five shell sizes: E, A, B, C, and D  
-
Part Number  
Weight (in gr.)  
Weight (in oz.)  
by shell size Less With Contacts Less With Contacts  
mate supplementary coating  
Coupling  
- Friction or jackscrew  
- Keystone-shaped shells  
- .075 (1.91)  
-
Mounting Hardware Stainless steel  
2DE19P  
2DE19S  
2DA31P  
2DA31S  
2DB52P  
2DB52S  
2DC79P  
2DC79S  
2DD100P  
2DD100S  
4.05  
3.75  
5.02  
5.17  
.142  
.133  
.183  
.173  
.308  
.252  
.413  
.342  
.453  
.386  
.177  
.182  
.239  
.255  
.402  
.390  
.555  
.551  
.633  
.651  
Polarization  
Contact Spacing  
and Float Mounts  
-
Insulator  
Glass-filled nylon  
5.20  
6.78  
Contact Termination - Crimp snap-in  
-
-
Contacts  
Copper alloy, gold plate  
A106 Gold over brass  
A156 Gold over brass  
A197 Tin/Lead over steel  
4.90  
7.22  
Alternate finish,  
Modification Code  
8.75  
11.40  
11.05  
15.73  
15.62  
17.95  
18.45  
7.15  
11.70  
9.70  
*Brass non-magnetic also available  
12.85  
10.95  
How to Order  
2D  
2D  
E
A
19  
31  
S
P
* * * *  
BR  
F
R
RoHS COMPLIANCE  
SERIES  
SHELL SIZE  
FLOAT MOUNTS  
CONTACT ARRANGEMENT  
CONTACT TYPE  
TERMINATION  
MODIFICATION  
NOTE: Connectors may be ordered less contacts by adding the mod callout "FO" at end of number.  
Contacts are then supplied in bulk form.  
SERIES  
2D - Double Density D  
CONTACT ARRANGEMENT  
19, 31, 52, 79 and 100  
TERMINATION  
BR - 90˚ right angle PCB mounting  
(For BR Series use "P" to designate jackpost)  
CONTACT TYPE*  
P - Pin  
SHELL SIZE  
E, A, B, C and D  
MODIFICATION  
F171 - Jackpost assembly  
F172 - Standard jackscrew  
F173 - Low profile jackscrew  
For other modifications consult factory  
Dimensions shown in inch (mm)  
S - Socket  
FLOAT MOUNTS  
Omit if not required  
* Accommodates AWG #26 thru #22  
Specifications and dimensions subject to change  
www.ittcannon.com  
60  
Double Density D - .075" Contact Spacing  
2D  
Standard Shell  
M
A
L
J
K
B
1ꢀ˚ (TYP)  
G
+
+
D
E
+
+
H
C
V
TWO MTG. HOLES  
.123 .ꢀꢀ5  
(3.12 ꢀ.13)  
T
T
T
+ .020 (0.51)  
- .000 (0.00)  
+ .020 (0.51)  
- .000 (0.00)  
Part Number  
by Shell Size  
Part Number  
by Shell Size  
2DE19P  
2DE19S  
2DA31P  
2DA31S  
2DB52P  
.250 (6.35)  
.250 (6.35)  
.250 (6.35)  
.250 (6.35)  
.236 (5.99)  
2DB52S  
2DC79P  
2DC79S  
2DD100P  
2DD100S  
.236 (5.99)  
.236 (5.99)  
.236 (5.99)  
.236 (5.99)  
.236 (5.99)  
.856(21.74)MAX.  
Float Mount  
A
B
K
G
J
N
10˚ (TYPꢂ  
+
+
H
+
+
E
D
.03ꢀ (.81ꢀꢂ  
TOTAL  
DIAMETRAL  
FLOAT  
M
TWO MTG. HOLES  
.0885 .00ꢀ5  
C
V
(ꢀ.ꢀ48 0.0ꢁ4ꢂ  
Part Number  
A
B
C
D
E
G
H
J
K
L
M
N
V
by Shell Size .015 (0.38)  
.010 (0.25) .010 (0.25) .010 (0.25) .015 (0.38) .010 (0.25) .010 (0.25) .010 (0.25) .010 (0.25) .010 (0.25) .010 (0.25) .010 (0.25)  
Max.  
2DE19P  
2DE19S  
2DA31P  
2DA31S  
2DB52P  
2DB52S  
2DC79P  
2DC79S  
1.213 (30.81) .697 (17.70) .984 (24.99) .360 (9.14) .494 (12.55) .759 (19.28) .422 (10.72) .036 (.914) .236 (5.99) .055 (1.40) .422 (10.72) .120 (3.05) .555 (14.10)  
1.213 (30.81) .640 (16.26) .984 (24.99) .308 (7.82) .494 (12.55) .759 (19.28) .422 (10.72) .032 (213)  
1.541 (39.14) 1.025 (26.03) 1.312 (33.32) .360 (9.14) .494 (12.55) 1.083 (27.51) .422 (10.72) .036 (.914)  
1.541 (39.14) .968 (24.58) 1.312 (33.32) .308 (7.82) .494 (12.55) 1.083 (27.51) .422 (10.72) .032 (213)  
2.088 (53.03) 1.583 (40.21) 1.852 (47.04) .378 (9.60) .494 (12.55) 1.625 (41.27) .422 (10.72) .036 (.914)  
2.088 (53.03) 1.508 (38.30) 1.852 (47.04) .308 (7.82) .494 (12.55) 1.625 (41.27) .422 (10.72) .032 (213)  
2.729 (69.31) 2.231 (56.67) 2.500 (63.50) .378 (9.60) .494 (12.55) 2.272 (57.71) .422 (10.72) .036 (.914)  
2.729 (69.31) 2.156 (54.76) 2.500 (63.50) .308 (7.82) .494 (12.55) 2.272 (57.71) .422 (10.72) .032 (213)  
.243 (6.17) .047 (1.19) .429 (10.90) .120 (3.05) .555 (14.10)  
.236 (5.99) .055 (1.40) .422 (10.72) .120 (3.05) .555 (14.10)  
.243 (6.17) .047 (1.19) .429 (10.90) .120 (3.05) .555 (14.10)  
.231 (5.87) .055 (1.40) .426 (10.82) .129 (3.28) .555 (14.10)  
.243 (6.17) .047 (1.19) .429 (10.90) .120 (3.05) .555 (14.10)  
.231 (5.87) .055 (1.40) .426 (10.82) .129 (3.28) .555 (14.10)  
.243 (6.17) .047 (1.19) .429 (10.90) .120 (3.05) .555 (14.10)  
.231 (5.87) .055 (1.40) .426 (10.82) .129 (3.28) .555 (14.10)  
.243 (6.17) .047 (1.19) .429 (10.90) .120 (3.05) .555 (14.10)  
2DD100P 2.635 (66.92) 2.127 (54.02) 2.406 (61.11) .484 (12.29) .605 (15.37) 2.178 (55.32) .534 (13.56) .036 (.914)  
2DD100S 2.635 (66.92) 2.062 (52.37) 2.406 (61.11) .420 (10.67) .605 (15.37) 2.178 (55.32) .534 (13.56) .032 (213)  
For shell with float mounts, add letter F after shell size, e.g., 2DEF19P.  
Jackscrew/Jackpost Assembly  
#4-40 UNC-2B  
THREAD  
.ꢀ80 .025 ꢁGri  
(4.57 0.64) ꢂLengt  
#4-40 UNC-2A THREAD  
#4-40 UNC-2A THREAD  
.025 (0.64)  
MAX.  
.025 (0.64)  
MAX.  
.233 (5.92)  
.223 (5.66)  
.ꢀ80 .025 ꢁGri  
(4.57 0.64) ꢂLengt  
.620 .0ꢀ0  
(ꢀ5.75 0.25)  
.230 (5.84) MAX.  
.325 .0ꢀ5  
(8.26 0.38)  
#4-40 UNC-2A THREAD  
Standard (F172) Jackscrew  
(factory installed)  
Low Profile (F173) Jackscrew  
(factory installed)  
Jackpost (F171)  
Front Panel Connector Mounting Only  
Dimensions shown in inch (mm)  
Specifications and dimensions subject to change  
www.ittcannon.com  
61  
Double Density D - .075" Contact Spacing  
2D  
Contact Arrangements  
All views are pin front face. Use reverse order for socket side.  
1
7
6
1
10  
21  
31  
1
17  
35  
52  
13  
19  
11  
22  
18  
36  
14  
DE  
DA  
DB  
52 Contacts  
19 Contacts  
31 Contacts  
1
26  
27  
52  
76  
51  
75  
1
26  
53  
79  
27  
54  
100  
DC  
79 Contacts  
DD  
100 Contacts  
Cavity identification numbers are shown for reference only and do not appear on insulator front face. However they do appear on rear of insulator.  
90˚ PCB Mounting - 3 Row  
.0375  
(0.95)  
REF.  
.148  
(3.76)  
MIN.  
.075  
(.190)  
REF.  
.125 (3.18)  
.115 (2.92)  
DIA. TYP.  
.130 (3.30)  
.100 (2.54)  
2x  
.690  
(17.53)  
MAX.  
.253 (6.43)  
.233 (5.92)  
.100  
(2.54)  
REF.  
.100  
(2.54)  
REF.  
.510 (12.95)  
.490 (12.45)  
B
B
CAV. #1  
.065 (1.65)  
.075 (1.90)  
.510 (12.95)  
.480 (12.18)  
#4-40  
UNC-2B THREAD  
(2 PLACES)  
LAST CAV.  
A
A
PCB Termination Leads  
(all contact arrangements)  
.024 (6.10) to .028 (7.11).  
LAST  
LEAD  
Suggested finished PC hole  
Size .033 (8.38) +_ .003 (0.08)  
LEAD #1  
Part Number  
by Shell Size  
A
B
C
Max.  
.015 (0.38)  
1.215 (30.86)  
1.540 (39.12)  
2.090 (53.09)  
2.730 (69.34)  
.010 (0.25)  
2DE19SBRP  
2DA31SBRP  
2DB52SBRP  
2DC79SBRP  
.984 (24.99)  
1.312 (33.32)  
1.852 (47.04)  
2.500 (63.50)  
.690 (17.53)  
.690 (17.53)  
.690 (17.53)  
.690 (17.53)  
Dimensions shown in inch (mm)  
Specifications and dimensions subject to change  
www.ittcannon.com  
62  
Double Density D - .075" Contact Spacing  
2D  
90˚ PCB Mounting - 4 Row  
.0375 (0.94) REF.  
.125 (3.18)  
.075 (1.90) REF.  
.115 (2.92)  
.130  
DIA. TYP.  
(3.30)  
MIN.  
+
+ +  
+
+
+
+
+
+
+
+
+
+
+ +  
+
+
+
+
+
+
+
+
+ + +  
+
+
+
+
+
+
+ + +  
+
+
+
+
+
+
+
+
+
+ +  
+
+
+
+
.790  
(20.07)  
MAX.  
+
+
+ + + +
+ + + + + +  
+  
+
+
+
+
+
+
+
+
.100  
(2.54)  
REF.  
.200  
.100  
(2.54)  
REF.  
(5.08)  
REF.  
.253 (6.43)  
.233 (5.92)  
.510 (12.95)  
.490 (12.45)  
B
B
.075 (1.90)  
CAV #1  
.065 (1.65)  
.620 (15.75)  
.590 (14.99)  
+
+
#4-40  
UNC-2B THREAD  
(2 PLACES)  
CAV #100  
A
A
LEAD  
#100  
LEAD  
#1  
Part Number  
by Shell Size  
A
B
C
+_ .015 (0.38)  
2.635 (66.93)  
+_ .010 (0.25)  
2.406 (61.11)  
Max.  
2DD100SBRP  
.790 (20.07)  
Contact Arrangements - Page 56  
Dimensions shown in inch (mm)  
Specifications and dimensions subject to change  
www.ittcannon.com  
63  
Double Density D - .075" Contact Spacing  
2D  
Panel Cutouts  
A
10˚0' TYP.  
B
G
F
E
H
FULL R  
K TYP R  
.032 (0.81) R MAX. TYP  
D
C
G
D
C
Mtg.  
Conn. Method  
A
B
C
D
E
F
G
H
K
+_ .005 (0.13) +_ .005 (0.13)  
+_ .005 (0.13) +_ .005 (0.13)  
+_ .005 (0.13)  
+_ .005 (0.13)  
.257 (6.53)  
.225 (5.71)  
.257 (6.53)  
.225 (5.71)  
.257 (6.53)  
.225 (5.71)  
.257 (6.53)  
.225 (5.71)  
.312 (7.92)  
.278 (7.06)  
+_ .002 (0.05)  
.120 (3.05)  
.120 (3.05)  
.120 (3.05)  
.120 (3.05)  
.120 (3.05)  
.120 (3.05)  
.120 (3.05)  
.120 (3.05)  
.120 (3.05)  
.120 (3.05)  
+_ .002 (0.05)  
.060 (1.52)  
.060 (1.52)  
.060 (1.52)  
.060 (1.52)  
.060 (1.52)  
.060 (1.52)  
.060 (1.52)  
.060 (1.52)  
.060 (1.52)  
.060 (1.52)  
+_ .002 (0.05)  
.083 (2.11)  
.132 (3.35)  
.083 (2.11)  
.132 (3.35)  
.083 (2.11)  
.132 (3.35)  
.083 (2.11)  
.132 (3.35)  
.083 (2.11)  
.132 (3.35)  
2DE  
2DA  
2DB  
2DC  
2DD  
Front  
Rear  
Front  
Rear  
Front  
Rear  
Front  
Rear  
Front  
Rear  
.874 (22.20)  
.806 (20.47)  
1.202 (30.53)  
1.134 (28.80)  
1.743 (44.27)  
1.674 (42.52)  
.437 (11.10)  
.403 (10.24)  
.601 (15.26)  
.567 (14.40)  
.872 (22.15)  
.837 (21.26)  
.984 (24.99)  
.984 (24.99)  
1.312 (33.32)  
1.312 (33.32)  
1.852 (47.04)  
1.852 (47.04)  
.492 (12.50)  
.492 (12.50)  
.656 (16.66)  
.656 (16.66)  
.926 (23.52)  
.926 (23.52)  
.513 (13.03)  
.449 (11.40)  
.513 (13.03)  
.449 (11.40)  
.513 (13.03)  
.449 (11.40)  
.513 (13.03)  
.449 (11.40)  
.623 (15.82)  
.555 (14.10)  
2.391 (60.73) 1.196 (30.38)  
2.326 (59.08) 1.163 (29.54)  
2.297 (58.34) 1.149 (29.18)  
2.218 (56.34) 1.109 (28.17)  
2.500 (63.50) 1.250 (31.75)  
2.500 (63.50) 1.250 (31.75)  
2.406 (61.11) 1.203 (30.56)  
2.406 (61.11) 1.203 (30.56)  
For contact part numbers, termination tooling and assembly see pages 67-69.  
Panel Mounting  
3/32 THICKNESS (REF.)  
RECOMMENDED  
RIVET THICKNESS  
Front Mounting  
Standard  
Front Mounting  
Float  
RIVET THICKNESS  
Rear Mounting  
Rear Mounting  
Float  
Standard  
Dimensions shown in inch (mm)  
Specifications and dimensions subject to change  
www.ittcannon.com  
64  
Strip Connectors - .100"/.075" Contact Spacing  
CTA  
CENTI-LOC connectors are low-cost nylon  
strip connectors designed for commercial  
applications such as instrumentation, commu-  
nications, and medical equipment. They are  
available in continuous strip form up to a max-  
imum length of 6 inches (152.40mm), accom-  
modating from 1 to 60 rear insertion, front  
release, crimp snap-in size 22 CENTIPINTM/  
CENTISOCKETTM contacts. These contacts  
utilize a proven positive contact alignment  
design, giving additional contact strength and  
positive contact alignment during mating.  
These connectors can be ordered in kit or bulk  
form. The kit comprises all the parts necessary  
to assemble one complete 6-inch (152.40) strip  
connector with 60 contacts on .100 (2.54) cen-  
ters or a 4-inch (101.60mm) strip with 53 con-  
tacts on .075 (1.91) centers. If more then one  
connector is required, the parts can be ordered  
in bulk and assembled as desired.  
Components and Accessories  
The CENTI-LOC strip connector can be ordered in  
kit or bulk form. The kit includes matin g insulators  
with a full compliment of contacts and two guide  
posts. If more than one connector is required, the  
parts can be ordered in bulk and assembled as  
desired.  
Kit Form  
Insulator  
Kits include mating insulators with full  
complement of contacts and two guide posts.  
.475 (12.06)  
MAX.  
.275 (6.98)  
MAX.  
Part  
Number  
Contact  
Center spacing  
Guide Posts  
Polarizing Posts  
CTA3-KIT  
CTA4-KIT  
CTA3-CTA4-KIT  
.075 (1.91)  
.100 (2.54)  
.075 (1.91) & .100 (2.54)  
The guide posts and polarizing posts are inserted in the same manner as the contacts. The guide  
posts are inserted into the socket insulator and the polarizing posts are inserted into the pin  
insulator. The corresponding contact in the mating insulator must be removed for each.  
See assembly instructions.  
Contact  
Center  
Part  
Number  
Spacing  
Type  
Pin  
Socket  
Pin  
Material  
Nylon  
Nylon  
Nylon  
Nylon  
Insulator  
CTA3-IP-53  
CTA3-IS-53  
CTA4-IP-60  
CTA4-IS-60  
CTA-GP  
.075 (1.91)  
.075 (1.91)  
.100 (2.54)  
.100 (2.54)  
Socket  
Guide Post  
Polarizing Post  
Passivated Stainless Steel  
Passivated Stainless Steel  
P/N 230-9507-000  
P/N 230-9506-000  
CTA-PP  
Dimensional Data  
4.031 (102.39)  
MAX.  
6.031 (153.19)  
MAX.  
.040 (1.02) MIN.  
.040 (1.02) MIN.  
.075 (1.91)  
TYP.  
.100 (2.54)  
TYP.  
.115 (2.92)  
MAX.  
.115 (2.92)  
MAX.  
CTA3-.075(1.91) Centers  
CTA4-.100(2.54) Centers  
Weights  
Part  
Number  
No. of  
Contacts  
Contacts  
Type  
Avy. Weight  
oz.  
5%  
gm.  
pin  
socket  
pin  
.185  
.203  
.230  
.241  
5.25  
5.75  
6.30  
6.90  
CTA3  
CTA4  
53  
60  
socket  
Dimensions shown in inch (mm)  
Specifications and dimensions subject to change  
www.ittcannon.com  
66  
The Centi Line - .075" Contact Spacing  
2D/CTA  
Contacts  
Contact Part Number  
Part Number  
Pin  
Socket  
Type  
Pin  
Socket  
031-9540-000  
031-9540-004  
031-9540-005  
030-9542-001 Standard 30µin. plating  
030-9542-002 50µ in. plating  
A resilient internal shoulder retains the contacts in the  
insulator housing. The front of the contact is chamfered  
to prevent damage to the internal shoulder as the  
contact is pushed into position.  
030-9542-004  
With inspection hole;  
50µ in. plating  
N/A  
030-9542-011 P.C. tail  
.026 dia. x .083 lg. Soc.  
030-9542-012 P.C. tail  
*031-9540-013  
.183 lg. Soc.  
.020 dia. x  
.183 lg. Pin  
P.C. Tail Contacts  
031-9540-016  
030-9542-014 Long crimp  
barrel **  
Subtract .064 (1.63) +_ .010 (.25) from pigtail  
length when used in 2D pin insulator for potting  
well of connector assembly.  
031-9540-022  
030-9556-000 Small crimp bore  
***  
***  
For AWG #32 & 30  
Subtract .081 (2.08) +_ .010 (.25) from pigtail  
length when used in 2D socket insulator for  
potting well of connector assembly.  
031-9540-007  
*031-9540-015  
030-9542-022 Small crimp bore  
For AWG #28 & 30  
030-9542-015 P.C. tail  
.232 lg. Soc.  
.020 dia. x  
.255 lg. Pin  
*031-9540-019  
030-9542-016 P.C. tail  
.444 lg. Soc.  
.018 dia. x  
.445 lg. Pin  
50µ in. plating  
NOTE: Plating, except as noted, is 30 micro-inch gold.  
* Consult factory for any tail size or plating requirements.  
** Special crimp locator required. Part number: 995-0001-714. (L3198-CL-PSL)  
*** Use special insertion tip (323-9510-016 &-017).  
2D and Centi-Loc Crimp and Assembly Tools  
Tool  
Locators  
Pin  
Socket  
Description  
Part Number  
M22520/2-01  
995-0001-584  
L3198-CLP  
L3198-CLS  
995-0001-338  
995-0001-353  
M22520/2-01  
Insertion Tools For Standard Contact  
AWG  
Size*  
Kit Part Number  
(handle and tip)  
Tip  
Handle  
Part Number**  
Part Number**  
22  
CIT-PS-CTA-22  
CIT-PS-CTA-24  
CIT-PS-CTA-26  
CIT-PS-CTA-28  
CIT-PS-CTA-30  
323-9510-001  
323-9510-002  
323-9510-003  
323-9510-004  
323-9510-005  
204-9500-000  
204-9500-000  
204-9500-000  
204-9500-000  
204-9500-000  
24  
26  
CIET-CTA  
Handle  
Insertion Tips  
28  
30/P.C. Tail  
* Based on wire size per MIL-W-16878 with Type E insulation, use smaller tool for wire with thin  
insulation, larger tool for wire having thick insulation.  
** The 5 insertion tips (part numbers 323-9510-001 thru - 005). plus handle, and the pin and socket  
extaction tips maybe ordered as a SINGLE KIT by specifying the part number CIET-CTA-2.  
[Part number: 070143-0002].  
Insertion Tools For Long Crimp barrel Contacts  
AWG  
Size*  
Tip Part Number ***  
Pin Contact  
Tip Part Number ***  
Socket Contact  
Handle  
Part Number***  
22  
24  
26  
323-9510-008  
323-9510-009  
323-9510-010  
323-9510-012  
323-9510-013  
323-9510-014  
204-9500-000  
204-9500-000  
204-9500-000  
CTA-AB  
Assembly Holding  
Block  
*** To order the SINGLE KIT for the long crimp barrel contact (tip part numbers 323-9510-008 thru  
-014, handle and pin and socket extraction tips) please specify CIET-CTA-3.  
Part Number: 328-9508-000  
Extraction Tools  
Kit Part Number  
(handle and tip)  
Tip Part  
Number  
Handle Part  
Number  
Contact  
CENTIPIN  
Description  
CET-P-CTA-2  
CET-S-CTA-1  
Socket Extraction  
Pin Extraction  
Tip  
070112-0002  
070113-0001  
324-9502-000  
324-9501-000  
204-9500-000  
204-9500-000  
Tip  
CENTISOCKET  
Dimensions shown in inch (mm)  
Specifications and dimensions subject to change  
www.ittcannon.com  
67  
The Centi Line - .075" Contact Spacing  
2D/CTA  
2D/CTA CENTI-LOCTM Connectors Assembly Instructions  
The Double Density D/CTA CENTI-LOC Connectors  
are highly reliable and simple connectors to use.  
There are a few helpful suggestions that will assure  
complete satisfaction when followed:  
1. The following instructions should be followed.  
2. The proper crimp tool and locator (if required)  
must be used. These tools have been designed  
for use with this product. Substitutions of crimp-  
ing equipment may result in connector failure at  
the assembly operation.  
3. After crimping a contact to a lead it is of vital  
importance that the proper tool be used to assure  
seating the contact in the insulator in the proper  
position. Any substitution of insertion tools may  
result in over or under insertion of the contact  
which may damage the retention system of the  
insulator.  
4. The female (socket) side of the connector has  
been designed with a controlled float to allow for  
ease of mating. To avoid reducing this float or  
causing a splaying of the contacts, any unneces-  
sary strain caused by clamping the leads too  
close to the rear of the connector should be  
avoided.  
Use of recommended tooling together with proper  
assembly techniques will pay dividends in reliability  
and reduced costs.  
2D Assembly Instructions  
WIRE STRIPPING  
CONTACT CRIMPING  
.100  
(2.54)  
Using the proper crimp tool and locator, insert the  
contact into the locator. Insert the stripped end of the  
wire into the contact crimp pot, and crimp the contact to  
the wire. Squeeze the handles firmly to insure a proper  
crimp (tool will not release if crimping is incomplete).  
NOTE: Contact stop must be changed in tool locator  
when crimping pin and socket contacts.  
Cut the wires to length required and strip .100" of  
insulation from the end to be crimped. Check for  
cut or broken wires and frayed insulation.  
CONTACT INSERTION  
2. Using a firm, steady pressure, push the contact into  
the cavity until the resilient internal shoulder in the  
insulator snaps into the locking groove in the contact.  
The shoulder of the tool tip bottoms against the rear  
of the insulator, preventing over-insertion. Repeat for  
balance of contacts.  
1. Place the proper insertion tip in the  
insertion/-extraction handle and put the tip over the  
wire as shown. The tool tip will butt up against the  
crimp pot. Connector must be firmly supported  
during both insertion and extraction operations.  
CONTACT EXTRACTION  
1. For contact extraction, remove the insertion tool  
tip and replace it with the proper extraction tool tip.  
(The socket tip will fit into the socket, and the pin  
tip will slide over the pin bundle). Insert the tool tip  
into the contact cavity: (the pin tip will butt up  
against the shoulder of the pin contact, and the  
socket tip will bottom out in the socket contact.)  
2. Apply a firm, steady pressure until the contact is  
released from the internal shoulder in the insulator. The  
shoulder of the tool tip bottom against the insulator  
face to prevent damage to the internal shoulder.  
Remove the tool tip and pull the contact from the rear  
of the connector. Repeat for the balance of contacts to  
be removed.  
Dimensions shown in inch (mm)  
Specifications and dimensions subject to change  
www.ittcannon.com  
68  
The Centi Line - .075" Contact Spacing  
2D/CTA  
CTA Assembly Instructions  
INSERTION  
2. Position the insertion tool tip on the rear of contact as  
shown. The insulation must be pulled back from the crimp  
pot approximately 1/32" to allow the tool tip to butt  
against the contact crimp pot.  
1. Place the connector into the slot in the assembly block  
with the arrows on the insulator pointing downward. The  
connector will bottom against the internal shoulder in the  
groove in the assembly block. Start contact insertion by  
placing the crimped contact in the cavity by hard.  
.475 (12.06)  
MAX.  
.275 (6.98)  
MAX.  
Guide Posts  
Polarizing Posts  
4. The guide post and polarizing posts are inserted in teh  
same manner as the contacts. The guide posts are inserted  
into the socket insulator, and the polarizing posts are  
inserted into the pin insulartor. The corresponding contact  
in the mating insulator must be removed for each.  
3. With firm steady pressure, push the contact into the  
cavity until the resilient internal shoulder snaps into the  
locking groove in the contact. To prevent over insertion,  
the tool tip bottoms against the rear of the insulator.  
EXTRACTION  
2. The pin extraction tool tip is tubular, slides over the pin  
bundle and butts against the front shoulder of the pin. The  
socket extraction tool is a solid rod that fits into the socket  
contact, the external shoulder butts against the contact  
socket shoulder.  
1. To extract the contacts, place the conector face up in  
the assembly block so that the contact to be extracted is  
in the end of the block that has a fully slotted opening.  
3. Insert the extraction tool into the cavity and apply firm  
pressure until the contact is pushed thru the rear of the  
connector.  
4. Lift the insulator from the groove and pull the contact  
out. Repeat for balance of contacts to be removed.  
Dimensions shown in inch (mm)  
Specifications and dimensions subject to change  
www.ittcannon.com  
69  

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