ISL6554 [INTERSIL]
Microprocessor CORE Voltage Regulator Using Multi-Phase Buck PWM Control Without Programmable Droop; 微处理器核心电压调节器的使用多相降压PWM控制,而可编程下垂型号: | ISL6554 |
厂家: | Intersil |
描述: | Microprocessor CORE Voltage Regulator Using Multi-Phase Buck PWM Control Without Programmable Droop |
文件: | 总16页 (文件大小:483K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
ISL6554
®
Data Sheet
February 11, 2005
FN9003.3
Microprocessor CORE Voltage Regulator
Using Multi-Phase Buck PWM Control
Without Programmable Droop
The ISL6554 is the first controller in the Intersil Multi-Phase
family without the programmable droop feature. The
ISL6554 in combination with the HIP6601A, HIP6602A or
HIP6603A companion gate drivers and Intersil MOSFETs
form a complete solution for high-current, high slew-rate
applications. The ISL6554 regulates output voltage,
balances load currents and provides protective functions for
two to four synchronous-rectified buck-converter channels.
Features
• Multi-Phase Power Conversion
• Precision Channel Current Balance
- Lossless Current Sampling - Uses r
DS(ON)
• Precision CORE Voltage Regulation
- ±1% System Accuracy Over Temperature
- No Programmable Droop
• Microprocessor Voltage Identification Input
- 5-Bit VID Decoder
- 0.95V to 1.70V in 25mV Steps
A novel approach to current sensing is used to reduce
overall solution cost. The voltage developed across the
lower MOSFET’s parasitic on-resistance during conduction
is sampled and fed back to the controller. This lossless
current-sensing approach allows the controller to maintain
phase-current balance between the power channels and
overcurrent protection.
• Fast Transient Response
• Overcurrent Protection
• Selection of 2, 3, or 4 Phase Operation
• High Ripple Frequency (80kHz to 2MHz)
• Pb-Free Available (RoHS Compliant)
A 5-bit DAC allows digital programming of the output voltage
in 25mV steps over a range from 0.95V to 1.70V with a
system accuracy of ±1%. Internal pull ups on each DAC
input make external pull-up resistors unnecessary when
interfacing with open-drain output signals.
Applications
• Power Supply Controller for Intel® Itanium™ Processor
Family
• Voltage Regulator Modules
• Servers and Workstations
The PGOOD signal is held low during soft-start until the
output voltage increases to within 4% of the programmed.
When the CORE voltage falls 9% below the programmed
VID level, an undervoltage condition is detected and results
in PGOOD transitioning low.
Ordering Information
PKG.
PART NUMBER
ISL6554CB
TEMP. (°C)
PACKAGE
DWG. #
0 to 70
20 Ld SOIC
M20.3
In the event of an overvoltage condition, The converter shuts
down and turns ON the lower MOSFETs to clamp and
protect the microprocessor. Overcurrent protection reduces
the regulator RMS output current to 41% of the programmed
overcurrent trip value. These features provide monitoring
and protection for the microprocessor and power system.
ISL6554CB-T
20 Ld SOIC Tape and Reel
ISL6554CBZ (Note)
0 to 70
20 Ld SOIC
(PB-free)
M20.3
ISL6554CBZ-T (Note)
ISL6554CBZA (Note)
20 Ld SOIC Tape and Reel (PB-free)
0 to 70
20 Ld SOIC
(PB-free)
M20.3
Pinout
ISL6554 (SOIC)
TOP VIEW
ISL6554CBZA-T (Note)
20 Ld SOIC Tape and Reel (PB-free)
NOTE: Intersil Pb-free products employ special Pb-free material sets;
molding compounds/die attach materials and 100% matte tin plate
termination finish, which are RoHS compliant and compatible with
both SnPb and Pb-free soldering operations. Intersil Pb-free products
are MSL classified at Pb-free peak reflow temperatures that meet or
exceed the Pb-free requirements of IPC/JEDEC J STD-020C.
1
2
20
19
18
17
16
15
14
13
12
11
VID4
VID3
VCC
PGOOD
PWM4
ISEN4
ISEN1
PWM1
PWM2
ISEN2
ISEN3
PWM3
3
VID2
4
VID1
5
VID0
6
COMP
FB
7
8
FS/DIS
GND
9
10
VSEN
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1-888-INTERSIL or 321-724-7143 | Intersil (and design) is a trademark of Intersil Americas Inc.
1
Copyright © Intersil Americas Inc. 2001, 2004, 2005. All Rights Reserved. Intel® is a registered trademark of Intel Corporation.
Itanium™ is a trademark of Intel Corporation. All other trademarks mentioned are the property of their respective owners.
ISL6554
Block Diagram
PGOOD
VCC
POWER-ON
RESET (POR)
UV
THREE
STATE
VSEN
+
-
X 0.9
OV
LATCH
CLOCK AND
SAWTOOTH
GENERATOR
S
FS/EN
PWM1
OVP
+
+
PWM
PWM
∑
X1.15
-
+
-
-
SOFT-
+
∑
START
PWM2
+
-
AND FAULT
LOGIC
-
COMP
+
PWM
PWM
∑
PWM3
PWM4
+
-
-
VID4
VID3
VID2
VID1
VID0
+
D/A
∑
+
-
E/A
-
+
-
PHASE
NUMBER
CHANNEL
CURRENT
CORRECTION
FB
DETECTOR
I_TOT
ISEN1
+
+
+
ISEN2
ISEN3
∑
+
-
+
OC
I_TRIP
ISEN4
GND
FN9003.3
February 11, 2005
2
ISL6554
Simplified Power System Diagram
SYNCHRONOUS
RECTIFIED BUCK
CHANNEL
VSEN
PWM 1
SYNCHRONOUS
RECTIFIED BUCK
CHANNEL
PWM 2
MICROPROCESSOR
ISL6554
PWM 3
SYNCHRONOUS
RECTIFIED BUCK
CHANNEL
PWM 4
VID
SYNCHRONOUS
RECTIFIED BUCK
CHANNEL
converter. Pulling this pin to ground disables the converter
and three states the PWM outputs. See Figure 10.
Functional Pin Description
1
2
20
19
18
17
16
15
14
13
12
11
VID4
VID3
VCC
GND (Pin 9)
PGOOD
PWM4
ISEN4
ISEN1
PWM1
PWM2
ISEN2
ISEN3
PWM3
Bias and reference ground. All signals are referenced to this
pin.
3
VID2
4
VID1
VSEN (Pin 10)
Power good monitor input. Connect to the microprocessor-
CORE voltage.
5
VID0
6
COMP
FB
7
8
FS/DIS
GND
PWM1 (Pin 15), PWM2 (Pin 14), PWM3 (Pin 11) and
PWM4 (Pin 18)
PWM outputs for each driven channel in use. Connect these
pins to the PWM input of an HIP6601/2/3 driver. For systems
which use 3 channels, connect PWM4 high. Two channel
systems connect PWM3 and PWM4 high.
9
10
VSEN
VID4 (Pin 1), VID3 (Pin 2), VID2 (Pin 3), VID1 (Pin 4)
and VID0 (Pin 5)
ISEN1 (Pin 16), ISEN2 (Pin 13), ISEN3 (Pin 12) and
ISEN4 (Pin 17)
Current sense inputs from the individual converter channel’s
phase nodes. Unused sense lines MUST be left open.
Voltage Identification inputs from microprocessor. These
pins respond to TTL and 3.3V logic signals. The ISL6554
decodes VID bits to establish the output voltage. See
Table 1.
COMP (Pin 6)
Output of the internal error amplifier. Connect this pin to the
external feedback and compensation network.
PGOOD (Pin 19)
Power good. This pin provides a logic-high signal when the
microprocessor CORE voltage is within specified limits and
soft-start has timed out.
FB (Pin 7)
Inverting input of the internal error amplifier.
VCC (Pin 20)
Bias supply. Connect this pin to a 5V supply.
FS/DIS (Pin 8)
Channel frequency, F , select and disable. A resistor from
SW
this pin to ground sets the switching frequency of the
FN9003.3
3
February 11, 2005
ISL6554
Typical Application - 2 Phase Converter Using HIP6601 Gate Drivers
+12V
V
= +5V
IN
BOOT
PVCC
VCC
UGATE
PHASE
+5V
DRIVER
PWM
HIP6601
LGATE
GND
FB
COMP
VCC
VSEN
+V
CORE
PWM4
PWM3
+12V
PGOOD
VID4
V
= +5V
PWM2
PWM1
IN
BOOT
VID3
VID2
PVCC
UGATE
PHASE
MAIN
CONTROL
ISL6554
VID1
VID0
VCC
DRIVER
HIP6601
PWM
NC
NC
ISEN4
ISEN3
ISEN2
ISEN1
LGATE
GND
FS/DIS
GND
FN9003.3
February 11, 2005
4
ISL6554
Typical Application - 4 Phase Converter Using HIP6602 Gate Drivers
V
= +12V
IN
+12V
BOOT1
UGATE1
PHASE1
L
01
VCC
LGATE1
PVCC
+5V
DUAL
DRIVER
HIP6602
+5V
V
+12V
IN
BOOT2
FB
VSEN
COMP
VCC
UGATE2
PHASE2
L
02
ISEN1
PWM1
PWM1
PWM2
PGOOD
VID4
PWM2
ISEN2
LGATE2
VID3
VID2
MAIN
GND
CONTROL
ISL6554
VID1
VID0
+V
CORE
ISEN3
FS/DIS
PWM3
PWM4
V
+12V
IN
+12V
BOOT3
ISEN4
GND
UGATE3
PHASE3
L
03
VCC
LGATE3
PVCC
DUAL
+5V
DRIVER
HIP6602
V
+12V
IN
BOOT4
UGATE4
PHASE4
L
04
PWM3
PWM4
LGATE4
GND
FN9003.3
February 11, 2005
5
ISL6554
Absolute Maximum Ratings
Supply Voltage, VCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .+7V
Input, Output, or I/O Voltage . . . . . . . . . . GND -0.3V to VCC + 0.3V
ESD Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5KV
Thermal Information
Thermal Resistance (Typical, Note 1)
θ
(°C/W)
65
JA
SOIC Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Junction Temperature . . . . . . . . . . . . . . . . . . . . . . . 150°C
Maximum Storage Temperature Range. . . . . . . . . . .-65°C to 150°C
Maximum Lead Temperature (Soldering 10s) . . . . . . . . . . . . . 300°C
(SOIC - Lead Tips Only)
Recommended Operating Conditions
Supply Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +5V ±5%
Ambient Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . 0°C to 70°C
Junction Temperature . . . . . . . . . . . . . . . . . . . . . . . . . 0°C to 125°C
CAUTION: Stresses above those listed in “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress only rating and operation of the
device at these or any other conditions above those indicated in the operational sections of this specification is not implied.
NOTE:
1. θ is measured with the component mounted on a high effective thermal conductivity test board in free air. See Tech Brief TB379 for details.
JA
Electrical Specifications Operating Conditions: VCC = 5V, T = 0°C to 70°C, Unless Otherwise Specified
A
PARAMETER
TEST CONDITIONS
MIN
TYP MAX UNITS
INPUT SUPPLY POWER
Input Supply Current
R
= 100kΩ
-
10
15
mA
T
POWER-ON RESET (POR)
VCC Rising Threshold
4.25
3.75
4.38
3.88
4.5
V
V
VCC Falling Threshold
REFERENCE AND DAC
Reference Voltage Accuracy
DAC Pin Input Low Voltage Threshold
DAC Pin Input High Voltage Threshold
VID Pull-Up
4.00
-1
-
-
-
1
0.8
-
%
V
2.0
10
-
V
VIDx = 0V or VIDx = 3V
20
40
µA
OSCILLATOR
Frequency, F
R
= 100kΩ, ±1%
224
280
-
336
1.5
kHz
SW
T
Adjustment Range (GBD) (Note 2)
ERROR AMPLIFIER
DC Gain (GBD) (Note 2)
Gain-Bandwidth Product (GBD) (Note 2)
Slew Rate
(See Figure 10)
0.05
MHz
R
C
C
R
R
= 10K to GND
-
72
18
-
dB
MHz
V/µs
V
L
L
L
L
L
= 100pF, R = 10K to GND
-
-
-
-
L
= 100pF, R = 10K to GND
L
5.3
4.1
0.16
Maximum Output Voltage
Minimum Output Voltage
ISEN
= 10K to GND
= 10K to GND
3.6
-
-
0.5
V
Full Scale Input Current (GBD) (Note 2)
Overcurrent Trip Level
POWER GOOD
-
-
50
-
-
µA
µA
82.5
Upper Threshold
VSEN Rising
VSEN Falling
0.95
0.89
-
0.97
0.91
0.18
0.99
0.93
0.4
V
DAC
Lower Threshold
V
DAC
V
PGOOD Low Output Voltage
PROTECTION
I
= 4mA
PGOOD
Overvoltage Threshold
VSEN Rising
1.12
-
1.15
2
1.2
-
V
DAC
%
Percent Overvoltage Hysteresis (GNT) (Note 3) VSEN Falling after Overvoltage
NOTES:
2. GBD = Guaranteed by design.
3. GNT = Guaranteed not tested.
FN9003.3
February 11, 2005
6
ISL6554
R
IN
FB
V
IN
ISL6554
ERROR
AMPLIFIER
COMPARATOR
L1
Q1
PWM1
ISEN1
CORRECTION
PWM
-
+
HIP6601
-
CIRCUIT
∑
+
I
L1
+
-
Q2
PHASE
PROGRAMMABLE
REFERENCE
DAC
+
R
ISEN1
CURRENT
SENSING
∑
-
I AVERAGE
CURRENT
V
CORE
AVERAGING
C
R
-
OUT
LOAD
R
+
ISEN2
ISEN2
PWM2
CURRENT
SENSING
∑
∑
V
IN
PHASE
L2
COMPARATOR
-
Q3
+
PWM
+
-
HIP6601
CIRCUIT
CORRECTION
I
L2
Q4
FIGURE 1. SIMPLIFIED BLOCK DIAGRAM OF THE ISL6554 VOLTAGE AND CURRENT CONTROL LOOPS FOR A TWO POWER
CHANNEL REGULATOR
circuit with no phase reversal and on to the HIP6601, again
with no phase reversal for gate drive to the upper MOSFETs,
Q1 and Q3. Increased duty cycle or ON time for the
MOSFET transistors results in increased output voltage to
compensate for the low output voltage sensed.
Operation
Figure 1 shows a simplified diagram of the voltage regulation
and current control loops. Both voltage and current feedback
are used to precisely regulate voltage and tightly control
output currents, I and I , of the two power channels. The
L1 L2
voltage loop comprises the error amplifier, comparators, gate
drivers and output MOSFETs. The error amplifier is
essentially connected as a voltage follower that has as an
input, the programmable reference DAC and an output that
is the CORE voltage.
Current Loop
The current control loop works in a similar fashion to the
voltage control loop, but with current control information
applied individually to each channel’s comparator. The
information used for this control is the voltage that is
developed across r
of each lower MOSFET, Q2 and
DS(ON)
Voltage Loop
Q4, when they are conducting. A single resistor converts and
scales the voltage across the MOSFETs to a current that is
applied to the current sensing circuit within the ISL6554.
Output from these sensing circuits is applied to the current
averaging circuit. Each PWM channel receives the
Feedback from the CORE voltage is applied via resistor R
to the inverting input of the error amplifier. This signal can
IN
drive the error amplifier output either high or low, depending
upon the CORE voltage. Low CORE voltage makes the
amplifier output move towards a higher output voltage level.
Amplifier output voltage is applied to the positive inputs of
the comparators via the correction summing networks.
Out-of-phase sawtooth signals are applied to the two
comparators inverting inputs. Increasing error amplifier
voltage results in increased comparator output duty cycle.
This increased duty cycle signal is passed through the PWM
difference current signal from the summing circuit that
compares the average sensed current to the individual
channel current. When a power channel’s current is greater
than the average current, the signal applied via the summing
correction circuit to the comparator, reduces the output pulse
width of the comparator to compensate for the detected
“above average” current in that channel.
FN9003.3
7
February 11, 2005
ISL6554
Once the VCC voltage reaches 4.375V (+125mV), a voltage
Applications and Converter Start-Up
level to insure proper internal function, the PWM outputs are
enabled and the soft-start sequence is initiated. If for any
reason, the VCC voltage drops below 3.875V (+125mV). The
POR circuit shuts the converter down and again three states
the PWM outputs.
Each PWM power channel’s current is regulated. This
enables the PWM channels to accurately share the load
current for enhanced reliability. The HIP6601, HIP6602 or
HIP6603 MOSFET driver interfaces with the ISL6554. For
more information, see the HIP6601, HIP6602 or HIP6603
data sheets [1], [2].
Soft-Start
After the POR function is completed with VCC reaching
4.375V, the soft-start sequence is initiated. soft-start, by its
slow rise in CORE voltage from zero, avoids an overcurrent
condition by slowly charging the discharged output
capacitors. This voltage rise is initiated by an internal DAC
that slowly raises the reference voltage to the error amplifier
input. The voltage rise is controlled by the oscillator
frequency and the DAC within the ISL6554, therefore; the
output voltage is effectively regulated as it rises to the final
programmed CORE voltage value.
The ISL6554 is capable of controlling up to 4 PWM power
channels. Connecting unused PWM outputs to VCC
automatically sets the number of channels. The phase
relationship between the channels is 360 degrees/number of
active PWM channels. For example, for three channel
operation, the PWM outputs are separated by 120 degrees.
Figure 2 shows the PWM output signals for a four channel
system.
For the first 32 PWM switching cycles, the DAC output
remains inhibited and the PWM outputs remain three stated.
From the 33rd cycle and for another, approximately 150
cycles, the PWM output remains low, clamping the lower
output MOSFETs to ground (see Figure 3). The time
variability is due to the error amplifier, sawtooth generator
and comparators moving into their active regions. After this
short interval, the PWM outputs are enabled and increment
the PWM pulse width from zero duty cycle to operational
pulse width, thus allowing the output voltage to slowly reach
the CORE voltage. The CORE voltage will reach its
programmed value before the 2048 cycles, but the PGOOD
output will not be initiated until the 2048th PWM switching
cycle.
PWM 1
PWM 2
PWM 3
PWM 4
The soft-start time or delay time, DT = 2048/F . For an
FIGURE 2. FOUR PHASE PWM OUTPUT AT 500kHz
SW
oscillator frequency, F , of 200kHz, the first 32 cycles or
SW
160µs, the PWM outputs are held in a three state level as
explained above. After this period and a short interval
described above, the PWM outputs are initiated and the
voltage rises in 10.08ms, for a total delay time DT of 10.24ms.
Power supply ripple frequency is determined by the channel
frequency, F , multiplied by the number of active
SW
channels. For example, if the channel frequency is set to
250kHz and there are three phases, the ripple frequency is
750kHz.
Figure 3 shows the start-up sequence as initiated by a fast
rising 5V supply, VCC applied to the ISL6554. Note the
The IC monitors and precisely regulates the CORE voltage
of a microprocessor. After initial start-up, the controller also
provides protection for the load and the power supply. The
following section discusses these features.
,
short rise to the three state level in PWM 1 output during first
32 PWM cycles.
Figure 4 shows the waveforms when the regulator is
operating at 200kHz. Note that the soft-start duration is a
function of the channel frequency as explained previously.
Also note the pulses on the COMP terminal. These pulses
are the current correction signal feeding into the comparator
input (see the Block Diagram).
Initialization
The ISL6554 usually operates from an ATX power supply.
Many functions are initiated by the rising supply voltage to
the VCC pin of the ISL6554. Oscillator, sawtooth generator,
soft-start and other functions are initialized during this
interval. These circuits are controlled by POR, Power-On
Reset. During this interval, the PWM outputs are driven to a
three state condition that makes these outputs essentially
open. This state results in no gate drive to the output
MOSFETs.
Figure 5 shows the regulator operating from an ATX supply.
In this figure, note the slight rise in PGOOD as the 5V supply
rises. The PGOOD output stage is made up of NMOS and
PMOS transistors. On the rising VCC, the PMOS device
becomes active slightly before the NMOS transistor pulls
“down”, generating the slight rise in the PGOOD voltage.
FN9003.3
8
February 11, 2005
ISL6554
Note that Figure 5 shows the 12V gate driver voltage
available before the 5V supply to the ISL6554 has reached
its threshold level. If conditions were reversed and the 5V
supply was to rise first, the start-up sequence would be
different. In this case the ISL6554 will sense an overcurrent
condition due to charging the output capacitors. The supply
will then restart and go through the normal soft-start cycle.
PWM 1
OUTPUT
DELAY TIME
PGOOD
Fault Protection
V
CORE
The ISL6554 protects the microprocessor and the entire
power system from damaging stress levels. Within the
ISL6554 both Overvoltage and Overcurrent circuits are
incorporated to protect the load and regulator.
5V
VCC
Overvoltage
The VSEN pin is connected to the microprocessor CORE
voltage. A CORE overvoltage condition is detected when the
VSEN pin goes more than 15% above the programmed VID
level.
V
= 12V
IN
FIGURE 3. START-UP OF 4 PHASE SYSTEM OPERATING AT
500kHz
The overvoltage condition is latched, disabling normal PWM
operation, and causing PGOOD to go low. The latch can
only be reset by lowering and returning VCC high to initiate a
POR and soft-start sequence.
V COMP
DELAY TIME
During a latched overvoltage, the PWM outputs will be driven
either low or three state, depending upon the VSEN input.
PWM outputs are driven low when the VSEN pin detects that
the CORE voltage is 15% above the programmed VID level.
This condition drives the PWM outputs low, resulting in the
lower or synchronous rectifier MOSFETs to conduct and shunt
the CORE voltage to ground to protect the load.
PGOOD
V
CORE
5V
VCC
If after this event, the CORE voltage falls below the over-
voltage limit (plus some hysteresis), the PWM outputs will
three state. The HIP6601 family drivers pass the three-state
information along, and shuts off both upper and lower
MOSFETs. This prevents “dumping” of the output capacitors
back through the lower MOSFETs, avoiding a possibly
destructive ringing of the capacitors and output inductors. If
the conditions that caused the overvoltage still persist, the
V
= 12V
IN
FIGURE 4. START-UP OF 4 PHASE SYSTEM OPERATING AT
200kHz
PWM outputs will be cycled between three state and V
clamped to ground, as a hysteretic shunt regulator.
CORE
12V ATX
SUPPLY
Undervoltage
PGOOD
The VSEN pin also detects when the CORE voltage falls
more than 9% below the VID programmed level. This causes
PGOOD to go low, but has no other effect on operation and
is not latched. There is also hysteresis in this detection point.
V
CORE
Overcurrent
5 V ATX
SUPPLY
In the event of an overcurrent condition, the overcurrent
protection circuit reduces the RMS current delivered to 41%
of the current limit. When an overcurrent condition is
detected, the controller forces all PWM outputs into a three
state mode. This condition results in the gate driver
V
= 5V, CORE LOAD CURRENT = 31A
FREQUENCY 200kHz
IN
ATX SUPPLY ACTIVATED BY ATX “PS-ON PIN”
removing drive to the output stages. The ISL6554 goes into
a wait delay timing cycle that is equal to the soft-start ramp
FIGURE 5. SUPPLY POWERED BY ATX SUPPLY
FN9003.3
9
February 11, 2005
ISL6554
TABLE 1. VOLTAGE IDENTIFICATION CODES (Continued)
time. PGOOD also goes “low” during this time due to VSEN
going below its threshold voltage. To lower the average
output dissipation, the soft-start initial wait time is increased
from 32 to 2048 cycles, then the soft-start ramp is initiated.
At a PWM frequency of 200kHz, for instance, an overcurrent
detection would cause a dead time of 10.24ms, then a ramp
of 10.08ms.
VOLTAGE IDENTIFICATION CODE AT
PROCESSOR PINS
VCC
(V
1.150
CORE
VID4
1
VID3
0
VID2
1
VID1
1
VID0
0
)
DC
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1.175
1.200
1.225
1.250
1.275
1.300
1.325
1.350
1.375
1.400
1.425
1.450
1.475
1.500
1.525
1.550
1.575
1.600
1.625
1.650
1.675
1.700
At the end of the delay, PWM outputs are restarted and the
soft-start ramp is initiated. If a short is present at that time,
the cycle is repeated. This is the hiccup mode.
Figure 6 shows the supply shorted under operation and the
hiccup operating mode described above. Note that due to
the high short circuit current, overcurrent is detected before
completion of the start-up sequence so the delay is not quite
as long as the normal soft-start cycle.
SHORT APPLIED HERE
PGOOD
SHORT
CURRENT
50A/DIV.
0
0
0
0
0
0
0
0
0
0
0
0
1
1
0
0
0
0
0
0
1
1
0
0
1
0
1
0
1
0
HICCUP MODE. SUPPLY POWERED BY ATX SUPPLY
CORE LOAD CURRENT = 31A, 5V LOAD = 5A
SUPPLY FREQUENCY = 200kHz, V = 12V
IN
ATX SUPPLY ACTIVATED BY ATX “PS-ON PIN”
Current Sensing and Balancing
FIGURE 6. SHORT APPLIED TO SUPPLY AFTER POWER-UP
Overview
CORE Voltage Programming
The ISL6554 samples the on-state voltage drop across each
synchronous rectifier MOSFET, Q2, as an indication of the
inductor current in that phase (see Figure 7). Neglecting AC
effects (to be discussed later), the voltage drop across Q2 is
The voltage identification pins (VID0, VID1,VID2,VID3 and
VID4) set the CORE output voltage. Each VID pin is pulled to
VCC by an internal 20µA current source and accepts open-
collector/open-drain/open-switch-to-ground or standard low-
voltage TTL or CMOS signals.
simply r
(Q2) x inductor current (I ). Note that I , the
DS(ON)
L L
inductor current, is either 1/2, 1/3, or 1/4 of the total current
(I ), depending on how many phases are in use.
LT
Table 1 shows the nominal DAC voltage as a function of the
VID codes. The power supply system is ±1% accurate over
the operating temperature and voltage range.
The voltage at Q2’s drain, the PHASE node, is applied to the
R
resistor to develop the I current to the ISL6554
ISEN
ISEN
ISEN pin. This pin is held at virtual ground, so the current
TABLE 1. VOLTAGE IDENTIFICATION CODES
VOLTAGE IDENTIFICATION CODE AT
through R
is I x r
(Q2) / R .
ISEN
L
DS(ON) ISEN
PROCESSOR PINS
The I
ISEN
current provides information to perform the
VCC
CORE
VID4
VID3
VID2
VID1
VID0
(V
)
following functions:
DC
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
1
1
1
1
0
0
0
0
1
1
1
0
0
1
1
0
0
1
1
0
1
0
1
0
1
0
1
Output Off
0.95
1. Detection of an overcurrent condition
2. Balance the I currents in multiple channels
L
0.975
1.000
1.025
1.050
1.075
1.100
1.125
Overcurrent, Selecting RISEN
The current detected through the R
resistor is
ISEN
averaged with the current(s) detected in the other 1, 2, or 3
channels. The averaged current is compared with a
trimmed, internally generated current, and used to detect
an overcurrent condition.
FN9003.3
10
February 11, 2005
ISL6554
C
R
R
IN
c
FB
COMP
FB
ISL6554
V
IN
SAWTOOTH
COMPARATOR
L
Q1
01
ERROR
AMPLIFIER
GENERATOR
V
CORE
PWM
-
+
HIP6601
CIRCUIT
CORRECTION
+
PWM
ISEN
I
L
-
+
Q2
PHASE
-
DIFFERENCE
REFERENCE
DAC
R
CURRENT
SENSING
CURRENT
ISEN
+
-
ONLY ONE OUTPUT
STAGE SHOWN
TO OTHER
CHANNELS
SENSING
FROM
OTHER
CHANNELS
COMPARATOR
TO OVER
CURRENT
TRIP
INDUCTOR
CURRENT(S)
FROM
AVERAGING
+
-
REFERENCE
OTHER
CHANNELS
FIGURE 7. SIMPLIFIED FUNCTIONAL BLOCK DIAGRAM SHOWING CURRENT AND VOLTAGE SAMPLING
The nominal current through the R
resistor should be
values of the input and output voltage. Ignoring secondary
effects, such as series resistance, the peak to peak value of
the sawtooth current can be described by:
ISEN
50µA at full output load current, and the nominal trip point for
overcurrent detection is 165% of that value, or 82.5µA.
Therefore, R
= I x r
(Q2) / 50µA.
ISEN
L
DS(ON)
2
i
= (V x V
IN CORE
- V
) / (L x F
SW
x V )
IN
PK-PK
Where: V
CORE
For a full load of 25A per phase, and an r
(Q2) of
DS(ON)
= DC value of the output or V voltage
ID
CORE
4mΩ, R
= 2kΩ.
ISEN
V
= DC value of the input or supply voltage
IN
L= value of the inductor
The overcurrent trip point would be 165% of 25A, or ~ 41A
F
= switching frequency
SW
Example: For V
per phase. The R
value can be adjusted to change the
ISEN
overcurrent trip point, but it is suggested to stay within ±25%
=1.6V,
CORE
of nominal.
V
=12V,
IN
L=1.3µH,
Current Balancing
The detected currents are also used to balance the phase
currents.
F
= 250kHz,
SW
Then i
= 4.3A
PK-PK
The inductor, or load current, flows alternately from V
IN
Each phase’s current is compared to the average of all
phase currents, and the difference is used to create an offset
in that phase’s PWM comparator. The offset is in a direction
to reduce the imbalance.
through Q1 and from ground through Q2. The ISL6554
samples the on-state voltage drop across each Q2 transistor
to indicate the inductor current in that phase. The voltage
drop is sampled 1/3 of a switching period, i/F , after Q1 is
SW
The balancing circuit can not make up for a difference in
turned OFF and Q2 is turned on. Because of the sawtooth
current component, the sampled current is different from the
average current per phase. Neglecting secondary effects,
r
between synchronous rectifiers. If a FET has a higher
, the current through that phase will be reduced.
DS(ON)
r
DS(ON)
the sampled current (I
) can be related to the load
SAMPLE
Figures 8 and 9 show the inductor current of a two phase
system without and with current balancing.
current (I ) by:
LT
2
I
=
I
/ n + (V V
IN CORE
-3V
) / (6L x F x V )
SW IN
SAMPLE LT
Where:
CORE
Inductor Current
The inductor current in each phase of a multi-phase Buck
converter has two components. There is a current equal to
I
= total load current
LT
n = the number of channels
the load current divided by the number of phases (I / n),
LT
Example: Using the previously given conditions, and
and a sawtooth current, (i
) resulting from switching.
PK-PK
For
I
= 100A,
LT
n = 4
The sawtooth component is dependent on the size of the
inductors, the switching frequency of each phase, and the
Then I
= 25.49A
SAMPLE
FN9003.3
11
February 11, 2005
ISL6554
resistor R . To avoid pickup by the FS/DIS pin, it is important
T
to place this resistor next to the pin.
25
20
15
10
5
Layout Considerations
MOSFETs switch very fast and efficiently. The speed with
which the current transitions from one device to another
causes voltage spikes across the interconnecting impedances
and parasitic circuit elements. These voltage spikes can
degrade efficiency, radiate noise into the circuit and lead to
device overvoltage stress. Careful component layout and
printed circuit design minimizes the voltage spikes in the
converter. Consider, as an example, the turnoff transition of
the upper PWM MOSFET. Prior to turnoff, the upper MOSFET
was carrying channel current. During the turnoff, current stops
flowing in the upper MOSFET and is picked up by the lower
MOSFET. Any inductance in the switched current path
generates a large voltage spike during the switching interval.
Careful component selection, tight layout of the critical
components, and short, wide circuit traces minimize the
magnitude of voltage spikes. Contact Intersil for evaluation
board drawings of the component placement and printed
circuit board.
0
FIGURE 8. TWO CHANNEL MULTI-PHASE SYSTEM WITH
CURRENT BALANCING DISABLED
25
20
15
10
5
There are two sets of critical components in a DC-DC
converter using a ISL6554 controller and a HIP6601 gate
driver. The power components are the most critical because
they switch large amounts of energy. Next are small signal
components that connect to sensitive nodes or supply critical
bypassing current and signal coupling.
0
The power components should be placed first. Locate the
input capacitors close to the power switches. Minimize the
length of the connections between the input capacitors, C
and the power switches. Locate the output inductors and
output capacitors between the MOSFETs and the load.
Locate the gate driver close to the MOSFETs.
,
IN
FIGURE 9. TWO CHANNEL MULTI-PHASE SYSTEM WITH
CURRENT BALANCING ENABLED
As discussed previously, the voltage drop across each Q2
The critical small components include the bypass capacitors for
VCC and PVCC on the gate driver ICs. Locate the bypass
transistor at the point in time when current is sampled is r
DSON
. The voltage at Q2’s drain, the PHASE node,
ISEN
This pin is held at virtual ground, so the current into ISEN is:
(Q2) x I
SAMPLE
capacitor, C , for the ISL6554 controller close to the device. It
BP
is applied through the R
resistor to the ISL6554 ISEN pin.
is especially important to locate the resistors associated with
the input to the amplifiers close to their respective pins, since
I
= I
= I
x r
x r
(Q2) / R
ISEN
.
they represent the input to feedback amplifiers. Resistor R ,
SENSE
SAMPLE
SAMPLE
DS(ON)
T
that sets the oscillator frequency should also be located next to
R
(Q2) / 50µA
Isen
DS(ON)
the associated pin. It is especially important to place the R
resistors at the respective terminals of the ISL6554.
SEN
Example: From the previous conditions,
where I
= 100A,
LT
A multi-layer printed circuit board is recommended. Figure 11
shows the connections of the critical components for one
I
= 25.49A,
= 4mΩ
SAMPLE
r
(Q2)
DS(ON)
Then: R
output channel of the converter. Note that capacitors C and
IN
= 2.04K and
= 165%
ISEN
C
could each represent numerous physical capacitors.
OUT
I
CURRENT TRIP
Dedicate one solid layer, usually the middle layer of the PC
board, for a ground plane and make all critical component
ground connections with vias to this layer. Dedicate another
solid layer as a power plane and break this plane into smaller
islands of common voltage levels. Keep the metal runs from
the PHASE terminal to output inductor short. The power plane
should support the input power and output power nodes. Use
Short circuit I
= 165A.
LT
Channel Frequency Oscillator
The channel oscillator frequency is set by placing a resistor,
R , to ground from the FS/DIS pin. Figure 10 is a curve
T
showing the relationship between frequency, F , and
SW
FN9003.3
12
February 11, 2005
ISL6554
copper filled polygons on the top and bottom circuit layers for
the phase nodes. Use the remaining printed circuit layers for
small signal wiring. The wiring traces from the driver IC to the
MOSFET gate and source should be sized to carry at least
one ampere of current.
Bulk capacitor choices include aluminum electrolytic, OS-
Con, Tantalum and even ceramic dielectrics. An aluminum
electrolytic capacitor’s ESR value is related to the case size
with lower ESR available in larger case sizes. However, the
equivalent series inductance (ESL) of these capacitors
increases with case size and can reduce the usefulness of
the capacitor to high slew-rate transient loading.
1,000
500
Unfortunately, ESL is not a specified parameter. Consult the
capacitor manufacturer and measure the capacitor’s
impedance with frequency to select a suitable component.
200
Output Inductor Selection
100
50
One of the parameters limiting the converter’s response to a
load transient is the time required to change the inductor
current. Small inductors in a multi-phase converter reduces
the response time without significant increases in total ripple
current.
20
10
The output inductor of each power channel controls the
ripple current. The control IC is stable for channel ripple
current (peak-to-peak) up to twice the average current. A
single channel’s ripple current is approximately:
5
2
1
V
– V
V
V
IN
IN
OUT
OUT
------------------------------- ---------------
∆I =
×
F
× L
SW
10 20
50 100 200
500 1,000 2,000 5,000 10,000
(kHz)
The current from multiple channels tend to cancel each other
and reduce the total ripple current. Figure 12 gives the total
ripple current as a function of duty cycle, normalized to the
CHANNEL OSCILLATOR FREQUENCY, F
SW
FIGURE 10. RESISTANCE R vs FREQUENCY
T
parameter (Vo) ⁄ (LxF ) at zero duty cycle. To determine
SW
Component Selection Guidelines
Output Capacitor Selection
the total ripple current from the number of channels and the
duty cycle, multiply the y-axis value by (Vo) ⁄ (LxF ) .
SW
The output capacitor is selected to meet both the dynamic
load requirements and the voltage ripple requirements. The
load transient for the microprocessor CORE is characterized
by high slew rate (di/dt) current demands. In general,
multiple high quality capacitors of different size and dielectric
are paralleled to meet the design constraints.
Small values of output inductance can cause excessive
power dissipation. The ISL6554 is designed for stable
operation for ripple currents up to twice the load current.
However, for this condition, the RMS current is 115% above
the value shown in the following MOSFET Selection and
Considerations section. With all else fixed, decreasing the
inductance could increase the power dissipated in the
MOSFETs by 30%.
Modern microprocessors produce severe transient load rates.
High frequency capacitors supply the initially transient current
and slow the load rate-of-change seen by the bulk capacitors.
The bulk filter capacitor values are generally determined by
the ESR (effective series resistance) and voltage rating
requirements rather than actual capacitance requirements.
1.0
SINGLE
0.8
CHANNEL
High frequency decoupling capacitors should be placed as
close to the power pins of the load as physically possible. Be
careful not to add inductance in the circuit board wiring that
could cancel the usefulness of these low inductance
components. Consult with the manufacturer of the load on
specific decoupling requirements.
0.6
2 CHANNEL
0.4
3 CHANNEL
0.2
4 CHANNEL
Use only specialized low-ESR capacitors intended for
switching-regulator applications for the bulk capacitors. The
bulk capacitor’s ESR determines the output ripple voltage
and the initial voltage drop following a high slew-rate
transient’s edge. In most cases, multiple capacitors of small
case size perform better than a single large case capacitor.
0
0.1
0.2
0.3
0.4
0.5
0
DUTY CYCLE (V /V
)
IN
O
FIGURE 11. RIPPLE CURRENT vs DUTY CYCLE
FN9003.3
13
February 11, 2005
ISL6554
+5V
IN
USE INDIVIDUAL METAL RUNS
FOR EACH CHANNEL TO HELP
ISOLATE OUTPUT STAGES
+12V
C
BP
VCC PVCC
LOCATE NEXT TO IC PIN(S)
C
BOOT
C
IN
LOCATE NEAR TRANSISTOR
VCC
L
C
PWM
O1
BP
V
CORE
HIP6601
PHASE
FS/DIS
COMP
C
OUT
C
T
ISL6554
R
T
R
FB
LOCATE NEXT
TO FB PIN
FB
LOCATE NEXT TO IC PIN
R
IN
R
SEN
VSEN
ISEN
KEY
ISLAND ON POWER PLANE LAYER
VIA CONNECTION TO GROUND PLANE
ISLAND ON CIRCUIT PLANE LAYER
FIGURE 12. PRINTED CIRCUIT BOARD POWER PLANES AND ISLANDS
Use a mix of input bypass capacitors to control the voltage
Input Capacitor Selection
overshoot across the MOSFETs. Use ceramic capacitance for
the high frequency decoupling and bulk capacitors to supply
the RMS current. Small ceramic capacitors should be placed
very close to the drain of the upper MOSFET to suppress the
voltage induced in the parasitic circuit impedances.
The important parameters for the bulk input capacitors are the
voltage rating and the RMS current rating. For reliable
operation, select bulk input capacitors with voltage and current
ratings above the maximum input voltage and largest RMS
current required by the circuit. The capacitor voltage rating
should be at least 1.25 times greater than the maximum input
voltage and a voltage rating of 1.5 times is a conservative
guideline. The RMS current required for a multi-phase
converter can be approximated with the aid of Figure 13.
For bulk capacitance, several electrolytic capacitors (Panasonic
HFQ series or Nichicon PL series or Sanyo MV-GX or
equivalent) may be needed. For surface mount designs, solid
tantalum capacitors can be used, but caution must be
exercised with regard to the capacitor surge current rating.
These capacitors must be capable of handling the surge-
current at power-up. The TPS series available from AVX, and
the 593D series from Sprague are both surge current tested.
0.5
SINGLE
CHANNEL
0.4
0.3
0.2
0.1
0
MOSFET Selection and Considerations
In high-current PWM applications, the MOSFET power
dissipation, package selection and heatsink are the
dominant design factors. The power dissipation includes two
loss components; conduction loss and switching loss. These
losses are distributed between the upper and lower
MOSFETs according to duty factor (see the following
equations). The conduction losses are the main component
of power dissipation for the lower MOSFETs, Q2 and Q4 of
Figure 1. Only the upper MOSFETs, Q1 and Q3 have
significant switching losses, since the lower device turns on
and off into near zero voltage.
2 CHANNEL
3 CHANNEL
4 CHANNEL
0.1
0.2
0.3
0.4
0.5
0
DUTY CYCLE (V /V
)
IN
O
FIGURE 13. CURRENT MULTIPLIER vs DUTY CYCLE
First determine the operating duty ratio as the ratio of the
The equations assume linear voltage-current transitions and
do not model power loss due to the reverse-recovery of the
lower MOSFETs body diode. The gate-charge losses are
dissipated by the Driver IC and don’t heat the MOSFETs.
However, large gate-charge increases the switching time,
output voltage divided by the input voltage. Find the Current
Multiplier from the curve with the appropriate power
channels. Multiply the current multiplier by the full load
output current. The resulting value is the RMS current rating
required by the input capacitor.
FN9003.3
14
February 11, 2005
ISL6554
t
which increases the upper MOSFET switching losses.
References
Intersil documents are available on the web at
www.intersil.com/
SW
Ensure that both MOSFETs are within their maximum
junction temperature at high ambient temperature by
calculating the temperature rise according to package
thermal-resistance specifications. A separate heatsink may
be necessary depending upon MOSFET power, package
type, ambient temperature and air flow.
[1] HIP6601/HIP6603 Data Sheet, Intersil Corporation,
File No. 4819
[2] HIP6602 Data Sheet, Intersil Corporation, File No. 4838
2
I
× r
× V
I
× V × t
× F
SW SW
O
DS(ON)
OUT
O
IN
P
P
= ------------------------------------------------------------ + ---------------------------------------------------------
UPPER
LOWER
V
2
IN
2
I
× r
× (V – V
OUT
)
O
DS(ON)
IN
= --------------------------------------------------------------------------------
V
IN
A diode, anode to ground, may be placed across Q2 and Q4
of Figure 1. These diodes function as a clamp that catches
the negative inductor swing during the dead time between
the turn off of the lower MOSFETs and the turn on of the
upper MOSFETs. The diodes must be a Schottky type to
prevent the lossy parasitic MOSFET body diode from
conducting. It is usually acceptable to omit the diodes and let
the body diodes of the lower MOSFETs clamp the negative
inductor swing, but efficiency could drop one or two percent
as a result. The diode’s rated reverse breakdown voltage
must be greater than the maximum input voltage.
FN9003.3
15
February 11, 2005
ISL6554
Small Outline Plastic Packages (SOIC)
M20.3 (JEDEC MS-013-AC ISSUE C)
20 LEAD WIDE BODY SMALL OUTLINE PLASTIC PACKAGE
N
INCHES MILLIMETERS
INDEX
M
M
B
0.25(0.010)
H
AREA
SYMBOL
MIN
MAX
MIN
2.35
0.10
0.35
0.23
MAX
2.65
NOTES
E
A
A1
B
C
D
E
e
0.0926
0.0040
0.014
0.1043
0.0118
0.019
-
-B-
0.30
-
0.49
9
1
2
3
L
0.0091
0.4961
0.2914
0.0125
0.32
-
SEATING PLANE
A
0.5118 12.60
13.00
7.60
3
-A-
0.2992
7.40
4
o
D
h x 45
0.050 BSC
1.27 BSC
-
-C-
H
h
0.394
0.010
0.016
0.419
0.029
0.050
10.00
0.25
0.40
10.65
0.75
1.27
-
α
µ
5
e
A1
C
L
6
B
0.10(0.004)
N
α
20
20
7
M
M
S
B
0.25(0.010)
C
A
o
o
o
o
0
8
0
8
-
Rev. 1 1/02
NOTES:
1. Symbols are defined in the “MO Series Symbol List” in Section
2.2 of Publication Number 95.
2. Dimensioning and tolerancing per ANSI Y14.5M-1982.
3. Dimension “D” does not include mold flash, protrusions or gate
burrs. Mold flash, protrusion and gate burrs shall not exceed
0.15mm (0.006 inch) per side.
4. Dimension “E” does not include interlead flash or protrusions. In-
terlead flash and protrusions shall not exceed 0.25mm (0.010
inch) per side.
5. The chamfer on the body is optional. If it is not present, a visual
index feature must be located within the crosshatched area.
6. “L” is the length of terminal for soldering to a substrate.
7. “N” is the number of terminal positions.
8. Terminal numbers are shown for reference only.
9. The lead width “B”, as measured 0.36mm (0.014 inch) or greater
above the seating plane, shall not exceed a maximum value of
0.61mm (0.024 inch)
10. Controlling dimension: MILLIMETER. Converted inch dimen-
sions are not necessarily exact.
All Intersil U.S. products are manufactured, assembled and tested utilizing ISO9000 quality systems.
Intersil Corporation’s quality certifications can be viewed at www.intersil.com/design/quality
Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without
notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and
reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result
from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries.
For information regarding Intersil Corporation and its products, see www.intersil.com
FN9003.3
16
February 11, 2005
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