IRAUDPS3 [INFINEON]

Class-D Audio Amplifier;
IRAUDPS3
型号: IRAUDPS3
厂家: Infineon    Infineon
描述:

Class-D Audio Amplifier

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中文:  中文翻译
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Energy Saving Products  
101 N.Sepulveda Blvd, EL Segundo 90245 California, USA  
IRAUDPS3-30V  
+/-30V Power Supply for  
Class-D Audio Amplifier  
Reference Design  
User Guide  
Rev. 1.2 6/23/2015  
International Rectifier  
Page 1 of 20  
PROPRIETARY INFORMATION - This document and the information contained therein are proprietary and are not to be reproduced, used or disclosed  
to others for manufacture or any other purpose except as specifically authorized in writing by INTERNATIONAL RECTIFIER.  
Table of Contents  
1
2
3
INTRODUCTION........................................................................................................................3  
IRS27951/2 DESCRIPTION.......................................................................................................3  
EVALUATION BOARD SPECIFICATIONS................................................................................4  
3.1 Board Description ...................................................................................................................5  
3.2 Schematic...............................................................................................................................6  
3.3 Board PCB Layout..................................................................................................................7  
3.4 Bill of Materials .......................................................................................................................8  
EVALUATION BOARD OPERATING PROCEDURE...............................................................10  
4.1 Load Connection ..................................................................................................................11  
4.2 AC Input................................................................................................................................11  
4.3 IRS27952 DC Supply Voltage ..............................................................................................11  
4.4 Disconnect the Board ...........................................................................................................11  
SYSTEM PERFORMANCE CHARACTERIZATION ................................................................12  
5.1 Primary Waveforms ..............................................................................................................12  
5.2 Dynamic Load Response and Regulation Waveforms..........................................................13  
Test Conditions: Full Load (2A to +B and -B); No Load (0A).........................................................13  
5.3 Output Waveforms with Audio Amplifier Load ......................................................................14  
5.4 Output Ripple........................................................................................................................18  
5.5 Efficiency ..............................................................................................................................18  
5.6 Thermal Data........................................................................................................................19  
Transformer Spec.....................................................................................................................20  
6.1 Electrical Diagram.................................................................................................................20  
6.2 Resonant Transformer Winding Characteristics ...................................................................20  
4
5
6
Rev. 1.2 6/23/2015  
International Rectifier  
Page 2 of 20  
PROPRIETARY INFORMATION - This document and the information contained therein are proprietary and are not to be reproduced, used or disclosed  
to others for manufacture or any other purpose except as specifically authorized in writing by INTERNATIONAL RECTIFIER.  
1 INTRODUCTION  
This document details the performance and test procedure of IRAUDPS3-30V Reference Design,  
featuring the IRS27952S Resonant Half Bridge controller. The document includes schematic diagram,  
PCB layout, test setup, test procedure, and test results.  
2 IRS27951/2 DESCRIPTION  
The IRS2795(1,2) is an 8 pin, high-voltage, double-ended controller specific for the resonant half-bridge  
topology. It provides 50% complementary duty cycle; the high-side and the low-side devices are driven 180°  
out-of-phase for exactly the same time. The IC incorporates additional protection features for robust operation  
and provides a high performance solution while minimizing external components and printed circuit board area.  
The IC enables the designer to externally program all the following features using a 2 pin oscillator - operating  
frequency range (minimum and maximum frequency), startup frequency, dead time, soft-start time and sleep  
mode. Each of these functions are programmed as follows –  
The minimum frequency is programmed using RT and CT.  
The dead time is programmed using CT.  
RSS and CSS program the converter soft-start time.  
RSS//RT and CT program the converter start-up frequency.  
The converter maximum frequency is set by (Rmax//RT) and CT.  
Sleep mode is initiated by pulling the CT/SD to COM.  
At start-up, to prevent uncontrolled inrush current, the switching frequency starts from a programmable  
maximum value and progressively decays until it reaches the steady-state value determined by the control  
loop. This frequency shift is nonlinear to minimize output voltage overshoot and its duration is programmable  
as well. Output voltage regulation is obtained by modulating the operating frequency. An externally  
programmable dead time is inserted between the turn-OFF of one switch and the turn-ON of the other one  
allows device zero-voltage turn-on transitions.  
IRS2795 uses IR’s proprietary high-voltage technology to implement a VS sensing circuitry that monitors the  
current through the low-side half bridge MOSFET for short circuit faults. By using the RDSON of the low-side  
MOSFET, the IRS2795 eliminates the need for an additional current sensing resistor, filter and current-sensing  
pin. This protection feature is latched and the thresholds are fixed at 2V for IRS27951 and 3V for IRS27952.  
Finally, the controller IC also features a micro power startup current (ICC<100µA) and a user initiated sleep  
mode during which the IC power consumption is less than 200µA (@ Vcc=15V). The sleep mode function  
allows system designs with reduced standby power consumption and can be used to meet stringent energy  
standards from Blue Angel, Energy Star etc.  
Rev. 1.2 6/23/2015  
International Rectifier  
Page 3 of 20  
PROPRIETARY INFORMATION - This document and the information contained therein are proprietary and are not to be reproduced, used or disclosed  
to others for manufacture or any other purpose except as specifically authorized in writing by INTERNATIONAL RECTIFIER.  
3 EVALUATION BOARD1 SPECIFICATIONS  
AC Voltage Range  
88V-132V or 176V-264V  
With user selectable 110/220V jumper  
The jumper is configured for 110Vac input in default  
AC Line Frequency  
Output Voltage  
47-63Hz  
+/-30V, 28V~32V regulation under 120W load.  
+15%/-25%, 22.5V~34.5V under maximum pulsed load  
Average Load  
60W, PS will be designed to thermally support this load  
120W, PS will be designed to electrically support this load  
5 Minutes Cont. Load  
Maximum Pulse Load  
200W, 20Hz sinusoid pulse, at Nominal Vin and +20% Vin  
150W, 20Hz sinusoid pulse, at -20% Vin (Note2)  
This load has to be managed by the output capacitors  
Efficiency  
>88% at 120W load  
60-190 kHz  
Converter Switching  
Frequency Range  
Maximum Ambient  
Operating Temperature  
50C  
Board Size  
3”x5”x1.5”  
Main board: Single layer PCB  
Control board: Double layer PCB  
There are high voltages present whenever the board is energized and proper precautions  
should be taken to avoid potential shock and personal injury.  
1
Please note that EMI measurements have not been performed on this evaluation board. The primary goal of this board is to demonstrate the  
performance of the IRS27952 controller IC.  
2 The LLC resonant half-bridge has narrow line regulation range. At low line the capability of peak power is folded back.  
Rev. 1.2 6/23/2015  
International Rectifier  
Page 4 of 20  
PROPRIETARY INFORMATION - This document and the information contained therein are proprietary and are not to be reproduced, used or disclosed  
to others for manufacture or any other purpose except as specifically authorized in writing by INTERNATIONAL RECTIFIER.  
3.1 Board Description  
The evaluation board consists of a front-end AC-DC rectifier stage cascaded with a half-bridge resonant DC-  
DC converter with +/-30V output voltage rails.  
The front end is a conventional pi type EMI filter, followed by bridge rectifier stage. Two 200V/680uF bulk  
capacitors are connected in series to provide stable DC bus voltage. The rectifier can be configured as full  
bridge rectifier for 220Vac input, or voltage doubler rectifier for 110Vac input.  
The downstream converter is a multi-resonant half bridge LLC converter whose control is implemented with the  
IRS27952 controller HVIC (U101 on the control board). The controller drives the two half-bridge MOSFETs  
with a 50 percent fixed duty cycle with pre-defined dead-time. Output voltage regulation is achieved by  
changing the switching frequency according to the feedback signal.  
IRS27952 is self-supplied in this reference design. The startup resistors R7 and R7A~C provide startup current  
to IRS27952 during power up and charge the Vcc capacitors (CP3 and C5 on the main board). Once Vcc  
voltage exceeds Vccuv+ threshold, IRS27952 starts operation and the auxiliary winding of power transformer  
can provide bias to the IC. The voltage of auxiliary winding could vary a lot when load changes from 0A to full  
load, so a linear regulator – Z101, R101 and Q101 (on the control board) – is used to keep Vcc regulated at  
12V.  
The transformer uses the magnetic integration approach, incorporating the resonant series and shunt  
inductances in the power transformer. The transformer configuration chosen for the secondary winding is  
center-tap. The feedback loop is implemented by means of a classical configuration using a TL431 (U104) to  
adjust the current in the optocoupler PC817 (U103). The optocoupler transistor modulates the current from the  
RT pin of the controller IC to modulate the switching frequency, thus achieving output voltage regulation.  
The secondary side has two center-tapped windings for +30V and -30V output. Each rail has full wave rectifier  
and filter with the return connected to center-tap. The feedback loop is configured to regulate the rail to rail  
voltage to 60V. The balance of +30V and -30V is achieved by the symmetric windings of transformer.  
Rev. 1.2 6/23/2015  
International Rectifier  
Page 5 of 20  
PROPRIETARY INFORMATION - This document and the information contained therein are proprietary and are not to be reproduced, used or disclosed  
to others for manufacture or any other purpose except as specifically authorized in writing by INTERNATIONAL RECTIFIER.  
3.2 Schematic  
Figure 1 – Main Board Schematic  
Figure 2 – Control Board Schematic  
Rev. 1.2 6/23/2015  
International Rectifier  
Page 6 of 20  
PROPRIETARY INFORMATION - This document and the information contained therein are proprietary and are not to be reproduced, used or disclosed  
to others for manufacture or any other purpose except as specifically authorized in writing by INTERNATIONAL RECTIFIER.  
3.3 Board PCB Layout  
Figure 3 – Main Board Layout (Single layer PCB)  
Figure 4 – Control Board Layout (double layer PCB)  
Rev. 1.2 6/23/2015  
International Rectifier  
Page 7 of 20  
PROPRIETARY INFORMATION - This document and the information contained therein are proprietary and are not to be reproduced, used or disclosed  
to others for manufacture or any other purpose except as specifically authorized in writing by INTERNATIONAL RECTIFIER.  
3.4 Bill of Materials  
Qty.  
3
Value  
Description  
Designator  
C8, D1, D2  
CR1, CR2  
AC2  
Digikey P/N  
Vendor  
N/C  
2
(open) MUR1620CTG  
2P AC Receptacle RA  
0.022uF/250V  
(OPEN)  
(open)  
ON Semiconductor  
Qualtek  
1
2P AC Receptacle RA  
Q273-ND  
1
CAP .022UF 630V METAL POLYPRO  
CAP .10UF 50V CERAMIC X7R 0805  
C9  
495-1329-ND  
399-1169-1-ND  
EPCOS Inc  
Kemet  
1
0.1uF/50V  
C5  
CAP .10UF 305VAC EMI  
SUPPRESSION  
1
1
2
0.1uF/305VAC  
0.1uF/400V  
0.1uF/100V  
C4  
495-2319-ND  
495-2444-ND  
399-1805-1-ND  
EPCOS Inc  
EPCOS Inc  
Kemet  
CAP .10UF 400V METAL POLY  
C7  
CAP .1UF 100V CER X7R SMT 1206  
CAP .47UF 305VAC EMI  
SUPPRESSION  
C11, C14  
1
1
2
0.47uF/305V  
100uF/25V  
680uF/200V  
C3  
495-2322-ND  
493-1301-ND  
565-2733-ND  
EPCOS Inc  
CAP 100UF 25V ELECT VZ RADIAL  
CAP 680UF 200V ELECT SMQ SNAP  
CP3  
Nichicon  
CP1, CP2  
United Chemi-Con  
CAPACITOR 4700UF 50V ELECT  
TSUP  
2
4700uF/50V  
CP6, CP7  
P6931-ND  
Panasonic - ECG  
Murata Electronics North  
America  
2
1
2
1uF/100V  
2.2nF  
CAP CER 1UF 100V X7R 1206  
C18, C19  
C10  
490-3909-1-ND  
445-2411-ND  
478-1383-1-ND  
CAP CER 2200PF 250VAC X1Y1 RAD  
CAP CERM .01UF 10% 50V X7R 0805  
TDK  
0.01uF  
C20, C21  
AVX Corporation  
CONN BLOCK TERM  
PCB 5.08MM 6POS  
CONN BLOCK TERM PCB 5.08MM  
6POS  
1
1
CNN2  
SW1  
281-1438-ND  
WM6602-ND  
Weidmuller  
CONN HEADER 2POS  
.100  
Molex Connector  
Corporation  
CONN HEADER 2POS .100 VERT TIN  
3 pin header o.100"  
pitch  
Molex Connector  
Corporation  
1
2
CONN HEADER 3POS .100 VERT TIN  
DIODE FAST 200V 10A D-PAK  
HDR1  
WM6603-ND  
STTH1002CB  
CR3, CR4  
497-3536-5-ND  
STMicroelectronics  
ES1D-E3/61TGICT-  
ND  
Vishay/General  
Semiconductor  
2
ES1D  
DIODE ULTRA FAST 1A 200V SMA  
D3, D4  
MMXZ5252B-  
TPMSCT-ND  
1
1
1
24V  
DIODE ZENER 200MW 24V SOD323  
019-7340-01R  
DZ1  
T1  
Micro Commercial Co  
Precision  
Transformer  
Mini Fuse 4A  
FUSE 4A 250V 8.5X8.5 TIME-LAG  
Fuse  
486-1474-ND  
486-1244-ND  
513-1396-1-ND  
Schurter Inc  
FUSEHOLDER FOR SUB-MINI LINK  
PCB  
1
Pico fuse holder  
5.2uH/5.5A  
F1  
Schurter Inc  
INDUCTOR POWER SHIELD 5.2UH  
SMD  
Cooper Bussmann, Copper  
Bussmann  
2
1
L4, L6  
Lr  
Jumper  
Jumper  
IRS2795 Control  
Module  
2
IRS2795 Control Module  
CN1, CN2  
IRS2795  
IR-XIAN, IR_XIAN  
LED 470NM  
1
1
Blue LED  
1mH/2.2A  
LED 470NM ROUND BLUE 3MM  
LED2A  
L1  
ROUND BLUE 3MM  
TT Electronics  
LINE FILTER 1.0MH 2.2A N SERIES  
PLK1076-ND  
Panasonic - ECG  
MH1, MH2,  
MH3, MH4  
4
2
Screw M3  
MH-130  
IPA50R250CP or  
FDPF18N50  
MOSFET N-CH 550V 13A TO-220F or  
MOSFET N-CH 500V 18A TO-220F  
IPA50R250CP -ND  
FDPF18N50T-ND  
Infineon /  
Fairchild  
FET1, FET2  
Rev. 1.2 6/23/2015  
International Rectifier  
Page 8 of 20  
PROPRIETARY INFORMATION - This document and the information contained therein are proprietary and are not to be reproduced, used or disclosed  
to others for manufacture or any other purpose except as specifically authorized in writing by INTERNATIONAL RECTIFIER.  
1
1
2
2
1
1
GBU4J-BP  
0R  
RECT BRIDGE GPP 4A 600V GBU0  
RES 0 OHM 1/8W 0805 SMD  
BR1  
GBU4J-BPMS-ND  
RHM0.0ARCT-ND  
PT2.2KXCT-ND  
Micro Commercial Co  
Rohm Semiconductor  
Panasonic - ECG  
Rohm Semiconductor  
Yageo  
R14  
2.2k  
RES 2.2K OHM 1W 5% 2512 SMD  
RES 4.7K OHM 1/4W 5% 1206 SMD  
RES 27 OHM 1/4W 5% 1206 SMD  
RES 47K OHM 1/4W 5% 1206 SMD  
R12, R13  
R5, R6  
R11  
4.7k  
RHM4.7KERCT-ND  
311-27ERCT-ND  
RHM47KERCT-ND  
27  
47k  
R8  
Rohm  
R3, R3A,  
R4, R4A,  
R7, R7A,  
R7B, R7C  
8
2
100k  
220k  
RES 100K OHM 1/4W 5% 1206 SMD  
RES 220K OHM 1/4W 5% 1206 SMD  
RHM100KERCT-ND  
311-220KERCT-ND  
Rohm Semiconductor  
R1, R2  
J1, J2  
TH1  
Yageo  
Molex Connector  
Corporation  
2
1
Shorting Jumper  
5 ohms  
Shorting Jumper 2P_HDR_.100  
TINRUSH CURRNT LMTR 5.0 OHM  
RADIAL  
WM23944-ND  
495-2096-ND  
EPCOS Inc  
BOM of Main Board  
Qty.  
Value  
Description  
Designator  
Digikey P/N  
Vendor  
Murata Electronics North  
America  
1
1
1
1
2.2uF  
100nF  
100nF  
510pF  
CAP CER 2.2UF 50V X7R 1206  
C101  
C102  
C103  
C104  
490-3367-1-ND  
399-1169-1-ND  
399-1248-1-ND  
490-1444-1-ND  
CAP .10UF 50V CERAMIC X7R 0805  
CAP .10UF 50V CERAMIC X7R 1206  
CAP CER 510PF 50V 5% C0G 0603  
Kemet  
Kemet  
Kemet  
CAP TANTALUM 4.7UF 16V 20%  
SMD  
1
4.7uF/16V  
C105  
495-2233-1-ND  
Kemet  
Murata Electronics North  
America  
1
1
100nF  
1nF  
CAP CER .1UF 50V 10% X7R 0603  
CAP 1000PF 50V CERAMICX7R 0603  
C106  
C107  
490-1519-1-ND  
399-1082-1-ND  
Kemet  
CN101,  
CN104  
Molex Connector  
Corporation  
2
HDR 6P  
CONN HEADER 6POS .100 R/A TIN  
DIODE ULTRA FAST 1A 400V SMA  
WM6006-ND  
US1G-E3/61TGICT-  
ND  
SDM100K30LDICT-  
ND  
Vishay/General  
Semiconductor  
1
2
US1G  
D101  
SDM100K30L-7  
DIODE SCHOTTKY 30V 1.0A SOD323 D102, D104  
DIODE SWITCH 100V 150MW SOD-  
Diodes Inc  
Diodes Inc  
1
1
1N4148WT-7  
N/C  
523  
D103  
1N4148WTDICT-ND  
D105  
3 pin header o.100"  
pitch  
Molex Connector  
Corporation  
1
1
CONN HEADER 3POS .100 VERT TIN HDR101  
WM6603-ND  
Blue  
100k  
LED 468NM BLUE CLEAR 0805 SMD  
LED101  
P101  
160-1645-1-ND  
Lite-On Inc  
POT 1.0K OHM 3MM CERM SQ TOP  
SMD  
1
ST32ETB104CT-ND  
Copal Electronics Inc  
POT 1.0K OHM 3MM CERM SQ TOP  
SMD  
1
1
1
2
2
1
1k  
P102  
ST32ETB102CT-ND  
568-4159-1-ND  
311-10KGRCT-ND  
P10ACT-ND  
Copal Electronics Inc  
NXP Semiconductors  
Yageo  
PBSS4350X  
TRANS NPN 50V 3A SOT89  
Q101  
10k  
10  
RES 10K OHM 1/10W 5% 0603 SMD  
RES 10 OHM 1/8W 5% 0805 SMD  
RES 22 OHM 1/8W 5% 0805 SMD  
R101  
R103, R110  
R104, R109  
Panasonic - ECG  
Panasonic - ECG  
Panasonic ECG  
22  
P22ACT-ND  
16k  
RES 16.0K OHM 1/10W 1% 0603 SMD R105  
P16.0KHCT-ND  
Rev. 1.2 6/23/2015  
International Rectifier  
Page 9 of 20  
PROPRIETARY INFORMATION - This document and the information contained therein are proprietary and are not to be reproduced, used or disclosed  
to others for manufacture or any other purpose except as specifically authorized in writing by INTERNATIONAL RECTIFIER.  
R106, R108,  
RES 6.20K OHM 1/10W 1% 0603 SMD R111  
3
6.2k  
P6.20KHCT-ND  
Panasonic ECG  
R107, R115,  
R118  
3
1
1
1
1
1
1
N/C  
2.7k  
10k  
4.7k  
27k  
47k  
1.2k  
RES 2.7K OHM 1/10W 5% 0603 SMD  
RES 10K OHM 1/4W 5% 1206 SMD  
RES 4.7K OHM 1/10W 5% 0603 SMD  
R112  
R113  
R114  
311-2.7KGRCT-ND  
RHM10KERCT-ND  
311-4.7KGRCT-ND  
311-27.0KHRCT-ND  
311-47.0KHRCT-ND  
311-1.20KHRCT-ND  
Yageo  
Rohm Semiconductor  
Yageo  
RES 27.0K OHM 1/10W 1% 0603 SMD R116  
RES 47.0K OHM 1/10W 1% 0603 SMD R117  
RES 1.20K OHM 1/10W 1% 0603 SMD R119  
Yageo  
Yageo  
Yageo  
IC DRIVER HALF BRIDGE OSC  
International Rectifier  
1
IRS27952  
8SOIC  
U101  
IRS27952SPBF-ND  
(Infineon Technologies)  
PHOTOCOUPLER LO IF TRAN 4-  
SMD  
2
1
PC817  
TL431  
U102, U103  
U104  
425-1461-1-ND  
568-4883-1-ND  
Sharp Microelectronics  
NXP Semicondoctor  
IC PREC SHUNT REG ADJ SOT23-3  
DIODE ZENER 200MW 12V SOD323  
MM3Z12VT1GOSCT-  
ND  
1
1
12V  
12V  
Z101  
ON Semiconductor  
Diodes Inc  
BZT52C12-FDICT-  
ND  
DIODE ZENER 500MW 12V SOD123  
Z102  
BOM of the Control Board  
4 EVALUATION BOARD OPERATING PROCEDURE  
CAUTION: Potentially lethal voltages exist on this demo board when powered up. Improper  
or unsafe handling of this board may result in serious injury or death.  
+30V  
COM  
COM  
-30V  
Figure 5 - Recommended Evaluation Board Test Setup  
Rev. 1.2 6/23/2015  
International Rectifier  
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PROPRIETARY INFORMATION - This document and the information contained therein are proprietary and are not to be reproduced, used or disclosed  
to others for manufacture or any other purpose except as specifically authorized in writing by INTERNATIONAL RECTIFIER.  
4.1 Load Connection  
Connect electronic loads or class-D audio amplifier board (such as IRAUDAMP5) to connector CNN2. +30V is  
marked as +B on the board, and -30V is marked as –B.  
4.2 AC Input  
The PSU is designed to work under narrow AC input range. On the main board there is a jumper to select AC  
line voltage. If the jumper is shorted, the board works at 110Vac +/-20%. If the jumper is open, the board works  
at 220Vac +/-20%.  
The AC voltage select jumper HDR1 locates between the input bridge rectifier BR1 and Bus capacitor C8. The  
default connection is for 110V AC input (HDR1 jumper is shorted).  
An isolation transformer on the AC side is highly recommended, so that all the control signals on the board can  
easily be probed by using regular scope probes.  
The NTC resistor limits the inrush current upon initial application of full AC line voltage. Once power is applied  
to demo board, potentially lethal high voltages will be present on board and necessary precautions should be  
taken to avoid serious injury.  
4.3 IRS27952 DC Supply Voltage  
The board is self-supplied by startup circuit and auxiliary winding of transformer. The startup circuit starts to  
work once AC or DC input voltage applies to the board.  
4.4 Disconnect the Board  
It is recommended to discharge the bulk capacitor CP1 and CP2 every time after evaluation is finished:  
-
-
Disconnect the high voltage AC source from AC2  
Apply an external 12V DC voltage to control board for a while until bus voltage drops to 0V. Connect  
12V to Vcc (pin 5 of CN1) and COM to pin 1 of CN1.  
1
2
3
4
5
6
COM LO VS HO Vcc COM  
Rev. 1.2 6/23/2015  
International Rectifier  
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PROPRIETARY INFORMATION - This document and the information contained therein are proprietary and are not to be reproduced, used or disclosed  
to others for manufacture or any other purpose except as specifically authorized in writing by INTERNATIONAL RECTIFIER.  
5 SYSTEM PERFORMANCE CHARACTERIZATION  
5.1 Primary Waveforms  
Test Conditions: Full Load (2A to +B and -B); No Load (0A)  
Ch 1: Low-side device VGS Ch3 : Voltage at VS pin  
Ch 4: Resonant tank current  
88Vac Input, Full Load Operation  
88Vac Input, No Load Operation  
132Vac input, Full Load Operation  
132Vac Input, No Load Operation  
Rev. 1.2 6/23/2015  
International Rectifier  
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to others for manufacture or any other purpose except as specifically authorized in writing by INTERNATIONAL RECTIFIER.  
Ch 2: +30V Output Voltage Ch 4: Resonant tank current  
+B  
+B  
110Vac, 120W load startup  
110Vac, no load startup  
The switching frequency sweeps from 180khz to regulation frequency in 20ms~30ms, prevents high current  
spike during startup. The output voltage has no overshoot during startup.  
5.2 Dynamic Load Response and Regulation Waveforms  
Test Conditions: Peak Load (8A to +B and -B); No Load (0A)  
Ch 1: +B output – Ch 2: -B output  
Ch 4: Output current  
110Vac, 8A dynamic load to each rail  
8A peak current, 20Hz, 50% duty-cycle  
Rev. 1.2 6/23/2015  
International Rectifier  
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5.3 Output Waveforms with Audio Amplifier Load  
5.3.1. 110Vac input, 1kHz, 10% clipping  
Ch1: +B, Ch2: -B, Ch3: output current on the GND return  
Output voltage regulated at +29V/-31V. Power supply output power 250W.  
Output power 125W/ch at 1khz, 10% clipping.  
Rev. 1.2 6/23/2015  
International Rectifier  
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5.3.2 110Vac input, 20Hz, 10% clipping  
Ch1: +B, Ch2: -B, Ch3: output current on the GND return  
At 20hz, 10% clipping, +B varies from 31.2V to 23.7V, ripple 7.5V; –B varies from -32.2V to -23.2V,  
ripple 9V. Power supply output power 200W.  
Output power 100W/ch at 20hz, 10% clipping.  
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5.3.3 132Vac input, 20Hz, 10% clipping  
Ch1: +B, Ch2: -B, Ch3: output current on the GND return  
At 20hz, 10% clipping, +B varies from 32.5V to 25.6V, ripple 6.9V; –B varies from -34.9V to -28.3V,  
ripple 6.6V. Power supply output power is 220W.  
Output power 110W/ch at 20hz, 10% clipping.  
Rev. 1.2 6/23/2015  
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5.3.4 88Vac input, 20Hz, 10% clipping  
Ch1: +B, Ch2: -B, Ch3: output current on the GND return  
At 20hz, 10% clipping, +B varies from 30.4V to 20.11V, ripple 10.3V; –B varies from -31.1 V to -19.5V,  
ripple 11.6V. Power supply output power is 150W.  
Output power 75W/ch at 20hz, 10% clipping.  
Rev. 1.2 6/23/2015  
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5.4 Output Ripple  
Both +B and –B output voltage ripple is less than 100mV at 2A load.  
5.5 Efficiency  
The efficiency was tested with constant load. The result is shown in the table below.  
Low line:  
Vinac(V)  
88  
Iout(A)  
+B  
29.93  
Iout(A)  
B  
29.99  
Pin (W)  
2.5  
Pout (W)  
Efficiency  
0
2
0
2
0
2
0
2
0
2
0
2
0
0
2
2
0
0
2
2
0
0
2
2
0
0
29.11  
30.37  
29.38  
29.94  
29.24  
30.34  
29.55  
29.96  
29.16  
30.3  
30.81  
29.55  
30.53  
30.06  
30.7  
65.7  
66.4  
134.6  
2.51  
65.1  
65.8  
132.4  
2.7  
58.22  
59.1  
88.6%  
89.0%  
89.0%  
0
119.82  
0
58.48  
59.22  
119.9  
0
89.8%  
90.0%  
90.6%  
0
110  
132  
29.61  
30.4  
29.99  
30.8  
65.1  
66  
58.32  
59.3  
89.6%  
89.8%  
90.8%  
29.65  
30.37  
29.58  
132  
119.9  
Rev. 1.2 6/23/2015  
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High line:  
Vinac(V)  
Iout(A)  
+B  
29.935  
Iout(A)  
B  
30.07  
Pin (W)  
2.3  
Pout (W)  
Efficiency  
0
2
0
2
0
2
0
2
0
2
0
2
0
0
90.8%  
0
176  
220  
264  
29.42  
29.96  
29.56  
29.96  
29.58  
30.51  
30.06  
30.39  
30.07  
30.39  
132  
2.5  
119.86  
0
130  
2.7  
119.9  
0
92.2%  
0
130  
119.94  
92.3%  
5.6 Thermal Data  
The thermal performance is tested at 110Vac input and 120W load for 5 minutes.  
Ambient  
Transformer  
Bridge  
FET1  
FET2  
IC IRS27952  
CR3  
CR4  
23  
67  
76  
50  
51  
49  
96  
93  
71  
Dummy load R12,R13  
Rev. 1.2 6/23/2015  
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6 Transformer Spec  
Minimum operating frequency: 60 kHz  
Minimum operating frequency: 200 kHz  
Primary inductance: 600 µH 10% @1 kHz - 0.25V (Note 1)  
Leakage inductance: 160 µH 10% @1 kHz - 0.25V (Note 2)  
Note: 1 Measured between Pins 4 and 6  
Note: 2 Measured between Pins 4 and 6 with secondary windings shorted  
6.1 Electrical Diagram  
Schematic  
11  
10  
12  
1
2
P3  
S1  
P3, P4  
Secondary  
windings  
S1,S2  
Primary  
winding  
(P1, P2)  
S3, S4  
P4  
S2  
3
Transformer cross section view  
8
4
winding's sequencing  
P1  
P2  
S3  
S4  
12  
11  
10  
1
2
3
7
9
5
NC  
9
8
7
4
5
6
6
Bottom  
View  
IRAUDPS3 transformer  
e
6.2 Resonant Transformer Winding Characteristics  
Winding  
P1&P2  
P3  
Pins  
4 - 6  
Turn number  
RMS Current  
1.5A  
58  
4
1 -2  
0.1A  
P4  
2 -3  
0.1A  
4
S1  
11 - 10  
10 – 12  
8 - 7  
1.6A  
10  
10  
10  
10  
S2  
1.6A  
S3  
1.6A  
S4  
7- 9  
1.6A  
Rev. 1.2 6/23/2015  
International Rectifier  
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