FF-SM075075-05 [HONEYWELL]
Analog Circuit;
| 型号： | FF-SM075075-05 |
| 厂家： | 
Honeywell |
| 描述： | Analog Circuit |
| 文件： | 总6页 (文件大小：738K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Safety Mat
FF-SM Series
based on a fiber optic technology
FEATURES
• Meets applicable parts of US ANSI
B11.19.1990, ANSI/RIA 15.06-1992
standards, OSHA 1910.212, 1910.217
regulations and European EN 1760-1
standard for Pressure Sensitive
Protective Devices
®
• Permanent self-checking electronic
designed in compliance with the
NRTL/C
requirements of the EN 954-1 standard
for Category 4 Electrosensitive
Protective Devices
Category 3
EN 954-1
Mat
• Sensor based on a fiber optic technology
for a positive light operating mode and
designed in compliance with the
requirements of the EN 954 - 1 standard
for Category 3 protective devices
Category 4
EN 954-1
Control unit
• Standard sizes in mm (and ft): 500x750
(1.64x2.46), 500x1000 (1.64x3.28),
500x1500 (1.64x4.92), 750x750
(2.46x2.46), 750x1000 (2.46x3.28),
750x1500 (2.46x4.92), 1000x1000
(3.28x3.28), 1000x1500 (3.28x4.92)
• Several safety mats can be connected
in series
The FF-SM safety mat is a pressure sensitive protective device designed in compli-
ance with the requirements of the EN 1760 - part 1 European standard for the detec-
tion of operators inside a dangerous zone. The sensor uses an infrared modulated
light source spread by a fiber optic cable and operates in the light operated mode for
a positive safety: the presence of a load greater than the 30 kg / 66.14 lbs detection
capability causes a bending of the fiber optic cable on the whole of the sensing
surface. The loss in signal resulting from this bending de-energizes the output re-
lays of the control unit and stops the dangerous movement of the machine. The
fiber optic technology is totally immune to electromagnetic disturbances and it al-
lows longer connections than electrical wires. Several safety mats can be connected
in series and monitored by one single control unit.
• Number of operations > 10 million
• Shock and overload resistance
• Sensor: IP 67 / NEMA 6 control unit:
IP 65 / NEMA 4
• Highly resistant to chemical agent
and oils
• Supply voltage: 120 Vac, 240 Vac &
24 Vdc
• Response time: 0.025 sec
The sensor is designed in compliance with the requirements of the EN 954 - 1 Euro-
pean standard for Category 3 Pressure Sensitive Protective Devices. A load distribu-
tor forms part of the sensor mechanics and protects the sensing surface from dam-
age caused by the falling of heavy objects (such as a 5 kg / 11 lbs steel sphere being
dropped from a 1 m / 3.3 ft height). Due to the mechanical structure of the sensor,
the safety mat is resistant to occasional overloads caused by fork lift trucks, and
features an exceptional life expectancy when used in normal conditions.
• Test input
The available industrial coatings provide excellent chemical resistance and sealing
Sensor: IP 67 / NEMA 6, and control unit: IP 65 / NEMA 4.
• LED status indicators
APPLICATIONS
• Presence sensing device for the control
of dangerous areas such as robot areas,
automotive transfer lines
(1) Note: The 30 kg / 66.14 lbs sensitivity is suitable for adult detection only (15 kg / 33.07 lbs
is the sensitivity for children detection).
• Additional protection for optoelectronic
trip devices
!
WARNING
MISUSE OF DOCUMENTATION
•
The information presented in this product sheet (or catalogue) is for reference only. DO NOT USE this document as system
installation information.
•
Complete installation, operation and maintenance information is provided in the instructions supplied with each product.
Failure to comply with these instructions could result in death or serious injury.
FF-SM Series
• Industrial Safety Products •
137
The control unit complies with the requirements of the
EN 954-1 European Standard for Category 4 safety related parts
of control systems and is based on a permanent self-checking
principle.
Ds: minimum safety distance (mm/in)
t1: Global response time of the safety mat (0.025 sec)
t2: Stopping time of the machine, application dependent (sec)
Step mounting safety distance formula:
The control unit is equipped with 2 safety relays with guided
contacts which can be directly used to stop the dangerous
movement. However, most of the time, additional relaying (or
«Final Switching Devices» - FSD) between the control unit out-
puts and the machine control circuitry is necessary.
S
For this reason, the use of an emergency stop relay module is
recommended. This relay module must integrate a start and re-
start interlock facility for a correct installation of the safety mat
as required by the EN 1760-1 European standard.
H
A test input is also available on the control unit. The test input is
used to set the equipment in an alarm condition. It provides the
ability to regularly check the correct operation of the interface
relays.
Ensure hard guarding protection is installed on the rear face
and on both sides.
Europe (EN 999)
LED indicators provide useful information on the equipment
status during installation and operation.
S ³ 1600 (t1 + t2) + (1200 - 0.4 H) (mm)
or Ds ³ 63 (t1 + t2) + (47.3 - 0.4 H) (in) S = Ds
S: minimum safety distance (mm/in)
Safety Distances
t1: global response time of the safety mat (0.025 sec)
t2: stopping time of the machine, application dependent (sec)
H: height of the platform (mm/in)
The safety mat must be dimensioned and positioned so access
to the dangerous zone is impossible without actuating the
sensing zone. The EN 999 standard or ANSI B11.19 1990 pro-
vides a formula for calculating the minimum distance between
the dangerous zone and the edge of the safety mat for ground
level trip devices.
Combined protective devices
If a safety mat is used with a safety light curtain or multiple
safety single beam devices, the minimum safety distance be-
tween the dangerous zone and the safety beams or the edge of
the safety mat should be calculated using the following formula:
To prevent access to dangerous sides of machinery not pro-
tected by safety mats, install additional hard guarding and/or
safety protection type products.
Floor Mounting safety distance formula:
S
S
Ensure hard guarding protection is installed on the rear face
and on both sides.
Ensure hard guarding protection is installed on the rear face
and on both sides.
Europe (EN 999)
S ³ 1600 (t1 + t2) + 850 (mm)
or S ³ 63 (t1 + t2) + 33.5 (in)
Europe (EN 999)
S ³ 1600 (t1 + t2) + 1200 (mm)
or S ³ 63 (t1 + t2) + 47.3 (in)
S: minimum safety distance (mm/in)
t1: response time of the multiple safety single beam
device (sec)
US (ANSI B11.19 1990)
Ds ³ 63 (t1 + t2) + C (in)
S = Ds
t2: stopping time of the machine, application dependent (sec)
where C is an additional safety distance (see local Health and
Safety Regulations for this value).
138
• Industrial Safety Products •
FF-SM Series
• Protection of several zones with several mats run by a single control
unit:
LED status indicators
The 4 LED’s available on the front panel have the following
meaning:
Control unit
Output
status
Machine operation
disabled
Machine operation
enabled
Normal
operation
Device in test
condition
Test
TEST
Power
supply
Power on
Power off
Light off
Light on
Connecting
box
Connection in series of more than 2 safety mats must be done
inside an additional connecting box.
Area controlled by several safety mats run by a single
control unit
The fiber optic technology allows the connection in series of up
to 4 mats to cover a larger detection zone while using a single
channel control unit. The following applications can be per-
formed:
Resistance to chemical materials
Coatings
Aluminium sheet metal
Nitrile checker
Hydrocarbons
■
▲
■
■
▲
Fluids
Aromatic solvents
Chlorinated solvents
Aliphatic hydrocarbons
Acetone
resistance
▲
• Protection of a single zone with several mats run by a single control
unit:
■
●
■
■
■
▲
■
■
■
■
■
■
▲
Animal oils
Vegetable oils
Water (absorption)
Dilute acid
Control unit
Concentrated acid
Bases
▲
■
■
■ excellent
resistance
▲ poor
resistance
● bad
resistance
Connection in series of 2 safety mats can be done inside the
control unit box.
FF-SM Series
• Industrial Safety Products •
139
FF-SM
• Pressure sensitive device in compliance
with the requirements of the EN 1760-1 standard
• Control unit in compliance with the requirements
of the EN 954-1 standard for Category 4 equipment
• Sensor unit based on a fiber optic technology and
designed in compliance with the requirements of
the EN 954-1 standard for Category 3 equipment
• Meets applicable parts of ANSI/RIA/OSHA regulations
®
NRTL/C
Category 3
EN 954-1
Mat
Category 4
EN 954-1
Control unit
Dimensions in millimeters / inches, meters / feet, weights in kg / lbs
Features
Compliance
Europe: Compliance with EN 1760-1 standard
US: ANSI B11.19.1990, ANSI/RIA 15.06-1992 standards, OSHA 1910.212, 1910.217 regulations
Category 3 according to EN 954-1 standard
Sensor unit
Category
Detection sensitivity
Number of operations
Shock resistance
Overload resistance
Quality of coating
³ 30 kg / 66.14 lbs
Tested up to 10 million with a ø80 mm / 75 kg (3.15 in / 165 lbs) stamp applied on 1 point
50 Joules (energy released by the falling of a 5 kg/11 lbs sphere dropped from 1 m / 3.28 ft)
Max. static load: 1000 N/cm2 (resist to fork lift trucks)
Aluminium bulb plate: welding splash resistant (3 mm / 0.11 in thickness)
Nitrile checker: oil resistant (5 mm / 0.2 in thickness)
Oils / Diluted bases / Usual cleaning liquids
0 to 55°C / 32 to 131°F
A fiber optic cable equipped with 2 ST connectors (5 m / 16.4 ft) cable length, PVC sheath
Up to 4 mats per control unit
Chemical resistance
Operating temperature
Connection to the control unit
Connection in series
Sealing
IP 67 / NEMA 6
Fixing on the reference floor
Weight
Laid on the reference floor and maintained by edges, or embedded in the reference floor
Aluminium: 27 kg/m2 / 5.5 lbs/ft2
/
Nitrile: 23 kg/m2 / 4.6 lbs/ft2
Control unit
Category
Category 4 according to EN 954-1 standard
Supply voltage
120 Vac (+ 10%, - 20%), 240 Vac (+10%, -20%), 24 Vdc (±15%)
Frequency
50 to 60 Hz
Power consumption
Global response time
Connection
6 VA / 9 W
0.025 sec. (safety mat included)
Snap-in clips for electrical wires - ST connectors for fiber optic cables
according to IEC 801-4: level IV (Vac) or level III (Vdc)
according to IEC 801-3: level III (Vac & Vdc)
2NO+1NC (2 safety relays with guided contacts, 2A/250 Vac, 10 mA mini.)
Test input
Electrical noise immunity
Outputs
Functions
Sealing
Fixing
IP 65 / NEMA 4
4 M5 screws
Weight
3.6 kg / 7.93 lbs
b
Sensor unit
References
FF-SM075050- ❏05 750 / 2.46
Ordering information
• SAFETY MAT
a (mm2 / ft2) b (mm2 / ft2)
500 / 1.64
Use of the peripheral
cable duct for the
selection of the cable
exit
Position of the
cable exit
by design
FF-SM❏❏❏❏❏❏-❏0 5
Coating:
1: aluminium
2: nitrile
FF-SM100050- ❏05 1000 / 3.28 500 / 1.64
FF-SM150050- ❏05 1500 / 4.92 500 / 1.64
a
a/2
5 m/
16.4 ft
FF-SM075075- ❏05 750 / 2.46
750 / 2.46
Dimensions:
FF-SM100075- ❏05 1000 / 3.28 750 / 2.46
FF-SM150075- ❏05 1500 / 4.92 750 / 2.46
FF-SM100100- ❏05 1000 / 3.28 1000 / 3.28
FF-SM150100- ❏05 1500 / 4.92 1000 / 3.28
.075050: 0750x0500 mm2
.100050: 1000x0500 mm2
.150050: 1500x0500 mm2
.075075: 0750x0750 mm2
.100075: 1000x0750 mm2
.150075: 1500x0750 mm2
.100100: 1000x1000 mm2
.150100: 1500x1000 mm2
/
/
/
/
/
/
/
/
2.46x1.64 ft2
3.28x1.64 ft2
4.92x1.64 ft2
2.46x2.46 ft2
3.28x2.46 ft2
4.92x2.46 ft2
3.28x3.28 ft2
4.92x3.28 ft2
20 mm/
0.78 in.
Control unit
217.25 / 8.55
1
+
-
3
DT1
DT2
ST1
• CONTROL UNIT
FF-SMC100T ❏
A
A2
1
B1
Supply voltage: E:120Vac/ G:240Vac/ 2:24Vdc
- If the control unit is installed on a flexible
structure submitted to vibrations, the use of
anti-vibration dampers FF-SMZ646095 is
necessary.
C1
F2
B2
C2
C
4
B
3
A4 A5
N(+) P(-)
T
est
F1
211 / 8.31
93.5 / 3.68
100 / 3.94
120 / 4.72
203 /7.99
- Secure the installation by fixing the safety mat
with the recommended FF-SMZTAPE double-
sided adhesive tape.
4
3
2
1
1
: Cable gland for the power line (PG11)
2 and 3 : Cable glands for fiber optic cables (PG16)
4
: Cable gland for signals (PG16)
Also refer to the accessory section.
140
• Industrial Safety Products •
FF-SM Series
Wiring diagram with safety relays
(DC+)
Fuse
Dual channel
machine control circuit
(recommended circuit)
(1)
Phase
(DC+)
K1
FSD
Restart
Fuse
K1 K1
K2 K2
K1
K3
K1
K2
K3 K3
Valves
A4
A1
B1
B2
C1
C2
FF-SM
control unit
C4
B3
K3
Neutral
(DC-)
Optional test
input
(or jumpered)
Signalling
(relay status)
OR
Single channel
machine control circuit
internal
fuse
A5
Phase
A2
(DC+)
Fuse
K1
K2
K2
K3
(1)
(1)
K3
K2
FSD
K3
Valve
Neutral
(DC-)
(DC-)
Wiring diagram with Honeywell safety module
Phase
(DC+)
fuse
fuse
fuse
A1
S
S
S
A4
A1
B1
C1
(+) 11 12 22 13 23 33 41
Honeywell
FF-SRS5935
FF-SM
control unit
C4
Optional
Power
S
test input
1
Signalling
K2
(or jumpered)
(relay status)
K3
S
2
internal
fuse
B3
Internal
switches
S S21
14 24 34 42
A5
A2
B2
C2
A2
S
(-) 33 34 PE
Restart
Machine stopping circuit
Neutral
(DC-)
(1) RC (220 W + 0.22 mF) for AC interfaces or varistors for DC interfaces
FSD: Final Switching Device
Note: The start and restart interlock facility and the cross-monitored Final Switching Devices may be provided by a safety relay
module from the FF-SR Series.
FF-SM Series
• Industrial Safety Products •
141
Accessories FF-SM
Dimensions in millimeters / inches, meters / feet
• FF-PSZS1030
Edges
3000 mm / 118.2 in.
If the safety mat is laid on the reference floor, then the
EN 1760-1 standard makes the use of edges all around the
accessible periphery of the sensing zone mandatory. They pre-
vent people from stumbling over the safety mats and keep them
in position. The edges are delivered per 3 m / 9.84 ft and must
be cut to the right length according to the application.
9 pitch 300 ± 1 / 9 pitch 11.82 ± 0.03
150 / 5.91
300 / 11.82
Yellow and black signalling strip
65/2.56
29/1.14
ø12/0.47
~3 to 5 mm/0.11 to 0.19 in.
20
3/0.11
5/0.19
40/1.57
ø5.5/
0.21
17/0.66
• FF-SMZBOX:
Connecting box (delivered without cable-to-cable connector)
For a reliable installation, it is recommended to use the con-
necting box for the connection in series of several mats. It
allows the connection in series of 2 to 4 mats to the control unit
via a cable extension. The connecting box is equipped with a
cable drum to absorb the excess cable, it improves the IP seal-
ing of connectors (dust proof - IP 60) and protects them from
mechanical damages.
Fiber optic
cable
Notes:
• Connection in series of 2 safety mats can be made inside the
control unit box if no cable extension is required.
125 / 4.92
100/
3.94
217.25 / 8.56
(6 cable glands PG 16)
Kit of 2 cable-to-cable connectors
• FF-SMZ175196:
Drilling hole
This kit of 2 ST cable-to-cable connectors must be used for the
interconnection of optical cables. 2 cable-to-cable connectors
are necessary for the connection of a mat to the control unit via
a cable extension, and one cable-to-cable connector is neces-
sary for the connection in series of 2 mats to the control unit.
(Example: Order 2 kits of cable-to-cable connectors for the
connection in series of 3 mats to the control unit via a cable extension).
9.60 / 0.37
16.00 / 0.63
9 / 0.35
29.40 / 1.15
Pannel maxi.width: 3 / 0.11
• FF-SMZFOC❏❏:
Cable extensions (delivered without cable-to-cable
connector)
L
Each mat is pre-wired with a fiber optic cable. If the control unit
is installed at a greater distance, the use of a cable extension is
necessary.
67 max. / 2.63 max.
67 max./2.63 max.
approx. 100/3.94
approx. 100/3.94
Reference
L (m / ft)
FF-SMZF0C02
FF-SMZF0C05
FF-SMZF0C10
FF-SMZF0C20
2 / 6.56
5 / 16.4
10 / 32.8
20 / 65.6
• FF-SMZ646095
• FF-SMZTAPE
Kit of 4 antivibration dampers with 8 HM5 nuts for the control
unit
M5
12/0.47
25/0.98
12/0.47
16/0.63
Sellotape 0485 double-sided adhesive tape:
0.4 mm/0.016 in thickness and 30 m /98.36 ft length, to secure
the mats installation
142
• Industrial Safety Products •
FF-SM Series
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