5000TC-41-4-000 [HONEYWELL]
Analog Circuit;
Honeywell 
70-82-03-37
5/00
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5000TC Series
Toroidal (Electrodeless)
Conductivity Sensors
Overview
Specification
The Honeywell 5000TC toroidal
(electrodeless) conductivity sensor
measures the conductivity of solutions from
0.2 to 2000 millisiemens/cm. The sensors
can be used for monitoring chemical
concentration and salinity as well. The
corrosion and fouling-resistant cells are
available with a variety of mounting
assemblies to ensure compatibility for
applications in the chemical, food & dairy,
refinery, pulp & paper, metal finishing and
wastewater industries.
Features
•
•
•
Variety of material types to meet most
application needs – PEEK, PFA
Teflon®, PVDF, and Polypropylene.
Increased cell reliability due to high
chemical resistance and low friction
factor in the materials of construction
Flexibility of installations with four
mounting types – Immersion, Union-
mount, Insertion/Removal, and
Sanitary
•
•
•
Temperature-compensated
measurement with Pt 1000 ohm RTD
Convenient for most applications – 20
ft. cable standard
3A-approved materials of construction
and clean-in-place fitting makes the
sanitary type cells suitable for most
sanitary applications.
Figure 1 5000TC Convertible & Sanitary Sensors
Description
The Honeywell 5000TC sensors are
specifically designed for the monitoring of
conductivity, chemical concentration, or
salinity in difficult applications where
coating, fouling, corrosion, or high
temperatures/ pressures are a concern.
The sensor’s 1 ½” diameter bore minimizes
rough surfaces to ensure that flow
impedance is minimized. A 1000Ω Pt RTD
provides accurate temperature
measurement to ensure proper temperature
compensation. Two types of basic sensor
forms are available with the Honeywell
5000TC – the convertible or sanitary style.
Convertible Style
Sanitary Style
The 5000TC convertible style toroidal
sensor includes both a ¾” and a ½”
fitting to allow direct fastening to the end
of a pipe for either immersion mounting
or a union-mount adapter for a standard
2” pipe tee. The convertible style can
also be insertion mounted into a 2” ball
valve assembly. Convertible sensors
are available in PEEK, PVDF, PFA
Teflon, and Polypropylene materials.
The 5000TC sanitary style toroidal sensor
includes a clean-in-place style fitting and is
constructed of 3A-approved materials. It has
an integral 2” sanitary-mount flange which
mates to Honeywell sanitary tee mounting
hardware. The sanitary-style sensor includes
a special cap and EPDM compound gasket.
The gasket is also available separately for
mounting to a 2” sanitary clamp-type ferrule or
butt-weld tee. Sanitary sensors are available in
PVDF, PFA Teflon, and Polypropylene
materials.
Sensing and Control, 11 West Spring Street, Freeport, Illinois 61032
Printed in U.S.A. © Copyright 2000—Honeywell
70-82-03-37
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Dimensions for 5000TC Sensors
Figure 2 Dimensions for Sanitary Type
Figure 3 Dimensions for Convertible Type
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Wetted Materials
To simplify chemical resistance problems, these sensors are constructed so that only
one material is wetted by the process. The wetted material is non-conductive to
insure that the sensor is electrically isolated from the process fluid. The 5000TC
sensors are available in four different material types – PEEK, PFA Teflon,
Polypropylene and PVDF.
PEEK
(Polyetheretherketone)
This material type is ideal for the broadest range of applications within the chemical, pulp &
paper, and refinery industries. The only known materials to severely attack PEEK are very high
concentrations of acids, such as nitric or sulfuric. It has a higher temperature capability than the
Polypropylene or PVDF sensors.
PFA Teflon (Perfluoroalkoxy This material type is ideal for extremely corrosive applications, especially high concentrations of
Teflon)
sodium hydroxide, nitric acid, sulfuric acid, or hydrofluoric acid. It has the highest temperature
rating of the four sensor types. It is also ideal for applications which have a tendency to coat the
sensor.
Polypropylene
This material type is ideal for wastewater applications where the temperatures and pressures are
close to ambient and chemical compatibility is not a serious concern.
PVDF (PolyVinylidene
Fluoride, also called
“KYNAR®”)
This material type is one of the most rigid and abrasion-resistant materials. It has good chemical
resistance to halogens, such as chlorine or bromine. It is ideal for applications which require
higher pressure ratings, but do not have high temperatures, such as water treatment applications
in the semiconductor industry.
Specifications Common to All Cell Types
Wetted Materials
PFA Teflon, Polypropylene, PVDF, or PEEK
10 °C to 125 °C (14 °F to 257 °F)
10 ft. (3 m) per second
Operating Temperature Range
Maximum Flow Rate
Measuring Range
0.2 to 2000 milliSiemens/cm
Pt 1000 Ω RTD
Temperature Compensator
Sensor Cable
5 conductor (plus two isolated shields) cable with XLPE (cross-linked polyethylene) jacket;
rated to 150 °C (302 °F); 20 ft. (6 m) long
Bore Size
1.5” diameter, 0.4” hole
Pressure/Temperature Limits:
Sensor Only (no hardware)
Polypropylene
PVDF
PEEK
100 psi at 212 °C (6.9 bar at 100 °C)
100 psi at 248 °C (6.9 bar at 120 °C)
200 psi at 302 °F (13.8 bar at 150 °C)
200 psi at 302 °F (13.8 bar at 150 °C)
PFA Teflon
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Mounting Types
The 5000TC sensors are available with a number of different mounting types. These include
immersion mounting (CPVC or PVDF materials, also PVC junction box), union mounting (316
SS, CPVC or PVDF materials with optional 2” tee), sanitary mounting (316 SS 2” tee with
heavy-duty clamp), or insertion/removal mounting (316 SS or CPVC material).
Figure 4 Immersion Mounting
Figure 5 Union Adapter Mounting
Figure 6 Insertion/Removal Mounting
Figure 7 Sanitary Mounting
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Basic Mounting Specifications*
CPVC Mounting Hardware
316 Stainless Steel Sanitary Mounting Hardware**
With Polypropylene Sensor
(all Sensor Materials)
300
300
225
psig
250
200
150
100
50
NOTE: Rating limited by hardware material.
250
200
150
100
50
0
0
-10 0 10 20 30 40 50 60 70 80 90 100110120
-10 0 10 20 30 40 50 60 70 80 90 100110120
O
TEMPERATURE (OC)
TEMPERATURE ( C)
PVDF Mounting Hardware
316 Stainless Steel Sanitary Mounting Hardware
(all Sensor Materials)
With PVDF Sensor
300
300
NOTE: Rating limited by hardware material.
250
200
150
100
250
200
150
100
50
50
0
0
-10 0 10 20 30 40 50 60 70 80 90 100110120
-10 0 10 20 30 40 50 60 70 80 90 100110120
O
TEMPERATURE (oC)
TEMPERATURE ( C)
316 Stainless Steel Mounting Hardware
316 Stainless Steel Sanitary Mounting Hardware
With PFA Teflon Sensor
300
300
PEEK and PFA Teflon
250
200
150
100
250
200
150
100
50
PVDF
NOTE: Rating limited by sensor material.
50
0
Polypropylene
0
-10 0 10 20 30 40 50 60 70 80 90 100110120130140150
-10 0 10 20 30 40 50 60 70 80 90 100110120130140150
TEMPERATURE (oC)
TEMPERATURE (oC)
*Ratings for the above Honeywell sensor and mounting hardware combinations are based upon water service. More severe service
may require a correction factor. Includes immersion mount, union adapter mount, and sanitary mount. Separate specifications are
provided for the insertion/removal device.
**Sanitary mounting hardware ratings are for 51451248-001 hardware using the 51451257-001 heavy duty sanitary clamp. Other
hardware and clamp combinations may reduce the listed ratings.
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Insertion/Removal Mounting Specifications*
Wetted Materials
Plastic Hardware: Brass, CPVC, Teflon Valve Seats, Viton O-ring Seals
Stainless Steel Hardware: 316 Stainless Steel, Teflon Valve Seats, Viton O-ring Seals
Temperature Limits
Plastic Hardware: 23 to 176°F (-5 to 80°C) unsupported if installed vertically; 23 °F to 203 °F
(-5 °C to 95 °C) when supported with a bracket**
Stainless Steel Hardware: 23 °F to 203 °F (-5 °C to 95 °C) supported or unsupported
Pressure Limits
Plastic Hardware: 50 psi @ 90 °C
Stainless Steel Hardware: 100 psi @ 90 °C
Net Hardware Weight
Plastic Hardware: 7.5 lbs. (3.4 kg)
Stainless Steel Hardware: 25 lbs. (11.3 kg)
*These sensor/mounting hardware assembly temperature ratings are limited by the hardware material, maximum pressure, and
whether the assembly is supported or unsupported.
**The CPVC insertion/removal assembly must be supported with a bracket or strap if it is not installed vertically.
11 10
+
8
7
5
3
2
1
9
6
4
enter
MEAS
ALARM
CONF
CAL
FM
Su p pl y /
Ou t p u t
APPROVED
CAL
CONF
ENTER
T o ro i d al
Co n d u ct i v i t y S e nso r
APT2000 TC
Figure 8 Honeywell APT2000TC
Toroidal Conductivity Transmitter
Figure 9 5000TC Wiring Diagram for
APT2000TC Transmitter
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Toroidal Conductivity Cells Model Selection Guide
51-52-16-54
Issue 1
Instructions
Make one selection from Table I through IV
A dot ( ) denotes unrestricted availability.
Key Number
I
II
III
_ _ _ _ _ _
-
_ _
-
_
-
_ _ _
KEY NUMBER
Selection Availability
Description
Toroidal (Electrodeless) Conductivity Probe
5000TC
TABLE I
Mounting
Material
Type
No Mounting Assembly
CPVC Pipe, PVC Junction Box
PVDF Pipe, PVC Junction Box
316 SS Union Adapter & Standard 2" Tee
316 SS Union Adapter Only
CPVC Union Adapter & Standard 2" Tee
CPVC Union Adapter Only
PVDF Union Adapter & Standard 2" Tee
PVDF Union Adapter Only
316 SS Sanitary 2" Tee & Heavy-Duty Clamp
316 SS Insertion/Removal Device
CPVC Insertion/Removal Device
00
11
12
21
22
23
24
25
26
31
41
42
51451240-001
51451241-001
51451242-001
51451243-001
51451244-001
51451245-001
51451246-001
51451247-001
51451248-001
51451249-001
51451250-001
TABLE II
Sensor
Material
Type
No Sensor
0
Convertible Polypropylene Sensor
Convertible PVDF Sensor
Convertible PEEK Sensor
Convertible PFA Teflon Sensor
Sanitary Polypropylene Sensor
Sanitary PVDF Sensor
51451251-001
51451252-001
51451253-001
51451254-001
51500150-001
51500151-001
51500152-001
1
2
3
4
5
6
7
a
a
a
a
b
b
b
Sanitary PFA Teflon Sensor
TABLE III
Future
None
000
ACCESSORIES
51451255-001
51451256-001
51451257-001
51451258-001
51451259-001
6-Conductor Interconnect Cable
6-Conductor Junction Box (comes standard with immersion hardware)
Spare Sanitary Clamp (standard with option 31 from Table I)
Spare Special Cap (standard with option 31 from Table I)
Spare Sanitary Gasket (standard with option 31 from Table I)
RESTRICTIONS
Restriction
Letter
Available Only With
Selection
Not Available With
Table
Table
Selection
a
b
I
31
I
31
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Warranty/Remedy
Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship.
Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during
the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The
foregoing is Buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including
those of merchantability and fitness for a particular purpose. Specifications may change without
notice. The information we supply is believed to be accurate and reliable as of this printing. However, we
assume no responsibility for its use.
While we provide application assistance personally, through our literature and the Honeywell web site, it is
up to the customer to determine the suitability of the product in the application.
Distributor :
For more information, contact Honeywell sales at 1-800-343-0228.
Teflon is a registered trademark of Dupont
KYNAR is a registered trademark of PennWalt Corporation
Sensing and Control
Honeywell
11 West Spring Street
Freeport, IL 61032
70-82-03-37 0500 Printed in USA
www.honeywell.com/sensing
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