EV1-62RA-3SB [HRS]
125A High-Current Waterproof Connectors;
| 型号： | EV1-62RA-3SB |
| 厂家： | 
HRS |
| 描述： | 125A High-Current Waterproof Connectors |
| 文件： | 总6页 (文件大小：233K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
125A High-Current Waterproof Connectors
EV Series
[Derating Curve]
Current [A]
Fig.1
■Features
[Temperature Rise Curve]
1. Screw Cramp
Reliable lock by screw and nut. Superior anti-
vibration performance by mounting to chassis.
2. Waterproof Structure
The EV series is IP67 water resistant in unmated
state (when EV1-62RA-3SB, EV1-62RA-2SB is
used). It is IP68/X9K water resistant in mated.
The use of special rubber component for the
internal seals enhance oil and water resistance.
3. Standard Tool for Contact Assembly
Contacts can be crimped using readily available
JIS standard tools (JIS C 9711).
4. Downsizing
Current [A]
Staggered panel flange design saves space.
Fig.2
5. Lightweight
The shell is constructed of an aluminum alloy
material enabling it to be lightweight.
Measurement Condition
6. Multi-Point Contact Spring
2
The plug has three contacts where 20 mm electric wires
are connected and then covered with a corrugated
housing. Measurement was taken by connecting copper
bus bars of 3 mm x 12 mm to the three contacts of the
receptacle and wiring in series.
Highly reliable contact structure allows for a high
current capability, guards against vibration to the
contact and decreases contact resistance.
7. Shielded Design
The metal shell enhances EMI shielding.
Remarks
8. Finger Protection
Derating curve and temperature rise curve changes
slightly by a given cable that is being used and slight
variations occur under the same conditions. Therefore,
the values indicated above are reference values and not
guaranteed values.
Contact and connector design protects against
accidental electrical shock using IEC 60601 test
procedure.
In cases where the application will demand a high level of reliability, such as automotive,
please contact a company representative for further information.
1
2015.7e
EV Series●125A High-Current Waterproof Connectors
■Product Specifications
*
125A (180A max. 1)
Operating
Temperature
-40 to +150ç
(Including temperature rise by current flow)
Current rating
(Per cable specification and derating curve)
Ratings
Storage
Temperature Range
Voltage rating AC 460V, DC 650V
-10 to +60ç
Note1 : Under the assumption that it is used at normal temperature (20ç 15ç).
Items
Specifications
0.5mø or less
Conditions
1. Contact resistance
Measured at DC 1A
2. Insulation resistance 1000Mø or greater
Measured at DC 500V
3. Withstanding voltage No flashover or breakdown
AC 2000V for 1 min.
4. Vibration resistance
No electric outage of 10µs or greater
JIS D 1601, Type 3D -Grade 110
2
Acceleration 490 m/s , sustained period 11 ms,
5. Shock
No electric outage of 10µs or greater
Sine wave tests were conducted a total of 18 times,
three times each in 6 directions.
Left for a total of 5 cycles of the following:
1mø or less
6. Temperature cycle
-40ç: 30 mins. ➝ Normal temperature: 2-3 min. ➝
150ç: 30 mins. ➝ Normal temperature: 2-3 mins.
Insulation resistance: 100Mø or greater
Insulation resistance:
Left for 96 hours at temperature 40ç and humidity
95%.
7. Humidity resistance
8. Water proof
10Mø or greater (when highly humid)
100Mø or greater (when dry)
IP68
___
IPX9K
■Materials
Part
Materials
Treatment
Nickel plated
_
Remarks
_
Outer shell
Aluminum alloy
Insulator
Polyamide(black)
Hydrogenated nitrile rubber
Fluorosilicone rubber
UL94V-0
Rubber sealant
Plug
_
_
_
Gasket
Hexagonal bolt
Copper
Tervalent chromate filming
_
Hexagonal bolt w/ hole
Insulator
Polyamide (black)
Copper Alloy
UL94V-0
*
Female contact
Silver plated 2
_
_
*
Contact spring
Rubber ring
Copper Alloy
Silver plated 2
Receptacle
Hydrogenated nitrile rubber
_
_
_
(O ring)
(Fluorosilicone rubber)
Copper/Brass
Hexagonal bolt
Tervalent chromate filming / Nickel plated
Nickel plated
Hexagonal nut
Contact
Brass
*
Copper alloy
Silver plated 2
_
Male Contact
Cap
Polyamide (black)
_
UL94V-0
Note2 : Silver-plated contacts can discolor by reacting to sulfur in the air (formation of silver sulfide coat), however, they
can be used without any problem. Contact resistance may increase in an extremely rare case. If it has increased
significantly, please check contact resistance before use.
2
EV Series●125A High-Current Waterproof Connectors
■Product Number Structure
●Plug
P
r
(
* − 3 P C **
)
)
)
EV 1 − 62
q
w
e
t
y
u
i
o
●Receptacle
R
r
(
* − 3 S B **
EV 1 − 62
q
w
e
t
y
u
i
o
●Male Contact
(
EV 1 − P C * − 1 1 2 **
q
w
u
i
t
!
!
!
o
q Model Name : EV Series
w Series Number : 1
e Shell Size : The shell size shows the case width of the plug’s mating area or outer
diameter.
r Type of Shell : P : Straight plug
R : Straight receptacle
t Symbol for Body Form Type and Applicable Cable Range Type :
A : Single unit waterproof receptacle
1 : Notched
y Number of Contacts : Number of contacts is indicated.
u Contact Polarity :
P : Male Contact
S : Female Contact
i Cable Termination Method :
None : Solder termination
B : Termination by screw tightening
C : Crimp termination
o Other Specifications : Two-digit figures will be added if changes other than the
above are made in the specifications.
! Contact Type : 1 : Loose piece contacts
! Contact Form, Size : Serial numbers (1,2,3,・・・) will be changed.
! Plating Specification : 2 : Silver plated
3
EV Series●125A High-Current Waterproof Connectors
■Plug
85.1
40
104.1
(Representative example.)
Part No.
HRS No.
No. of contacts
Packaging
1
EV1-62P-3PC
EV1-62P-2PC
139-0001-0 00
139-0007-7 00
3
2
■Receptacle
50.7
40
69
(Representative example.)
Part No.
EV1-62R-3SB
EV1-62RA-3SB
EV1-62RA-2SB
HRS No.
No. of contacts
Waterproofing
Packaging
139-0002-3 00
139-0003-6 00
139-0008-0 00
Waterproof in mated state
3
2
1
Waterproof as single unit
BMale Contacts
50
Part No.
HRS No.
Packaging
*
EV1-PC-112 3
139-0004-9 00
139-0004-9 01
3 pcs/pack
2 pcs/pack
*
EV1-PC-112 (01) 3
EV1-PC-112, EV1-PC-112(01) is the recommended contact
when using the electric oil pressure crimping tool.
Note3 :
50
Part No.
HRS No.
Packaging
3 pcs/pack
2 pcs/pack
*
EV1-PC1-112 4
EV1-PC1-112(01) 4
139-0005-1 00
139-0005-1 01
*
EV1-PC1-112, EV1-PC1-112(01) is the recommended contact
when using the manual oil pressure crimping tool.
Note4 :
4
EV Series●125A High-Current Waterproof Connectors
BPlug : Recommended Cable Specifications and Manufacturer
Recommended Electric Cable Manufacturer
Product Name (Part No.)
Shielded Cable for Electrical Vehicle
100℃ heat resistance : A-LFF-SB
200℃ heat resistance : A-LFF-F-SB
Hitachi Cable, Ltd.
Items
Unit
Specifications
1
Number of wires
-
mm
2
Nominal cross-section area
20
*
Conductor
Insulator
Composition
# of wires/mm
mm
19/13/0.32TA ( 5)
Outer diameter
6.5
0.05
Separator thickness
mm
Standard thickness
Outer diameter
1.1
mm
8.55-9.05
Strands/Wires
mm
*
Composition
8/24/0.18TA ( 5)
Braided shield
Sheath
Braid thickness
mm
mm
mm
0.45
1.0
Standard thickness
Outer diameter in finished state
Note5 : TA indicates a tin plated soft copper wire.
11.25-11.75
Sheath
Braided shield
Insulator
Separator
Conductor
BReceptacle : Recommended Sizes of Copper Bus Bar and
Round Bare Crimp Connector
Width [mm]
16mm max.
Thickness [mm]
Copper Bus Bar
3 to 4
1.8
*
Round Bare Crimp Connector ( 6)(Size 22 is recommended)
Note6 : When connecting with a round, bare crimp contact, please use a plain washer (for M6 [outer diameter Ø16≤,
thickness 1.6mm]). Assemble the plain washer between the round bare crimp contact and the hexagonal
bolt, not between the round bare crimp contact and the contact. When using a copper-tube crimp contact
instead of a round bare crimp contact, use the one with the maximum width of 16mm and the thickness of
3.6mm. In this case, no plain washer is required.
BApplicable Tool/Jig
Tool/Jig
Part No.
HRS No.
Remarks
Contact extraction tool
EV1-PC-TP
150-0251-5 00
－ーーー
Equivalent model :
9H-60 manufactured by Izumi Product Co.
*
oil pressure
oil pressure
Manual
Electric
crimping tool 7
HT111 / 9H-60
902-1515-2 00
Equivalent model :
REC-150F manufactured by Izumi Product Co.
*
crimping tool 7 HT112/REC-150F 902-1516-5 00
Note7 : Applicable tools are JIS C 9711 Compression Tools for Wire Connectors of Interior Wiring (JIS
general tools). As crimping performance varies by tool, please use the recommended tool.
5
EV Series●125A High-Current Waterproof Connectors
BContact Extraction Tool
BManual Oil Pressure Crimping Tool
BElectric Oil Pressure Crimping Tool
BPanel cut out Dimensions for Plug and Receptacle
4×M6×1 Blind Hole 20 mm
＋0.15
66.65
ꢀ0
78±0.03
Finish the edge (3.5 mm or more) of the connector mounting
hole where waterproof sealant will make contact (
area)
with the surface roughness of
Rz3.2
Remarks: The dimensions of the panel mounting hole are the dimensions when seen from the plug mating side.
BPRECAUTIONS
1. Always make sure to turn the power off before inserting or extracting the connectors.
2. Always check the condition of the connectors and terminals for damage or debris before mating.
3. Use of non-recommended wire can affect the performance. Only use the recommended cables to maintain
waterproof performance, shielding performance and cable crimping strength.
4. Please contact a Hirose sales representative for the harnessing procedure.
®
2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN
+
+
TEL: 81-45-620-3526 Fax: 81-45-591-3726
http://www.hirose.com
http://www.hirose-connectors.com
The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use.
The contents of this catalog are current as of date of 07/2015. Contents are subject to change without notice for the purpose of improvements.
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