859-022 [GLENAIR]
Tool And Machinery;
Glenair 
AS85049/80
Sealing Plug for MIL-DTL-38999 Connectors
Contact Sizes 8, 12 and 16
Basic
Dash
Part Number
Number
M85049/80 - 16
1.506 +.000 -.040
(38.25 +0 -1.02)
B
.029 (0.74)
+.004 -.000
(+0.10 -0)
.237 (6.02)
+.000 (0.0)
-.020 (0.51)
.095 (2.41)
+.000 (0.0)
-.002 (0.05)
.015 x 45°
.130 (3.30)
+0 -.020 (0.51)
Dia
.182 (4.62)
+.000 (0.0)
-.003 (0.08)
Dia
45° Typ
.205
(5.21)
Min
.020 (0.51)
.010 (0.25)
Chamfer (Optional Rad Max)
.050 (1.27)
+.010 (0.25)
-.000 (0.0)
x 45° ±.5°
Dia
.151 (3.84)
+.000 (0.0)
-.003 (0.08)
Dia
.271
(6.88)
+.000 (0.0)
-.010 (0.25)
Dimensions and Configuration for Size 12 Contacts
1.506 (38.25) +.000 (0.0) -.040 (1.02)
.015
(0.38)
x 45°
.219 (5.56)
.217 (5.51)
.840 (21.34)
.810 (20.57)
Dia
.155 (3.94)
+ 0 -.003 (0.08)
Dia
.029 (0.74)
+.004 (0.10) -.0
.316 (8.03)
.313 (7.95)
Dia
.258
(6.55)
Min
45°
Typ
.151 (3.84)
.141 (3.58)
.276 (7.01)
+ 0 -.003 (0.08)
Dia
.271
(6.88)
+ 0 (0.0)
-.020 (0.51)
Dimensions and Configuration for Size 8 Contacts
Dimensions in inches (millimeters) and are subject to change without notice.
U.S. CAGE Code 06324
© 2013 Glenair, Inc.
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
E-Mail: sales@glenair.com
B-94
AS85049/80
Sealing Plug for MIL-DTL-38999 Connectors
Contact Sizes 8, 12 and 16
1.506 +.000 -.040
(38.25 +0 -1.02)
.029 (0.74)
+.004 -.000
(+0.10 -0)
.237 (6.02)
+.000 (0.0)
-.010 (0.25)
.063 (1.60)
+.000 (0.0)
-.002 (0.05)
.010 x 45°
.093 (2.36)
Dia
+0 -.020 (0.51)
.130 (3.30)
+.000 (0.0)
-.003 (0.08)
Dia
B
45° Typ
.205
(5.21)
Min
.020 (0.51)
x 45° ±.5°
.010 (0.25)
Chamfer (Optional Rad Max)
.020 (0.51)
+.010 (0.25)
-.000 (0.0)
Dia
.103 (2.62)
+.000 (0.0)
-.002 (0.05)
Dia
.271
(6.88)
+.000 (0.0)
-.010 (0.25)
D16 Contacts
Figure 1
Figure 2
Figure 3
Table I: Insertion and Removal Tools
Glenair
Part Number
Military Part
Number
Figure
Size
Type
1
2
3
#16
#12
#8
Insertion/Extraction 809-131
Insertion/extraction 809-132
M81969/14-03
M81969/14-04
M81969/14-06
Extraction only
859-022
APPLICATION NOTES
1. Assembly identified with manufacturer’s name and part number, space permitting.
2. Color:
Size 16 - Blue, IAW EIA RS359
Size 12 - Yellow, IAW EIA RS359
Size 8 - Green, IAW EIA RS359
3. Insulation resistance: 100 megaohms minimum at 500V DC when tested IAW EIA 364-21, using flat probes placed on opposite ends
of the dummy contact.
4. Size 16 is for use in MIL-DTL-Series I, III or IV connectors in size 16 contact cavities. Size 12 is for use in MIL-DTL-38999 Series I, III
or IV connectors in size 12 contact cavities. Size 8 is for use in MIL-DTL-38999 Series I, III or IV connectors in size 8 cavities.
5. Sizes 16, 12 and 8 dummy contacts are to be used in lieu of contacts and sealing plugs in unwired contact cavities for both pin and
socket inserts.
6. The size 8 dummy contact requires an additional boot (to be provided by the connector manufacturer) for insert arrangements 17-2,
19-18, 21-75, 25-7, 25-8, 25-46 and 25-90 to seal the cavity.
7. For complete dimensions, see the applicable Military Specification.
8. Metric dimensions (mm) are in parentheses.
Dimensions in inches (millimeters) and are subject to change without notice.
© 2013 Glenair, Inc.
U.S. CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
E-Mail: sales@glenair.com
B-95
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