809-065C [GLENAIR]
Contacts and Tools Crimp Contacts; 联系方式与工具压接触
| 型号： | 809-065C |
| 厂家： | 
Glenair |
| 描述： | Contacts and Tools Crimp Contacts |
| 文件： | 总7页 (文件大小：317K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Series 80 “Mighty Mouse”
Contacts and Tools
Size #23 Crimp Contacts
Size #23 Crimp Contacts
A
B
C
D
E
F
Standard size #23 contacts accept #22 to #28 AWG wire. Choose "small bore" versions for #26 to #30
AWG wire. For thermocouple applications, specify alumel or chromel contacts. Contacts are bulk
packaged. Terminate with standard M22520 crimper with special positioner.
Contact
Type
Ø A
Color Tool
Band Code
Wire Size Material Part Number
In.
mm.
#23 Pin Contact
Pin
Pin
Pin
Pin
Socket
Socket
Socket
Socket
#ꢀꢀ – #ꢀꢁ BeCu
#ꢀꢅ – #ꢃꢂ BeCu
#ꢀꢀ – #ꢀꢁ Alumel
809-001
809-042
809-065A
.ꢂꢃꢃꢄ-.ꢂꢃꢄꢄ ꢂ.ꢁꢄ1-ꢂ.9ꢂꢀ None A, C
.ꢂꢀꢀ9-.ꢂꢀ4ꢄ ꢂ.ꢄꢁꢀ-ꢂ.ꢅꢀꢀ Blue A, D
.ꢂꢃꢃꢄ-.ꢂꢃꢄꢄ ꢂ.ꢁꢄ1-ꢂ.9ꢂꢀ None A, C
.ꢂꢃꢃꢄ-.ꢂꢃꢄꢄ ꢂ.ꢁꢄ1-ꢂ.9ꢂꢀ None A, C
.ꢂꢃꢃꢄ-.ꢂꢃꢄꢄ ꢂ.ꢁꢄ1-ꢂ.9ꢂꢀ None A, C
.ꢂꢀꢀ9-.ꢂꢀ4ꢄ ꢂ.ꢄꢁꢀ-ꢂ.ꢅꢀꢀ Blue A, D
.ꢂꢃꢃꢄ-.ꢂꢃꢄꢄ ꢂ.ꢁꢄ1-ꢂ.9ꢂꢀ None A, C
.ꢂꢃꢃꢄ-.ꢂꢃꢄꢄ ꢂ.ꢁꢄ1-ꢂ.9ꢂꢀ None A, C
#ꢀꢀ – #ꢀꢁ Chromel 809-065C
#ꢀꢀ – #ꢀꢁ BeCu
#ꢀꢅ – #ꢃꢂ BeCu
#ꢀꢀ – #ꢀꢁ Alumel
809-002
809-043
809-066A
#ꢀꢀ – #ꢀꢁ Chromel 809-066C
.165 (4.19)
.160 (4.06)
.289 (7.34)
.283 (7.19)
#23 Socket Contact
Ø .048 (1.22)
.044 (1.12)
#23 Pin
Contact
Ø A
.034 (0.86)
.029 (0.74)
Ø .0275 (0.699)
.0265 (0.673)
Ø .056 (1.42)
MAX
SPHERICAL RADIUS
.015 (0.38) MAX FLAT
COLOR
BAND
COLOR
BAND
G
H
J
.440 (11.18)
MAX
Ø .048 (1.22)
.044 (1.12)
HOOD
CRIMP TENSILE STRENGTH
#23 Socket
Contact
Values are in pounds and are minimums.
Silver or Tin
Coated Copper
Wire
Nickel
Coated
Copper Wire
Ø .053
(1.35)
MAX
.055 (1.40)
MAX
.031 (0.79)
.025 (0.64)
Ø A
Wire
Gage
.275 (6.99)
.265 (6.73)
#ꢀꢀ
#ꢀ4
#ꢀꢅ
#ꢀꢁ
#ꢃꢂ
1ꢀ
ꢁ
ꢄ
ꢃ
1.ꢄ
ꢁ
ꢅ
ꢃ
ꢀ
1.ꢄ
Material and Finish
Beryllium copper alloy per ASTM Bꢆꢇ6 or Bꢆꢇ7, 50 microinches gold plated per ASTM Bꢈ88 Type 3 Code C
Class ꢆ,27 over nickel plate per QQ-N-2ꢇ0 Class 2, 50-ꢆ00 microinches.
Thermocouple contacts: alumel or chromel alloy, unplated, per ANSI ꢇ6.ꢆ
Socket contact hood: stainless steel, passivated per AMS-QQ-P-35.
K
L
Specifications
Current Rating: 5 Amps maximum
Voltage Drop (at 5 Amps and 25° C): 70 millivolts maximum
Temperature Range: -65° to + 200° C
Socket Contact Minimum Separation Force: 0.5 ounces
Crimp Tools and Insertion/Removal Tools
Crimper: 80ꢇ-0ꢆ5
Positioner: 80ꢇ-005 (standard). Use P/N 80ꢇ-057 for small bore contacts 80ꢇ-065 and 80ꢇ-066
Standard Insertion/Removal Tool: 80ꢇ-088
M
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
© 2009 Glenair, Inc.
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
E-Mail: sales@glenair.com
A-2
Rev. 03-FEB-2009
Series 80 “Mighty Mouse”
Contacts and Tools
Size #23 Crimp Contact Instructions
How To Terminate, Install and Remove Size #23 Contacts
A
B
C
D
E
F
Adjustment Wheel
Set Up Crimp Tool. Install proper positioner into
.145/.155
(3.68/3.94)
1
crimp tool. The label on the positioner shows
the proper tool setting for each wire size. Turn the
adjustment wheel to the correct setting.
2
1
Strip Wire. Remove wire insulation, taking care
to avoid nicking or cutting wire strands. Strip
wire to length shown.
2
Crimp Tool
Positioner
Insert wire into contact. The wire should be
3
4
visible in the inspection hole.
INSPECTION
HOLE
Insert contact into crimp tool as shown. Make
sure that the contact is fully inserted into
the tool. Squeeze handle completely. The ratchet
mechanism will not allow a partial crimp. Release
handle and remove contact.
3
Inspect crimped contact. Wire should be fully
inserted and the crimp should be uniform in
appearance.
5
Insertion⁄Extraction Tool 80ꢇ-088
EXTRACTION TIP
WHITE END
INSERTION TIP
BLUE END
5
CONTACT
RETAINER CLIP
Install contact into connector. Push the contact
through the rear grommet until the contact
G
H
J
6
locks into place. This can usually be done by hand
without the need for a tool. If the wire gage is #26
or smaller, a tool is helpful.There are two techniques
for installing contacts with a tool. One method is to
push the contact in by hand, then use the tool to
finish the insertion.The other method is to position
the insertion tip against the contact shoulder,
then insert the contact. Use insertion/extraction
tool 80ꢇ-088 to install contacts. Slide the wire into
the groove on the blue end of the tool. Slide the
tool tip up the contact until it touches the contact
shoulder. USE CARE TO AVOID DAMAGING THE
CONNECTOR.
RUBBER
GROMMET
RETAINER
TINE
6
7
K
L
Contact Extraction. Use tool 80ꢇ-088.The white
end is used for contact extraction. First, push
7
RUBBER
GROMMET
the wire into the groove of the metal tip. Slide the
tip of the tool into the connector. Push the tool into
the connector cavity until the tip bottoms in the
connector. Avoid wiggling or rocking the tip.This may
damage the cavity. A straight push is best. Pinch the
wire between your finger and the white plastic grip
and slide the tool and contact out of the connector.
Wire insulation diameter greater than 0.045
inches (1.14mm) is too large to work properly
with the extraction tool. connector damage is
possible.
M
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
© 2009 Glenair, Inc.
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
E-Mail: sales@glenair.com
A-3
Rev. 03-FEB-2009
Series 80 “Mighty Mouse”
Contacts and Tools
Adapters, #20 Power Contacts
Adapter for Crimping #20 AWG Wire to Size #23 Contacts
A
B
C
D
E
F
Size #22 AWG wire is the largest wire size that fits standard size 23 contacts. Use this adapter to
attach larger #20 gage wire. First, crimp wire to adapter, then crimp the adapter into the size #23
contact. Adapters are made of tellurium copper alloy #ꢆꢈ52, and are gold plated. Crimp with
M22520/ꢆ-0ꢆ tool and 80ꢇ-ꢆ38 (Daniels TH653) positioner. These adapters cannot be removed
from connectors.
Adapter
Size
Tool
Code
Wire Size Part Number
#20 AWG Wire Adapter
#ꢀꢂ
I, K
#ꢀꢀ-ꢀꢂ
809-093
.048/.040
1.2/1.0
.031/.026
0.8/0.7)
.059 (1.5) MAX
.160 (4.1)
.430 (10.9)
MAX
#20 AWG
WIRE
STD. #23 PIN
809-093
Size #20 Contacts, Crimp Termination
Standard size #20 contacts accept #20 to #2ꢈ AWG wire. At rated test current of 7.5 amps, the maximum
voltage drop is 55 millivolts. Contacts are gold-plated copper alloy. Socket contacts feature stainless
steel hoods to protect against probe damage. Approved to SAE-AMS-3ꢇ02ꢇ. Contacts are bulk
packaged. Terminate with M22520/ꢆ-0ꢆ crimper and M22520/ꢆ-0ꢈ positioner.
G
H
J
#20 Pin Contact
Color Band
2nd 3rd
Contact
Type
Military Part
Number
Tool
Code
Wire Size Part Number
1st
#ꢀꢂ – #ꢀ4
#ꢀꢂ – #ꢀ4
Orange Blue
Orange I. J
Pin
Socket
850-002-20-363 Mꢃ9ꢂꢀ9/ꢄꢁ-ꢃꢅꢃ
Orange Green Violet I, J
850-003-20-357
Mꢃ9ꢂꢀ9/ꢄꢉ-ꢃꢄꢉ
#20 Socket Contact
850-002-20-363
.070 (1.78)
MAX
.531 (13.49)
REF
K
L
Ø .041/.039
(1.04/0.99)
Ø
.048 (1.22)
.046 (1.17)
Ø.094 (2.39)
MAX
850-003-20-357
.518 (13.16)
REF
.070 (1.78)
MAX
Ø .078 (1.98) MAX
.048 (1.22)
.046 (1.17)
Ø
.094 (2.39)
MAX
M
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
© 2009 Glenair, Inc.
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
E-Mail: sales@glenair.com
A-4
Rev. 03-FEB-2009
Series 80 “Mighty Mouse”
Contacts and Tools
#16 Power Contacts, #12 Power Contacts
Size #16 Power Contacts, Crimp Termination
A
B
C
D
E
F
Standard size #ꢆ6 contacts accept #ꢆ6 to #20 AWG wire. At rated test current of ꢆ3 amps, the maximum
voltage drop is 7ꢈ millivolts. Contacts are gold-plated copper alloy. Socket contacts feature stainless
steel hoods to protect against probe damage. Approved to SAE-AMS-3ꢇ02ꢇ. Contacts are bulk
packaged. Terminate with M22520/ꢆ-0ꢆ crimper and M22520/ꢆ-0ꢈ positioner.
#16 Pin Contact
Color Band
2nd 3rd
Contact
Type
Military Part
Number
Tool
Wire Size Part Number
1st
Code
#1ꢅ – #ꢀꢂ
#1ꢅ – #ꢀꢂ
Orange Blue
Yellow I. J
Pin
Socket
809-110
809-111
Mꢃ9ꢂꢀ9/ꢄꢁ-ꢃꢅ4
Mꢃ9ꢂꢀ9/ꢄꢉ-ꢃꢄꢁ
Orange Green Gray
I, J
#16 Socket Contact
.103 (2.62)
MAX
.103 (2.62)
MAX
.531 (13.49)
REF
.518 (13.16)
REF
Ø .0635 (1.613)
.0616 (1.562)
Ø .113 (2.87)
MAX
.068 (1.73)
.066 (1.68)
.068 (1.73)
.066 (1.68)
.130 (3.30)
MAX
.130 (3.30)
MAX
Size #12 Power Contacts, Crimp Termination
Standard size #ꢆ2 contacts accept #ꢆ2 to #ꢆꢈ AWG wire. At rated test current of 23 amps, the maximum
voltage drop is 63 millivolts. Contacts are gold-plated copper alloy. Socket contacts feature stainless
steel hoods to protect against probe damage. Approved to SAE AS3ꢇ02ꢇ. Contacts are bulk packaged.
Terminate with M22520/ꢆ-0ꢆ crimper and M22520/ꢆ-0ꢈ positioner.
G
H
J
#12 Pin Contact
Color Band
2nd 3rd
Contact
Type
Military Part
Number
Tool
Code
Wire Size Part Number
1st
#1ꢀ – #14
#1ꢀ – #14
Orange Blue
Green I, J
Pin
Socket
809-112
809-113
Mꢃ9ꢂꢀ9/ꢄꢁ-ꢃꢅꢄ
Mꢃ9ꢂꢀ9/ꢄꢉ-ꢃꢄ9
Orange Green White I, J
#12 Socket Contact
K
L
.151 (3.84)
MAX
.151 (3.84)
MAX
.531 (13.49)
REF
.518 (13.16)
REF
Ø .095 (2.41)
.093 (2.36)
Ø .161 (4.09)
MAX
.102 (2.59)
.098 (2.49)
.102 (2.59)
.098 (2.49)
.182 (4.62)
MAX
.182 (4.62)
MAX
M
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
© 2009 Glenair, Inc.
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
E-Mail: sales@glenair.com
A-5
Series 80 “Mighty Mouse”
Contacts and Tools
Coaxial Contacts
Size #16 Coaxial Contacts, Crimp Termination
A
B
C
D
E
F
These #ꢆ6 contacts accept 50 ohm and 75 ohm coaxial cable. Inner contact is rated at ꢆ amp, the
outer contact ꢆ2 amps. DWV voltage rating is 800 Vac rms sea level, 250 Vac at 50,000 feet. Contacts
are packaged individually and are unassembled with instruction sheet. One contact consists of outer
contact , fluorocarbon dielectric, inner contact and shield crimp sleeve. Inner and outer contacts are
gold-plated copper alloy. Approved to SAE AS3ꢇ02ꢇ. VSWR rating ꢆ.5:ꢆ maximum up to 700 MHz.
5000 megohm insulation resistance.
#16 Pin Contact
Color Band
2nd 3rd
Military Part
Part Number Number
Tool
Type
Cable Size
RG1ꢉ4, RGꢃ1ꢅ, RG1ꢉ9
RG1ꢉꢁ
1st
Code
Yellow Red
Yellow Red
Yellow A, E, L, M
Green A, E, L, M
Pin
Pin
Socket
Socket
809-114
809-115
809-116
809-117
Mꢃ9ꢂꢀ9/ꢉꢅ-4ꢀ4
Mꢃ9ꢂꢀ9/ꢉꢅ-4ꢀꢄ
Mꢃ9ꢂꢀ9/ꢉꢁ-4ꢃꢀ
Mꢃ9ꢂꢀ9/ꢉꢁ-4ꢃꢃ
RG1ꢉ4, RGꢃ1ꢅ, RG1ꢉ9
RG1ꢉꢁ
Yellow Orange Red
A, E, L, M
Yellow Orange Orange A, E, L, M
#16 Socket Contact
.130 (3.30)
MAX
.130 (3.30)
.570 (14.48)
MAX
.560 (14.22)
MAX
MAX
Ø .0635 (1.613)
.0616 (1.562)
Ø .113 (2.87)
MAX
SHIELD CRIMP
SLEEVE
SHIELD CRIMP
SLEEVE
Size #12 Coaxial Contacts, Crimp Termination
G
H
J
These #ꢆ2 contacts accept 50 ohm and 75 ohm coaxial cable. Inner contact is rated at ꢆ amp, the
outer contact ꢆ2 amps. DWV voltage rating is ꢆ000Vac rms sea level, 250Vac at 50,000 feet. Contacts
are packaged individually and shipped unassembled with instruction sheet. One contact consists
of outer contact , fluorocarbon dielectric, inner contact and shield crimp sleeve. Inner and outer
contacts are gold-plated copper alloy. Approved to SAE AS3ꢇ02ꢇ. VSWR rating ꢆ.5:ꢆ maximum up
to 700 MHz. 5000 megohm insulation resistance.
#12 Pin Contact
Color Band
Military Part
Part Number Number
Tool
Type
Cable Size
RG1ꢉ4, RGꢃ1ꢅ, RG1ꢉ9
RG1ꢁꢂ
1st
Red
2nd
3rd
Code
Brown Brown A, G, N, O
Pin
Pin
Socket
Socket
809-118
809-119
809-120
809-121
Mꢃ9ꢂꢀ9/ꢀꢁ-ꢀ11
Mꢃ9ꢂꢀ9/ꢀꢁ-4ꢂ9
Mꢃ9ꢂꢀ9/ꢀꢉ-ꢀ1ꢂ
Mꢃ9ꢂꢀ9/ꢀꢉ-4ꢂꢀ
Yellow Black White A, G, N, O
Red Brown Black A, G, N, O
RG1ꢉ4, RGꢃ1ꢅ, RG1ꢉ9
RG1ꢁꢂ
K
L
Yellow Black Red
A, G, N, O
#12 Socket Contact
.182 (4.62)
MAX
.182 (4.62)
MAX
.560 (14.22)
MAX
.570 (14.48)
MAX
Ø .095 (2.41)
.093 (2.36)
Ø .161 (4.09)
SHIELD CRIMP
SLEEVE
SHIELD CRIMP
SLEEVE
M
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
© 2009 Glenair, Inc.
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
E-Mail: sales@glenair.com
A-6
Rev. 03-FEB-2009
Series 80 “Mighty Mouse”
Contacts and Tools
Matched Impedance Coaxial Contacts
Size #12, 50 Ohm Matched Impedance Coaxial Contacts
A
B
C
D
E
F
These contacts offer improved frequency response compared to standard coaxial contacts above.
VSWR is ꢆ.32:ꢆ at 3GHz . Nominal impedance is 50 ohms. Insertion loss at 3GHz is 0.20 dB maximum.
Inner contact is rated at ꢆ amp, the outer contact ꢆ2 amps. DWV voltage rating is ꢆ000 Vac rms sea
level, 250 Vac at 50,000 feet. Contacts are packaged individually and shipped unassembled with
instruction sheet. Inner and outer contacts are gold-plated copper alloy. 5000 megohm insulation
resistance. Terminate crimp type coaxial center contact with hand tool 80ꢇ-ꢆ28 (Daniels MHꢇꢇ2).
Terminate cable braid to contact with 80ꢇ-ꢆ2ꢇ (Daniels HXꢈ) parallel action crimp tool and 80ꢇ-ꢆ20
(Daniels Yꢆꢇ6) hex die.
#12 Pin Contact
Contact
Type
#12 Socket Contact
Cable Type
Part Number Termination Fig. Tool Code
M17/113-RG316
M17/152-00001(RG316DS)
M17/93-RG178
Pin
Pin
Pin
Pin
852-016-01
852-016-02
852-016-03
852-018
Crimp
Crimp
Crimp
Solder
Crimp
Crimp
Crimp
Solder
1
1
1
2
3
3
3
4
B, H, P, Q
B, H, P, Q
B, F, P, Q
(No Tool)
B, H, P, Q
B, H, P, Q
B, F, P, Q
(No Tool)
TFLEX-405
M17/113-RG316
M17/152-00001(RG316DS)
M17/93-RG178
Socket
Socket
Socket
Socket
852-015-01
852-015-02
852-015-03
852-017
TFLEX-405
.570 (14.48) MAX
.300/.295
.570 (14.48) MAX
.300/.295
(7.62/7.49)
.151/.148
(3.84/3.76)
(7.62/7.49)
.151/.148
(3.84/3.76)
G
H
J
.182/.179
Ø.095/.093
(2.41/2.36)
.182/.179
Ø.095/.093
(4.62/4.55)
(2.41/2.36)
(4.62/4.55)
SOLDER
HOLE
SKT TO MATE WITH
.0205/.0195
(0.521/0.495) PIN
CRIMP
FERRULE
SKT TO MATE WITH
.0205/.0195
(0.521/0.495) PIN
.033/.029
.033/.029
(0.83/0.74)
(0.83/0.74)
Figure 1
Figure 2
.560 (14.22) MAX
.560 (14.22) MAX
.289/.279
(7.34/7.09)
.289/.279
(7.34/7.09)
.151/.148
(3.84/3.76)
.151/.148
(3.84/3.76)
K
L
Ø.182/.179
(4.62/4.55)
.161/.158
Ø.182/.179
(4.62/4.5
.161/.158
(4.09/4.01)
(4.09/4.01)
SOLDER
HOLE
Ø .0205/.0195
(0.521/0.495)
Ø .0205/.0195
(0.521/0.495)
CRIMP
FERRULE
.033/.029
(0.83/0.74)
.033/.029
(0.83/0.74)
Figure 3
Figure 4
M
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
© 2009 Glenair, Inc.
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
E-Mail: sales@glenair.com
A-7
Rev. 03-FEB-2009
Series 80 “Mighty Mouse”
Contacts and Tools
Pneumatic Contacts 857-010 and 857-011
Size #12 Pneumatic Contacts
A
B
C
D
E
F
Stainless steel pneumatic contacts attach to 3/32 inch (2.38) diameter tubing. Socket contact has
o-ring and PTFE backup washers. Contacts snap into size #ꢆ2 connector cavities. Ideal for pitot tube
connections, these pneumatic contacts are rated for ꢆ00 PSI maximum air pressure. No installation
tool is required. Remove contacts with plastic extraction tool 80ꢇ-ꢆ32.
#12 Pin Contact
Contact Type Tube I.D.
Part Number
.094 (2.38)
.094 (2.38)
Pin
Socket
857-011
857-010
.300/.295
(7.62/7.49)
.85 (21.6)
Ø.080/.077
(2.03/1.96)
.033/.029
(0.83/0.74)
#12 Socket Contact
.093/.095
.050
Ø.151/.148
(3.84/3.76)
Ø.135/.132
(3.43/3.35)
(2.36/2.41)
(1.27)
Ø.182/.179
(4.62/4.54)
Material and Finish
Body and Cap: stainless steel, passivated
O-ring: fluorosilicone
857-011 Pin Contact
Washers: PTFE
G
H
J
.289/.279
.85 (21.6)
Ø.086/.084
(2.18/2.13)
(7.34/7.09)
.033/.029
(0.83/0.74)
Ø.151/.148
(3.84/3.76)
Ø.161 (4.09) MAX
Ø.135/.132
(3.43/3.35)
Ø.182/.179
(4.62/4.54)
857-010 Socket Contact
K
L
M
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
© 2009 Glenair, Inc.
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
E-Mail: sales@glenair.com
A-8
Rev. 03-FEB-2009
相关型号：
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