MBR05S0L [FAIRCHILD]

Dual Mobile-Friendly PWM / PFM Controller; 双移动友好PWM / PFM控制器
MBR05S0L
型号: MBR05S0L
厂家: FAIRCHILD SEMICONDUCTOR    FAIRCHILD SEMICONDUCTOR
描述:

Dual Mobile-Friendly PWM / PFM Controller
双移动友好PWM / PFM控制器

控制器
文件: 总15页 (文件大小:387K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
November 2010  
FAN5234  
Dual Mobile-Friendly PWM / PFM Controller  
Features  
Description  
The FAN5234 PWM controller provides high efficiency  
and regulation with an adjustable output from 0.9V to  
5.5V required to power I/O, chip-sets, memory banks, or  
peripherals in high-performance notebook computers,  
ƒ
ƒ
ƒ
Wide Input Voltage Range for Mobile Systems:  
2V to 24V  
Excellent Dynamic Response with Voltage Feed-  
Forward and Average-Current-Mode Control  
PDAs,  
and  
internet  
appliances.  
Synchronous  
rectification and hysteretic operation at light loads  
contribute to a high efficiency over a wide range of  
loads. The Hysteretic Mode of operation can be  
disabled if PWM Mode is desired for all load levels.  
Efficiency is further enhanced by using the MOSFET’s  
Lossless Current Sensing on Low-Side MOSFET or  
Precision Over-Current via Sense Resistor  
ƒ
ƒ
ƒ
ƒ
ƒ
VCC Under-Voltage Lockout  
Power-Good Signal  
RDS(ON) as a current-sense component.  
Light-Load Hysteretic Mode Maximizes Efficiency  
300KHz or 600KHz Operation  
TSSOP16 Package  
Feed-forward ramp modulation, average current mode  
control, and internal feedback compensation provide  
fast response to load transients. The FAN5234 monitors  
these outputs and generates a PGOOD (power-good)  
signal when the soft-start is completed and the output is  
within ±10% of its set point. A built-in over-voltage  
protection prevents the output voltage from going above  
120% of the set point. Normal operation is automatically  
restored when the over-voltage conditions cease.  
Under-voltage protection latches the chip off when the  
output drops below 75% of its set value after the soft-  
start sequence is completed. An adjustable over-current  
function monitors the output current by sensing the  
voltage drop across the lower MOSFET.  
Applications  
ƒ
ƒ
Mobile PC Regulator  
Handheld PC Power  
Related Resources  
ƒ
Application Note — AN-6002 Component  
Calculations and Simulation Tools for FAN5234  
or FAN5236  
ƒ
Application Note — AN-1029 Maximum Power  
Enhancement Techniques for SO-8 Power  
MOSFET  
Ordering Information  
Operating  
Part Number  
Temperature  
Range  
Package  
Packing Method  
FAN5234MTCX  
-10 to +85°C  
16-Lead, Thin-Shrink Small-Outline Package (TSSOP)  
Tape and Reel  
© 2004 Fairchild Semiconductor Corporation  
FAN5234 • Rev. 2.0.0  
www.fairchildsemi.com  
Typical Application  
VIN (BATTERY)  
= 2 to 24V  
VIN  
C1  
C5  
C2  
1
D1  
VCC  
+5  
BOOT  
11  
4
15  
+5  
C4  
Q1A  
FAN5234  
HDRV  
14  
13  
R5  
L1  
ILIM  
1.8V at 3.5A  
SW  
C6  
R1  
EN  
Q1B  
LDRV  
3
7
R3  
SS1  
C3  
10  
PGND  
ISNS  
+5  
9
FPWM  
16  
8
R2  
12  
AGND  
R4  
VSEN  
VOUT  
6
5
PGOOD  
2
Figure 1. 1.18V Output Regulator  
Block Diagram  
Figure 2. Block Diagram  
© 2004 Fairchild Semiconductor Corporation  
FAN5234 • Rev. 2.0.0  
www.fairchildsemi.com  
2
Pin Configuration  
VIN  
PGOOD  
EN  
FPWM  
BOOT  
HDRV  
SW  
1
2
3
4
5
6
7
8
16  
15  
14  
13  
12  
11  
10  
9
ILIM  
FA N5234  
VOUT  
VSEN  
SS  
ISNS  
VCC  
LDRV  
PGND  
AGND  
Figure 3. Pin Configuration  
Pin Definitions  
Pin #  
Name  
Description  
Input Voltage. Connect to main input power source (battery), also used to program  
operating frequency for low input voltage operation (see Table 1).  
1
VIN  
Power-Good Flag. An open-drain output that pulls LOW when VSEN is outside of a ±10%  
range of the 0.9V reference.  
2
PGOOD  
Enable. Enables operation when pulled to logic HIGH. Toggling EN resets the regulator  
after a latched fault condition. This is a CMOS input whose state is indeterminate if left open.  
3
4
5
EN  
ILIM  
Current Limit. A resistor from this pin to GND sets the current limit.  
Output Voltage. Connect to output voltage. Used for regulation to ensure a smooth  
transition during mode changes. When VOUT is expected to exceed VCC, tie this pin to VCC  
VOUT  
.
Output Voltage Sense. The feedback from the output. Used for regulation as well as  
power-good, under-voltage, and over-voltage protection monitoring.  
6
7
VSEN  
SS  
Soft-Start. A capacitor from this pin to GND programs the slew rate of the converter during  
initialization, when this pin is charged with a 5µA current source.  
Analog Ground. This is the signal ground reference for the IC. All voltage levels are  
measured with respect to this pin.  
8
AGND  
PGND  
LDRV  
Power Ground. The return for the low-side MOSFET driver output. Connect to the gate of  
the low-side MOSFET.  
9
Low-Side Drive. The low-side (lower) MOSFET driver output. Connect to the gate of the  
low-side MOSFET.  
10  
Supply Voltage. This pin powers the chip as well as the LDRV buffers. The IC starts to  
operate when voltage on this pin exceeds 4.6V (UVLO rising) and shuts down when it drops  
below 4.3V (UVLO falling).  
11  
VCC  
Current-Sense Input. Monitors the voltage drop across the lower MOSFET or external  
sense resistor for current feedback.  
12  
13  
ISNS  
SW  
Switching Node. Return for the high-side MOSFET driver and a current-sense input.  
Connect to source of high-side MOSFET and low-side MOSFET drain.  
High-Side Drive. High-side (upper) MOSFET driver output. Connect to the gate of the high-  
side MOSFET.  
14  
15  
16  
HDRV  
BOOT  
FPWM  
BOOT. Positive supply for the upper MOSFET driver. Connect as shown in Figure 2.  
Forced PWM Mode. When logic HIGH, inhibits the regulation from entering Hysteretic  
Mode.  
© 2004 Fairchild Semiconductor Corporation  
FAN5234 • Rev. 2.0.0  
www.fairchildsemi.com  
3
Absolute Maximum Ratings  
Stresses exceeding the absolute maximum ratings may damage the device. The device may not function or be  
operable above the recommended operating conditions and stressing the parts to these levels is not recommended.  
In addition, extended exposure to stresses above the recommended operating conditions may affect device  
reliability. The absolute maximum ratings are stress ratings only.  
Symbol  
VCC  
Parameter  
VCC Supply Voltage  
Min.  
Max.  
6.5  
Unit  
V
VIN  
VIN Supply Voltage  
27  
V
BOOT, SW, ISNS, HDRV Pins  
BOOT to SW Pins  
33  
V
6.5  
V
All Other Pins  
-0.3  
-10  
-65  
VCC+0.3  
+150  
+150  
+300  
V
TJ  
TSTG  
TL  
Junction Temperature  
Storage Temperature  
ºC  
ºC  
ºC  
Lead Soldering Temperature, 10 Seconds  
Recommended Operating Conditions  
The Recommended Operating Conditions table defines the conditions for actual device operation. Recommended  
operating conditions are specified to ensure optimal performance to the datasheet specifications. Fairchild does not  
recommend exceeding them or designing to Absolute Maximum Ratings.  
Symbol  
VCC  
Parameter  
VCC Supply Voltage  
Min.  
Typ.  
Max.  
5.25  
24  
Unit  
V
4.75  
5.00  
VIN  
VIN Supply Voltage  
V
TA  
Ambient Temperature  
-10  
+85  
112  
°C  
ΘJA  
Thermal Resistance, Junction to Ambient  
°C/W  
© 2004 Fairchild Semiconductor Corporation  
FAN5234 • Rev. 2.0.0  
www.fairchildsemi.com  
4
Electrical Characteristics  
Recommended operating conditions, unless otherwise noted.  
Symbol  
Parameter  
Conditions  
Min.  
Typ.  
Max.  
Units  
Power Supplies  
LDRV, HDRV Open;  
V
SEN Forced Above  
850  
1300  
µA  
IVCC  
VCC Current  
Regulation Point  
Shutdown (EN-0)  
5
15  
30  
µA  
µA  
VIN Pin = Input Voltage  
Source  
ISINK  
VIN Current, Sinking  
10  
7
20  
15  
ISOURCE VIN Current, Sourcing  
VIN Pin = GND  
20  
1
µA  
µA  
ISD  
VIN Current, Shutdown  
Rising VCC  
Falling  
4.30  
4.10  
0.1  
4.55  
4.27  
4.75  
4.50  
0.5  
VUVLO  
UVLO Threshold  
V
V
VUVLOH UVLO Hysteresis  
Oscillator  
VIN > 5V  
VIN = 0V  
VIN = 16V  
VIN > 5V  
255  
510  
300  
600  
2
345  
690  
fosc  
Frequency  
KHz  
VPP  
VRAMP  
G
Ramp Amplitude  
Ramp Offset  
V
V
1.25  
0.5  
125  
250  
VIN 3V  
Ramp / VIN Gain  
mV/V  
1V < VIN < 3V  
Reference and Soft-Start  
VREF Internal Reference Voltage  
ISS  
0.891  
0.900  
5
0.909  
V
µA  
V
Soft-Start Current  
At Startup  
VSS  
Soft-Start Complete Threshold  
1.5  
PWM Converter  
Load Regulation  
I
V
OUT from 0 to 3A,  
IN from 2 to 24V  
-1  
+1  
%
ISEN  
VSEN Bias Current  
50  
40  
80  
55  
150  
65  
nA  
VOUT Pin Input Impedance  
KΩ  
% of Set Point,  
2µs Noise Filter  
UVLOTSD Under-Voltage Shutdown  
ISNS Over-Current Threshold  
70  
75  
80  
%
%
115  
113  
144  
172  
120  
RILIM = 68.5KΩ, Figure 6  
% of Set Point,  
2µs Noise Filter  
UVLO Over-Voltage Threshold  
µA  
Output Drivers  
Sourcing  
Sinking  
8.0  
3.2  
8.0  
1.5  
15.0  
4.0  
HDRV Output Resistance  
LDRV Output Resistance  
Ω
Ω
Sourcing  
Sinking  
15.0  
2.4  
Continued on following page…  
© 2004 Fairchild Semiconductor Corporation  
FAN5234 • Rev. 2.0.0  
www.fairchildsemi.com  
5
Electrical Characteristics (Continued)  
Symbol  
Parameter  
Conditions  
Min.  
Typ.  
Max.  
Units  
Power-Good Output and Control Pins  
% of Set Point, 2µs  
Noise Filter  
Lower Threshold  
86  
92  
%
%
% of Set Point, 2µs  
Noise Filter  
Upper Threshold  
110  
115  
PGOOD Output Low  
Leakage Current  
IPGOOD = 4mA  
VPULLUP = 5V  
0.5  
1
V
µA  
Soft-Start Voltage, PGOOD  
Enabled  
%
VREF2  
1.5  
EN, FPWM Inputs  
VINH  
VINL  
Input High  
Input Low  
2
V
V
0.8  
© 2004 Fairchild Semiconductor Corporation  
FAN5234 • Rev. 2.0.0  
www.fairchildsemi.com  
6
Functional Description  
Overview  
The FAN5234 is a PWM controller intended for low-  
voltage power applications in notebook, desktop, and  
sub-notebook PCs. The output voltage of the controller  
can be set in the range of 0.9V to 5.5V by an external  
resistor divider.  
When SS reaches 1.5V, the power-good outputs are  
enabled and Hysteretic Mode is allowed. The converter  
is forced into PWM Mode during soft-start.  
Operation Mode Control  
The mode-control circuit changes the converter’s mode  
from PWM to Hysteretic and vice versa based on the  
voltage polarity of the SW node when the lower  
MOSFET is conducting and just before the upper  
MOSFET turns on. For continuous inductor current, the  
SW node is negative when the lower MOSFET is  
conducting and the converters operate in fixed-  
frequency PWM Mode, as shown in Figure 4. This  
mode achieves high efficiency at nominal load. When  
the load current decreases to the point where the  
inductor current flows through the lower MOSFET in the  
“reverse” direction, the SW node becomes positive and  
the mode is changed to Hysteretic, which achieves  
higher efficiency at low currents by decreasing the  
effective switching frequency.  
The synchronous buck converter can operate from an  
unregulated DC source (such as a notebook battery),  
with voltage ranging from 2V to 24V, or from a regulated  
system rail. In either case, the IC is biased from a +5V  
source. The PWM modulator uses an average-current-  
mode control with input voltage feed-forward for  
simplified feedback loop compensation and improved  
line regulation. The controller includes integrated  
feedback loop compensation that dramatically reduces  
the number of external components.  
Depending on the load level, the converter can operate  
in fixed-frequency PWM Mode or in Hysteretic Mode.  
Switch-over from PWM to Hysteretic Mode improves the  
converters' efficiency at light loads and prolongs battery  
To prevent accidental mode change or "mode chatter,"  
the transition from PWM to Hysteretic Mode occurs  
when the SW node is positive for eight consecutive  
clock cycles (see Figure 4). The polarity of the SW node  
is sampled at the end of the lower MOSFET conduction  
time. At the transition between PWM and Hysteretic  
Mode, both the upper and lower MOSFETs are turned  
off. The SW node “rings” based on the output inductor  
and the parasitic capacitance on the SW node and  
settles out at the value of the output voltage.  
run time. In Hysteretic Mode,  
a comparator is  
synchronized to the main clock to allow seamless  
transition between the operational modes and reduced  
channel-to-channel interaction.  
The Hysteretic Mode of operation can be inhibited  
independently using the FPWM pin if variable frequency  
operation is not desired.  
Oscillator  
The boundary value of inductor current, where current  
becomes discontinuous, is estimated by the following:  
Table 1. Converter Operating Modes  
Mode  
fSW Converter Power  
VIN Pin  
Battery (>5V)  
100KΩ to GND  
GND  
(V V )V  
Battery  
300  
2 to 24V  
IN  
OUT  
OUT  
I
=
(2)  
LOAD(DIS)  
2f  
L
V
Fixed 300 300  
Fixed 600 600  
<5.5V Fixed  
<5.5V Fixed  
SW OUT IN  
Hysteretic Mode  
Conversely, the transition from Hysteretic Mode to  
PWM Mode occurs when the SW node is negative for  
eight consecutive cycles.  
When VIN is from the battery, the oscillator ramp  
amplitude is proportional to VIN, providing voltage feed-  
forward control for improved loop response. When in  
either of the fixed modes, oscillator ramp amplitude is  
fixed. The operating frequency is determined according  
to the connection on the VIN pin (see Table 1).  
A sudden increase in the output current causes a  
change from Hysteretic to PWM Mode. This load  
increase causes an instantaneous decrease in the  
output voltage due to the voltage drop on the output  
capacitor ESR. If the load causes the output voltage (as  
Initialization and Soft Start  
Assuming EN is HIGH, FAN5234 is initialized when VCC  
exceeds the rising UVLO threshold. Should VCC drop  
below the UVLO threshold, an internal power-on reset  
function disables the chip.  
presented at VSEN) to drop below the hysteretic  
regulation level (20mV below VREF), the mode is  
changed to PWM on the next clock cycle.  
In Hysteretic Mode, the PWM comparator and the error  
amplifier that provide control in PWM Mode are  
inhibited and the hysteretic comparator is activated. In  
Hysteretic Mode the low-side MOSFET is operated as a  
synchronous rectifier, where the voltage across  
(VDS(ON)) is monitored and it is switched off when VDS(ON)  
goes positive (current flowing back from the load),  
allowing the diode to block reverse conduction.  
The voltage at the positive input of the error amplifier is  
limited by the voltage at the SS pin, which is charged  
with 5mA current source. Once CSS has charged to VREF  
(0.9V), the output voltage is in regulation. The time it  
takes SS to reach 0.9V is:  
0.9xCSS  
t0.9  
=
(1)  
5
where t0.9 is in seconds if CSS is in µF.  
© 2004 Fairchild Semiconductor Corporation  
FAN5234 • Rev. 2.0.0  
www.fairchildsemi.com  
7
VCORE  
I L  
PWMMode  
1
Hysteret icMode  
0
2
3
4
5
6
7
8
VCORE  
Hysteret icMode  
3
PWMMode  
I L  
0
1
2
4
5
6
7
8
Figure 4. Transitioning between PWM and Hysteretic Mode  
The hysteretic comparator causes HDRV turn-on when  
the output voltage (at VSEN) falls below the lower  
threshold (10mV below VREF) and terminates the PFM  
signal when VSEN rises over the higher threshold (5mV  
above VREF).  
Setting the Current Limit  
A ratio of ISNS is also compared to the current  
established when a 0.9V internal reference drives the  
ILIM pin:  
The switching frequency is primarily a function of:  
(100 + R  
)
11  
SENSE  
RLIM  
=
x
(5)  
ƒ
ƒ
Spread between the two hysteretic thresholds  
ILOAD  
ILOAD  
RDS(ON )  
Since the tolerance on the current limit is largely  
dependent on the ratio of the external resistors, it is  
fairly accurate if the voltage drop on the switching node  
side of RSENSE is an accurate representation of the load  
current. When using the MOSFET as the sensing  
element, the variation of RDS(ON) causes proportional  
variation in ISNS. This value varies from device to device  
and has a typical junction temperature coefficient of  
about 0.4%/°C (consult the MOSFET datasheet for  
actual values), the actual current limit set point  
decreases proportional to increasing MOSFET die  
temperature. A factor of 1.6 in the current limit set point  
should compensate for all MOSFET RDS(ON) variations,  
assuming the MOSFET’s heat sinking keep its  
operating die temperature below 125°C.  
ƒ
Output inductor and capacitor ESR  
A transition back to PWM Continuous Conduction Mode  
or (CCM) occurs when the inductor current rises  
sufficiently to stay positive for eight consecutive cycles.  
This occurs when:  
ΔVHYSTERESIS  
I
=
(3)  
LOAD(CCM )  
2 ESR  
where ΔVHYSTERESIS = 15mV and ESR is the equivalent  
series resistance of COUT  
.
Due to different control mechanisms, the value of the  
load current where transition into PWM operation takes  
place is typically higher compared to the load level at  
which transition into Hysteretic Mode occurs. Hysteretic  
Mode can be disabled by setting the FPWM pin HIGH.  
Q2  
LDRV  
Current Processing  
The following discussion refers to Figure 6.  
RSENSE  
ISNS  
The current through RSENSE resistor (ISNS) is sampled  
shortly after Q2 is turned on. That current is held and  
summed with the output of the error amplifier. This  
effectively creates a current-mode control loop. The  
resistor connected to the ISNS pin (RSENSE) sets the  
gain in the current feedback loop. Equation 4 estimates  
the recommended value of RSENSE as a function of the  
maximum load current (ILOAD(MAX)) and the value of the  
MOSFET RDS(ON). RSENSE must be kept higher than  
700Ω even if the number calculated comes out less  
than 700Ω:  
PGND  
Figure 5. Improving Current-Sensing Accuracy  
I
LOAD(MAX) ×RDS(ON)  
RSENSE  
=
100  
(4)  
150μA  
© 2004 Fairchild Semiconductor Corporation  
FAN5234 • Rev. 2.0.0  
www.fairchildsemi.com  
8
S/H  
V to I  
0.17pf  
17pf  
RSENSE  
ISNS  
in+  
in-  
1.5M  
ISNS  
ISNS  
300K  
LDRV  
VSEN  
4.14K  
PGND  
TO  
PW M  
Reference  
and  
COM P  
RILIM  
SS  
ILIM  
CSS  
0.9V  
Soft-Start  
2.5V  
ILIM *11  
I2 =  
ILIM det.  
ILIM  
Figure 6. Current Limit / Summing Circuits  
More accurate sensing can be achieved by using a  
resistor (R1) instead of the RDS(ON) of the FET, as shown  
in Figure 5. This approach causes higher losses, but  
yields greater accuracy in both VDROOP and ILIMIT. R1 is a  
low value (e.g. 10mΩ) resistor.  
operating conditions. Since MOSFET switching time  
can vary dramatically from type to type and with the  
input voltage, the gate control logic provides adaptive  
dead time by monitoring the gate-to-source voltages of  
both upper and lower MOSFETs. The lower MOSFET  
drive is not turned on until the gate-to-source voltage of  
the upper MOSFET has decreased to less than  
approximately 1V. Similarly, the upper MOSFET is not  
turned on until the gate-to-source voltage of the lower  
MOSFET has decreased to less than approximately 1V.  
This allows a wide variety of upper and lower MOSFETs  
to be used without concern for simultaneous conduction  
or shoot-through.  
Current limit (ILIMIT) should be set high enough to allow  
inductor current to rise in response to an output load  
transient. Typically, a factor of 1.2 is sufficient. Since  
I
LIMIT is a peak current cut-off value, multiply ILOAD(MAX) by  
the inductor ripple current (use 25%). For example, in  
Figure 1 the target for ILIMIT would be:  
I
LIMIT > 1.2 x 1.25 x 1.6 x 3.5A 8.5A  
(6)  
There must be a low-resistance, low-inductance path  
between the driver pin and the MOSFET gate for the  
adaptive dead-time circuit to work properly. Any delay  
along that path subtracts from the delay generated by the  
adaptive dead-time circuit and shoot-through may occur.  
Duty Cycle Clamp  
During severe load increase, the error amplifier output  
can go to its upper limit, pushing a duty cycle to almost  
100% for a significant amount of time. This could cause  
a large increase of the inductor current and lead to a  
long recovery from a transient over-current condition or  
even to a failure at high input voltages. To prevent this,  
the output of the error amplifier is clamped to a fixed  
value after two clock cycles if severe output voltage  
excursion is detected, limiting maximum duty cycle to:  
Frequency Loop Compensation  
Due to the implemented current-mode control, the  
modulator has a single-pole response with -1 slope at  
frequency determined by load. Therefore:  
1
f
=
(8)  
PO  
2πROCO  
V
2.4  
VIN  
OUT  
DC  
=
+
(7)  
MAX  
V
IN  
where RO is load resistance and CO is load capacitance.  
This is designed to not interfere with normal PWM  
operation. When FPWM is grounded, the duty cycle  
clamp is disabled and the maximum duty cycle is 87%.  
For this type of modulator, type-2 compensation circuit  
is usually sufficient. To reduce the number of external  
components and simplify the design task, the PWM  
controller has an internally compensated error amplifier.  
Figure 7 shows a type two amplifier, its response, and  
the responses of a current mode modulator and the  
converter. The type-2 amplifier, in addition to the pole at  
the origin, has a zero-pole pair that causes a flat gain  
region at frequencies between the zero and the pole.  
Gate Driver  
The adaptive gate control logic translates the internal  
PWM control signal into the MOSFET gate drive  
signals, providing necessary amplification, level shifting,  
and shoot-through protection. It also has functions that  
help optimize the IC performance over a wide range of  
© 2004 Fairchild Semiconductor Corporation  
FAN5234 • Rev. 2.0.0  
www.fairchildsemi.com  
9
Over-Current Sensing  
C2  
C1  
If the circuit's current-limit signal (“ILIM det” in Figure 6)  
is HIGH at the beginning of a clock cycle, a pulse-  
skipping circuit is activated and HDRV is inhibited. The  
circuit continues to pulse skip in this manner for the  
next eight clock cycles. If at any time from the ninth to  
the sixteenth clock cycle, the ILIM det is again reached,  
the over-current protection latch is set, disabling the  
chip. If ILIM det does not occur between cycles 9 and 16,  
normal operation is restored and the over-current circuit  
resets itself.  
R2  
R1  
VIN  
EA Out  
REF  
C
o
n
v
E
r
e
r
o
r
r
t
a
e
m
r
p
.
Modulator  
18  
14  
PGOOD  
1
2
8 CLK  
0
I
L
f
f
f
P
P0  
Z
V
Figure 7. Compensation  
= 6kHz  
OUT  
1
f
f
=
=
(9)  
Z
P
2πR2C1  
3
1
= 600kHz  
(10)  
CH1 5.0V  
CH2 100mV  
M 10.0s  
2πR2C2  
CH3 2.0AW  
This region is also associated with phase “bump” or  
reduced phase shift. The amount of phase shift  
reduction depends the width of the region of flat gain  
and has a maximum value of 90°. To further simplify the  
converter compensation, the modulator gain is kept  
independent of the input voltage variation by providing  
feed-forward of VIN to the oscillator ramp.  
Figure 8. Over-Current Protection Waveforms  
Over-Voltage / Under-Voltage Protection  
Should the VSEN voltage exceed 120% of VREF (0.9V)  
due to an upper MOSFET failure or for other reasons,  
the over-voltage protection comparator forces LDRV  
HIGH. This action actively pulls down the output voltage  
and, in the event of the upper MOSFET failure,  
eventually blows the battery fuse. As soon as the output  
voltage drops below the threshold, the OVP comparator  
is disengaged.  
The zero frequency, the amplifier high-frequency gain,  
and the modulator gain are chosen to satisfy most  
typical applications. The crossover frequency appears  
at the point where the modulator attenuation equals the  
amplifier high-frequency gain. The system designer  
must specify the output filter capacitors to position the  
load main pole somewhere within one decade lower  
than the amplifier zero frequency. With this type of  
compensation, plenty of phase margin is achieved due  
to zero-pole pair phase “boost.”  
This OVP scheme provides a ‘soft’ crowbar function to  
tackle severe load transients and does not invert the  
output voltage when activated — a common problem for  
latched OVP schemes.  
Similarly, if an output short-circuit or severe load  
transient causes the output to droop to less than 75% of  
its regulation set point, the regulator shuts down.  
Conditional stability may occur only when the main load  
pole is positioned too much to the left side on the  
frequency axis due to excessive output filter  
capacitance. In this case, the ESR zero placed within  
the 10kHz to 50kHz range gives some additional phase  
boost. There is an opposite trend in mobile applications  
to keep the output capacitor as small as possible.  
Over-Temperature Protection  
The chip incorporates an over-temperature protection  
circuit that shuts the chip down when a die temperature  
reaches 150°C. Normal operation is restored at die  
temperature below 125°C with internal power on reset  
asserted, resulting in a full soft-start cycle.  
Protections  
The converter output is monitored and protected  
against extreme overload, short circuit, over-voltage,  
and under-voltage conditions.  
A sustained overload on an output sets the PGOOD pin  
LOW and latches off the chip. Operation is restored by  
cycling the VCC voltage or by toggling the EN pin.  
If VOUT drops below the under-voltage threshold, the  
chip shuts down immediately.  
© 2004 Fairchild Semiconductor Corporation  
FAN5234 • Rev. 2.0.0  
www.fairchildsemi.com  
10  
Design and Component Selection  
Guidelines  
Output Capacitor Selection  
As an initial step, define operating input voltage range,  
output voltage, and minimum and maximum load  
currents for the controller.  
The output capacitor serves two major functions in a  
switching power supply. Along with the inductor, it filters  
the sequence of pulses produced by the switcher and it  
supplies the load transient currents. The output  
capacitor requirements are usually dictated by ESR,  
inductor ripple current (ΔI), and the allowable ripple  
voltage (ΔV):  
For the examples in the following discussion, select  
components for:  
VIN from 5V to 20V  
VOUT = 1.8V at ILOAD(MAX) = 3.5A  
ΔV  
ΔI  
(17)  
ESR <  
Setting the Output Voltage  
ΔV 0.1V  
= = 142mΩ  
For this example, ESR(MAX)  
=
The internal reference is 0.9V. The output is divided  
down by a voltage divider to the VSEN pin (for example,  
R1 and R2 in Figure 1). The output voltage therefore is:  
ΔI 0.7A  
In addition, the capacitor's ESR must be low enough to  
allow the converter to stay in regulation during a load  
step. The ripple voltage due to ESR for the converter in  
Figure 1 is 100mVPP. Some additional ripple will appear  
due to the capacitance value itself:  
V
0.9V  
0.9V  
R2  
OUT  
=
(11)  
R1  
To minimize noise pickup on this node, keep the  
resistor to GND (R2) below 2K; for example R2 at  
1.82K, then choose R5:  
ΔI  
ΔV =  
(18)  
COUT ×8× fSW  
(
1.82KΩ  
)
×
0.9  
(
1.8V 0.9  
)
=1.82K  
which is only about 1.5mV for the converter in Figure 1  
and can be ignored.  
R5 =  
(12)  
The capacitor must also be rated to withstand the RMS  
current, which is approximately 0.3 X (ΔI) or about  
210mA for the converter in Figure 1. High-frequency  
decoupling capacitors should be placed as close to the  
loads as physically possible.  
Output Inductor Selection  
The minimum practical output inductor value keeps  
inductor current just on the boundary of continuous  
conduction at some minimum load. The industry  
standard practice is to choose the ripple current to be  
somewhere from 15% to 35% of the nominal current. At  
light-load, the ripple current determines the point where  
the converter automatically switches to Hysteretic Mode  
to sustain high efficiency. The following equations help  
to choose the proper value of the output filter inductor:  
Input Capacitor Selection  
The input capacitor should be selected by its ripple  
current rating. The input RMS current at maximum load  
current (IL) is:  
ΔV  
I
= I D D2  
(19)  
OUT  
(13)  
ΔI = 2 1  
=
RMS  
L
MIN  
ESR  
VOUT  
where ΔI is the inductor ripple current, which is chosen  
for 20% of the full load current and ΔVOUT is the  
maximum output ripple voltage allowed:  
where the converter duty cycle;D =  
, which for  
V
IN  
the circuit in Figure 1, with VIN=6, calculates to  
IRMS = 1.6A .  
V
V  
V
OUT  
IN  
OUT  
L =  
×
(14)  
Power MOSFET Selection  
fSW × ΔI  
VIN  
Losses in a MOSFET are the sum of its switching (PSW  
and conduction (PCOND) losses.  
)
For this example, use:  
VIN = 20V, VOUT = 1.8V  
I = 20% x 3.5A = 0.7A  
fSW = 300KHz.  
In typical applications, the FAN5234 converter's output  
voltage is low with respect to its input voltage.  
Therefore, the lower MOSFET (Q2) is conducting the  
full-load current for most of the cycle. Q2 should  
therefore be selected to minimize conduction losses,  
(15)  
(16)  
Therefore;  
thereby selecting a MOSFET with low RDS(ON)  
.
L 8µH  
In contrast, the high-side MOSFET (Q1) has a shorter  
duty cycle, and its conduction loss has less impact. Q1,  
however, sees most of the switching losses, so Q1's  
primary selection criteria should be gate charge.  
© 2004 Fairchild Semiconductor Corporation  
FAN5234 • Rev. 2.0.0  
www.fairchildsemi.com  
11  
High-Side Losses  
Figure 9 shows a MOSFET's switching interval, with the  
upper graph being the voltage and current on the drain-  
to-source and the lower graph detailing VGS vs. time  
with a constant current charging the gate. The x-axis  
therefore is also representative of gate charge (QG).  
CISS = CGD + CGS, and it controls t1, t2, and t4 timing.  
CGD receives the current from the gate driver during t3  
(as VDS is falling). The gate charge (QG) parameters on  
the lower graph are either specified or can be derived  
from MOSFET datasheets.  
The driver’s impedance and CISS determine t2 while t3’s  
period is controlled by the driver's impedance and QGD  
Since most of tS occurs when VGS = VSP, use a constant  
current assumption for the driver to simplify the  
calculation of tS:  
.
Q
I
Q
G(SW )  
G(SW)  
ts  
=
=
V
V  
(23)  
DRIVER  
CC  
SP  
R
+ R  
GATE  
DRIVER  
Assuming switching losses are about the same for both  
the rising edge and falling edge, Q1's switching losses,  
occur during the shaded time when the MOSFET has  
voltage across it and current through it.  
Most MOSFET vendors specify QGD and QGS. QG(SW)  
can be determined as:  
QG(SW) = QGD + QGS – QTH  
(24)  
These losses are given by:  
PUPPER = PSW + PCOND  
where:  
(20)  
where QTH is the gate charge required to get the  
MOSFET to its threshold (VTH).  
For the high-side MOSFET, VDS = VIN, which can be as  
high as 20V in a typical portable application. Care  
should be taken to include the delivery of the  
MOSFET's gate power (PGATE) in calculating the power  
dissipation required for the FAN5234:  
V
×I  
DS  
L
P
=
× 2× ts  
f
(21)  
(22)  
SW  
SW  
2
V
2
× R  
OUT  
OUT  
P
=
×I  
COND  
DS(ON )  
VIN  
P
= Q × V × f  
G CC SW  
(25)  
G
ATE  
P
UPPER is the upper MOSFET's total losses and PSW and  
PCOND are the switching and conduction losses for a  
given MOSFET. RDS(ON) is at the maximum junction  
temperature (TJ). tS is the switching period (rise or fall  
time) and is t2+t3 in Figure 9.  
where QG is the total gate charge to reach VCC  
.
Low-Side Losses  
Q2 switches on or off with its parallel Schottky diode  
conducting; therefore, VDS0.5V. Since PSW is  
proportional to VDS, Q2's switching losses are negligible  
and Q2 is selected based on RDS(ON) only.  
C
CGD  
CISS  
ISS  
VDS  
Conduction losses for Q2 are given by:  
P
=
(
1D  
)
×I 2 ×R  
DS(ON)  
(26)  
COND  
OUT  
where RDS(ON) is the RDS(ON) of the MOSFET at the  
highest operating junction temperature and  
ID  
VOUT  
D =  
is the minimum duty cycle for the converter.  
V
IN  
QGS  
QGD  
4.5V  
Since DMIN <20% for portable computers, (1-D)1 produces  
a conservative result, simplifying the calculation.  
VSP  
VTH  
The maximum power dissipation (PD(MAX)) is a function  
of the maximum allowable die temperature of the low-  
side MOSFET, the ΘJA, and the maximum allowable  
ambient temperature rise:  
QG(SW)  
VGS  
t1  
t2  
t3  
t4  
t5  
Figure 9. Switching Losses and QG  
(CISS = CGS || CGD  
)
TJ(MAX) TA(MAX)  
P
=
(27)  
D(MAX)  
VIN  
Θ
JA  
5V  
ΘJA depends primarily on the amount of PCB area that  
can be devoted to heat sinking (see AN-1029 —  
Maximum Power Enhancement Techniques for SO-8  
Power MOSFET for MOSFET thermal information).  
CGD  
RGATE  
RD  
HDRV  
SW  
G
CGS  
Figure 10. Drive Equivalent Circuit  
© 2004 Fairchild Semiconductor Corporation  
FAN5234 • Rev. 2.0.0  
www.fairchildsemi.com  
12  
Table 2. Build Of Materials for 1.8V, 3.5A Regulator  
Description  
Qty.  
Ref.  
Vendor  
Part Number  
1
2
1
2
2
2
1
1
1
2
1
1
1
C1  
C2, C3  
C4  
AVX.  
TPSV686*025#095  
Capacitor 68μF, Tantalum, 25V, ESR 95mΩ  
Capacitor 10nF, Ceramic  
Capacitor 68μF, Tantalum, 6V, ESR 1.8Ω  
Capacitor 0.1μF, Ceramic  
Capacitor 330μF, Tantalum, 6V, ESR 100mΩ  
1.82KΩ, 1% Resistor  
Any  
AVX.  
TAJV686*006  
C5  
Any  
C6  
AVX.  
TPSE337*006#0100  
R1, R2  
R3  
Any  
Any  
1.3KΩ, 1% Resistor  
R4  
Any  
100KΩ, 5% Resistor  
R5  
Any  
56.2KΩ, 1% Resistor  
Schottky Diode; 0.5A, 20V  
Inductor 8.4μH, 6A  
D1  
Fairchild Semiconductor  
Any  
MBR05S0L  
L1  
Dual MOSFET with Schottky  
PWM Controller  
Q
Fairchild Semiconductor  
Fairchild Semiconductor  
FDS6986AS(1)  
FAN5234  
U1  
Note:  
1. If currents above 4A continuous are required, use single SO-8 packages. For more information, refer to the  
Power MOSFET Selection Section and AN-6002 for design calculations.  
Layout Considerations  
Switching converters, even during normal operation,  
produce short pulses of current that could cause  
substantial ringing and be a source of EMI if layout  
constrains are not observed.  
Keep the wiring traces from the IC to the MOSFET gate  
and source as short as possible and capable of  
handling peak currents of 2A. Minimize the area within  
the gate-source path to reduce stray inductance and  
eliminate parasitic ringing at the gate.  
There are two sets of critical components in a DC-DC  
converter. The switching power components process  
large amounts of energy at high rate and are noise  
generators. The low-power components responsible for  
bias and feedback functions are sensitive to noise.  
Locate small critical components, like the soft-start  
capacitor and current sense resistors, as close as  
possible to the respective pins of the IC.  
The  
FAN5234  
utilizes  
advanced  
packaging  
A multi-layer printed circuit board is recommended.  
Dedicate one solid layer for a ground plane. Dedicate  
another solid layer as a power plane and break this  
plane into smaller islands of common voltage levels.  
technologies with lead pitches of 0.6mm. High-  
performance analog semiconductors utilizing narrow  
lead spacing may require special considerations in  
PWB design and manufacturing. It is critical to maintain  
proper cleanliness of the area surrounding these  
devices. It is not recommended to use any type of rosin  
or acid core solder, or the use of flux, in either the  
manufacturing or touch up process as these may  
contribute to corrosion or enable electro-migration and /  
or eddy currents near the sensitive low-current signals.  
When chemicals are used on or near the PWB, it is  
suggested that the entire PWB be cleaned and dried  
completely before applying power.  
Notice all the nodes that are subjected to high dV/dt  
voltage swing; such as SW, HDRV, and LDRV. All  
surrounding circuitry tends to couple the signals from  
these nodes through stray capacitance. Do not oversize  
copper traces connected to these nodes. Do not place  
traces connected to the feedback components adjacent  
to these traces. It is not recommended to use high  
density interconnect systems, or micro-vias, on these  
signals. The use of blind or buried vias should be  
limited to the low-current signals only. The use of  
normal thermal vias is at the discretion of the designer.  
© 2004 Fairchild Semiconductor Corporation  
FAN5234 • Rev. 2.0.0  
www.fairchildsemi.com  
13  
Physical Dimensions  
5.00±0.10  
4.55  
5.90  
4.45 7.35  
0.65  
4.4±0.1  
1.45  
5.00  
0.11  
12°  
MTC16rev4  
Figure 11. 16-Lead, Thin-Shrink Outline Package  
Package drawings are provided as a service to customers considering Fairchild components. Drawings may change in any manner  
without notice. Please note the revision and/or date on the drawing and contact a Fairchild Semiconductor representative to verify  
or obtain the most recent revision. Package specifications do not expand the terms of Fairchild’s worldwide terms and conditions,  
specifically the warranty therein, which covers Fairchild products.  
Always visit Fairchild Semiconductor’s online packaging area for the most recent package drawings:  
http://www.fairchildsemi.com/packaging/.  
© 2004 Fairchild Semiconductor Corporation  
FAN5234 • Rev. 2.0.0  
www.fairchildsemi.com  
14  
© 2004 Fairchild Semiconductor Corporation  
FAN5234 • Rev. 2.0.0  
www.fairchildsemi.com  
15  

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