UPC79L08 [ETC]

Useage of Three-Terminal Regulators | User's Manual[05/2000] ; 三端稳压器巧用|用户手册[ 05/2000 ]\n
UPC79L08
型号: UPC79L08
厂家: ETC    ETC
描述:

Useage of Three-Terminal Regulators | User's Manual[05/2000]
三端稳压器巧用|用户手册[ 05/2000 ]\n

三端稳压器
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User’s Manual  
Usage of Three-Terminal Regulators  
Document No. G12702EJ8V0UM00 (8th edition)  
Date Published May 2000 N CP(K)  
2000  
©
Printed in Japan  
[MEMO]  
2
User’s Manual G12702EJ8V0UM00  
The application circuits and the circuit constants in this document are only examples, and not intended for  
use in the actual design of application systems for mass-production.  
The information in this document is subject to change without notice. Before using this document, please  
confirm that this is the latest version.  
Not all devices/types available in every country. Please check with local NEC representative for availability  
and additional information.  
No part of this document may be copied or reproduced in any form or by any means without the prior written  
consent of NEC Corporation. NEC Corporation assumes no responsibility for any errors which may appear in  
this document.  
NEC Corporation does not assume any liability for infringement of patents, copyrights or other intellectual property  
rights of third parties by or arising from use of a device described herein or any other liability arising from use  
of such device. No license, either express, implied or otherwise, is granted under any patents, copyrights or other  
intellectual property rights of NEC Corporation or others.  
Descriptions of circuits, software, and other related information in this document are provided for illustrative  
purposes in semiconductor product operation and application examples. The incorporation of these circuits,  
software, and information in the design of the customer's equipment shall be done under the full responsibility  
of the customer. NEC Corporation assumes no responsibility for any losses incurred by the customer or third  
parties arising from the use of these circuits, software, and information.  
While NEC Corporation has been making continuous effort to enhance the reliability of its semiconductor devices,  
the possibility of defects cannot be eliminated entirely. To minimize risks of damage or injury to persons or  
property arising from a defect in an NEC semiconductor device, customers must incorporate sufficient safety  
measures in its design, such as redundancy, fire-containment, and anti-failure features.  
NEC devices are classified into the following three quality grades:  
"Standard", "Special", and "Specific". The Specific quality grade applies only to devices developed based on a  
customer designated "quality assurance program" for a specific application. The recommended applications of  
a device depend on its quality grade, as indicated below. Customers must check the quality grade of each device  
before using it in a particular application.  
Standard: Computers, office equipment, communications equipment, test and measurement equipment,  
audio and visual equipment, home electronic appliances, machine tools, personal electronic  
equipment and industrial robots  
Special: Transportation equipment (automobiles, trains, ships, etc.), traffic control systems, anti-disaster  
systems, anti-crime systems, safety equipment and medical equipment (not specifically designed  
for life support)  
Specific: Aircraft, aerospace equipment, submersible repeaters, nuclear reactor control systems, life  
support systems or medical equipment for life support, etc.  
The quality grade of NEC devices is "Standard" unless otherwise specified in NEC's Data Sheets or Data Books.  
If customers intend to use NEC devices for applications other than those specified for Standard quality grade,  
they should contact an NEC sales representative in advance.  
M7D 98. 12  
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User’s Manual G12702EJ8V0UM00  
CONTENTS  
1. INTRODUCTION................................................................................................................................  
5
2. BASIC STRUCTURE OF A POWER SUPPLY IC.......................................................................  
2.1 Structure of a Bipolar IC...........................................................................................................................  
2.2 About Power Supply IC Equivalent Circuits..............................................................................................  
5
5
6
3. BASIC CIRCUITS OF A POWER SUPPLY IC............................................................................  
7
3.1 Basic Circuits ...........................................................................................................................................  
7
3.2 Operating Principles of Adjustable Output Types..................................................................................... 11  
3.3 Operating Principles of Low Saturation Types ......................................................................................... 12  
4. POWER SUPPLY IC APPLICATION CIRCUITS .......................................................................... 13  
4.1 Typical Circuit Connection........................................................................................................................ 13  
4.2 Application Circuit Set.............................................................................................................................. 17  
5. PRECAUTIONS ON APPLICATION ............................................................................................... 22  
5.1 Shorting Input Pins and Ground Pins ....................................................................................................... 22  
5.2 Floating Ground Pins ............................................................................................................................... 22  
5.3 Applying Transient Voltage to Input Pins.................................................................................................. 23  
5.4 Reverse Bias Between Output Pin and GND Pin..................................................................................... 23  
5.5 Precautions Related to Low Saturation Types ......................................................................................... 24  
5.6 Thinking on Various Protection Circuits.................................................................................................... 24  
6. POWER SUPPLY IC DATA SHEET APPEARANCE AND DESIGN METHODS..................... 24  
6.1 Absolute Maximum Ratings...................................................................................................................... 24  
6.2 Recommended Operating Conditions ...................................................................................................... 24  
6.3 Electrical Specifications............................................................................................................................ 25  
6.4 Design Methods ....................................................................................................................................... 28  
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User’s Manual G12702EJ8V0UM00  
1. INTRODUCTION  
NEC produces a variety of ICs for power supplies that differ in their on-chip functions and usage. Within these,  
large quantities of three-terminal regulators have come to be used to configure stabilized power supplies easily using  
few external components.  
However, the occurrence of unexpected irregularities when designing power supply circuits also has increased.  
Therefore, this manual starts with the basic structure of the main bipolar process that is used in ICs for power  
supplies and gives precautions pertaining to actual applications.  
2. BASIC STRUCTURE OF A POWER SUPPLY IC  
As mentioned in chapter 1, a power supply IC mainly uses a bipolar process. Understanding the structure of an  
IC that uses a bipolar process also is useful for applications.  
2.1 Structure of a Bipolar IC  
The following elements can be made into an IC in a general bipolar process.  
NPN transistor  
PNP transistor  
Resistor  
Capacitor  
Figures 2-1 through 2-3 show the structure of each.  
Figure 2-1. Structure of NPN Transistor and PNP Transistor  
NPN transistor  
PNP transistor  
Separation region  
Collector  
Separation region  
Separation region  
p
n+  
Base Emitter  
Base  
Collector  
n+  
Emitter  
p
p
p
p
n+  
n+  
n
p
n
p
n+  
P-type substrate  
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User’s Manual G12702EJ8V0UM00  
Figure 2-2. Structure of Resistor  
Base diffused resistor  
Base pinch resistor  
Separation region  
P-type diffusion  
Epitaxial layer  
electrode  
Separation region  
Resistor  
electrode  
n+ diffusion layer  
Resistor  
electrode  
P-type diffusion  
layer  
Resistor  
electrode  
Resistor  
electrode  
Separation  
region  
Pinch  
region  
layer  
n+  
n
n
p
p
p
n+  
n+  
P-type substrate  
Figure 2-3. Structure of Capacitor  
MOS capacitor  
Junction capacitor  
Oxide  
layer  
Separation region  
n
Separation region  
p
+
Separation region  
AI electrode  
p
n+  
n+  
p
p
n
n+  
P-type substrate  
P-type substrate  
There is a point to heed in applying power supply ICs. It is that a method known as "junction separation" is used  
as the method of electrically separating each of the elements above. By connecting a separation region so that it is  
formed by a P-type semiconductor and is the same lowest potential as the substrate, the element region and the  
separation region are electrically separated and insulated by being in (PN junction) reverse bias states. If for some  
reason the potential of this separation region becomes a higher potential than the element region (for example the  
NPN transistor collector region in Figure 2-1), normal operation cannot be expected since the PN junction enters a  
forward bias state and the separation state between the elements cannot be maintained. For example, when using a  
positive output three-terminal regulator, the GND pin always must be made a lower potential than the potential of  
other pins.  
2.2 About Power Supply IC Equivalent Circuits  
Equivalent circuits that are shown in data sheets are so designated assuming the premise of the preceding  
section (that separation regions and substrate are made the lowest potential). Be careful not to reference these  
when this premise is violated.  
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User’s Manual G12702EJ8V0UM00  
3. BASIC CIRCUITS OF A POWER SUPPLY IC  
3.1 Basic Circuits  
Although the basic circuits that make up a power supply IC differ according to the product type, the following  
elements are necessary.  
<1> Reference voltage circuit  
<2> Error amplifier  
<3> Active load (constant current circuit)  
<4> Output stage power transistor  
<5> Startup circuit  
The following protection circuits also are on-chip.  
<6> Overcurrent protection circuit  
<7> Limiting circuit for securing safe operating area (SOA)  
<8> Overheat protection circuit  
Figure 3-1 shows a block diagram of a power supply IC.  
Figure 3-1. Power Supply IC Block Diagram  
INPUT  
Current  
source  
Protection  
circuit  
Series bus  
transistor  
+
Startup  
circuit  
Reference  
voltage  
OUTPUT  
Error amplification  
circuit  
R
B
A
Split resistor  
GND  
R
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User’s Manual G12702EJ8V0UM00  
The operation of each block is explained in simple terms below.  
<1> Reference voltage circuit  
The reference voltage circuit, which determines the output voltage of the power supply IC, is an extremely  
important part within the circuit. The method for configuring this circuit is as follows.  
Band gap reference method: Use the forward characteristic between the base and emitter of the transistor.  
The possibility of making the reference voltage 2 V or less is a feature of this method.  
Figure 3-2 shows the principles of the band gap reference method. Figure 3-3 is a simple circuit diagram  
of the band gap reference reference voltage used in the µPC7800A Series.  
Figure 3-2. Band Gap Reference Circuit  
V+  
I
R
R
2
KT  
q
R
R
2
VREF = VBE3  
+
(
3
ln  
)
1
VREF  
R
R
2
R1  
R2  
VBE  
3
Q
3
Q
2
VBE  
Q
1
VBE  
R3  
GND  
The reference voltage is as follows.  
VREF = VBE3 + (IC2 + IB3) R2  
= VBE3 + R2 (VBE) + IB3 R2  
R3  
R2 KT  
R2  
R1  
.
................................................................................................................  
=. VBE3 +  
ln  
(3 - 3)  
R3  
q
The temperature coefficient is as follows.  
K
q
VREF VBE3  
R2  
R3  
R2  
R1  
..............................................................................................................  
=
+
ln  
(3 - 4)  
T  
T  
R2  
R1  
R2  
R3  
By optimally choosing the ratio of  
obtained.  
, a temperature compensated reference voltage is known to be  
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User’s Manual G12702EJ8V0UM00  
Figure 3-3. (Simplified) Band Gap Reference Circuit of µPC7800A Series  
                                                                                                                                                                                  
VIN  
V
REF  
GND  
<2> Error amplifier  
This circuit controls the output voltage by detecting and comparing the reference voltage created by the  
reference voltage circuit and the resistor split output voltage. If VOUT is the output voltage and VREF is the  
reference voltage (refer to Figure 3-1), the following relationship holds.  
A
VOUT =  
VREF ........................................................................................................................ (3 - 1)  
β (1 + A)  
Here, A is the open loop gain of the error amplifier and β = RA / (RA + RB).  
<3> Active load (constant current circuit)  
Expression (3 - 1) becomes the following if the open loop gain A of the error amplifier is sufficiently large  
compared to 1.  
.
VOUT = VREF/ β  
.
A small bias current and high resistance are realized by using a constant current circuit in the error amplifier  
load to make A 60 to 80 dB.  
<4> Output stage power transistor  
The output stage power transistor supplies current to the load. Although normally a Darlington form NPN, the  
low saturation type of power supply IC uses a PNP single transistor.  
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User’s Manual G12702EJ8V0UM00  
<5> Startup circuit  
A power supply IC has an on-chip constant current circuit for use as an error amplifier load or for biasing the  
reference voltage circuit. A constant current circuit, which consists of paired transistors, does not begin to  
operate as long as the diode connected transistors are not in a steady bias state. A startup circuit therefore  
is set up and it biases the active load at power-on to cause normal operation to begin whether the  
temperature of the transistors is low or high.  
<6> Overcurrent protection circuit  
This is a protection circuit for preventing the load current from exceeding the current capacity of the output  
stage power transistor. It restricts the base current of the output stage power transistor by biasing the current  
restriction transistor more deeply in accordance with the voltage drop in the current detection resistor inserted  
in the load current route.  
<7> Limiting circuit for securing safe operating area (SOA)  
The limiting circuit for securing SOA operates to cut down the output current if the voltage between input and  
output (voltage between the collector and emitter of the output stage power transistor) becomes large so that  
the safe operating area of the output stage power transistor is not exceeded.  
If the voltage difference between input and output exceeds the breakdown voltage (7 to 8 V) of a Zener diode  
connected between input and output, it limits the base current of the output stage power transistor by biasing  
the current limiting transistor more deeply using the breakdown current. Since the larger the voltage  
difference between input and output the more the base current of the output stage power transistor is limited,  
the load characteristic is a "foldback" type drooping characteristic as a result.  
Figure 3-4 shows the parts of a general overcurrent protection circuit and limiting circuit for securing SOA.  
Figure 3-4. Example of Overcurrent Protection Circuit and Limiting Circuit for Securing SOA  
(µPC7800A Series)  
Limiting circuit for securing SOA  
INPUT  
Q
16  
Q
17  
Output stage transistor  
Q
15 : Current limiting  
transistor  
R11 : Current detection resistor  
OUTPUT  
10  
User’s Manual G12702EJ8V0UM00  
<8> Overheat protection circuit  
The overheat protection circuit prevents destruction of the IC by cutting off output if the temperature of the  
chip itself increases too much.  
Figure 3-5 shows the parts of an overheat protection circuit. Q12, which is biased to the extent that it is not  
ON in a normal operating state, is completely ON at 150°C to 200°C accompanying a decrease in VBE when  
the temperature of the chip increases. When Q12 is ON, it cuts off the output voltage by absorbing the base  
current of the output stage power transistor.  
Figure 3-5. Example of Overheat Protection Circuit (µPC7800A Series)  
INPUT  
Q16  
Q
17  
OUTPUT  
GND  
Q
12 : Overheat protection  
transistor  
The overheat protection circuit is designed to operate at temperatures exceeding the absolute maximum  
rating (generally 150°C). Therefore, if the overheat protection circuit has operated, the IC should be  
considered to have been exposed to an abnormal state and positive use of the overheat protection circuit  
should be avoided (so a separate circuit is needed to perform power supply overheat protection).  
3.2 Operating Principles of Adjustable Output Types  
An adjustable output type (µPC317, µPC337) differs from a fixed output voltage type in that it uses a method for  
configuring an output voltage setting voltage circuit externally so that an arbitrary output voltage can be set  
externally.  
Figure 3-6 is the block diagram of a variable output voltage type. The output voltage is controlled by comparing  
the voltage between external resistors RA and RB and the reference voltage VREF in the error amplifier.  
Moreover, each block is connected between INPUT and OUTPUT and the current needed in each block (circuit  
operating current) is output from the OUTPUT pin. Therefore, the outflow current from the ADJ pin becomes  
negligible and its affect on the output voltage value can be ignored.  
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User’s Manual G12702EJ8V0UM00  
Figure 3-6. Adjustable Output Type Block Diagram  
INPUT  
Current  
source  
Protection  
circuit  
+
Startup  
circuit  
OUTPUT  
Reference  
voltage source  
Output  
voltage  
setting  
circuit  
R
B
VREF  
ADJ  
VO  
RA  
3.3 Operating Principles of Low Saturation Types  
All of the power supply ICs discussed so far use Darlington connected NPN type transistors in the output stage.  
Therefore, the voltage difference between input and output that is needed to operate these power supply ICs cannot  
be lower than the voltage between the base and emitter of the Darlington connected output stage transistor (0.7 V ×  
2 = 1.4 V). A low saturation type power supply IC makes it possible to operate with a small voltage difference  
between input and output by using a PNP transistor as the output stage transistor (refer to Figure 3-7).  
Figure 3-7. Differences Between General Power Supply IC and  
Low Saturation Type Output Stage Configurations  
(a) General power supply IC  
(b) Low saturation type power supply IC  
OUT  
OUT  
IN  
IN  
0.7 V  
0.7 V  
GND  
GND  
Configurations other than this are nearly identical to a general power supply IC. Figure 3-8 shows a block  
diagram.  
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User’s Manual G12702EJ8V0UM00  
Figure 3-8. Low Saturation Type Block Diagram  
INPUT  
Limiting circuit  
for securing  
SOA  
Reference  
voltage  
circuit  
Startup  
circuit  
Series path transistor  
(PNP type)  
Error  
Drive  
circuit  
amplifier  
OUTPUT  
Overheat  
protection  
circuit  
Overcurrent  
restriction  
circuit  
GND  
4. POWER SUPPLY IC APPLICATION CIRCUITS  
4.1 Typical Circuit Connection  
<1> Fixed output voltage type  
Figure 4-1 shows an example of a typical circuit connection. Check the data sheet for each product type for  
the values of input and output capacitors.  
Figure 4-1. Example of Typical Circuit Connection (Single Power Supply Output)  
CIN : If the wiring from a smoothing circuit to the  
D1  
three-terminal regulator is long, there may be  
oscillation. Therefore, add a 0.1 to 0.47 µF  
capacitor with superior voltage and temperature  
characteristics near the input pin.  
INPUT  
OUTPUT  
Three-terminal regulator  
+
CIN  
C
O
D2  
CO : This always must be added for oscillation  
prevention in the case of a negative voltage three-  
terminal regulator. For an application in which  
the load current changes suddenly, also add 10  
to 100 µF of electrical capacitors for output voltage  
transient response improvement.  
D1 : Although not needed for standard applications, this  
is necessary when the time constant on the load  
side is long and there is a residual voltage in CO for  
some time after the power supply is cut and  
backward voltage is applied to the regulator IC.  
D2 : Needed when there is a possibility of OUTPUT  
being lower potential than GND.  
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User’s Manual G12702EJ8V0UM00  
Figure 4-2 is an example of a typical connection for obtaining a positive and negative power supply. The diodes  
between output and GND are for preventing latchdown at startup and are absolutely necessary in the case of loads  
shown by solid lines. Without the diodes, current flows in the separation regions between elements as described in  
chapter 2 and the output voltage does not rise (refer to Figure 4-3).  
Figure 4-2. Example of Typical Circuit Connection (Dual Power Supply Output)  
Di2  
+VOUT  
Positive voltage  
3-terminal  
+VIN  
GND  
VIN  
regulator  
Load A  
Load B  
C
IN  
C
o
D
i1  
Load  
Di1'  
C '  
IN  
C
o'  
Negative voltage  
3-terminal  
VOUT  
regulator  
Di2'  
CIN, CO, CIN', CO': As in the sample circuit for a single power supply load, these sometimes are needed depending  
on circuit conditions.  
Di1, Di1'  
: Absolutely necessary for loads shown by solid lines, in which a load current flows from  
+VOUT toward -VOUT.  
This is to prevent regulator output on either side from being latched down by differences  
occurring in the rise of regulator output voltage due to smoothing circuit capacitor capacity  
differences or the like.  
Note that these are not specifically needed in the case of only those loads shown by dashed  
lines.  
Di2, Di2'  
: As in the sample circuit for a single power supply load, these sometimes are needed  
depending on the application circuit.  
14  
User’s Manual G12702EJ8V0UM00  
If the output pin becomes a lower potential than GND, the P type separation region and n type output pin (NPN  
transistor) enter a forward bias state and the "parasitic transistor" shown with dashed lines is formed. When this  
occurs, it is connected to the adjacent transistors and does not operate normally.  
Figure 4-3. Example of Power Supply IC Cross Section Diagram (Latchdown)  
Separation Output  
region  
NPN transistor  
NPN transistor  
n
p
n
p
p
p
p
n
n
p
<2> Adjustable output voltage type  
When a voltage not included in a fixed output voltage type is needed or the output voltage is to be adjusted  
and used, even a fixed output voltage type can be used by floating the GND as described later, but voltage  
precision and drift become a problem. An adjustable output voltage type is useful in such cases.  
Figure 4-4 shows an example of the typical connection. Since a bias current for the operation of each block  
inside the IC flows from INPUT to OUTPUT as described in section 3.2, be careful of the load current. By  
selecting 240 as R1 as in the sample typical connection even when there is no load, no problems arise  
since a current of  
1.25 V / 240 = 5.2 mA  
flows to OUTPUT.  
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User’s Manual G12702EJ8V0UM00  
Figure 4-4. Example of Typical Connection Circuit (Adjustable Output Power Supply)  
Input INPUT  
OUTPUT  
Output  
V
µPC317  
ADJ  
O
R1  
D
1
CIN  
+
240 Ω  
CO  
0.1µF  
1µF  
+
CADJ  
R2  
Note This example is for a positive voltage.  
For a negative voltage (µPC337), D1 and capacitor polarity are reversed.  
CIN  
: Since there may be oscillation if the wire leading from a smoothing circuit to a three-terminal regulator is  
long (15 cm or more), add a capacitor near the input pin.  
CO  
: For an application in which the load current changes suddenly, add a 10 µF or more capacitor for output  
voltage transient response improvement (and add 10 µF to CADJ at the same time).  
: Connecting a 10 µF capacitor parallel to R2 can improve the ripple rejection rate (approximately 20 dB)  
and increase oscillation stability.  
CADJ  
In this case, diode D1 is needed for to prevent application of backward voltage on an output short circuit.  
R1, R2 : These are resistors for setting the output voltage. The output voltage VO is determined as follows.  
R2  
VO = 1 +  
VREF + IADJ R2  
R1  
R2  
R1  
.
=. 1 +  
VREF  
Table 4-1 shows the relationship between typical output voltages and R2.  
Table 4-1. Settings of Output Voltage Setting Resistor R2  
2 SettingNote ()  
Output Voltage VO (V)  
R
2.5  
5.0  
12  
240  
720  
2064  
4368  
5520  
24  
30  
Note TYP. values  
<3> Low saturation type  
The standard method of use is the same as for a general fixed output voltage type (see Figure 4-1).  
However, the capacitor connected to the output must have a greater capacity than in a general power supply  
IC. In addition, note that the output voltage cannot be adjusted by inserting a resistor or the like in the GND  
pin as described later.  
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User’s Manual G12702EJ8V0UM00  
4.2 Application Circuit Set  
This circuit set mainly is filled in for positive output voltage three-terminal regulators. However, the circuits also  
can be applied to negative voltage three-terminal regulators by changing the polarity of parts employed.  
1. High output current circuit  
Drives the base of an external transistor using a three-  
terminal regulator.  
(without short circuit protection)  
Here R1 is determined as follows.  
VBE1  
R1  
=
…………………….…. (4.1)  
I
OUT  
I
O
VIN  
Q
1
VOUT  
IOUT  
IREG(MAX.) −  
hFEI(MIN.)  
I
REG  
6 Ω  
IN  
OUT  
GND  
VBE1  
R1  
IO = hFE1(MIN.) IREG(MAX.) −  
+ IREG(MAX.) … (4.2)  
R1  
C
0.1µF  
2
C
1
0.1  
µ
F
In this circuit, the output current has an actual range  
that is 5 to 6 times the three-terminal regulator rating.  
2. High output current circuit  
(with short circuit protection)  
This is an expansion of circuit 1. Current detection is  
performed using R2.  
Therefore, since the current at Q1 is restricted by  
VBE2  
I1(MAX.) =  
I
1
I
O
VIN  
R2  
Q
1
V
OUT  
R2  
the output current is as follows.  
I
REG  
R
6 Ω  
1
Q
2
IO(MAX.) = I1(MAX.) + IREG(MAX.)  
IN  
OUT  
GND  
R1  
=
VBE2 + IREG(MAX.) …..………..……….….…. (4.3)  
R2  
C
0.1µF  
2
C
1
0.1  
µ
F
3. High output current circuit  
(with short circuit protection)  
D1 cancels VBE at Q1.  
Q1 and three-terminal current distribution is determined  
by R1 and R2.  
R2  
R1  
I1  
I
1
I
O
=
……………………….…………….…… (4.4)  
V
IN  
R1  
0.4 Ω  
Q
1
V
OUT  
IREG  
IREG  
R1 + R2  
R
2
2 Ω  
R3  
6 Ω  
IO(MAX.) =  
IREG(MAX.) …………………..….. (4.5)  
R1  
IN  
OUT  
GND  
D1  
C2  
C
1
0.1  
µ
F
0.1µF  
Caution Absolutely do not connect output pins in parallel to increase the current capacity of a three-  
terminal regulator. If the output voltage becomes unbalanced, certain ICs operate in a restricted  
current vicinity and current hardly flows in certain ICs, and furthermore the current may flow in  
reverse. Also refer to 15 Wired OR.  
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User’s Manual G12702EJ8V0UM00  
4. High input voltage circuit  
This circuit can be used when the input voltage exceeds  
the rating.  
R1 = VIN VZD ………………………………….… (4.6)  
IOUT(MAX.)  
IOUT  
VIN  
VOUT  
Q1  
IN  
OUT  
GND  
h
FE1(MIN.)  
R1  
Moreover, if the load current changes little, a resistor  
can be used.  
C1  
0.1  
C2  
µ
F
0.1µF  
ZD  
5. High input, high output voltage circuit  
(without short circuit protection)  
Using the fact that the current flowing out from the GND  
pin of the three-terminal regulator is practically constant,  
add Zener Di to the GND pin to raise only the Zener  
portion of the voltage. R1 supplies idling to the Zener. It  
also is possible to use a resistor, but this is inferior to  
the Zener from a stability standpoint.  
V
IN  
V
OUT  
IN  
OUT  
GND  
D is needed as load short circuit protection. In addition,  
the input voltage must be set within a range that holds  
the voltage difference between input and output to the  
ratings even on a short circuit.  
C2  
0.1  
C1  
0.1  
ZD  
µ F  
R
1
D
µ
F
6. High input, high output voltage circuit  
(with short circuit protectionNote  
This circuit combines circuits 4 and 5. The circuit made  
up of Q1, Q2, and D1 is a preregulator.  
)
The output voltage is as follows.  
VOUT = VO(REG) + VZD ..…………………………....... (4.7)  
V
IN  
V
OUT  
Q
2
IN  
OUT  
C
GND  
D2 protects against reverse bias in the GND and OUT  
pins on a load short circuit.  
R
1 kΩ  
2
Q
1
0.1  
R
1
C1  
2
D
2
µF  
Note D1 or ZD must be selected so that the voltage  
difference between input and output of the three-  
terminal regulator is kept within ratings even on a  
load short circuit.  
4.7 kΩ  
0.1  
µF  
D1  
ZD  
In addition, D2 must have low forward voltage.  
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User’s Manual G12702EJ8V0UM00  
7. Remote shutdown circuit  
Control the output voltage using a preregulator set up  
ahead of the three-terminal regulator.  
The control input is as follows.  
D1  
At "H" level: Normal output  
At "L" level: Output interruption  
VIN  
VOUT  
Q
1
In addition, D1 is added to prevent reverse bias between  
the input and output pins of the three-terminal regulator.  
IN  
OUT  
GND  
R1  
C
0.1  
1
C
0.1µF  
2
R2  
µ
F
Control  
Q
2
R3  
8. Slow startup circuit (without short circuit protection)  
This circuit moderates the rise time of the output  
voltage.  
At power-on, this is the three-terminal regulator's  
specific output voltage, after which it gradually rises to  
its final value.  
V
IN  
V
OUT  
IN  
OUT  
GND  
R2  
I
BIAS  
The initial output voltage is  
D1  
C
0.1µ F  
1
R
3
VO1 = VO(REG) .........…………………………......... (4.8)  
The output voltage after stabilization is  
VO(REG)  
R1  
Q
1
C
2
V
OUT  
VO2 = VO(REG) + R1 IBIAS +  
…………. (4.9)  
V final value  
O
R2  
Furthermore, the delay can be represented as follows if  
expecting up to 99% of the final value.  
V
O(REG)  
.
T = CR ln 0.01 [s] ........………………………....  
.
Delay time T  
(4.10)  
Power on  
Time  
9. Adjustable output voltage circuit  
(without load short circuit protection)  
The Zener diode in the circuit shown in 5 is replaced by  
a resistor.  
VO(REG)  
VIN  
VOUT  
VOUT = VO(REG) + R1  
IBIAS +  
………… (4.11)  
R2  
IN  
OUT  
GND  
R
2
C1  
0.1µ F  
BIAS  
C
0.1µF  
2
Use a voltage difference between input and output that  
is within the three-terminal regulator ratings.  
For a load short circuit or capacity load, the diode  
shown using dashed lines is needed and in particular a  
low forward voltage is needed.  
I
D
1
R1  
Note that applications using the adjustable output three-terminal  
regulator µPC317 are superior in output voltage precision and  
stability.  
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User’s Manual G12702EJ8V0UM00  
10. Adjustable output voltage circuit  
Splits the fixed output voltage VO(REG) of the three-  
terminal regulator using R4 and R5 and compares with  
the output voltage VOUT value split using R1 and R2.  
The output voltage can be represented as follows.  
(0.5 to 10 V, without short circuit protection)  
10µF  
+
µ
PC7805A  
R4  
R1 + R2  
R1  
VOUT =  
× VO(REG) ×  
…………. (4.12)  
+VIN  
VOUT  
R4 + R5  
IN  
0.1  
OUT  
GND  
R4  
910 Ω  
C1  
µ
F
VO(REG)  
R5  
9.1 kΩ  
+
C2  
0.1µF  
R1  
R2  
10  
kΩ  
µ
PC741  
VIN R3  
10 µF  
+
RD6.2EB  
11. Adjustable output voltage circuit (7 to 30 V)  
This is similar to the circuits shown in 5 and 8. Since it  
uses op amplifier µPC741 with a single power supply,  
the lowest value of the output voltage can be no lower  
than the sum of the output saturated voltage of the  
µPC741 and the output voltage of the three-terminal  
regulator.  
VIN  
VOUT  
IN  
OUT  
GND  
+
10 kΩ  
R1  
R2  
C1  
0.1µF  
C2  
0.1µF  
µ
PC741  
12. Tracking regulator circuit  
A tracking regulator is configured using a power  
transistor with one positive voltage three-terminal  
regulator.  
The positive voltage is the fixed voltage of the three-  
terminal regulator. The negative voltage can be  
changed arbitrarily by the split ratio of R1 and R2.  
Thus the negative voltage output is as follows.  
+VIN  
+VOUT  
IN  
OUT  
GND  
0.1µF  
C2  
C1  
0.1  
µ
µ
F
R1  
R2  
R2  
VOUT =  
VOUT ……………………………. (4.13)  
R1  
+
C3  
0.1  
µ
PC741  
F
D1 protects against reverse bias between the base and  
emitter of the transistor at power-on.  
D1  
VIN  
VOUT  
Tf1  
20  
User’s Manual G12702EJ8V0UM00  
13. Tracking regulator circuit  
This power supply has superior tracking characteristics  
due to using an op amplifier and one positive and one  
negative voltage three-terminal regulator.  
The GND pin of each three-terminal regulator is driven  
in common by the op amplifier output.  
+ VIN  
+ VOUT  
IN  
OUT  
GND  
Favorable tracking characteristics are obtained by  
making R1 = R2. Moreover, bias current errors also can  
be canceled if the resistor R1//R2 is added between the  
non-inverting pin of the op amplifier and GND.  
R
1
C
1
3
0.1  
µ
F
F
0.1  
µ
F
F
C
2
4
µ
PC741  
+
R
1
2
R
2
C
0.1  
µ
0.1  
µ
C
R
GND  
VOUT  
IN  
OUT  
VIN  
14. Positive and negative dual power supply circuit  
(using positive voltage three-terminal regulators)  
This is a positive and negative dual power supply that  
uses two positive voltage three-terminal regulators.  
D1 and D2 are low forward voltage diodes that are  
absolutely necessary. They prevent output voltage  
pulldown due to discrepancies in the startup timing of  
each regulator.  
+ VOUT  
IN  
IN  
OUT  
GND  
GND  
D1  
GND  
OUT  
D2  
VOUT  
15. Wired OR  
When connecting the outputs of two or more three-  
terminal regulators, do it so that voltage from outside is  
not added to the regulator output at D1 and D3.  
D2 and D4 are connected to compensate for the lowering  
of output by D1 and D3.  
D1  
VIN1  
VOUT  
D2  
D3  
VIN2  
D4  
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User’s Manual G12702EJ8V0UM00  
5. PRECAUTIONS ON APPLICATION  
Do not use a three-terminal regulator under temperature conditions or voltage conditions that exceed the ratings.  
Other precautions that are specific to three-terminal regulators are shown below.  
5.1 Shorting Input Pins and Ground Pins  
When a capacitor with a large capacity is connected to the load of a three-terminal regulator, if the input pin is  
shorted to GND or the power supply is turned OFF, the voltage of the capacitor connected to the output pin is applied  
between the output and input pins of the three-terminal regulator.  
Figure 5-1  
(a)  
(b)  
Discharge current  
VOUT  
IN  
OUT  
IN  
OUT  
GND  
VOUT  
+
+
GND  
The withstand voltage between the output and input pins of a three-terminal regulator is approximately 0.7 V for a  
low current with the output transistor base-emitter voltage.  
Therefore, a diode like the one in Figure 5-1 (b) is effective against the reverse bias of the input and output pins.  
Figure 5-1 (b) is for a positive voltage regulator. The diode direction is reversed for negative voltage.  
5.2 Floating Ground Pins  
Do not make the GND pin of a three-terminal regulator floating in the operating state. If it is made floating, an  
input voltage that has not been stabilized is output unchanged. This is because the output stage power transistor is  
biased by an overvoltage protection Zener or current mirror transistor leakage current. Since IC internal overheat  
protection and the like do not operate normally in this case, there is a possibility of destruction if the load is short-  
circuited or on an overload.  
Be particularly careful when using a socket.  
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User’s Manual G12702EJ8V0UM00  
5.3 Applying Transient Voltage to Input Pins  
A three-terminal regulator is destroyed if a higher voltage than the rating or a voltage more than 0.5 V lower than  
the GND pin is applied to the input line. In cases in which such voltages are superimposed on the line, add a surge  
suppressor using a Zener diode or the like.  
Figure 5-2  
(a)  
(b)  
L
+ VIN  
+ V  
O
IN  
OUT  
IN  
OUT  
R
GND  
GND  
D1  
C
C
ZD  
5.4 Reverse Bias Between Output Pin and GND Pin  
Figure 5-3  
(a)  
(b)  
+ VIN  
V
OUT  
IN  
I
OUT  
GND  
BIAS  
External protection diode  
ZD  
V
Z
In the sample application shown in Figure 5-3 (a), the voltage of the Zener diode is applied between the output  
and GND pins of the three-terminal regulator when the load is short-circuited.  
Inside the three-terminal regulator, a diode like that shown in Figure 5-3 (b) apparently is formed, but if a current  
flows in this part, the three-terminal regulator is sometimes destroyed. Therefore, when using a GND like that shown  
in Figure 5-3 (a) in a floating state, it is necessary to add a low forward voltage diode from the GND pin of the three-  
terminal regulator toward the output pin.  
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User’s Manual G12702EJ8V0UM00  
5.5 Precautions Related to Low Saturation Types  
Since a low saturation type of power supply IC uses a PNP transistor in the output stage, particular care is  
needed. In a low input state before the output voltage enters regulation state (such as at startup), a large circuit  
current flows because the output stage transistor is saturated. Depending on the product, the circuit current is  
decreased at startup by an on-chip rushing current prevention circuit, but even in this case a relatively large circuit  
current flows compared to normal operation (For details, refer to the "Circuit operating current at startup IBIAS(S)" rating  
of each product). Thus, care is needed in the following matters.  
On startup, be careful of the output capacity of the power supply on the input side and the output impedance,  
since a circuit operating current flows in the input superimposed on the load current.  
It is not possible to adjust the output voltage by inserting a resistor or the like in the GND. This is because the  
circuit operating current increases at startup.  
Be sure to connect a low impedance type capacitor to the output to increase stability against abnormal oscillation.  
5.6 Thinking on Various Protection Circuits  
NEC power supply ICs, which have on-chip overcurrent protection circuits, limiting circuits for securing SOA, and  
overheat protection circuits, are very difficult to destroy in their normal operating state.  
Nonetheless, you should not design circuits that put too much confidence in these protection circuits. These  
protection circuits are for protection against sudden accidents. To the best of your ability, avoid operating protection  
circuits for long stretches of time. In particular, be careful using the overheat protection circuit since this is like  
operating at a temperature exceeding the absolute maximum rating.  
6. POWER SUPPLY IC DATA SHEET APPEARANCE AND DESIGN METHODS  
6.1 Absolute Maximum Ratings  
This item shows values that must not be exceeded even momentarily under any usage conditions or test  
conditions. Moreover, it is a mistake to think that use at the absolute maximum ratings is possible. Design should be  
performed so that even in an abnormal state the equipment being considered leaves room for the absolute maximum  
ratings.  
In addition, it is assumed that GND is the lowest potential in the case of a positive output power supply and that  
INPUT is the lowest potential in the case of a negative output power supply (see chapter 2).  
6.2 Recommended Operating Conditions  
If used under these conditions, it is possible to obtain output voltage precision as expected. Think of this as a  
criterion for selecting a power supply IC.  
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User’s Manual G12702EJ8V0UM00  
6.3 Electrical Specifications  
NEC guarantees the minimum values and maximum values of electrical characteristics at the time of shipment.  
Therefore, whether or not it is possible to satisfy the specifications of the power supply to be designed must be  
determined by adequately investigating each rating and condition in each item of the electrical characteristics. Each  
item of the electrical characteristics is described below (Since the explanations below are mainly for positive output  
power supply ICs, reread them while reversing polarities for negative power supply ICs).  
<1> Output voltage VO  
This item is the most important rating in using a power supply IC. Pay attention to measurement conditions.  
If power supply specifications are within this range of conditions, the expected precision (for example ±5%) is  
obtained (see Figure 6-1).  
Figure 6-1. Output Voltage Conceptualization (For µPC7805AHF) Guaranteed Range Inside Broken Lines  
5.4  
5.2  
5.0  
4.8  
V
IN = 10 V  
IO = 5 mA  
50  
0
50  
100  
150  
Junction temperature T (°C)  
J
<2> Line regulation REGIN  
When the input voltage increases, the output voltage also increases. This item shows how much the output  
voltage changes when the input voltage VIN is varied within the measured conditions. As shown in Figure 6-  
2, output voltage changes nearly linearly with respect to input voltage. Therefore, it is possible to infer how  
much the output voltage will change from the initial period when the initial input voltage is changed to a given  
input voltage.  
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User’s Manual G12702EJ8V0UM00  
Figure 6-2. Line Regulation REGIN Conceptualization (For µPC7805AHF, VIN = 10 V Standard)  
                                                                                                                                                         
+30  
+20  
+10  
0
10  
20  
TA = 25°C  
IO = 500 mA  
0
5
10  
15  
20  
25  
Input voltage VIN (V)  
<3> Load regulation REGL  
Whereas REGIN is the change in output voltage with respect to input voltage, load regulation REGL shows the  
change in output voltage with respect to load current (output current). When load current increases, output  
voltage decreases nearly linearly. The output voltage for an arbitrary load current can be inferred in the same  
way as REGIN (see Figure 6-3).  
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User’s Manual G12702EJ8V0UM00  
Figure 6-3. Load Regulation Conceptualization (For µPC7805AHF, IO = 500 mA)  
                                                                                                                                                                       
+10  
0
10  
20  
30  
TA = 25°C  
VIN = 10 V  
0
0.5  
1.0  
1.5  
Output current IO (A)  
<4> Quiescent current IBIAS  
This is the bias current needed for each internal block of a power supply IC to operate. It flows from input  
toward GND. Applications that adjust output voltage by inserting a resistor in GND take this item into  
account.  
<5> Quiescent current change IBIAS  
This shows the change in IBIAS when the input voltage or load current changes.  
<6> Ripple rejection rate R R  
The ripple voltage that appears in the output when a 120 Hz sine wave (minimum value and maximum value  
of sine wave are noted in measured conditions) is input in the input is represented by the following  
expression.  
R R = 20 log (VIN/VOripple) [dB]  
If the frequency increases, R R decreases mainly due to the frequency characteristics of the internal error  
amplifier of the IC.  
<7> Output noise voltage Vn  
This shows the noise that occurs inside a power supply IC (mainly thought to be thermal noise).  
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User’s Manual G12702EJ8V0UM00  
<8> Peak output current IOpeak  
This is the current at which the overcurrent protection circuit operates. It is defined as the output current  
when the output voltage is lowered by 2% from its initial value.  
As described in chapter 3, the overcurrent protection circuit operates together with the stable operation area.  
Moreover, note that IOpeak decreases as temperature increases (negative temperature characteristic). Figure  
6-4 shows the IOpeak-VIN-VO characteristics of the µPC7800A Series. For a nonlinear load such as a motor or  
lamp, select a power supply IC that has sufficient leeway (50% or less of normal characteristic graph).  
<9> Output short circuit current IOshort  
This is the current that flows when output is short-circuited. Since most NEC power supply ICs have an on-  
chip limiting circuit for securing SOA, the following relation holds.  
IOshort < IOpeak  
Like IOpeak, IOshort displays a negative temperature characteristic. Refer to Figure 6-4 for temperature  
characteristics of the output short circuit current and changes with respect to input voltage.  
Figure 6-4. Example of IOpeak Characteristics (µPC7800A Series)  
I
Opeak- (VIN V ) characteristic  
O
3.0  
2.5  
2.0  
1.5  
1.0  
0.5  
0
5
10  
15  
20  
25  
30  
35  
(V)  
Voltage difference between input and output VIN V  
O
6.4 Design Methods  
(A) Input circuit design  
Determine the capacity of a smoothing capacitor of an input circuit using an O.H. Shade graph or simulator  
so that the minimum value of the input voltage is not lower than the measurement conditions of output  
voltage.  
At this time, connect a film capacitor between input and GND of the power supply IC separate from the  
smoothing capacitor to prevent abnormal oscillation (refer to the data sheet of each product type for capacitor  
values).  
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User’s Manual G12702EJ8V0UM00  
(B) Output circuit design  
Check whether the load current used is a current no greater than the peak output current.  
Connect a capacitor for abnormal oscillation prevention between output and GND of the power supply IC. If  
transient load stability becomes a problem, make sure the capacitor is connected in parallel.  
(C) Radiation design  
The junction temperature can be calculated using the following expression.  
TJ = (Rth(J-C) + θC-HS + θHS) PD + TA ............................................................................................... (6.1)  
Rth(J-C): Thermal resistance (junction to case)  
θC-HS: Contact thermal resistance (includes thermal resistance of insulation sheet when using  
insulation sheet)  
θHS:  
PD:  
TA:  
Thermal resistance of heatsink  
Internal power dissipation of IC (PD = (VIN - VO) IO + VIN IBIAS)  
Operating ambient temperature  
Expression (6.1) is the calculation expression when using a heatsink. When not using a heatsink, such as in  
the µPC78L00 Series, use the following expression.  
TJ = Rth(J-A) PD + TA ...................................................................................................................... (6.2)  
Rth(J-A): Thermal resistance (junction to ambient air)  
Use the values in the data sheets for Rth(J-C) and Rth(J-A) in expressions (6.1) and (6.2).  
Since TJ, Rth(J-C), PD, and TA are given, find the thermal resistance of the heatsink θHS from them using  
expression (6.1). Figure 6-5 shows the thermal resistance of an aluminum board. Since the heatsink  
manufacturer produce heatsinks suited to power supply ICs, also consult the heatsink manufacturer.  
Figure 6-5. Thermal Resistance of Aluminum Board  
100  
50  
t = 1.5 mm  
20  
t = 3 mm  
10  
θ
5
2
1
10 20  
50 100 200 500 1000  
Surface area of heatsink A (cm2)  
If TJ is not within the design values, return to (A) or (B) and recalculate. An example of heatsink design is  
shown next.  
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User’s Manual G12702EJ8V0UM00  
<1> Design objectives  
Positive power supply using µPC7805AHF  
Maximum output current  
IO max. = 0.6 (A)  
VDIF max. = 6 (V)  
TA max. = 60 (°C)  
TJ max. = 100 (°C)  
Maximum voltage difference between input and output  
Maximum operating ambient temperature  
Maximum junction temperature  
<2> Heatsink thermal resistance calculation  
In a used state, the junction temperature TJ is the following.  
TJ = (Rth(J-C) + θC-HS + θHS) PD + TA ...................................................................................................... (6.3)  
Rth(J-C):Thermal resistance (junction to case)  
θC-HS: Thermal resistance (case to heatsink)  
θHS:  
Thermal resistance of heatsink  
Power dissipation  
PD:  
Here, TJ max. = 100 (°C), TA max. = 60 (°C), θC-HS << 1 (°C/W), and Rth(J-C) = 5.0 (°C/W)  
.
By substituting PD max. = VDIF max. × IO max. = 3.6 (W) in expression (6.3), find the thermal resistance θHS needed  
.
in the heatsink.  
TJ – TA  
θHS =  
– Rth(J-C) θC-HS  
PD  
= 6.1 (°C/W) .................................................................................................................................... (6.4)  
<3> Determination of size of heatsink  
From expression (6.4), the design objectives can be satisfied using a heatsink of 6.1 (°C/W).  
Figure 6-5 shows the relationship between the thickness, surface area, and thermal resistance of an  
aluminum board.  
By using a 3 mm thick 60 cm2 aluminum board here, it can be seen that the heatsink will have the necessary  
thermal resistance.  
(Use example without heatsink)  
The junction temperature TJ in the used state when not installing a heatsink is the following.  
TJ = Rth(J-A) PD + TA ........................................................................................................................ (6.5)  
Rth(J-A): Thermal resistance (junction to ambient air) (free air)  
PD:  
TA:  
Power dissipation  
Operating ambient temperature  
Setting TJ to 100°C or less in the used state is recommended.  
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User’s Manual G12702EJ8V0UM00  
Precautions when installing in a heatsink  
Make the convexity or concavity of the part installation surface of the heatsink 0.05 mm  
or less.  
Spread silicon grease to a uniform thickness between the heatsink and part. Determine  
the kind of grease on consulting the maker of the heatsink.  
Painting the heatsink black increases its effectiveness in radiating heat. However, if it is  
close to a heat source, it has the reverse effect of absorbing heat.  
Use one of the insulating board bushings shown in Table 6-2.  
Cut a screw in a heatsink and absolutely do not use self-tapping screws to install one.  
When installing a heatsink, if the tightening torque of a screw is too great, the fins can be distorted and the IC  
damaged. Drive screws using a torque driver that can manage the tightening torque.  
Table 6-1. Three-Terminal Regulator Tightening Torque  
Markings  
Tightening torque (Nm)  
3
3
TO-126  
TO-220  
MP-45G  
2.0 × 10to 4.1 × 10−  
3
3
3.1 × 10to 5.1 × 10−  
3
3
3.1 × 10to 5.1 × 10−  
Figure 6-6. Standard Installation Method for Heatsink Insulation  
3 M screw  
Flat washer  
3 M screw  
Flat washer  
Insulating board  
Insulating bushing  
Spring washer  
3 M nut  
Heatsink  
Heatsink  
Flat washer  
Spring washer  
3 M nut  
MP-45G  
TO-220  
Table 6-2. Recommended Insulating Bushings and Insulating Board  
Code No.  
Product Name  
Quality of Materials  
Material  
Incombustibility  
Grade  
Color  
Light brown  
Colorless, transparent  
Insulating bushing  
Insulating board  
B-24  
S-7  
25K bushing U  
MP-25 insulating board A  
Gelanex 3310  
Polyester  
UL 94V-0  
31  
User’s Manual G12702EJ8V0UM00  
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[MEMO]  
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[MEMO]  
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User’s Manual G12702EJ8V0UM00  
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