MIL-STD-461D [ETC]

2A EMI Filter Module; 2A EMI滤波模块
MIL-STD-461D
型号: MIL-STD-461D
厂家: ETC    ETC
描述:

2A EMI Filter Module
2A EMI滤波模块

文件: 总10页 (文件大小:236K)
中文:  中文翻译
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MIL-STD-461 EMI INPUT FILTER  
FGDS-2A-50V up to 2A CURRENT  
Hi-Rel  
Hi-Rel  
Grade  
Grade  
2A EMI Filter Module  
9 to 50 VDC Input Range  
MIL-STD-461C/ D/ E Compliant  
To comply with MIL-STD-461D/ E power leads :  
CE 102 : Emission requirement over 10KHz to 10MHz  
CS 101 : Susceptibility requirement over 30Hz to 150KHz  
CS 114 : Susceptibility requirement over 10KHz to 400MHz  
CS 115 : Susceptibility requirement for spikes  
1-General  
To comply with MIL-STD-461C power leads :  
CE 03 : Emission requirement over 15KHz to 50MHz  
CS 01 : Susceptibility requirement over 30Hz to 50KHz  
CS 02 : Susceptibility requirement over 15KHz to 400MHz  
CS 06 : Susceptibility requirement for spikes  
MIL-STD-461D/ E Part 2. & 3. requirements :  
Conducted Emission (CE)  
The GAIA Converter filter module FGDS-2A-50V  
provides a state-of-the-art product to fulfill  
Electromagnetic Interferences (EMI) requirements  
for Aerospace/ Defence applications.  
The FGDS-2A-50V complies with major standards  
including :  
CE102, power leads, emission over  
10KHz to 10MHz, basic curve  
Conducted Susceptibility (CS)  
CS101, power leads, frequency 30Hz  
to 150KHz, curve #1  
the US MIL-STD-461 rev C, rev D and rev E  
the international DO-160 rev C, rev D and rev E  
CS114, bulk cable injection, frequency  
10KHz to 400MHz,  
To comply with DO-160C/ D/ E power lines :  
Conducted emission requirement over 15KHz to 30MHz  
Conducted susceptibility requirement over 10KHz to 400MHz  
Susceptibility requirement for induced transients  
CS115, spikes, bulk cable injection,  
calibrated spike  
In particular, the filter module is compliant with  
the following requirements of MIL-STD-461C/ D/ E  
standards :  
DO-160-C/ D/ E requirements :  
Conducted Emission (CE)  
Section 21 power lines, emission over  
15KHz to 30MHz, category B, AZ & LMH  
Conducted Susceptibility (CS)  
Section 20 power lines, frequency 10KHz  
to 400MHz  
MIL-STD-461C Part 2. & 3. requirements :  
Conducted Emission (CE)  
Temperature range :  
• operating temperature : -40° C/ +105° C case  
• storage temperature : -55° C/ +125° C  
CE03, power leads, emission over  
15KHz to 50MHz, narrowband, Class A1  
CE03, power leads, emission over  
15KHz, broadband, Class A1 curve#  
1 & 2  
Conducted Susceptibility (CS)  
CS01, power leads, frequency over 30Hz  
to 50KHz, class A1, consult factory  
for criteria  
6
In addition, this filter withstands in a transparent  
state without dammage the transient and spike  
requirements of :  
MIL-STD-704A with 80V/100ms & 600V/10µs  
MIL-STD-1275B with 100V/50ms & 250V/70µs  
The FGDS-2A-50V is suitable for all GAIA  
Converter DC/ DC converters and architecture  
from 4W up to 50W power  
CS02, power leads, frequency 15KHz  
to 400MHz, class A1  
CS06, power leads, spike #1  
up to 2A input current  
up to 50V permanent input voltage.  
2-Product Selection  
FGDS-2A-50V (/ T) and/ or (/ S)  
(/ T) : option for -55°C start up operating temperature.  
(/ S) : option for screening and serialization  
REDEFINING THE SOURCE OF POWER  
For locations, phone, fax, E-Mail see back cover  
Gaia Converter FC05-050.03/ 08 Revision B  
©
Hi-Rel  
Grade  
EMI Filter FGDS-2A-50V  
3- Electrical Specifications  
Data are valid at +25°C, unless otherwise specified.  
FGDS-2A-50V  
Limit or  
typical  
Parameter  
Conditions  
Units  
Input  
Nominal input voltage  
Full temperature range  
Full temperature range  
Full load  
Nominal  
VDC  
VDC  
28  
Permanent input  
voltage range (Ui)  
Min. - Max.  
9 - 50  
Maximum  
Maximum  
VDC/ms  
VDC/ms  
80/100  
100/50  
Transient input voltage  
Output  
Full temperature range  
Ui min. to max.  
Output power  
Maximum  
Min. - Max.  
Maximum  
Min. - Max.  
W
50  
0 - 2  
Full temperature range  
Ui min. to max.  
Permanent output current  
Powerdissipation  
A
Maximum output current  
Maximum output current  
W
1
DC resistance  
General  
mOhm  
120 - 140  
Electrical strengh test  
voltage  
Case to any pin  
Gnd pin to any other pin  
Minimum  
Minimum  
VDC  
VDC  
500  
500  
@40°C  
@85°C  
@40°C  
@85°C  
Hours  
Hours  
Hours  
Hours  
23 000 000  
6 000 000  
12 300 000  
3 300 000  
Conditions Gf  
Reliability data MTBF  
according MIL-HDBK-217F  
Conditions AIC  
6
EMI compliance  
Power leads  
Power leads  
Power lines  
Power lines  
MIL-STD-461C  
MIL-STD-461D/E  
DO-160C catA, B & Z  
CE03  
CE102  
Section 21  
See section 6  
See section 6  
Conducted emission  
/
/
DO-160D/E cat B & LMH Section 21  
50 Ohm impedance  
0.1 Ohm impedance  
50 Ohm impedance  
15 mJ energy content  
50 Ohm impedance  
MIL-STD-461C  
MIL-STD-461C  
MIL-STD-461D/E  
MIL-STD-1275B  
DO-160C/D/E  
DEF STANAG  
CS06 : 600V/10µs  
CS06 : 200V/150ns  
CS115  
Level 250V/70µs  
Section 22 : 600V/10µs  
Compliant  
Compliant  
Compliant  
Compliant  
Compliant  
Compliant  
Spikes & surges  
withstands  
2
Gaia Converter FC05-050.03/ 08 Revision B  
©
For locations, phone, fax, E-Mail see back cover  
Hi-Rel  
Grade  
EMI Filter FGDS-2A-50V  
4- EMI Filter Electrical Schematics  
The GAIA Converter FGDS-2A-50V is suitable for all GAIA Converter DC/ DC converters and combinations :  
from 4W up to 50W total input power and up to 2A input current  
up to 50V permanent input voltage and up to 100V transient input voltage during 50ms  
4-1 EMI Filter Electrical Schematics in Front of MGDM-04/ 10/ 18/ 20/ 26 & CGDM Series  
The GAIA Converter FGDS-2A-50V can be used directly in front of any DC/ DC converter and combinations  
using of MGDM-04, MGDM-10, MGDM-18, MGDM-20, MGDM-26 and CGDM series. For better EMI performance and  
stability purpose, GAIA Converter recommends to use a RC cell (see section 4-4) together with a common mode  
noise capacitance Cc (10nF typical) connected between Gin and Gout pins of each DC/ DC converter.  
Vo  
Vo  
VI  
VI  
R*  
EMI input filter  
FGDS-2A-50V  
MGDM-series  
C*  
GI  
Go  
GI  
Go  
Gnd  
Cc  
4-2 EMI Filter Electrical Schematics in front of MGDM-25, MGDM-35 Series  
The GAIA Converter FGDS-2A-50V can be used by adding an LC cell in front of any DC/ DC converter and combinations  
of MGDM-25, MGDM-35 series. For better EMI performance and stability purpose, GAIA Converter recommends to  
use a RC cell (see section 4-4) and a LC cell (L=4.7µH, C=4.7µF) together with a common mode noise capacitance  
Cc (10nF typical) connected between Gin and Gout pins of each DC/ DC converter.  
LC cell  
Vo  
Vo  
VI  
VI  
R*  
EMI input filter  
FGDS-2A-50V  
MGDM-series  
C*  
GI  
Go  
GI  
Go  
Gnd  
6
Cc  
4-3 EMI Filter Electrical Schematics in Front of Pre-regulator PGDS Series :  
The GAIA Converter FGDS-2A-50V can be used directly in front of pre-regulators PGDS series with any DC/ DC  
converter and combinations of MGDM-04, MGDM-10, MGDM-18, MGDM-20, MGDM-26 and CGDM series.  
For better EMI performance and stability purposes, GAIA Converter recommends to use a RC cell (see section 4-4)  
together with a common mode noise capacitance Cc (10nF typical) connected between Gin and Gout pins of each converter.  
Vimes  
Vo  
Vo  
Go  
Vo  
VI  
GI  
VI  
VI  
R*  
C*  
EMI input filter  
FGDS-2A-50V  
PGDS50  
MGDM-series  
GI  
Go  
GI  
Go  
Gnd  
Cc  
3
Gaia Converter FC05-050.03/ 08 Revision B  
©
For locations, phone, fax, E-Mail see back cover  
Hi-Rel  
Grade  
EMI Filter FGDS-2A-50V  
4- EMI Filter Electrical Schematics (continued)  
4-4 R*C* Network Discussion  
The RC damping network is a network used for stability purposes in negative input impedance systems such as DC/ DC  
converters.  
R and C is a network whose function is to lower the filters output impedance.  
The value of the capacitor C strongly depends on the applications conditions (input voltage range and total power drawn  
from the source) as well as the standards that the equipment has to meet MIL-STD-461C, or D/ E, ... this because  
measurements method (LISN) differs from one standard to another affecting the C value.  
DC/ DC converters are negative input impedance systems whereas a filter composed of passive elements displays a positive  
output impedance to the converter. To ensure the stability of the whole system “LISN + input Filter + DC/ DC converters”, the  
filter output impedance must be kept below the converters input impedance, which is given by the following formula :  
Vin2  
____  
Vin2 x h  
_________  
Zin =  
=
Pin  
Po  
where :  
Vin is the converter input voltage,  
Pin is the converter input power,  
Po is the converter output power  
h is the efficiency of the converter.  
As it can be seen from the preceding equation, the worst case for systems stability is at Vin  
which should be considered for the filter design.  
, so this is the condition  
min  
As the filter is made of low ESR inductors and ceramic capacitors, it has an important Q which causes a sharp increase of  
the filters output impedance at the resonant frequency and leads to a violation of the stability criteria, causing the system  
to break into oscillations.  
Consequently, the values of C and R have to be adjusted to dampen sufficiently the filters resonance and make its  
output impedance lower than the converters input impedance (a 10dB margin between both values is recommended).  
The following formula can be used to determine the capacitor value :  
( LLISN + 4 .10-6 ) x Po x k  
6
_________________________________  
C >  
Vin2 x (R + RL)  
Where :  
L
is the LISN inductor value  
LISN  
Po is the filter output power  
R is the capacitor esr (equivalent serial resistor) of C  
R is the input bus equivalent resistor. It is the sum of the line + LISN network + input connector resistors  
L
k is the stability margin factor.  
This factor is given by the following formula : Stability margin (dB) = 20 log (k)  
Vin is the converter input voltage  
4
Gaia Converter FC05-050.03/ 08 Revision B  
©
For locations, phone, fax, E-Mail see back cover  
Hi-Rel  
Grade  
EMI Filter FGDS-2A-50V  
5- MIL-STD-461C/ D/ E Conducted Emission Tests Set-Up  
5-1 MIL-STD-461C Measurement Method  
The conducted noise emission measurement  
method of MIL-STD-461C is described in MIL-  
STD-462C standard.  
The «DUT» (Device Under Test) is powered thru  
a 1 meter lengh parallel wire.  
One end is terminated with the DUT and the other  
end is terminated with 10µF capacitors to the  
ground plane. The measurements are made with  
a current probe, the unit of measurement being  
dBµA.  
To 50 ohms input  
+28V out  
+28V in  
Current probe  
10µF  
DUT  
10µF  
Return in  
Return out  
1m  
5-2 MIL-STD-461D/ E Measurement Method  
The conducted noise emission measurement  
method is described in the MIL-STD-461D/ E stan-  
dards.  
The «DUT» (Device Under Test) is powered thru  
a 2 meters length parallel wire.  
One end is terminated with the DUT and the other  
end is terminated with LISN networks.  
The measurements are made with a measurement  
receiver, the unit being dBµV  
6
+28V out  
+28V in  
LISN  
To 50 ohms  
input receiver  
DUT  
To 50 ohms  
termination  
LISN  
Return in  
Return out  
2m  
5
Gaia Converter FC05-050.03/ 08 Revision B  
©
For locations, phone, fax, E-Mail see back cover  
Hi-Rel  
Grade  
EMI Filter FGDS-2A-50V  
6- MIL-STD-461C & MIL-STD-461E Conducted Emission Level Results  
MIL-STD-461C : MGDS-O4-H-C with FGDS-2A-50V  
MIL-STD-461E : MGDS-O4-H-C with FGDS-2A-50V  
MIL-STD-461C : MGDS-10-J-C with FGDS-2A-50V  
MIL-STD-461E : MGDS-10-J-C with FGDS-2A-50V  
6
MIL-STD-461C : 3 x MGDS-10-J-C with FGDS-2A-50V  
MIL-STD-461E : 3 x MGDS-10-J-C with FGDS-2A-50V  
6
Gaia Converter FC05-050.03/ 08 Revision B  
©
For locations, phone, fax, E-Mail see back cover  
Hi-Rel  
Grade  
EMI Filter FGDS-2A-50V  
6- MIL-STD-461C & MIL-STD-461E Conducted Emission Level Results  
MIL-STD-461C : MGDS-26-H-C with FGDS-2A-50V  
MIL-STD-461E : MGDS-26-H-C with FGDS-2A-50V  
MIL-STD-461C : MGDS-35-H-C with FGDS-2A-50V  
MIL-STD-461E : MGDS-35-H-C with FGDS-2A-50V  
6
7
Gaia Converter FC05-050.03/ 08 Revision B  
©
For locations, phone, fax, E-Mail see back cover  
Hi-Rel  
Grade  
EMI Filter FGDS-2A-50V  
7- Environmental Qualifications  
The modules have been subjected to the following environmental qualifications.  
Characteristics  
Conditions  
Severity  
Test procedure  
Climatic Qualifications  
Duration  
Temperature / status of unit  
Test D : 1.000 Hrs  
@ 105°C case, unit operating  
@ 125°C ambient, unit not operating  
Life at high  
temperature  
MIL-STD-202G  
Method 108A  
Altitude level C  
Duration  
Climb up  
Stabilization  
Status of unit  
40.000 ft@-55°C  
30 min.  
1.000 ft/ min to 70.000 f@-55°C,  
30 min.  
MIL-STD-810E  
Method 500.3  
Altitude  
unit operating  
Number of cycle  
10  
Cycle duration  
Cycle I : 24 Hrs  
60 % to 88 %  
31°C to 41°C  
unit not operating  
MIL-STD-810E  
Method 507.3  
Humidity cyclic  
Relative humidity variation  
Temperature variation  
Status of unit  
Damp heat  
Temperature  
Duration  
93 % relative humidity  
40°C  
56 days  
MIL-STD-202G  
Method 103B  
Humidity steady  
Salt atmosphere  
Status of unit  
unit not operating  
Temperature  
Concentration NaCl  
Duration  
35°C  
5 %  
48 Hrs  
MIL-STD-810E  
Method 509.3  
Status of unit  
unit not operating  
Number of cycles  
Temperature change  
Transfert time  
Steady state time  
Status of unit  
200  
-40°C / +85°C  
40 min.  
20 min.  
Temperature  
cycling  
MIL-STD-202A  
Method 102A  
unit operating  
Number of shocks  
Temperature change  
Transfert time  
Steady state time  
Status of unit  
100  
-55°C / +105°C  
10 sec.  
20 min.  
MIL-STD-202G  
Method 107G  
Temperature shock  
unit not operating  
Mechanical Qualifications  
Number of cycles  
10 cycles in each axis  
10 to 60 Hz / 0.7 mm  
60 to 2000 Hz / 10 g  
2h 30 min. per axis  
unit not operating  
Frequency / amplitude  
Frequency / acceleration  
Duration  
Vibration  
(Sinusoidal)  
MIL-STD-810D  
Method 514.3  
6
Status of unit  
Number of shocks  
Peak acceleration  
Duration  
Shock form  
Status of unit  
3 shocks in each axis  
100 g  
6 ms  
1/ 2 sinusoidal  
unit not operating  
Shock  
(Half sinus)  
MIL-STD-810D  
Method 516.3  
Number of bumps  
Peak acceleration  
Duration  
2000 bumps in each axis  
40 g  
6 ms  
Bump  
(Half sinus)  
MIL-STD-810D  
Method 516.3  
Status of unit  
unit not operating  
8
Gaia Converter FC05-050.03/ 08 Revision B  
©
For locations, phone, fax, E-Mail see back cover  
Hi-Rel  
Grade  
EMI Filter FGDS-2A-50V  
8- Dimensions  
Dimension are given in mm (inches). Tolerance : +/ - 0,2 mm (+/ - 0.01 “) unless otherwise indicated.  
Weight : 10 grams (0.3 Ozs) max.  
35,50  
(1.4")  
20,50  
(0.80")  
10,20  
(0.4")  
10,70  
(0.42")  
5 min  
(0,20")  
7,62  
(0.30")  
15,24  
(0.60")  
27,94  
(1.10")  
Pin dimensions : O 0,73 mm (0.029 ”)  
plastic case black solder plated pin  
9- Product Marking  
Upper face : Company logo, location of manufacturing.  
Side face : Module reference, option, date code : year and week of manufacturing.  
10- Connections  
6
Pin  
1
Single  
2
4
3
+ Input (Vi)  
+ Output (Vo)  
Ground (Gnd)  
- Output (Go)  
- Input (Gi)  
2
3
4
5
1
5
Bottom view  
9
Gaia Converter FC05-050.03/ 08 Revision B  
©
For locations, phone, fax, E-Mail see back cover  
For more detailed specifications and applications information, contact :  
6
International Headquarters  
Marketing and Sales department  
GAÏA Converter - France  
North American Headquarters  
GAÏA Converter Canada, Inc  
Address : 6611 Thimens  
Address : B.P. 26 - 33186 LE HAILLAN - FRANCE ST-LAURENT, QUEBEC - CANADA H4S 1W2  
Tel. : + (33)-5-57-92-12-80  
Fax : + (33)-5-57-92-12-89  
Tel. : (514)-333-3169  
Fax : (514)-333-4519  
Represented by :  
Information given in this datasheet is believed to be accurate and reliable. However, no responsibility is assumed for the consequence of its use nor for any infringement of patents or other rights of third parties which may result from its use.  
These products are sold only according to GAIA Converter general conditions of sale, unless otherwise confirmed by writing. Specifications subject to change without notice.  

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