LM2597-3.3 [ETC]
SIMPLE SWITCHER Power Converter 150 kHz 0.5A Step-Down Voltage Regulator with Features(897.00 k) ; SIMPLE SWITCHER系列电源转换器150千赫0.5A降压稳压器与特点( 897.00 K)\n![LM2597-3.3](http://pdffile.icpdf.com/pdf1/p00017/img/icpdf/LM259_84002_icpdf.jpg)
型号: | LM2597-3.3 |
厂家: | ![]() |
描述: | SIMPLE SWITCHER Power Converter 150 kHz 0.5A Step-Down Voltage Regulator with Features(897.00 k)
|
文件: | 总34页 (文件大小:898K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
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March 1998
LM2597/LM2597HV
SIMPLE SWITCHER® Power Converter 150 kHz 0.5A
Step-Down Voltage Regulator, with Features
The LM2597HV is for use in applications requiring and input
voltage up to 60V.
General Description
The LM2597/LM2597HV series of regulators are monolithic
integrated circuits that provide all the active functions for a
step-down (buck) switching regulator, capable of driving a
0.5A load with excellent line and load regulation. These de-
vices are available in fixed output voltages of 3.3V, 5V, 12V,
and an adjustable output version, and are packaged in an
8-lead DIP and an 8-lead surface mount package.
Features
n 3.3V, 5V, 12V, and adjustable output versions
n Adjustable version output voltage range, 1.2V to 37V
(57V for HV version) 4% max over line and load
conditions
±
n Guaranteed 0.5A output current
n Available in 8-pin surface mount and DIP-8 package
n Input voltage range up to 60V
n 150 kHz fixed frequency internal oscillator
n Shutdown /Soft-start
n Out of regulation error flag
n Error output delay
n Bias Supply Pin (VBS) for internal circuitry improves
efficiency at high input voltages
n Low power standby mode, IQ typically 85 µA
n High Efficiency
This series of switching regulators is similar to the LM2594
series, with additional supervisory and performance features
added.
Requiring a minimum number of external components, these
regulators are simple to use and include internal frequency
†
compensation , improved line and load specifications,
fixed-frequency oscillator, Shutdown /Soft-start, error flag
delay and error flag output.
The LM2597/LM2597HV series operates at a switching fre-
quency of 150 kHz thus allowing smaller sized filter compo-
nents than what would be needed with lower frequency
switching regulators. Because of its high efficiency, the cop-
per traces on the printed circuit board are normally the only
heat sinking needed.
n Uses readily available standard inductors
n Thermal shutdown and current limit protection
A standard series of inductors (both through hole and sur-
face mount types) are available from several different manu-
facturers optimized for use with the LM2597/LM2597HV se-
ries. This feature greatly simplifies the design of
switch-mode power supplies.
Applications
n Simple high-efficiency step-down (buck) regulator
n Efficient pre-regulator for linear regulators
n On-card switching regulators
±
Other features include a guaranteed 4% tolerance on out-
n Positive to Negative converter
put voltage under all conditions of input voltage and output
±
load conditions, and 15% on the oscillator frequency. Ex-
ternal shutdown is included, featuring typically 85 µA
standby current. Self protection features include a two stage
current limit for the output switch and an over temperature
shutdown for complete protection under fault conditions.
Typical Application (Fixed Output Voltage Versions)
DS012440-1
†
Patent Number 5,382,918.
®
SIMPLE SWITCHER® and Switchers Made Simple are registered trademarks of National Semiconductor Corporation.
© 1998 National Semiconductor Corporation
DS012440
www.national.com
Absolute Maximum Ratings (Note 1)
If Military/Aerospace specified devices are required,
please contact the National Semiconductor Sales Office/
Distributors for availability and specifications.
ESD Susceptibility
Human Body Model (Note 3)
Lead Temperature
2 kV
M8 Package
Vapor Phase (60 sec.)
Infrared (15 sec.)
+215˚C
+220˚C
+260˚C
+150˚C
Maximum Supply Voltage (VIN
)
LM2597
45V
60V
N Package (Soldering, 10 sec.)
Maximum Junction Temperature
LM2597HV
SD /SS Pin Input Voltage (Note 2)
Delay Pin Voltage (Note 2)
Flag Pin Voltage
6V
1.5V
Operating Conditions
Temperature Range
Supply Voltage
LM2597
−0.3 ≤ V ≤45V
−0.3 ≤ V ≤30V
−0.3 ≤ V ≤+25V
Bias Supply Voltage (VBS
Feedback Pin Voltage
)
−40˚C ≤ TJ +125˚C
Output Voltage to Ground
(Steady State)
4.5V to 40V
4.5V to 60V
−1V
Internally limited
−65˚C to +150˚C
LM2597HV
Power Dissipation
Storage Temperature Range
LM2597/LM2597HV-3.3
Electrical Characteristics
=
Specifications with standard type face are for TJ 25˚C, and those with boldface type apply over full Operating Tempera-
=
ture Range.VINmax 40V for the LM2597 and 60V for the LM2597HV
Symbol Parameter Conditions
LM2597/LM2597HV-3.3
Units
(Limits)
Typ
Limit
(Note 4)
(Note 5)
SYSTEM PARAMETERS (Note 6) Test Circuit Figure 12
VOUT
Output Voltage
4.75V ≤ VIN ≤ VINmax, 0.1A ≤ ILOAD ≤ 0.5A
3.3
80
V
3.168/3.135
3.432/3.465
V(min)
V(max)
%
= =
VIN 12V, ILOAD 0.5A
η
Efficiency
LM2597/LM2597HV-5.0
Electrical Characteristics
=
Specifications with standard type face are for TJ 25˚C, and those with boldface type apply over full Operating Tempera-
=
ture Range.VINmax 40V for the LM2597 and 60V for the LM2597HV
Symbol Parameter Conditions
LM2597/LM2597HV-5.0
Units
(Limits)
Typ
Limit
(Note 4)
(Note 5)
SYSTEM PARAMETERS (Note 6) Test Circuit Figure 12
VOUT
Output Voltage
7V ≤ VIN ≤ VINmax, 0.1A ≤ ILOAD ≤ 0.5A
5
V
4.800/4.750
5.200/5.250
V(min)
V(max)
%
=
=
η
Efficiency
VIN 12V, ILOAD 0.5A
82
www.national.com
2
LM2597/LM2597HV-12
Electrical Characteristics
=
Specifications with standard type face are for TJ 25˚C, and those with boldface type apply over full Operating Tempera-
=
ture Range.VINmax 40V for the LM2597 and 60V for the LM2597HV
Symbol Parameter Conditions
LM2597/LM2597HV-12
Units
(Limits)
Typ
Limit
(Note 4)
(Note 5)
SYSTEM PARAMETERS (Note 6) Test Circuit Figure 12
VOUT
Output Voltage
15V ≤ VIN ≤ VINmax, 0.1A ≤ ILOAD ≤ 0.5A
12
88
V
11.52/11.40
12.48/12.60
V(min)
V(max)
%
= =
VIN 25V, ILOAD 0.5A
η
Efficiency
LM2597/LM2597HV-ADJ
Electrical Characteristics
=
Specifications with standard type face are for TJ 25˚C, and those with boldface type apply over full Operating Tempera-
=
ture Range.VINmax 40V for the LM2597 and 60V for the LM2597HV
Symbol Parameter Conditions
LM2597/LM2597HV-ADJ
Units
(Limits)
Typ
Limit
(Note 4)
(Note 5)
SYSTEM PARAMETERS (Note 6) Test Circuit Figure 12
VFB
Feedback Voltage
4.5V ≤ VIN ≤ VINmax, 0.1A ≤ ILOAD ≤ 0.5A
1.230
80
V
VOUT programmed for 3V. Circuit of Figure 12.
1.193/1.180
1.267/1.280
V(min)
V(max)
%
= = =
VIN 12V, VOUT 3V, ILOAD 0.5A
η
Efficiency
All Output Voltage Versions
Electrical Characteristics
=
Specifications with standard type face are for TJ 25˚C, and those with boldface type apply over full Operating Tempera-
=
=
ture Range. Unless otherwise specified, VIN 12V for the 3.3V, 5V, and Adjustable version and VIN 24V for the 12V ver-
=
sion. ILOAD 100 mA.
Symbol
Parameter
Conditions
LM2597/LM2597HV-XX
Units
(Limits)
Typ
Limit
(Note 4)
(Note 5)
DEVICE PARAMETERS
=
Ib
Feedback Bias Current
Adjustable Version Only, VFB 1.235V
10
50/100
nA
kHz
fO
Oscillator Frequency
(Note 7)
150
127/110
173/173
kHz(min)
kHz(max)
V
=
VSAT
DC
Saturation Voltage
IOUT 0.5A (Notes 8 and 9)
0.9
1.1/1.2
V(max)
%
Max Duty Cycle (ON)
Min Duty Cycle (OFF)
Current Limit
(Note 9)
100
0
(Note 10)
ICL
Peak Current, (Notes 8 and 9)
0.8
A
0.65/0.58
1.3/1.4
50
A(min)
A(max)
µA(max)
mA
=
Output 0V
IL
Output Leakage Current
(Notes 8, 10 and 11)
=
Output −1V
2
5
15
10
mA(max)
mA
IQ
Operating Quiescent
Current
SD /SS Pin Open, VBS Pin Open(Note 10)
mA(max)
3
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All Output Voltage Versions
Electrical Characteristics (Continued)
=
Specifications with standard type face are for TJ 25˚C, and those with boldface type apply over full Operating Tempera-
=
=
ture Range. Unless otherwise specified, VIN 12V for the 3.3V, 5V, and Adjustable version and VIN 24V for the 12V ver-
=
sion. ILOAD 100 mA.
Symbol
Parameter
Conditions
LM2597/LM2597HV-XX
Units
(Limits)
Typ
Limit
(Note 4)
(Note 5)
DEVICE PARAMETERS
=
ISTBY
Standby Quiescent
SD /SS pin 0V
(Note 10)LM2597
85
µA
Current
200/250
250/300
µA(max)
µA(max)
˚C/W
LM2597HV
140
95
θJA
Thermal Resistance
N Package, Junction to Ambient (Note 12)
M Package, Junction to Ambient (Note 12)
150
SHUTDOWN/SOFT-START CONTROL Test Circuit of Figure 12
VSD
Shutdown Threshold
Voltage
1.3
V
Low, (Shutdown Mode)
High, (Soft-start Mode)
0.6
2
V(max)
V(min)
V
=
VSS
ISD
ISS
Soft-start Voltage
Shutdown Current
Soft-start Current
VOUT 20% of Nominal Output Voltage
2
3
5
=
VOUT 100% of Nominal Output Voltage
=
VSHUTDOWN 0.5V
µA
10
5
µA(max)
µA
=
VSoft-start 2.5V
1.6
96
µA(max)
FLAG/DELAY CONTROL Test Circuit of Figure 12
Regulator Dropout
Detector
Low (Flag ON)
%
%(min)
%(max)
V
92
98
Threshold Voltage
Flag Output Saturation
Voltage
=
VFSAT
IFL
ISINK 3 mA
0.3
=
VDELAY 0.5V
0.7/1.0
V(max)
µA
=
Flag Output Leakage
Current
VFLAG 40V
0.3
Delay Pin Threshold
Voltage
1.25
V
Low (Flag ON)
1.21
1.29
V(min)
V(max)
µA
High (Flag OFF) and VOUT Regulated
=
Delay Pin Source
Current
VDELAY 0.5V
3
6
µA(max)
mV
Delay Pin Saturation
Low (Flag ON)
55
350/400
mV(max)
BIAS SUPPLY
IBS Bias Supply Pin Current
=
VBS 2V
(Note 10)
120
4
µA
µA(max)
mA
400
=
VBS 4.4V (Note 10)
10
2
mA(max)
mA
=
IQ
Operating Quiescent
Current
VBS 4.4V , Vin pin current(Note 10)
1
Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Operating Ratings indicate conditions for which the device is in-
tended to be functional, but do not guarantee specific performance limits. For guaranteed specifications and test conditions, see the Electrical Characteristics.
Note 2: Voltage internally clamped. If clamp voltage is exceeded, limit current to a maximum of 1 mA.
Note 3: The human body model is a 100 pF capacitor discharged through a 1.5k resistor into each pin.
Note 4: Typical numbers are at 25˚C and represent the most likely norm.
Note 5: All limits guaranteed at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100% produc-
tion tested. All limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC) methods. All limits are used to calculate
Average Outgoing Quality Level (AOQL).
www.national.com
4
All Output Voltage Versions
Electrical Characteristics (Continued)
Note 6: External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the LM2597/
LM2597HV is used as shown in the Figure 12 test circuit, system performance will be as shown in system parameters section of Electrical Characteristics.
Note 7: The switching frequency is reduced when the second stage current limit is activated. The amount of reduction is determined by the severity of current over-
load.
Note 8: No diode, inductor or capacitor connected to output pin.
Note 9: Feedback pin removed from output and connected to 0V to force the output transistor switch ON.
Note 10: Feedback pin removed from output and connected to 12V for the 3.3V, 5V, and the ADJ. version, and 15V for the 12V version, to force the output transistor
switch OFF.
=
40V for the LM2597 and 60V for the LM2597HV.
Note 11:
V
IN
Note 12: Junction to ambient thermal resistance with approximately 1 square inch of printed circuit board copper surrounding the leads. Additional copper area will
™
lower thermal resistance further. See application hints in this data sheet and the thermal model in Switchers Made Simple
software.
Typical Performance Characteristics
Normalized
Line Regulation
Efficiency
Output Voltage
DS012440-3
DS012440-4
DS012440-2
Switch Saturation
Voltage
Switch Current Limit
Dropout Voltage
DS012440-6
DS012440-7
DS012440-5
Quiescent Current
Standby
Quiescent Current
Minimum Operating
Supply Voltage
DS012440-8
DS012440-9
DS012440-10
5
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Typical Performance Characteristics (Continued)
Feedback Pin
Bias Current
Flag Saturation
Voltage
Switching Frequency
DS012440-13
DS012440-11
DS012440-12
Soft-start
Shutdown /Soft-start
Current
Delay Pin Current
DS012440-14
DS012440-16
DS012440-15
VIN and VBS Current vs
VBS and Temperature
Soft-start Response
Shutdown /Soft-start
Threshold Voltage
DS012440-18
DS012440-25
DS012440-17
www.national.com
6
Typical Performance Characteristics (Continued)
Continuous Mode Switching Waveforms
Discontinuous Mode Switching Waveforms
=
=
=
VIN 20V, VOUT 5V, ILOAD 400 mA
=
=
=
VIN 20V, VOUT 5V, ILOAD 200 mA
=
= =
100 µH, COUT 120 µF, COUT ESR 140 mΩ
L
=
= =
33 µH, COUT 220 µF, COUT ESR 60 mΩ
L
DS012440-19
DS012440-20
A: Output Pin Voltage, 10V/div.
B: Inductor Current 0.2A/div.
C: Output Ripple Voltage, 20 mV/div.
A: Output Pin Voltage, 10V/div.
B: Inductor Current 0.2A/div.
C: Output Ripple Voltage, 20 mV/div.
Horizontal Time Base: 2 µs/div.
Horizontal Time Base: 2 µs/div.
Load Transient Response for Continuous Mode
Load Transient Response for Discontinuous Mode
=
=
=
VIN 20V, VOUT 5V, ILOAD 200 mA to 500 mA
=
=
=
VIN 20V, VOUT 5V, ILOAD 100 mA to 200 mA
=
= =
100 µH, COUT 120 µF, COUT ESR 140 mΩ
L
=
= =
33 µH, COUT 220 µF, COUT ESR 60 mΩ
L
DS012440-21
DS012440-22
A: Output Voltage, 50 mV/div. (AC)
B: 200 mA to 500 mA Load Pulse
A: Output Voltage, 50 mV/div. (AC)
B: 100 mA to 200 mA Load Pulse
Horizontal Time Base: 50 µs/div.
Horizontal Time Base: 200 µs/div.
Connection Diagrams and Ordering Information
8–Lead DIP (N)
8–Lead Surface Mount (M)
DS012440-23
DS012440-24
Top View
Top View
Order Number LM2597N-3.3,
LM2597N-5.0, LM2597N-12 or
LM2597N-ADJ
Order Number LM2597M-3.3,
LM2597M-5.0, LM2597M-12 or
LM2597M-ADJ
LM2597HVN-3.3, LM2597HVN-5.0,
LM2597HVN-12 or LM2597HVN-ADJ
See NS Package Number N08E
LM2597HVM-3.3, LM2597HVM-5.0,
LM2597HVM-12 or LM2597HVM-ADJ
See NS Package Number M08A
7
www.national.com
LM2597/LM2597HV Series Buck Regulator Design Procedure (Fixed
Output)
PROCEDURE (Fixed Output Voltage Version)
EXAMPLE (Fixed Output Voltage Version)
Given:
Given:
=
=
VOUT 5V
VOUT Regulated Output Voltage (3.3V, 5V or 12V)
=
=
VIN(max) 12V
VIN(max) Maximum DC Input Voltage
=
=
ILOAD(max) Maximum Load Current
ILOAD(max) 0.4A
1. Inductor Selection (L1)
1. Inductor Selection (L1)
A. Select the correct inductor value selection guide from Fig-
ure 3, Figure 4, or Figure 5. (Output voltages of 3.3V, 5V, or
12V respectively.) For all other voltages, see the design pro-
cedure for the adjustable version.
A. Use the inductor selection guide for the 5V version shown
in Figure 4.
B. From the inductor value selection guide shown in Figure 4,
the inductance region intersected by the 12V horizontal line
and the 0.4A vertical line is 100 µH, and the inductor code is
L20.
B. From the inductor value selection guide, identify the induc-
tance region intersected by the Maximum Input Voltage line
and the Maximum Load Current line. Each region is identified
by an inductance value and an inductor code (LXX).
C. The inductance value required is 100 µH. From the table in
Figure 7, go to the L20 line and choose an inductor part num-
ber from any of the four manufacturers shown. (In most in-
stance, both through hole and surface mount inductors are
available.)
C. Select an appropriate inductor from the four manufacturer’s
part numbers listed in Figure 7.
2. Output Capacitor Selection (COUT
)
2. Output Capacitor Selection (COUT)
A. In the majority of applications, low ESR (Equivalent Series
Resistance) electrolytic capacitors between 82 µF and 220 µF
and low ESR solid tantalum capacitors between 15 µF and
100 µF provide the best results. This capacitor should be lo-
cated close to the IC using short capacitor leads and short
copper traces. Do not use capacitors larger than 220 µF.
A. See section on output capacitors in application infor-
mation section.
B. From the quick design component selection table shown in
Figure 1, locate the 5V output voltage section. In the load cur-
rent column, choose the load current line that is closest to the
current needed in your application, for this example, use the
0.5A line. In the maximum input voltage column, select the
line that covers the input voltage needed in your application,
in this example, use the 15V line. Continuing on this line are
recommended inductors and capacitors that will provide the
best overall performance.
For additional information, see section on output capaci-
tors in application information section.
B. To simplify the capacitor selection procedure, refer to the
quick design component selection table shown in Figure 1.
This table contains different input voltages, output voltages,
and load currents, and lists various inductors and output ca-
pacitors that will provide the best design solutions.
The capacitor list contains both through hole electrolytic and
surface mount tantalum capacitors from four different capaci-
tor manufacturers. It is recommended that both the manufac-
turers and the manufacturer’s series that are listed in the table
be used.
C. The capacitor voltage rating for electrolytic capacitors
should be at least 1.5 times greater than the output voltage,
and often much higher voltage ratings are needed to satisfy
the low ESR requirements for low output ripple voltage.
In this example aluminum electrolytic capacitors from several
different manufacturers are available with the range of ESR
numbers needed.
D. For computer aided design software, see Switchers Made
Simple® (version 4.1 or later).
120 µF 25V Panasonic HFQ Series
120 µF 25V Nichicon PL Series
C. For a 5V output, a capacitor voltage rating at least 7.5V or
more is needed. But, in this example, even a low ESR, switch-
ing grade, 120 µF 10V aluminum electrolytic capacitor would
exhibit approximately 400 mΩ of ESR (see the curve in Figure
16 for the ESR vs voltage rating). This amount of ESR would
result in relatively high output ripple voltage. To reduce the
ripple to 1% of the output voltage, or less, a capacitor with a
higher voltage rating (lower ESR) should be selected. A 16V
or 25V capacitor will reduce the ripple voltage by approxi-
mately half.
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8
LM2597/LM2597HV Series Buck Regulator Design Procedure (Fixed
Output) (Continued)
PROCEDURE (Fixed Output Voltage Version)
3. Catch Diode Selection (D1)
EXAMPLE (Fixed Output Voltage Version)
3. Catch Diode Selection (D1)
A. The catch diode current rating must be at least 1.3 times
greater than the maximum load current. Also, if the power
supply design must withstand a continuous output short, the
diode should have a current rating equal to the maximum cur-
rent limit of the LM2597. The most stressful condition for this
diode is an overload or shorted output condition.
A. Refer to the table shown in Figure 10. In this example, a
1A, 20V, 1N5817 Schottky diode will provide the best perfor-
mance, and will not be overstressed even for a shorted out-
put.
B. The reverse voltage rating of the diode should be at least
1.25 times the maximum input voltage.
C. This diode must be fast (short reverse recovery time) and
must be located close to the LM2597 using short leads and
short printed circuit traces. Because of their fast switching
speed and low forward voltage drop, Schottky diodes provide
the best performance and efficiency, and should be the first
choice, especially in low output voltage applications. Ultra-fast
recovery, or High-Efficiency rectifiers also provide good re-
sults. Ultra-fast recovery diodes typically have reverse recov-
ery times of 50 ns or less. Rectifiers such as the 1N4001 se-
ries are much too slow and should not be used.
4. Input Capacitor (CIN
)
4. Input Capacitor (CIN)
A low ESR aluminum or tantalum bypass capacitor is needed
between the input pin and ground to prevent large voltage
transients from appearing at the input. In addition, the RMS
The important parameters for the Input capacitor are the input
voltage rating and the RMS current rating. With a nominal in-
put voltage of 12V, an aluminum electrolytic capacitor with a
voltage rating greater than 18V (1.5 x VIN) would be needed.
The next higher capacitor voltage rating is 25V.
current rating of the input capacitor should be selected to be
1
at least
⁄2 the DC load current. The capacitor manufacturers
data sheet must be checked to assure that this current rating
is not exceeded. The curve shown in Figure 15 shows typical
RMS current ratings for several different aluminum electrolytic
capacitor values.
The RMS current rating requirement for the input capacitor in
1
a buck regulator is approximately
⁄2 the DC load current. In
this example, with a 400 mA load, a capacitor with a RMS cur-
rent rating of at least 200 mA is needed. The curves shown in
Figure 15 can be used to select an appropriate input capaci-
tor. From the curves, locate the 25V line and note which ca-
pacitor values have RMS current ratings greater than 200 mA.
Either a 47 µF or 68 µF, 25V capacitor could be used.
This capacitor should be located close to the IC using short
leads and the voltage rating should be approximately 1.5
times the maximum input voltage.
If solid tantalum input capacitors are used, it is recommended
that they be surge current tested by the manufacturer.
For a through hole design, a 68 µF/25V electrolytic capacitor
(Panasonic HFQ series or Nichicon PL series or equivalent)
would be adequate. Other types or other manufacturers ca-
pacitors can be used provided the RMS ripple current ratings
are adequate.
Use caution when using ceramic capacitors for input bypass-
ing, because it may cause severe ringing at the VIN pin.
For additional information, see section on input capaci-
tors in Application Information section.
For surface mount designs, solid tantalum capacitors are rec-
ommended. The TPS series available from AVX, and the
593D series from Sprague are both surge current tested.
9
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LM2597/LM2597HV Series Buck Regulator Design Procedure (Fixed
Output) (Continued)
Conditions
Inductor
Output Capacitor
Through Hole Surface Mount
Panasonic
Output
Voltage
(V)
Load
Current
(A)
Max Input
Inductance
Inductor
(#)
Nichicon
PL Series
(µF/V)
220/16
120/25
120/25
120/35
120/25
120/16
120/16
180/16
180/16
120/25
120/25
82/16
AVX TPS
Series
(µF/V)
100/16
100/16
100/16
100/16
100/16
100/16
100/16
100/16
100/16
100/16
100/16
100/16
100/16
100/16
100/16
100/16
100/16
100/16
100/16
100/16
100/16
Sprague
595D Series
(µF/V)
100/6.3
100/6.3
100/6.3
100/6.3
100/6.3
100/6.3
100/6.3
33/25
Voltage
(V)
5
(µH)
HFQ Series
(µF/V)
220/16
120/25
120/25
120/35
120/25
120/16
120/16
180/16
180/16
120/25
120/25
82/16
3.3
0.5
33
47
L14
L13
L21
L20
L4
7
10
40
6
68
100
68
0.2
0.5
10
40
8
150
220
47
L10
L9
5
L13
L21
L20
L19
L10
L9
10
15
40
9
68
33/25
100
150
150
220
330
68
33/25
33/25
33/25
0.2
0.5
20
40
15
18
30
40
15
20
40
120/16
120/16
82/25
120/16
120/16
82/25
33/25
L8
33/25
12
L21
L19
L27
L26
L11
L9
15/25
150
220
330
100
220
330
82/25
82/25
15/25
82/25
82/25
15/25
82/25
82/25
15/25
82/25
82/25
15/25
0.2
82/25
82/25
15/25
L17
82/25
82/25
15/25
FIGURE 1. LM2597/LM2597HV Fixed Voltage Quick Design Component Selection Table
www.national.com
10
LM2597/LM2597HV Series Buck Regulator Design Procedure (Adjustable
Output)
PROCEDURE (Adjustable Output Voltage Version)
EXAMPLE (Adjustable Output Voltage Version)
Given:
Given:
=
=
VOUT 20V
VOUT Regulated Output Voltage
=
=
VIN(max) 28V
VIN(max) Maximum Input Voltage
=
=
ILOAD(max) 0.5A
ILOAD(max) Maximum Load Current
=
=
Switching Frequency (Fixed at a nominal 150 kHz).
F
Switching Frequency (Fixed at a nominal 150 kHz).
F
1. Programming Output Voltage (Selecting R1 and R2, as
1. Programming Output Voltage (Selecting R1 and R2, as
shown in Figure 12)
shown in Figure 12)
Use the following formula to select the appropriate resistor
values.
Select R1 to be 1 kΩ, 1%. Solve for R2.
=
=
R2 1k (16.26 − 1) 15.26k, closest 1% value is 15.4 kΩ.
Select a value for R1 between 240Ω and 1.5 kΩ. The lower re-
sistor values minimize noise pickup in the sensitive feedback
pin. (For the lowest temperature coefficient and the best sta-
bility with time, use 1% metal film resistors.)
=
R2 15.4 kΩ.
2. Inductor Selection (L1)
2. Inductor Selection (L1)
A. Calculate the inductor Volt microsecond constant E • T
A. Calculate the inductor Volt • microsecond constant (E • T),
(V • µs), from the following formula:
=
=
where VSAT internal switch saturation voltage 0.9V
=
=
and VD diode forward voltage drop 0.5V
=
B. E • T 35.2 (V • µs)
B. Use the E • T value from the previous formula and match
it with the E • T number on the vertical axis of the Inductor
Value Selection Guide shown in Figure 6.
=
C. ILOAD(max) 0.5A
D. From the inductor value selection guide shown in Figure 6,
the inductance region intersected by the 35 (V • µs) horizontal
line and the 0.5A vertical line is 150 µH, and the inductor code
is L19.
C. on the horizontal axis, select the maximum load current.
D. Identify the inductance region intersected by the E • T
value and the Maximum Load Current value. Each region is
identified by an inductance value and an inductor code (LXX).
E. From the table in Figure 7, locate line L19, and select an in-
ductor part number from the list of manufacturers part num-
bers.
E. Select an appropriate inductor from the four manufacturer’s
part numbers listed in Figure 7.
11
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LM2597/LM2597HV Series Buck Regulator Design Procedure (Adjustable
Output) (Continued)
PROCEDURE (Adjustable Output Voltage Version)
3. Output Capacitor Selection (COUT
EXAMPLE (Adjustable Output Voltage Version)
3. Output Capacitor SeIection (COUT
)
)
A. In the majority of applications, low ESR electrolytic or solid
tantalum capacitors between 82 µF and 220 µF provide the
best results. This capacitor should be located close to the IC
using short capacitor leads and short copper traces. Do not
use capacitors larger than 220 µF. For additional informa-
tion, see section on output capacitors in application in-
formation section.
A. See section on COUT in Application Information section.
B. From the quick design table shown in Figure 2, locate the
output voltage column. From that column, locate the output
voltage closest to the output voltage in your application. In this
example, select the 24V line. Under the output capacitor sec-
tion, select a capacitor from the list of through hole electrolytic
or surface mount tantalum types from four different capacitor
manufacturers. It is recommended that both the manufactur-
ers and the manufacturers series that are listed in the table be
used.
B. To simplify the capacitor selection procedure, refer to the
quick design table shown in Figure 2. This table contains dif-
ferent output voltages, and lists various output capacitors that
will provide the best design solutions.
In this example, through hole aluminum electrolytic capacitors
from several different manufacturers are available.
C. The capacitor voltage rating should be at least 1.5 times
greater than the output voltage, and often much higher volt-
age ratings are needed to satisfy the low ESR requirements
needed for low output ripple voltage.
82 µF 50V Panasonic HFQ Series
120 µF 50V Nichicon PL Series
C. For a 20V output, a capacitor rating of at least 30V or more
is needed. In this example, either a 35V or 50V capacitor
would work. A 50V rating was chosen because it has a lower
ESR which provides a lower output ripple voltage.
Other manufacturers or other types of capacitors may also be
used, provided the capacitor specifications (especially the
100 kHz ESR) closely match the types listed in the table. Re-
fer to the capacitor manufacturers data sheet for this informa-
tion.
4. Feedforward Capacitor (CFF) (See Figure 12)
4. Feedforward Capacitor (CFF)
For output voltages greater than approximately 10V, an addi-
tional capacitor is required. The compensation capacitor is
typically between 50 pF and 10 nF, and is wired in parallel with
the output voltage setting resistor, R2. It provides additional
stability for high output voltages, low input-output voltages,
and/or very low ESR output capacitors, such as solid tantalum
capacitors.
The table shown in Figure 2 contains feed forward capacitor
values for various output voltages. In this example, a 1 nF ca-
pacitor is needed.
This capacitor type can be ceramic, plastic, silver mica, etc.
(Because of the unstable characteristics of ceramic capacitors
made with Z5U material, they are not recommended.)
www.national.com
12
LM2597/LM2597HV Series Buck Regulator Design Procedure (Adjustable
Output) (Continued)
PROCEDURE (Adjustable Output Voltage Version)
5. Catch Diode Selection (D1)
EXAMPLE (Adjustable Output Voltage Version)
5. Catch Diode Selection (D1)
A. The catch diode current rating must be at least 1.3 times
greater than the maximum load current. Also, if the power
supply design must withstand a continuous output short, the
diode should have a current rating equal to the maximum cur-
rent limit of the LM2597. The most stressful condition for this
diode is an overload or shorted output condition.
A. Refer to the table shown in Figure 10. Schottky diodes pro-
vide the best performance, and in this example a 1A, 40V,
1N5819 Schottky diode would be a good choice. The 1A diode
rating is more than adequate and will not be overstressed
even for a shorted output.
B. The reverse voltage rating of the diode should be at least
1.25 times the maximum input voltage.
C. This diode must be fast (short reverse recovery time) and
must be located close to the LM2597 using short leads and
short printed circuit traces. Because of their fast switching
speed and low forward voltage drop, Schottky diodes provide
the best performance and efficiency, and should be the first
choice, especially in low output voltage applications. Ultra-fast
recovery, or High-Efficiency rectifiers are also a good choice,
but some types with an abrupt turn-off characteristic may
cause instability or EMl problems. Ultra-fast recovery diodes
typically have reverse recovery times of 50 ns or less. Recti-
fiers such as the 1N4001 series are much too slow and should
not be used.
6. Input Capacitor (CIN
)
6. Input Capacitor (CIN)
A low ESR aluminum or tantalum bypass capacitor is needed
between the input pin and ground to prevent large voltage
transients from appearing at the input. In addition, the RMS
The important parameters for the Input capacitor are the input
voltage rating and the RMS current rating. With a nominal in-
put voltage of 28V, an aluminum electrolytic aluminum electro-
lytic capacitor with a voltage rating greater than 42V (1.5 x
current rating of the input capacitor should be selected to be
1
at least
⁄
2
the DC load current. The capacitor manufacturers
VIN) would be needed. Since the the next higher capacitor
data sheet must be checked to assure that this current rating
is not exceeded. The curve shown in Figure 15 shows typical
RMS current ratings for several different aluminum electrolytic
capacitor values.
voltage rating is 50V, a 50V capacitor should be used. The ca-
pacitor voltage rating of (1.5 x VIN) is a conservative guideline,
and can be modified somewhat if desired.
The RMS current rating requirement for the input capacitor of
1
This capacitor should be located close to the IC using short
leads and the voltage rating should be approximately 1.5
times the maximum input voltage.
a buck regulator is approximately
⁄2 the DC load current. In
this example, with a 400 mA load, a capacitor with a RMS cur-
rent rating of at least 200 mA is needed.
If solid tantalum input capacitors are used, it is recomended
that they be surge current tested by the manufacturer.
The curves shown in Figure 15 can be used to select an ap-
propriate input capacitor. From the curves, locate the 50V line
and note which capacitor values have RMS current ratings
greater than 200 mA. A 47 µF/50V low ESR electrolytic ca-
pacitor capacitor is needed.
Use caution when using ceramic capacitors for input bypass-
ing, because it may cause severe ringing at the VIN pin.
For additional information, see section on input capacitor
in application information section.
For a through hole design, a 47 µF/50V electrolytic capacitor
(Panasonic HFQ series or Nichicon PL series or equivalent)
would be adequate. Other types or other manufacturers ca-
pacitors can be used provided the RMS ripple current ratings
are adequate.
For surface mount designs, solid tantalum capacitors are rec-
ommended. The TPS series available from AVX, and the
593D series from Sprague are both surge current tested.
To further simplify the buck regulator design procedure, Na-
tional Semiconductor is making available computer design
software to be used with the Simple Switcher line ot switching
regulators. Switchers Made Simple® (version 4.1 or later) is
available at National’s web site, www.national.com.
13
www.national.com
LM2597/LM2597HV Series Buck Regulator Design Procedure (Adjustable
Output) (Continued)
Output
Voltage
(V)
Through Hole Output Capacitor
Surface Mount Output Capacitor
Panasonic
Nichicon PL
Series
(µF/V)
220/25
180/25
82/25
Feedforward
AVX TPS
Sprague
595D Series
(µF/V)
Feedforward
HFQ Series
(µF/V)
220/25
180/25
82/25
Capacitor
Series
(µF/V)
220/10
100/10
100/10
100/16
100/16
68/20
Capacitor
1.2
4
0
220/10
120/10
120/10
100/16
100/16
100/20
15/35
0
4.7 nF
4.7 nF
3.3 nF
2.2 nF
1.5 nF
1 nF
4.7 nF
4.7 nF
3.3 nF
2.2 nF
1.5 nF
220 pF
220 pF
6
9
82/25
82/25
1 2
1 5
2 4
2 8
82/25
82/25
82/25
82/25
82/50
120/50
120/50
10/35
82/50
820 pF
10/35
15/35
FIGURE 2. Output Capacitor and Feedforward Capacitor Selection Table
www.national.com
14
LM2597/LM2597HV Series Buck Regulator Design Procedure
INDUCTOR VALUE SELECTION GUIDES (For Continuous Mode Operation)
DS012440-57
DS012440-30
FIGURE 3. LM2597/LM2597HV-3.3
FIGURE 4. LM2597/LM2597HV-5.0
DS012440-58
DS012440-32
FIGURE 5. LM2597/LM2597HV-12
FIGURE 6. LM2597/LM2597HV-ADJ
15
www.national.com
LM2597/LM2597HV Series Buck Regulator Design Procedure (Continued)
Induc-
tance
(µH)
Cur-
rent
(A)
Schott
Renco
Through
Hole
Pulse Engineering
Coilcraft
Surface
Mount
Through Surface
Surface
Mount
Through
Hole
Surface
Mount
Hole
Mount
L1
220
0.18
0.21
0.26
0.32
0.37
0.44
0.60
0.26
0.32
0.39
0.48
0.58
0.70
0.83
0.99
1.24
0.42
0.55
0.66
0.82
0.99
0.80
1.00
67143910 67144280 RL-5470-3
67143920 67144290 RL-5470-4
67143930 67144300 RL-5470-5
RL1500-220 PE-53801 PE-53801-S DO1608-224
RL1500-150 PE-53802 PE-53802-S DO1608-154
RL1500-100 PE-53803 PE-53803-S DO1608-104
L2
150
100
68
L3
L4
67143940 67144310 RL-1284-68 RL1500-68
67148310 67148420 RL-1284-47 RL1500-47
67148320 67148430 RL-1284-33 RL1500-33
67148330 67148440 RL-1284-22 RL1500-22
PE-53804 PE-53804-S DO1608-68
PE-53805 PE-53805-S DO1608-473
PE-53806 PE-53806-S DO1608-333
PE-53807 PE-53807-S DO1608-223
L5
47
L6
33
L7
22
L8
330
220
150
100
68
67143950 67144320 RL-5470-2
67143960 67144330 RL-5470-3
67143970 67144340 RL-5470-4
67143980 67144350 RL-5470-5
67143990 67144360 RL-5470-6
67144000 67144380 RL-5470-7
RL1500-330 PE-53808 PE-53808-S DO3308-334
RL1500-220 PE-53809 PE-53809-S DO3308-224
RL1500-150 PE-53810 PE-53810-S DO3308-154
RL1500-100 PE-53811 PE-53811-S DO3308-104
L9
L10
L11
L12
L13
L14
L15
L16
L17
L18
L19
L20
L21
L26
L27
RL1500-68
RL1500-47
PE-53812 PE-53812-S DO1608-683
PE-53813 PE-53813-S DO3308-473
PE-53814 PE-53814-S DO1608-333
PE-53815 PE-53815-S DO1608-223
PE-53816 PE-53816-S DO1608-153
47
33
67148340 67148450 RL-1284-33 RL1500-33
67148350 67148460 RL-1284-22 RL1500-22
67148360 67148470 RL-1284-15 RL1500-15
22
15
330
220
150
100
68
67144030 67144410 RL-5471-1
67144040 67144420 RL-5471-2
67144050 67144430 RL-5471-3
67144060 67144440 RL-5471-4
67144070 67144450 RL-5471-5
67144100 67144480 RL-5471-1
67144110 67144490 RL-5471-2
RL1500-330 PE-53817 PE-53817-S DO3316-334
RL1500-220 PE-53818 PE-53818-S DO3316-224
RL1500-150 PE-53819 PE-53819-S DO3316-154
RL1500-100 PE-53820 PE-53820-S DO3316-104
RL1500-68
PE-53821 PE-53821-S DDO3316-683
330
220
—
—
PE-53826 PE-53826-S
PE-53827 PE-53827-S
—
—
FIGURE 7. Inductor Manufacturers Part Numbers
Coilcraft Inc.
Phone (800) 322-2645
FAX (708) 639-1469
Phone +44 1236 730 595
FAX +44 1236 730 627
Phone (619) 674-8100
FAX (619) 674-8262
Phone +353 93 24 107
FAX +353 93 24 459
Phone (800) 645-5828
FAX (516) 586-5562
Phone (612) 475-1173
FAX (612) 475-1786
FIGURE 8. Inductor Manufacturers Phone Numbers
Nichicon Corp.
Panasonic
Phone
FAX
(708) 843-7500
(708) 843-2798
(714) 373-7857
(714) 373-7102
(803) 448-9411
(803) 448-1943
(207) 324-7223
(207) 324-4140
Coilcraft Inc., Europe
Pulse Engineering Inc.
Phone
FAX
AVX Corp.
Phone
FAX
Pulse Engineering Inc.,
Europe
Sprague/Vishay
Phone
FAX
Renco Electronics Inc.
FIGURE 9. Capacitor Manufacturers Phone Numbers
Schott Corp.
www.national.com
16
LM2597/LM2597HV Series Buck Regulator Design Procedure (Continued)
VR
1A Diodes
Surface Mount
Ultra Fast
Recovery
Through Hole
Ultra Fast
Schottky
Schottky
Recovery
All of these diodes are rated to
at least 60V.
20V
30V
40V
All of these diodes are rated to
at least 60V.
1N5817
SR102
MBRS130
1N5818
SR103
11DQ03
1N5819
SR104
MBRS140
10BQ040
10MQ040
MBRS160
10BQ050
10MQ060
MBRS1100
10MQ090
SGL41-60
SS16
MURS120
10BF10
MUR120
HER101
11DF1
11DQ04
SR105
50V
or
more
MBR150
11DQ05
MBR160
SB160
11DQ10
FIGURE 10. Diode Selection Table
Block Diagram
DS012440-26
FIGURE 11.
17
www.national.com
Typical Circuit and Layout Guidelines
Fixed Output Voltage Versions
DS012440-27
=
=
=
5V, I 500 mA.
LOAD
Component Values shown are for V
IN
15V, V
OUT
C
C
D1
L1
— 47 µF, 50V, Aluminum Electrolytic Nichicon “PL Series”
— 120 µF, 25V Aluminum Electrolytic, Nichicon “PL Series”
— 1A, 30V Schottky Rectifier, 1N5818
IN
OUT
— 100 µH, L20
Typical Values
C
C
R
— 0.1 µF
SS
— 0.1 µF
— 4.7k
DELAY
Pull Up
*Use Bias Supply pin for 5V and 12V Versions
Adjustable Output Voltage Versions
DS012440-56
Select R to be approximately 1 kΩ, use a 1% resistor for best stability.
1
=
Component Values shown are for V
IN
20V,
=
=
500 mA.
V
10V, I
OUT
LOAD
C
C
— 68 µF, 35V, Aluminum Electrolytic Nichicon “PL Series”
— 120 µF, 25V Aluminum Electrolytic, Nichicon “PL Series”
IN
OUT
D1 — 1A, 30V Schottky Rectifier, 1N5818
L1 — 150 µH, L19
R
R
C
— 1 kΩ, 1%
— 7.15k, 1%
— 3.3 nF, See Application Information Section
1
2
FF
Typical Values
C
C
R
— 0.1 µF
SS
— 0.1 µF
DELAY
— 4.7k
PULL UP
*For output voltages between 4V and 20V
FIGURE 12. Typical Circuits and Layout Guides
www.national.com
18
Bias Supply (Pin 3)—This feature allows the regulators in-
ternal circuitry to be powered from the regulated output volt-
age or an external supply, instead of the input voltage. This
results in increased efficiency under some operating condi-
tions, such as low output current and/or high input voltage.
Typical Circuit and Layout
Guidelines (Continued)
As in any switching regulator, layout is very important. Rap-
idly switching currents associated with wiring inductance can
generate voltage transients which can cause problems. For
minimal inductance and ground loops, the wires indicated by
heavy lines should be wide printed circuit traces and
should be kept as short as possible. For best results, ex-
ternal components should be located as close to the
switcher lC as possible using ground plane construction or
single point grounding.
Special Note If any of the above four features (Shutdown
/Soft-start, Error Flag, Delay, or Bias Supply) are not used,
the respective pins should be left open.
EXTERNAL COMPONENTS
SOFT-START CAPACITOR
CSS —A capacitor on this pin provides the regulator with a
Soft-start feature (slow start-up). When the DC input voltage
is first applied to the regulator, or when the Shutdown
/Soft-start pin is allowed to go high, a constant current (ap-
proximately 5 µA begins charging this capacitor). As the ca-
pacitor voltage rises, the regulator goes through four operat-
ing regions (See the bottom curve in Figure 13).
If open core inductors are used, special care must be
taken as to the location and positioning of this type of induc-
tor. Allowing the inductor flux to intersect sensitive feedback,
lC groundpath and COUT wiring can cause problems.
When using the adjustable version, special care must be
taken as to the location of the feedback resistors and the as-
sociated wiring. Physically locate both resistors near the IC,
and route the wiring away from the inductor, especially an
open core type of inductor. (See application section for more
information.)
1. Regulator in Shutdown. When the SD /SS pin voltage is
between 0V and 1.3V, the regulator is in shutdown, the out-
put voltage is zero, and the IC quiescent current is approxi-
mately 85 µA.
2. Regulator ON, but the output voltage is zero. With the
SD /SS pin voltage between approximately 1.3V and 1.8V,
the internal regulatory circuitry is operating, the quiescent
current rises to approximately 5 mA, but the output voltage is
still zero. Also, as the 1.3V threshold is exceeded, the
Soft-start capacitor charging current decreases from 5 µA
down to approximately 1.6 µA. This decreases the slope of
capacitor voltage ramp.
Application Information
PIN FUNCTIONS
+VIN (Pin 7)—This is the positive input supply for the IC
switching regulator. A suitable input bypass capacitor must
be present at this pin to minimize voltage transients and to
supply the switching currents needed by the regulator.
Ground (Pin 6)—Circuit ground.
3. Soft-start Region. When the SD /SS pin voltage is be-
Output (Pin 8)—Internal switch. The voltage at this pin
switches between (+VIN − VSAT) and approximately −0.5V,
with a duty cycle of VOUT/VIN. To minimize coupling to sensi-
tive circuitry, the PC board copper area connected to this pin
should be kept to a minimum.
@
tween 1.8V and 2.8V ( 25˚C), the regulator is in a Soft-start
condition. The switch (Pin 8) duty cycle initially starts out
very low, with narrow pulses and gradually get wider as the
capacitor SD /SS pin ramps up towards 2.8V. As the duty
cycle increases, the output voltage also increases at a con-
trolled ramp up. See the center curve in Figure 13. The input
supply current requirement also starts out at a low level for
the narrow pulses and ramp up in a controlled manner. This
is a very useful feature in some switcher topologies that re-
quire large startup currents (such as the inverting configura-
tion) which can load down the input power supply.
Note: The lower curve shown in Figure 13 shows the Soft-start region from
0% to 100%. This is not the duty cycle percentage, but the output volt-
age percentage. Also, the Soft-start voltage range has a negative tem-
perature coefficient associated with it. See the Soft-start curve in the
electrical characteristics section.
Feedback (Pin 4)—Senses the regulated output voltage to
complete the feedback loop.
Shutdown /Soft-start (Pin 5)—This dual function pin pro-
vides the following features: (a) Allows the switching regula-
tor circuit to be shut down using logic level signals thus drop-
ping the total input supply current to approximately 80 µA.
(b) Adding a capacitor to this pin provides a soft-start feature
which minimizes startup current and provides a controlled
ramp up of the output voltage.
Error Flag (Pin 1)—Open collector output that provides a
low signal (flag transistor ON) when the regulated output
voltage drops more than 5% from the nominal output volt-
age. On start up, Error Flag is low until VOUT reaches 95% of
the nominal output voltage and a delay time determined by
the Delay pin capacitor. This signal can be used as a reset to
a microprocessor on power-up.
4. Normal operation. Above 2.8V, the circuit operates as a
standard Pulse Width Modulated switching regulator. The
capacitor will continue to charge up until it reaches the inter-
nal clamp voltage of approximately 7V. If this pin is driven
from a voltage source, the current must be limited to about
1 mA.
Delay (Pin 2)—At power-up, this pin can be used to provide
a time delay between the time the regulated output voltage
reaches 95% of the nominal output voltage, and the time the
error flag output goes high.
19
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Application Information (Continued)
DS012440-33
FIGURE 13. Soft-start, Delay, Error, Output
www.national.com
20
Application Information (Continued)
DS012440-34
FIGURE 14. Timing Diagram for 5V Output
DELAY CAPACITOR
The important parameters for the Input capacitor are the
voltage rating and the RMS current rating. Because of the
relatively high RMS currents flowing in a buck regulator’s in-
put capacitor, this capacitor should be chosen for its RMS
current rating rather than its capacitance or voltage ratings,
although the capacitance value and voltage rating are di-
rectly related to the RMS current rating.
CDELAY —Provides delay for the error flag output. See the
upper curve in Figure 13, and also refer to timing diagrams in
Figure 14. A capacitor on this pin provides a time delay be-
tween the time the regulated output voltage (when it is in-
creasing in value) reaches 95% of the nominal output volt-
age, and the time the error flag output goes high. A 3 µA
constant current from the delay pin charges the delay ca-
The RMS current rating of a capacitor could be viewed as a
capacitor’s power rating. The RMS current flowing through
the capacitors internal ESR produces power which causes
the internal temperature of the capacitor to rise. The RMS
current rating of a capacitor is determined by the amount of
current required to raise the internal temperature approxi-
mately 10˚C above an ambient temperature of 105˚C. The
ability of the capacitor to dissipate this heat to the surround-
ing air will determine the amount of current the capacitor can
safely sustain. Capacitors that are physically large and have
a large surface area will typically have higher RMS current
ratings. For a given capacitor value, a higher voltage electro-
lytic capacitor will be physically larger than a lower voltage
capacitor, and thus be able to dissipate more heat to the sur-
rounding air, and therefore will have a higher RMS current
rating.
pacitor resulting in
a voltage ramp. When this voltage
reaches a threshold of approximately 1.3V, the open collec-
tor error flag output (or power OK) goes high. This signal can
be used to indicate that the regulated output has reached the
correct voltage and has stabilized.
If, for any reason, the regulated output voltage drops by 5%
or more, the error output flag (Pin 1) immediately goes low
(internal transistor turns on). The delay capacitor provides
very little delay if the regulated output is dropping out of
regulation. The delay time for an output that is decreasing is
approximately a 1000 times less than the delay for the rising
output. For a 0.1 µF delay capacitor, the delay time would be
approximately 50 ms when the output is rising and passes
through the 95% threshold, but the delay for the output drop-
ping would only be approximately 50 µs.
R
Pull Up —The error flag output, (or power OK) is the collec-
tor of a NPN transistor, with the emitter internally grounded.
To use the error flag, a pullup resistor to a positive voltage is
needed. The error flag transistor is rated up to a maximum of
45V and can sink approximately 3 mA. If the error flag is not
used, it can be left open.
INPUT CAPACITOR
CIN —A low ESR aluminum or tantalum bypass capacitor is
needed between the input pin and ground pin. It must be lo-
cated near the regulator using short leads. This capacitor
prevents large voltage transients from appearing at the in-
put, and provides the instantaneous current needed each
time the switch turns on.
21
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bypassing, but several precautions must be observed. A
small percentage of solid tantalum capacitors can short if the
inrush current rating is exceeded. This can happen at turn on
when the input voltage is suddenly applied, and of course,
higher input voltages produce higher inrush currents. Sev-
eral capacitor manufacturers do a 100% surge current test-
ing on their products to minimize this potential problem. If
high turn on currents are expected, it may be necessary to
limit this current by adding either some resistance or induc-
tance before the tantalum capacitor, or select a higher volt-
age capacitor. As with aluminum electrolytic capacitors, the
RMS ripple current rating must be sized to the load current.
Application Information (Continued)
OUTPUT CAPACITOR
COUT —An output capacitor is required to filter the output
and provide regulator loop stability. Low impedance or low
ESR Electrolytic or solid tantalum capacitors designed for
switching regulator applications must be used. When select-
ing an output capacitor, the important capacitor parameters
are; the 100 kHz Equivalent Series Resistance (ESR), the
RMS ripple current rating, voltage rating, and capacitance
value. For the output capacitor, the ESR value is the most
important parameter.
DS012440-28
FIGURE 15. RMS Current Ratings for Low
ESR Electrolytic Capacitors (Typical)
The output capacitor requires an ESR value that has an up-
per and lower limit. For low output ripple voltage, a low ESR
value is needed. This value is determined by the maximum
allowable output ripple voltage, typically 1% to 2% of the out-
put voltage. But if the selected capacitor’s ESR is extremely
low, there is a possibility of an unstable feedback loop, re-
sulting in an oscillation at the output. Using the capacitors
listed in the tables, or similar types, will provide design solu-
tions under all conditions.
If very low output ripple voltage (less than 15 mV) is re-
quired, refer to the section on Output Voltage Ripple and
Transients for a post ripple filter.
DS012440-29
An aluminum electrolytic capacitor’s ESR value is related to
the capacitance value and its voltage rating. In most cases,
Higher voltage electrolytic capacitors have lower ESR values
(see Figure 16). Often, capacitors with much higher voltage
ratings may be needed to provide the low ESR values re-
quired for low output ripple voltage.
FIGURE 16. Capacitor ESR vs Capacitor Voltage Rating
(Typical Low ESR Electrolytic Capacitor)
The consequences of operating an electrolytic capacitor
above the RMS current rating is a shortened operating life.
The higher temperature speeds up the evaporation of the ca-
pacitor’s electrolyte, resulting in eventual failure.
The output capacitor for many different switcher designs of-
ten can be satisfied with only three or four different capacitor
values and several different voltage ratings. See the quick
design component selection tables in Figure 1 and Figure 2
for typical capacitor values, voltage ratings, and manufactur-
ers capacitor types.
Selecting an input capacitor requires consulting the manu-
facturers data sheet for maximum allowable RMS ripple cur-
rent. For a maximum ambient temperature of 40˚C, a gen-
eral guideline would be to select a capacitor with a ripple
current rating of approximately 50% of the DC load current.
For ambient temperatures up to 70˚C, a current rating of
75% of the DC load current would be a good choice for a
conservative design. The capacitor voltage rating must be at
least 1.25 times greater than the maximum input voltage,
and often a much higher voltage capacitor is needed to sat-
isfy the RMS current requirements.
Electrolytic capacitors are not recommended for tempera-
tures below −25˚C. The ESR rises dramatically at cold tem-
@
peratures and typically rises 3X
−25˚C and as much as
10X at −40˚C. See curve shown in Figure 17.
Solid tantalum capacitors have a much better ESR spec for
cold temperatures and are recommended for temperatures
below −25˚C.
A graph shown in Figure 15 shows the relationship between
an electrolytic capacitor value, its voltage rating, and the
RMS current it is rated for. These curves were obtained from
the Nichicon “PL” series of low ESR, high reliability electro-
lytic capacitors designed for switching regulator applications.
Other capacitor manufacturers offer similar types of capaci-
tors, but always check the capacitor data sheet.
CATCH DIODE
Buck regulators require a diode to provide a return path for
the inductor current when the switch turns off. This must be
a fast diode and must be located close to the LM2594 using
short leads and short printed circuit traces.
“Standard” electrolytic capacitors typically have much higher
ESR numbers, lower RMS current ratings and typically have
a shorter operating lifetime.
Because of their very fast switching speed and low forward
voltage drop, Schottky diodes provide the best performance,
especially in low output voltage applications (5V and lower).
Ultra-fast recovery, or High-Efficiency rectifiers are also a
good choice, but some types with an abrupt turnoff charac-
Because of their small size and excellent performance, sur-
face mount solid tantalum capacitors are often used for input
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22
Application Information (Continued)
teristic may cause instability or EMI problems. Ultra-fast re-
covery diodes typically have reverse recovery times of 50 ns
or less. Rectifiers such as the 1N4001 series are much too
slow and should not be used.
DS012440-31
FIGURE 18. (∆IIND) Peak-to-Peak Inductor
Ripple Current (as a Percentage
of the Load Current) vs Load Current
By allowing the percentage of inductor ripple current to in-
crease for low load currents, the inductor value and size can
be kept relatively low.
DS012440-37
FIGURE 17. Capacitor ESR Change vs Temperature
INDUCTOR SELECTION
When operating in the continuous mode, the inductor current
waveform ranges from a triangular to a sawtooth type of
waveform (depending on the input voltage), with the average
value of this current waveform equal to the DC output load
current.
All switching regulators have two basic modes of operation;
continuous and discontinuous. The difference between the
two types relates to the inductor current, whether it is flowing
continuously, or if it drops to zero for a period of time in the
normal switching cycle. Each mode has distinctively different
operating characteristics, which can affect the regulators
performance and requirements. Most switcher designs will
operate in the discontinuous mode when the load current is
low.
Inductors are available in different styles such as pot core,
toroid, E-core, bobbin core, etc., as well as different core ma-
terials, such as ferrites and powdered iron. The least expen-
sive, the bobbin, rod or stick core, consists of wire wrapped
on a ferrite bobbin. This type of construction makes for a in-
expensive inductor, but since the magnetic flux is not com-
pletely contained within the core, it generates more
Electro-Magnetic Interference (EMl). This magnetic flux can
induce voltages into nearby printed circuit traces, thus caus-
ing problems with both the switching regulator operation and
nearby sensitive circuitry, and can give incorrect scope read-
ings because of induced voltages in the scope probe. Also
see section on Open Core Inductors.
The LM2597 (or any of the Simple Switcher family) can be
used for both continuous or discontinuous modes of opera-
tion.
In many cases the preferred mode of operation is the con-
tinuous mode. It offers greater output power, lower peak
switch, inductor and diode currents, and can have lower out-
put ripple voltage. But it does require larger inductor values
to keep the inductor current flowing continuously, especially
at low output load currents and/or high input voltages.
The inductors listed in the selection chart include ferrite
E-core construction for Schott, ferrite bobbin core for Renco
and Coilcraft, and powdered iron toroid for Pulse Engineer-
ing.
To simplify the inductor selection process, an inductor selec-
tion guide (nomograph) was designed (see Figure 3 through
Figure 6). This guide assumes that the regulator is operating
in the continuous mode, and selects an inductor that will al-
low a peak-to-peak inductor ripple current to be a certain
percentage of the maximum design load current. This
peak-to-peak inductor ripple current percentage is not fixed,
but is allowed to change as different design load currents are
selected. (See Figure 18.)
Exceeding an inductor’s maximum current rating may cause
the inductor to overheat because of the copper wire losses,
or the core may saturate. If the inductor begins to saturate,
the inductance decreases rapidly and the inductor begins to
look mainly resistive (the DC resistance of the winding). This
can cause the switch current to rise very rapidly and force
the switch into a cycle-by-cycle current limit, thus reducing
the DC output load current. This can also result in overheat-
ing of the inductor and/or the LM2597. Different inductor
types have different saturation characteristics, and this
should be kept in mind when selecting an inductor.
The inductor manufacturers data sheets include current and
energy limits to avoid inductor saturation.
DISCONTINUOUS MODE OPERATION
The selection guide chooses inductor values suitable for
continuous mode operation, but for low current applications
and/or high input voltages, a discontinuous mode design
may be a better choice. It would use an inductor that would
23
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pacitor is also required to assure good dynamic load re-
sponse and ripple reduction. The ESR of this capacitor may
be as low as desired, because it is out of the regulator feed-
back loop. The photo shown in Figure 19 shows a typical
output ripple voltage, with and without a post ripple filter.
Application Information (Continued)
be physically smaller, and would need only one half to one
third the inductance value needed for a continuous mode de-
sign. The peak switch and inductor currents will be higher in
a discontinuous design, but at these low load currents (200
mA and below), the maximum switch current will still be less
than the switch current limit.
When observing output ripple with a scope, it is essential
that a short, low inductance scope probe ground connection
be used. Most scope probe manufacturers provide a special
probe terminator which is soldered onto the regulator board,
preferable at the output capacitor. This provides a very short
scope ground thus eliminating the problems associated with
the 3 inch ground lead normally provided with the probe, and
provides a much cleaner and more accurate picture of the
ripple voltage waveform.
Discontinuous operation can have voltage waveforms that
are considerable different than a continuous design. The out-
put pin (switch) waveform can have some damped sinusoi-
dal ringing present. (See photo titled; Discontinuous Mode
Switching Waveforms) This ringing is normal for discontinu-
ous operation, and is not caused by feedback loop instabili-
ties. In discontinuous operation, there is a period of time
where neither the switch or the diode are conducting, and
the inductor current has dropped to zero. During this time, a
small amount of energy can circulate between the inductor
and the switch/diode parasitic capacitance causing this char-
acteristic ringing. Normally this ringing is not a problem, un-
less the amplitude becomes great enough to exceed the in-
put voltage, and even then, there is very little energy present
to cause damage.
The voltage spikes are caused by the fast switching action of
the output switch, the diode, and the parasitic inductance of
the output filter capacitor, and its associated wiring. To mini-
mize these voltage spikes, the output capacitor should be
designed for switching regulator applications, and the lead
lengths must be kept very short. Wiring inductance, stray ca-
pacitance, as well as the scope probe used to evaluate these
transients, all contribute to the amplitude of these spikes.
Different inductor types and/or core materials produce differ-
ent amounts of this characteristic ringing. Ferrite core induc-
tors have very little core loss and therefore produce the most
ringing. The higher core loss of powdered iron inductors pro-
duce less ringing. If desired, a series RC could be placed in
parallel with the inductor to dampen the ringing. The com-
puter aided design software Switchers Made Simple (ver-
sion 4.1) will provide all component values for continuous
and discontinuous modes of operation.
DS012440-40
FIGURE 20. Peak-to-Peak Inductor
Ripple Current vs Load Current
When a switching regulator is operating in the continuous
mode, the inductor current waveform ranges from a triangu-
lar to a sawtooth type of waveform (depending on the input
voltage). For
a given input and output voltage, the
DS012440-39
peak-to-peak amplitude of this inductor current waveform re-
mains constant. As the load current increases or decreases,
the entire sawtooth current waveform also rises and falls.
The average value (or the center) of this current waveform is
equal to the DC load current.
FIGURE 19. Post Ripple Filter Waveform
OUTPUT VOLTAGE RIPPLE AND TRANSIENTS
The output voltage of a switching power supply operating in
the continuous mode will contain a sawtooth ripple voltage at
the switcher frequency, and may also contain short voltage
spikes at the peaks of the sawtooth waveform.
If the load current drops to a low enough level, the bottom of
the sawtooth current waveform will reach zero, and the
switcher will smoothly change from a continuous to a discon-
tinuous mode of operation. Most switcher designs (irregard-
less how large the inductor value is) will be forced to run dis-
continuous if the output is lightly loaded. This is a perfectly
acceptable mode of operation.
The output ripple voltage is a function of the inductor saw-
tooth ripple current and the ESR of the output capacitor. A
typical output ripple voltage can range from approximately
0.5% to 3% of the output voltage. To obtain low ripple volt-
age, the ESR of the output capacitor must be low, however,
caution must be exercised when using extremely low ESR
capacitors because they can affect the loop stability, result-
ing in oscillation problems. If very low output ripple voltage is
needed (less than 15 mV), a post ripple filter is recom-
mended. (See Figure 12.) The inductance required is typi-
cally between 1 µH and 5 µH, with low DC resistance, to
maintain good load regulation. A low ESR output filter ca-
In a switching regulator design, knowing the value of the
peak-to-peak inductor ripple current (∆IIND) can be useful for
determining a number of other circuit parameters. Param-
eters such as, peak inductor or peak switch current, mini-
mum load current before the circuit becomes discontinuous,
output ripple voltage and output capacitor ESR can all be
calculated from the peak-to-peak ∆IIND. When the inductor
nomographs shown in Figure 3 through Figure 6 are used to
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24
These magnetic lines of flux will induce a voltage into any
wire or PC board copper trace that comes within the induc-
tor’s magnetic field. The strength of the magnetic field, the
orientation and location of the PC copper trace to the mag-
netic field, and the distance between the copper trace and
the inductor, determine the amount of voltage generated in
the copper trace. Another way of looking at this inductive
coupling is to consider the PC board copper trace as one
turn of a transformer (secondary) with the inductor winding
as the primary. Many millivolts can be generated in a copper
trace located near an open core inductor which can cause
stability problems or high output ripple voltage problems.
Application Information (Continued)
select an inductor value, the peak-to-peak inductor ripple
current can immediately be determined. The curve shown in
Figure 20 shows the range of (∆IIND) that can be expected
for different load currents. The curve also shows how the
peak-to-peak inductor ripple current (∆IIND) changes as you
go from the lower border to the upper border (for a given load
current) within an inductance region. The upper border rep-
resents a higher input voltage, while the lower border repre-
sents a lower input voltage (see Inductor Selection Guides).
These curves are only correct for continuous mode opera-
tion, and only if the inductor selection guides are used to se-
lect the inductor value
If unstable operation is seen, and an open core inductor is
used, it’s possible that the location of the inductor with re-
spect to other PC traces may be the problem. To determine
if this is the problem, temporarily raise the inductor away
from the board by several inches and then check circuit op-
eration. If the circuit now operates correctly, then the mag-
netic flux from the open core inductor is causing the problem.
Substituting a closed core inductor such as a torroid or
E-core will correct the problem, or re-arranging the PC layout
may be necessary. Magnetic flux cutting the IC device
ground trace, feedback trace, or the positive or negative
traces of the output capacitor should be minimized.
Consider the following example:
=
VOUT 5V, maximum load current of 300 mA
=
VIN 15V, nominal, varying between 11V and 20V.
The selection guide in Figure 4 shows that the vertical line
for a 0.3A load current, and the horizontal line for the 15V in-
put voltage intersect approximately midway between the up-
per and lower borders of the 150 µH inductance region. A
150 µH inductor will allow a peak-to-peak inductor current
(∆IIND) to flow that will be a percentage of the maximum load
current. Referring to Figure 20, follow the 0.3A line approxi-
mately midway into the inductance region, and read the
peak-to-peak inductor ripple current (∆IIND) on the left hand
axis (approximately 150 mA p-p).
Sometimes, locating a trace directly beneath a bobbin in-
ductor will provide good results, provided it is exactly in the
center of the inductor (because the induced voltages cancel
themselves out), but if it is off center one direction or the
other, then problems could arise. If flux problems are
present, even the direction of the inductor winding can make
a difference in some circuits.
As the input voltage increases to 20V, it approaches the up-
per border of the inductance region, and the inductor ripple
current increases. Referring to the curve in Figure 20, it can
be seen that for a load current of 0.3A, the peak-to-peak in-
ductor ripple current (∆IIND) is 150 mA with 15V in, and can
range from 175 mA at the upper border (20V in) to 120 mA at
the lower border (11V in).
This discussion on open core inductors is not to frighten the
user, but to alert the user on what kind of problems to watch
out for when using them. Open core bobbin or “stick” induc-
tors are an inexpensive, simple way of making a compact ef-
ficient inductor, and they are used by the millions in many dif-
ferent applications.
Once the ∆IIND value is known, the following formulas can be
used to calculate additional information about the switching
regulator circuit.
1. Peak Inductor or peak switch current
2. Minimum load current before the circuit becomes dis-
continuous
3. Output Ripple Voltage
=
=
(∆IIND)x(ESR of COUT
)
=
0.150Ax0.240Ω 36 mV p-p
4.
DS012440-41
Circuit Data for Temperature Rise Curve (DIP-8)
Capacitors Through hole electrolytic
Inductor
Diode
Through hole, Schott, 100 µH
Through hole, 1A 40V, Schottky
OPEN CORE INDUCTORS
Another possible source of increased output ripple voltage or
unstable operation is from an open core inductor. Ferrite
bobbin or stick inductors have magnetic lines of flux flowing
through the air from one end of the bobbin to the other end.
PC board 4 square inches single sided 2 oz. copper
(0.0028")
FIGURE 21. Junction Temperature Rise, DIP-8
25
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material and the DC resistance, it could either act as a heat
sink taking heat away from the board, or it could add heat to
the board.
Application Information (Continued)
The curves shown in Figure 21 and Figure 22 show the
LM2597 junction temperature rise above ambient tempera-
ture with a 500 mA load for various input and output volt-
ages. The Bias Supply pin was not used (left open) for these
curves. Connecting the Bias Supply pin to the output voltage
would reduce the junction temperature by approximately 5˚C
to 15˚C, depending on the input and output voltages, and the
load current. This data was taken with the circuit operating
as a buck switcher with all components mounted on a PC
board to simulate the junction temperature under actual op-
erating conditions. This curve is typical, and can be used for
a quick check on the maximum junction temperature for vari-
ous conditions, but keep in mind that there are many factors
that can affect the junction temperature.
BIAS SUPPLY FEATURE
DS012440-42
The bias supply (VBS) pin allows the LM2597’s internal cir-
cuitry to be powered from a power source, other than VIN
,
typically the output voltage. This feature can increase effi-
ciency and lower junction temperatures under some operat-
ing conditions. The greatest increase in efficiency occur with
light load currents, high input voltage and low output voltage
(4V to 12V). See efficiency curves shown in Figure 23 and
Figure 24. The curves with solid lines are with the VBS pin
connected to the regulated output voltage, while the curves
with dashed lines are with the VBS pin open.
Circuit Data for Temperature Rise Curve (Surface
Mount)
Capacitors Surface mount tantalum, molded “D” size
Inductor
Diode
Surface mount, Coilcraft DO33, 100 µH
Surface mount, 1A 40V, Schottky
PC board 4 square inches single sided 2 oz. copper
(0.0028")
The bias supply pin requires a minimum of approximately
@
3.5V at room temperature (4V −40˚C), and can be as high
FIGURE 22. Junction Temperature Rise, SO-8
THERMAL CONSIDERATIONS
as 30V, but there is little advantage of using the bias supply
feature with voltages greater than 15V or 20V. The current
required for the VIN pin is typically 4 mA.
The LM2597/LM2597HV is available in two packages, an
8-pin through hole DIP (N) and an 8-pin surface mount SO-8
(M). Both packages are molded plastic with a copper lead
frame. When the package is soldered to the PC board, the
copper and the board are the heat sink for the LM2597 and
the other heat producing components.
To use the bias supply feature with output voltages between
4V and 15V, wire the bias pin to the regulated output. Since
the VBS pin requires a minimum of 4V to operate, the 3.3V
part cannot be used this way. When the VBS pin is left open,
the intemal regulator circuitry is powered from the input
voltage.
For best thermal performance, wide copper traces should be
used. Pins should be soldered to generous amounts of
printed circuit board copper, (one exception to this is the out-
put (switch) pin, which should not have large areas of cop-
per). Large areas of copper provide the best transfer of heat
(lower thermal resistance) to the surrounding air, and even
double-sided or multilayer boards provide a better heat path
to the surrounding air. Unless power levels are small, sock-
ets are not recommended because of the added thermal re-
sistance it adds and the resultant higher junction tempera-
tures.
Package thermal resistance and junction temperature rise
numbers are all approximate, and there are many factors
that will affect the junction temperature. Some of these fac-
tors include board size, shape, thickness, position, location,
and even board temperature. Other factors are, trace width,
printed circuit copper area, copper thickness, single- or
double-sided, multilayer board, and the amount of solder on
the board. The effectiveness of the PC board to dissipate
heat also depends on the size, quantity and spacing of other
components on the board. Furthermore, some of these com-
ponents such as the catch diode will add heat to the PC
board and the heat can vary as the input voltage changes.
For the inductor, depending on the physical size, type of core
DS012440-43
FIGURE 23. Effects of Bias Supply Feature on 5V
Regulator Efficiency
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26
Application Information (Continued)
DS012440-44
FIGURE 25. Output Voltage, Input Current, Error Flag
Signal, at Start-Up, WITH Soft-start
DS012440-45
FIGURE 24. Effects of Bias Supply Feature on 12V
Regulator Efficiency
SHUTDOWN /SOFT-START
The circuit shown in Figure 27 is a standard buck regulator
with 24V in, 12V out, 100 mA load, and using a 0.068 µF
Soft-start capacitor. The photo in Figure 25 and Figure 26
show the effects of Soft-start on the output voltage, the input
current, with, and without a Soft-start capacitor. Figure 25
also shows the error flag output going high when the output
voltage reaches 95% of the nominal output voltage. The re-
duced input current required at startup is very evident when
comparing the two photos. The Soft-start feature reduces the
startup current from 700 mA down to 160 mA, and delays
and slows down the output voltage rise time.
DS012440-46
FIGURE 26. Output Voltage, Input Current, at Start-Up,
WITHOUT Soft-start
This reduction in start up current is useful in situations where
the input power source is limited in the amount of current it
can deliver. In some applications Soft-start can be used to
replace undervoltage lockout or delayed startup functions.
If a very slow output voltage ramp is desired, the Soft-start
capacitor can be made much larger. Many seconds or even
minutes are possible.
If only the shutdown feature is needed, the Soft-start capaci-
tor can be eliminated.
DS012440-47
FIGURE 27. Typical Circuit Using Shutdown /Soft-start and Error Flag Features
27
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Application Information (Continued)
DS012440-48
FIGURE 28. Inverting −5V Regulator With Shutdown and Soft-start
lNVERTING REGULATOR
The circuit in Figure 28 converts a positive input voltage to a
negative output voltage with a common ground. The circuit
operates by bootstrapping the regulators ground pin to the
negative output voltage, then grounding the feedback pin,
the regulator senses the inverted output voltage and regu-
lates it.
This example uses the LM2597-5 to generate a −5V output,
but other output voltages are possible by selecting other out-
put voltage versions, including the adjustable version. Since
this regulator topology can produce an output voltage that is
either greater than or less than the input voltage, the maxi-
mum output current greatly depends on both the input and
output voltage. The curve shown in Figure 29 provides a
guide as to the amount of output load current possible for the
different input and output voltage conditions.
DS012440-49
FIGURE 29. Maximum Load Current for Inverting
Regulator Circuit
The maximum voltage appearing across the regulator is the
absolute sum of the input and output voltage, and this must
be limited to a maximum of 40V. In this example, when con-
verting +20V to −5V, the regulator would see 25V between
the input pin and ground pin. The LM2597 has a maximum
input voltage rating of 40V (60V for the LM2597HV).
An additional diode is required in this regulator configuration.
Diode D1 is used to isolate input voltage ripple or noise from
coupling through the CIN capacitor to the output, under light
or no load conditions. Also, this diode isolation changes the
topology to closely resemble a buck configuration thus pro-
viding good closed loop stability. A Schottky diode is recom-
mended for low input voltages, (because of its lower voltage
drop) but for higher input voltages, a 1N4001 diode could be
used.
Because of differences in the operation of the inverting regu-
lator, the standard design procedure is not used to select the
inductor value. In the majority of designs, a 100 µH, 1 Amp
inductor is the best choice. Capacitor selection can also be
narrowed down to just a few values. Using the values shown
in Figure 28 will provide good results in the majority of invert-
ing designs.
This type of inverting regulator can require relatively large
amounts of input current when starting up, even with light
loads. Input currents as high as the LM2597 current limit (ap-
proximately 0.8A) are needed for 1 ms or more, until the out-
put reaches its nominal output voltage. The actual time de-
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28
Application Information (Continued)
pends on the output voltage and the size of the output
capacitor. Input power sources that are current limited or
sources that can not deliver these currents without getting
loaded down, may not work correctly. Because of the rela-
tively high startup currents required by the inverting topology,
the Soft-start feature shown in Figure 28 is recommended.
Also shown in Figure 28 are several shutdown methods for
the inverting configuration. With the inverting configuration,
some level shifting is required, because the ground pin of the
regulator is no longer at ground, but is now at the negative
output voltage. The shutdown methods shown accept
ground referenced shutdown signals.
DS012440-52
FIGURE 31. Undervoltage Lockout Without
Hysteresis for an Inverting Regulator
UNDERVOLTAGE LOCKOUT
Some applications require the regulator to remain off until
the input voltage reaches a predetermined voltage. Figure
30 contains a undervoltage lockout circuit for a buck configu-
ration, while Figure 31 and Figure 32 are for the inverting
types (only the circuitry pertaining to the undervoltage lock-
out is shown). Figure 30 uses a zener diode to establish the
threshold voltage when the switcher begins operating. When
the input voltage is less than the zener voltage, resistors R1
and R2 hold the Shutdown /Soft-start pin low, keeping the
regulator in the shutdown mode. As the input voltage ex-
ceeds the zener voltage, the zener conducts, pulling the
Shutdown /Soft-start pin high, allowing the regulator to begin
switching. The threshold voltage for the undervoltage lockout
feature is approximately 1.5V greater than the zener voltage.
DS012440-53
FIGURE 32. Undervoltage Lockout With
Hysteresis for an Inverting Regulator
NEGATIVE VOLTAGE CHARGE PUMP
Occasionally a low current negative voltage is needed for bi-
asing parts of a circuit. A simple method of generating a
negative voltage using a charge pump technique and the
switching waveform present at the OUT pin, is shown in Fig-
ure 33. This unregulated negative voltage is approximately
equal to the positive input voltage (minus a few volts), and
can supply up to a 100 mA of output current. There is a re-
quirement however, that there be a minimum load of several
hundred mA on the regulated positive output for the charge
pump to work correctly. Also, resistor R1 is required to limit
the charging current of C1 to some value less than the
LM2597 current limit (typically 800 mA).
DS012440-50
FIGURE 30. Undervoltage Lockout for a Buck
Regulator
Figure 31 and Figure 32 apply the same feature to an invert-
ing circuit. Figure 31 features a constant threshold voltage
for turn on and turn off (zener voltage plus approximately
one volt). If hysteresis is needed, the circuit in Figure 32 has
a turn ON voltage which is different than the turn OFF volt-
age. The amount of hysteresis is approximately equal to the
value of the output voltage. Since the SD /SS pin has an in-
ternal 7V zener clamp, R2 is needed to limit the current into
this pin to approximately 1 mA when Q1 is on.
This method of generating a negative output voltage without
an additional inductor can be used with other members of
the Simple Switcher Family, using either the buck or boost
topology.
29
www.national.com
Application Information (Continued)
DS012440-51
FIGURE 33. Charge Pump for Generating a
Low Current, Negative Output Voltage
www.national.com
30
Application Information (Continued)
TYPICAL SURFACE MOUNT PC BOARD LAYOUT, FIXED OUTPUT (2X size)
DS012440-54
C
C
— 10 µF, 35V, Solid Tantalum, AVX, “TPS Series” (surface mount, “D” size)
— 100 µF, 10V Solid Tantalum, AVX, “TPS Series” (surface mount, “D” size)
IN
OUT
D1 — 1A, 40V Surface Mount Schottky Rectifier
L1 — Surface Mount Inductor, Coilcraft DO33
C
C
— Soft-start Capacitor (surface mount ceramic chip capacitor)
— Delay Capacitor (surface mount ceramic chip capacitor)
SS
D
R3 — Error Flag Pullup Resistor (surface mount chip resistor)
TYPICAL SURFACE MOUNT PC BOARD LAYOUT, ADJUSTABLE OUTPUT (2X size)
DS012440-55
C
C
— 10 µF, 35V, Solid Tantalum, AVX, “TPS Series” (surface mount, “D” size)
— 68 µF, 20V Solid Tantalum, AVX, “TPS Series” (surface mount, “D” size)
IN
OUT
D1 — 1A, 40V Surface Mount Schottky Rectifier
L1 — Surface Mount Inductor, Coilcraft DO33
C
C
— Soft-start Capacitor (surface mount ceramic chip capacitor)
— Delay Capacitor (surface mount ceramic chip capacitor)
SS
D
CFF — Feedforward Capacitor (surface mount ceramic chip capacitor)
R1 — Output Voltage Program Resistor (surface mount chip resistor)
R2 — Output Voltage Program Resistor (surface mount chip resistor)
R3 — Error Flag Pullup Resistor (surface mount chip resistor)
FIGURE 34. 2X Printed Circuit Board Layout
31
www.national.com
32
Physical Dimensions inches (millimeters) unless otherwise noted
8-Lead (0.150" Wide) Molded Small Outline Package,
Order Number LM2597M-3.3, LM2597M-5.0,
LM2597M-12 or LM2597M-ADJ
LM2597HVM-3.3, LM2597HVM-5.0,
LM2597HVM-12 or LM2597HVM-ADJ
NS Package Number M08A
33
www.national.com
Physical Dimensions inches (millimeters) unless otherwise noted (Continued)
8-Lead (0.300" Wide) Molded Dual-In-Line Package,
Order Number LM2597N-3.3, LM2597N-5.0, LM2597N-12 or LM2597N-ADJ
LM2597HVN-3.3, LM2597HVN-5.0, LM2597HVN-12 or LM2597HVN-ADJ
NS Package Number N08E
LIFE SUPPORT POLICY
NATIONAL’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DE-
VICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF NATIONAL SEMI-
CONDUCTOR CORPORATION. As used herein:
1. Life support devices or systems are devices or sys-
tems which, (a) are intended for surgical implant into
the body, or (b) support or sustain life, and whose fail-
ure to perform when properly used in accordance
with instructions for use provided in the labeling, can
be reasonably expected to result in a significant injury
to the user.
2. A critical component in any component of a life support
device or system whose failure to perform can be rea-
sonably expected to cause the failure of the life support
device or system, or to affect its safety or effectiveness.
National Semiconductor
Corporation
Americas
Tel: 1-800-272-9959
Fax: 1-800-737-7018
Email: support@nsc.com
National Semiconductor
Europe
National Semiconductor
Asia Pacific Customer
Response Group
Tel: 65-2544466
Fax: 65-2504466
National Semiconductor
Japan Ltd.
Tel: 81-3-5620-6175
Fax: 81-3-5620-6179
Fax: +49 (0) 1 80-530 85 86
Email: europe.support@nsc.com
Deutsch Tel: +49 (0) 1 80-530 85 85
English Tel: +49 (0) 1 80-532 78 32
Français Tel: +49 (0) 1 80-532 93 58
Italiano Tel: +49 (0) 1 80-534 16 80
Email: sea.support@nsc.com
www.national.com
National does not assume any responsibility for use of any circuitry described, no circuit patent licenses are implied and National reserves the right at any time without notice to change said circuitry and specifications.
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