6539S-001-202 [ETC]
SERVOPOTENTIOMETER LEITPLAS 2K 300V 1W ; SERVOPOTENTIOMETER LEITPLAS 2K 300V 1W\n型号: | 6539S-001-202 |
厂家: | ETC |
描述: | SERVOPOTENTIOMETER LEITPLAS 2K 300V 1W
|
文件: | 总20页 (文件大小:777K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
w w w . b o u r n s
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c o m
Precision Potentiometers
I. Product Selection Guide.............................................................258
II. Potentiometers
Multiturn..............................................................................260
Single-Turn..........................................................................265
Knobpot® .............................................................................270
Pushbutton (Digital Readout)..............................................272
III. Definitions & Test Procedures....................................................274
Specifications are subject to change without notice.
257
Product Selection Guide
Multiturn Precision Potentiometers
Resistance
Range
(Ohms)
Model
No.
Element
Type
Resistance
Tolerance
Standard
Linearity
Pkg.
Dia.
Pkg.
Depth
Shaft
Dia./Length
Page
No.
Turns
Mount
1-13/16”
(30mm)
1-3/4”
(46mm)
1/4” X 13/16”
(6 X 21mm)
3400
3500
3540
3541
3543
3545
3590
10
10
10
10
3
Wirewound
Wirewound
Wirewound
Hybritron®
Wirewound
Wirewound
Wirewound
±3%
±3%
±5%
±10%
±5%
±5%
±5%
100-500K
50-100K
100-100K
1K-100K
20-50K
±0.15%
±0.20%
±0.25%
±0.25%
±0.25%
±0.25%
±0.25%
Bushing
Bushing
Bushing
Bushing
Bushing
Bushing
Bushing
260
261
262
262
263
263
264
7/8”
(22mm)
1”
(25mm)
1/4” X 13/16”
(6 X 21mm)
7/8”
(22mm)
3/4”
(19mm)
1/4” X 13/16”
(6 X 21mm)
7/8”
(22mm)
3/4”
(19mm)
1/4” X 13/16”
(6 X 21mm)
7/8”
(22mm)
3/4”
(19mm)
1/4” X 13/16”
(6 X 21mm)
7/8”
(22mm)
3/4”
(19mm)
1/4” X 13/16”
(6 X 21mm)
5
50-50K
7/8”
(22mm)
3/4”
(19mm)
10
200-100K
Various
Single-Turn Precision Potentiometers
Resistance
Range
(Ohms)
Model
No.
Element
Type
Resistance
Tolerance
Standard
Linearity
Pkg.
Dia.
Pkg.
Depth
Shaft
Dia./Length
Page
Mount
No.
265
265
268
266
267
268
269
Conductive
Plastic
7/8”
(22mm)
1/2”
1/8” X 1/2”
6537
6538
6539
6574
6637
6639
6657
±10%
±10%
±15%
±10%
±10%
±15%
±10%
1K-100K
1K-100K
1K-100K
1K-100K
1K-100K
1K-100K
1K-100K
±1%
±1%
±2%
±0.1%
±1%
±2%
±1%
Servo
Servo
(13mm) (3 X 12.7mm)
Conductive
Plastic
7/8”
(22mm)
19/32”
(15mm) (3 X 12.7mm)
1/8” X 1/2”
Conductive
Plastic
7/8”
(22mm)
19/32”
(15mm) (3 x 12.7mm)
1/8” X 1/2”
Servo
Conductive
Plastic
2”
(51mm)
19/32”
(15mm)
1/4” X 7/8”
(6 X 22mm)
Servo
Conductive
Plastic
7/8”
(22mm)
9/16”
(14mm)
1/8” X 7/8”
(3 X 22mm)
Bushing
Bushing
Bushing
Conductive
Plastic
7/8”
(22mm)
21/32”
(17mm)
1/4” X 7/8”
(6 x 22mm)
Conductive
Plastic
1-5/16”
(33mm)
25/32”
(20mm)
1/4” X 7/8”
(6 X 22mm)
258
Specifications are subject to change without notice.
Product Selection Guide
Knobpot® Precision Potentiometers
Resistance
Range
(Ohms)
Model
No.
Element
Type
Resistance
Tolerance
Pkg.
Dia.
Pkg.
Depth
Shaft
Dia./Length
Page
No.
Turns
10
Accuracy
Mount
Bushing
Snap-in
See
Data
Sheet
See
Data
Sheet
3/4”
(19mm)
3600
3610
Wirewound
Wirewound
±5%
±5%
100-100K
100-100K
N/A
N/A
270
271
See
Data
Sheet
See
Data
Sheet
7/8”
(22mm)
10
Digital Pushbutton Potentiometers
Resistance
Range
(Ohms)
Model
No.
Element
Type
Resistance
Tolerance
Pkg.
Dia.
Pkg.
Depth
Shaft
Dia./Length
Page
No.
Digits
Accuracy
Mount
Snap-in
Snap-in
See
Data
Sheet
See
Data
Sheet
See
Data
Sheet
3682
3683
2
3
Cermet
Cermet
±3%
±3%
50-1 Meg
50-1 Meg
N/A
N/A
272
272
See
Data
See
Data
See
Data
Sheet
Sheet
Sheet
Specifications are subject to change without notice.
259
Features
■ Bushing mount
■ Optional ±0.05 linearity option
■ Excellent wiper stability
■ High stop strength
■ Sealable
3400 - Precision Potentiometer
6.35
(1/4)
Electrical Characteristics1
WIPER
Standard Resistance Range .................................................................100 to 500K ohms
Resistance Tolerance ..................................................................................................±3%
Independent Linearity............................................................................................±0.15%
Resolution .........................................................................See recommeded part number
Effective Electrical Angle .............................................................................3600° +4°, -0°
Absolute Minimum Resistance .............1 ohm or 0.15% maximum (whichever is greater)
Noise ........................................................................................100 ohms ENR maximum
Power Rating (Voltage Limited By Power Dissipation, or ............................(40°C) 5 watts
1,000 VAC, Whichever Is Less) .................................................................(125°C) 0 watt
Dielectric Withstanding Voltage ..............................................MIL-STD-202, Method 301
Sea Level.........................................................................................1,000 VAC minimum
80,000 Feet ........................................................................................300 VAC minimum
Insulation Resistance (500 VDC) ..............................................1,000 megohms minimum
CCW
CW
3/8"-32 2A THD UNEF
29.37
(1-5/32)
45° X .25
CHAMFER
1-13/16
(46.04)
DIA.
10.32 + .00/ - .05
(.4062 + .000/ -.002)
1.52
(.06)
PILOT DIA.
7.94
5/16
39.4
44.45 ± .79
(1-3/4 ± 1/32)
ADD
FOR
(1.55)
ADDITIONAL CUP
20.64
(13/16)
Environmental Characteristics1
Operating Temperature
2.36
(.093)
Static Operation Temperature Range....................................................-65°C to +125°C
Dynamic Temperature Range .................................................................+1°C to +125°C
Temperature Coefficient2 ........................................................±20ppm/°C maximum/unit
Moisture Resistance...........................................MIL-STD-202, Method 103, Condition B
Total Resistance Shift..............................................................................±2% maximum
Vibration.......................................................................................................................10G
Wiper Bounce .........................................................................0.1 millisecond maximum
Total Resistance Shift..............................................................................±2% maximum
Voltage Ratio Shift................................................................................±0.1% maximum
Shock...........................................................................................................................50G
Wiper Bounce .........................................................................0.1 millisecond maximum
Total Resistance Shift..............................................................................±2% maximum
Voltage Ratio Shift................................................................................±0.1% maximum
Load Life ............................................................................................1,000 hours, 5 watts
Total Resistance Shift..............................................................................±2% maximum
Rotational Life (No Load) .......................................................2,000,000 shaft revolutions2
Total Resistance Shift..............................................................................±5% maximum
DIA. TYP.
4.76
(3/16)
TYP.
6.34 + .00/ - .01
(.2497 + .0000/ - .0003)
SHAFT DIA.
1.02
(.04)
1.02
(.04)
WIDE
SLOT
X
DEEP
14.3
(9/16)
3.18
(.125)
EXTENDS
DIA. ANTI-ROTATION PIN
1.02
PAST MOUNTING SURFACE
(.04)
NOTE: LOCKWASHER AND HEX NUT TO BE
SUPPLIED WITH EACH UNIT.
Mechanical Characteristics1
TOLERANCES: EXCEPT WHERE NOTED
.25
(.010),
.13
(.005)
DECIMALS: .XX ±
.XXX ±
Mechanical Angle ........................................................................................3600° +4°, -0°
Shaft Runout................................................................................0.002 in. (0.05mm) T.I.R.
Shaft End Play .............................................................................0.005 in. (0.13mm) T.I.R.
Shaft Radial Play .......................................................................0.0025 in. (0.06mm) T.I.R.
Pilot Diameter Runout .................................................................0.002 in. (0.05mm) T.I.R.
Lateral Runout .............................................................................0.005 in. (0.13mm) T.I.R.
Stop Strength ...................................................................550 oz.-in. (388 Ncm) minimum
Torque (Starting & Running) ..............................................2.0 oz.-in. (1.4 Ncm) maximum
Backlash......................................................................................................1.0° maximum
Weight................................................................................................Approximately 110G
Terminals .......................................................................................Gold-plated solder lugs
Markings ....................................Manufacturer’s name and part number, resistance value
and tolerance, linearity tolerance, wiring diagram, date code
FRACTIONS: ±1/64
MM
DIMENSIONS:
( IN.)
WIPER
2
CW
CCW
3
1
CLOCKWISE
Recommended Part Numbers
Part Number
3400S-1-102
3400S-1-502
3400S-1-103
Resistance
1,000
5,000
Resolution
.020
Ganging ..................................................................................................2 cups maximum
.013
.010
10,000
BOLD-FACE LISTINGS ARE IN STOCK AND READILY
AVAILABLE THROUGH DISTRIBUTION.
FOR OTHER OPTIONS CONSULT FACTORY.
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.
2Consult manufacturer for complete specification details for resistances below 500 ohms and above 100K ohms.
260
Specifications are subject to change without notice.
Features
■ Bushing mount
■ Gangable
■ Sealable
■ Non-standard features and specifications
available
■ Optional high torque feature
■ Optional center tap feature
3500 - Precision Potentiometer
Mechanical Characteristics1
Electrical Characteristics1
3500S-2/3501H-1
Mechanical Angle ...........3600° +10°, -0°
Shaft Runout
.......................0.002 in. (0.05mm) T.I.R.
Lateral Runout
.......................0.005 in. (0.13mm) T.I.R.
Pilot Diameter Runout
.......................0.002 in. (0.05mm) T.I.R.
Shaft End Play
.......................0.005 in. (0.13mm) T.I.R.
Shaft Radial Play
.......................0.003 in. (0.08mm) T.I.R.
Stop Strength
.....................96 oz.-in. (67.8 Ncm) min.
Torque (Starting & Running)
Standard Resistance Range
WIPER
5.46 ± .76
3/8"-32 2A THD UNEF
...................................50 to 200K ohms
Resistance Tolerance .......................±3%
Independent Linearity .................±0.20%
Resolution
...........See recommeded part numbers
Effective Electrical Angle
.....................................3600° +10°, -0°
Absolute Minimum Resistance/Minimum
Voltage
.....................1 ohm or 0.1% maximum
(whichever is greater)
Noise ..............100 ohms ENR maximum
Power Rating (Voltage Limited By Power
Dissipation or 325 VAC, Whichever Is Less)
+70°C ........................................2 watts
+125°C ........................................0 watt
Dielectric Withstanding Voltage
MIL-STD-202, Method 301
(.215 ± .030)
CCW
.25
X 45° CHAMFER
(.010)
1.52
(.06)
CW
10.32 + .00/ - .05
(.4062+.000/-.002)
PILOT DIA.
.6.34 + .00/- .01
(.249+.0000/-.0003)
8.0 ± .38
(.315 ± .015)
DIA.
25.4 ± .51
(1.00 ± .02)
12.7
REF.
(1/2)
20.64 ±.79
(13/16 ± 1/32)
...................0.6 oz.-in. (0.42 Ncm) max.
Backlash...........................1.0° maximum
Weight.......................Approximately 28G
Terminals ............Gold-plated solder lugs
Ganging .......................2 cups maximum
45° ± 5°
8.9
(.35)
45° ± 5°
Sea Level..............1,500 VAC minimum
70,000 Feet .............400 VAC minimum
Insulation Resistance
(500 VDC) ....1,000 megohms minimum
Environmental Characteristics1
LOCATION OF OPTIONAL
.29
16.0
(.63) R
MAX.
A/R PIN ON
R
(7.37)
ADJUSTMENT SLOT
Recommended Part Numbers
.81
WIDE X
(.032)
Part Number
3500S-2-102
3500S-2-502
3500S-2-103
Resistance
1,000
5,000
Resolution
.030
.018
.81 ± .25
(.032 ± .010)
DEEP
22.23
(7/8)
Operating Temperature
Static Operation Temp Range
...................................-65°C to +125°C
Dynamic Temp Range
10,000
.019
NOTE: LOCKWASHER AND HEX NUT TO BE
SUPPLIED WITH EACH UNIT.
BOLD-FACE LISTINGS ARE IN STOCK AND READILY
AVAILABLE THROUGH DISTRIBUTION.
NOTE: SHAFT LENGTH VARIATIONS
.....................................+1°C to +125°C
Temperature Coefficient2
FOR OTHER OPTIONS CONSULT FACTORY.
11/16
3500S-1-RC
(17.46)
...................±50ppm/°C maximum/unit
Vibration............................................20G
Wiper Bounce
.....................0.1 millisecond maximum
Total Resistance Shift ...±2% maximum
Voltage Ratio Shift .....±0.1% maximum
Shock..............................................100G
Wiper Bounce
13/16
3500S-2-RC
(20.64)
13/16
3501H-1-RC
(20.64)
TOLERANCES: EXCEPT WHERE NOTED
.25
.13
(.005)
DECIMALS: .XX ±
.XXX ±
(.010),
FRACTIONS: ±1/64
MM
DIMENSIONS:
(IN.)
.....................0.1 millisecond maximum
Total Resistance Shift ...±2% maximum
Voltage Ratio Shift .....±0.1% maximum
Load Life .................1,000 hours, 2 watts
Total Resistance Shift ...±2% maximum
Rotational Life (No Load)
WIPER
2
CW
CCW
3
1
..................2,000,000 shaft revolutions2
Total Resistance Shift ...±5% maximum
Moisture Resistance .........MIL-STD-202,
Method 103,Condition B
CLOCKWISE
Total Resistance Shift ...±2% maximum
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.
2Consult manufacturer for complete specification details for resistances below 500 ohms.
Specifications are subject to change without notice.
261
Features
■ Bushing mount
■ High torque available
■ Optional 0.1% linearity
■ Optional center tap and rear
shaft extension
■ Non-standard features and specifications
available
■ Optional AR lug feature
■ Gangable with common or concentric
shafts
3540/3541 - Precision Potentiometer
3540
3541
3540S-1/3541H-1
Wirewound Element
Hybritron® Element
18.3
(.72)
Electrical Characteristics1
14.35 ± .38
(.565±.015)
Standard Resistance Range ..........100 to 100K ohms ..................1K to 100K ohms
Resistance Tolerance......................±5% ......................................±10%
5.72 ± .38
(.225±.015)
Independent Linearity ....................±0.25% ..................................±0.25%
Resolution ......................................See recommended part numbers Essentially infinite
Effective Electrical Angle ................3600° +10°, -0° ......................3600° +10°, -0°
Absolute Minimum Resistance/......1 ohm or 0.1% maximum ......Minimum voltage
1
10.32 +.00/.05
(.406+.000/-.002)
DIA.
3
3/8" 32-UNEF-2ATHD
.25
2
Minimum Voltage
(whichever is greater)
0.2% maximum
X 45° CHAMFER
(.010)
Noise ..............................................100 ohms ENR maximum ......Output smoothness 0.1%
maximum
Power Rating (Voltage Limited
ADJUSTMENT
.81
SLOT
WIDE
(.032)
By Power Dissipation or
447 VAC, Whichever Is Less)
+70°C ..........................................2 watts ..................................2 watts
+125°C ........................................0 watt ....................................0 watt
Dielectric Withstanding Voltage......MIL-STD-202, Method 301 ....MIL-STD-202, Method 301
Sea Level ....................................1,000 VAC minimum ..............1,000 VAC minimum
Insulation Resistance
.81±.25
(.032±.010)
X
DEEP
1.52
(.06)
6.342 + .000/ - .008
(.2497+.0000/-.0003)
DIA.
7.92 ± .38
(.312 ± .015)
19.05 ± .38
(.750 ± .015)
20.62 ± .79
(.812 ± .031)
(500 VDC) ....................................1,000 megohms minimum ....1,000 megohms minimum
Environmental Characteristics1
OPTIONAL ANTIROTATION LUG
(-91) 1.42 X .50 ON 7.4 RADIUS.
Operating Temperature
LENGTH 1.27 FROM MOUNTING SURFACE.
(SUGGESTED PANEL HOLE 1.6 DIA.)
Static Operation Temp Range......-55°C to +125°C ....................-55°C to +125°C
Dynamic Temp Range ..................+1°C to +125°C......................+1°C to +125°C
Temperature Coefficient2 ..............±50ppm/°C maximum/unit ....±100ppm/°C maximum/unit
Vibration..........................................15G ........................................15G
30°
± 5°
6.35
(.25)
Wiper Bounce ..............................0.1 millisecond maximum ......0.1 millisecond maximum
Shock..............................................50G ........................................50G
15.88
(.625)
R MAX.
Wiper Bounce ..............................0.1 millisecond maximum ......0.1 millisecond maximum
Load Life ........................................1,000 hours, 2 watts ..............1,000 hours, 2 watts
Total Resistance Shift ..................±2% ......................................±5%
12.45
(.49)
Rotational Life (No Load)................1,000,000 shaft revolutions2 ..5,000,000 shaft revolutions2
Total Resistance Shift ..................±5% maximum ......................±5% maximum
Moisture Resistance ......................MIL-STD-202, Method 103, ..MIL-STD-202, Method 103,
Condition B
Condition B
MTG. FACE
15.88
(.625)
Total Resistance Shift ..................±2% maximum ......................±5% maximum
DIA. MIN.
22.23 ± .38
(.875 ± .015)
Mechanical Characteristics1
Mechanical Angle ..........................3600° +10°, -0° ......................3600° +10°, -2°
Shaft Runout ..................................0.003 in. (0.08mm) T.I.R. ........0.003 in. (0.08mm) T.I.R.
Lateral Runout ................................0.005 in. (0.13mm) T.I.R. ........0.005 in. (0.13mm) T.I.R.
Pilot Diameter Runout ....................0.003 in. (0.08mm) T.I.R. ........0.003 in. (0.08mm) T.I.R.
Shaft End Play ................................0.012 in. (0.30mm) T.I.R. ........0.012 (0.30mm) T.I.R.
Shaft Radial Play ............................0.003 in. (0.08mm) T.I.R. ........0.003 (0.08mm) T.I.R.
Stop Strength ................................75 oz-in. (53 Ncm) minimum ..75 oz.-in. (53 Ncm) minimum
Torque (Starting & Running)............0.6 oz.-in. (0.35 Ncm) max. ..0.6 oz.-in. (0.35 Ncm) max.
Backlash ........................................1.0° maximum ........................1.0° maximum
Weight ............................................Approximately 21G ................Approximately 22.5G
Terminals ........................................Gold-plated solder lugs ........Gold-plated solder lugs
Ganging ..........................................2 cups maximum....................2 cups maximum
TOLERANCES: EXCEPT WHERE NOTED
.25
(.010),
.13
(.005)
DECIMALS: .XX ±
.XXX ±
FRACTIONS: ±1/64
MM
DIMENSIONS:
(IN.)
WIPER
2
CW
CCW
3
1
CLOCKWISE
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.
2Consult manufacturer for complete specification details.
Recommended Part Numbers
Part Number
3540S-1-201
3540S-1-501
3540S-1-102
3540S-1-202
3540S-1-502
3540S-1-103
3540S-1-203
Resistance
200
500
1,000
2,000
5,000
10,000
2,000
Resolution
.042
.031
.027
.021
.021
.019
.014
Part Number
3540S-1-103
3540S-1-203
3540S-1-503
3540S-1-104
3541H-1-102
3541H-1-502
3541H-1-103
Resistance
10,000
20,000
50,000
100,000
1,000
Resolution
.019
.014
.011
.008
.027
.021
.019
BOLD-FACE LISTINGS ARE IN STOCK AND READILY
AVAILABLE THROUGH DISTRIBUTION.
5,000
10,000
FOR OTHER OPTIONS CONSULT FACTORY.
262
Specifications are subject to change without notice.
Features
■ Bushing mount
■ Optional AR pin feature
■ Non-standard features and specifications
available
■ Gangable
3543/3545 - Precision Potentiometer
3543
3-Turn
3545
5-Turn
3543S-1/3545S-1
18.3
(.72)
Electrical Characteristics1
14.35 ± .38
(.565 ± .015)
Standard Resistance Range ..........20 to 50K ohms ......................50 to 50K ohms
Resistance Tolerance......................±5% ......................................±5%
5.72 ± .38
(.225 ± .015)
Independent Linearity ....................±0.25% ..................................±0.25%
10.31+ .00/ - .05
(.406+.000/-.002)
Resolution ......................................See recommended part numbers See recommended part numbers
Effective Electrical Angle ................1080° +10°, -0° ......................1800° +10°, -0°
Absolute Minimum Resistance/......1 ohm or 0.1% maximum ......1 ohm or 0.1% maximum
1
DIA.
3
3/8" 32-UNEF-2ATHD
Minimum Voltage
(whichever is greater)
(whichever is greater)
2
.25
(.010)
X 45° CHAMFER
Noise ..............................................100 ohms ENR maximum ......100 ohms ENR maximum
Power Rating (Voltage Limited
By Power Dissipation or
224 VAC [3543] or 273 VAC
[3545], Whichever Is Less)
+70°C ..........................................1 watt ....................................1.5 watt
+125°C ........................................0 watt ....................................0 watt
Dielectric Withstanding Voltage......MIL-STD-202, Method 301 ....MIL-STD-202, Method 301
Sea Level ....................................1,000 VAC minimum ..............1,000 VAC minimum
Insulation Resistance
ADJUSTMENT
.81
SLOT
WIDE
(.032)
.81±.25
(.032±.0160)
X
DEEP
1.52
(.06)
7.92 ± .38
(.312 ± .015)
19.05 ± .38
(.750 ± .015)
6.342 + .000/ - .008
(.2497+.0000/-.0003)
DIA.
20.62 ± .79
(.812 ± .031)
(500 VDC) ....................................1,000 megohms minimum ....1,000 megohms minimum
NOTE: LOCKWASHER AND MOUNTING NUTS SUPPLIED.
ADD .75 (19MM) FOR ADDITIONAL CUPS.
Environmental Characteristics1
Operating Temperature
OPTIONAL ANTIROTATION LUG
1.42 X .50
7.4
Static Operation Temp Range......-55°C to +125°C ....................-55°C to +125°C
Dynamic Temp Range ..................+1°C to +125°C......................+1°C to +125°C
Temperature Coefficient2 ..............±50ppm/°C maximum/unit ....±50ppm/°C maximum/unit
Vibration..........................................15G ........................................15G
(-91)
ON
RADIUS
(.056 X .02)
(.29)
LENGTH 1.27 FROM MOUNTING SURFACE.
1.6
(.063)
(SUGGESTED PANEL HOLE
DIA.)
Wiper Bounce ..............................0.1 millisecond maximum ......0.1 millisecond maximum
Shock..............................................50G ........................................50G
30°
± 5°
6.35
(.25)
Wiper Bounce ..............................0.1 millisecond maximum ......0.1 millisecond maximum
Load Life ........................................1,000 hours, 1 watt ................1,000 hours, 1.5 watts
Total Resistance Shift ..................±2% maximum ......................±2% maximum
Rotational Life (No Load)................300,000 shaft revolutions ......500,000 shaft revolutions
Total Resistance Shift ..................±5% maximum ......................±5% maximum
Moisture Resistance ......................MIL-STD-202, Method 103, ..MIL-STD-202, Method 103,
15.88
(.625)
R MAX.
12.45
(.49)
Condition B
Condition B
Total Resistance Shift ..................±2% maximum ......................±2% maximum
Mechanical Characteristics1
MTG. FACE
15.88
(.625)
22.23 ± .38
(.875 ± .015)
DIA. MIN.
Mechanical Angle ..........................1080° +10°, -0° ......................1800° +10°, -0°
Shaft Runout ..................................0.003 in. (0.08mm) T.I.R. ........0.003 in. (0.08mm) T.I.R.
Lateral Runout ................................0.005 in. (0.13mm) T.I.R. ........0.005 in. (0.13mm) T.I.R.
Pilot Diameter Runout ....................0.003 in. (0.08mm) T.I.R. ........0.003 in. (0.08mm) T.I.R.
Shaft End Play ................................0.010 in. (0.25mm) T.I.R. ........0.010 in. (0.25mm) T.I.R.
Shaft Radial Play ............................0.003 in. (0.08mm) T.I.R. ........0.003 in. (0.08mm) T.I.R.
Stop Strength ................................75 oz.-in. (53 Ncm) min. ........75 oz.-in. (53 Ncm) min.
Torque (Starting & Running)............0.5 oz.-in. (0.35 Ncm) max. ..0.5 oz.-in. (0.35 Ncm) max.
Weight ............................................Approximately 21G ................Approximately 21G
Terminals ........................................Gold-plated solder lugs ........Gold-plated solder lugs
Backlash ........................................1.0° maximum ........................1.0° maximum
Ganging ..........................................2 cups maximum....................2 cups maximum
TOLERANCES: EXCEPT WHERE NOTED
.25
(.010),
.13
(.005)
DECIMALS: .XX ±
.XXX ±
FRACTIONS: ±1/64
MM
DIMENSIONS:
(IN.)
WIPER
2
CW
CCW
3
1
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.
2Consult manufacturer for complete specification details.
CLOCKWISE
Recommended Part Numbers
Resistance
Resolution
Resistance
Resolution
Part Number*
Part Number
(Ω)
(% )
(Ω)
(% )
3543S-1-102
3543S-1-202
3543S-1-502
3543S-1-103
1,000
2,000
5,000
10,000
.063
.062
.047
.040
3545S-1-102
3545S-1-202
3545S-1-502
3545S-1-103
1,000
2,000
5,000
10,000
.043
.036
.038
.027
BOLD-FACE LISTINGS ARE IN STOCK AND READILY
AVAILABLE THROUGH DISTRIBUTION.
FOR OTHER OPTIONS CONSULT FACTORY.
Specifications are subject to change without notice.
263
Features
■ Bushing mount
■ Non-standard features and specifications
available
■ Optional AR pin feature
■ Plastic or metal shaft and bushings
■ Wirewound
■ Solder lugs or PC pins
■ Sealable (Full body seal)
3590 - Precision Potentiometer
Electrical Characteristics1
Standard Resistance Range .................................................................200 to 100K ohms
5.08 ± .38
(.200 ± .015)
5.08 ± .38
(.200 ± .015)
6.99 ± .38
(.275 ± .015)
Resistance Tolerance ..................................................................................................±5%
Independent Linearity............................................................................................±0.25%
Resolution......................................................................See recommended part numbers
Effective Electrical Angle ...........................................................................3600° +10°, -0°
Absolute Minimum Resistance ...............1 ohm or 0.1% maximum (whichever is greater)
Noise .........................................................................................100 ohms ENR maximum
Power Rating (Voltage Limited By Power
10.31 + .00/- .13
(.406+.000/-.005)
BUSHING DIAMETER
(SEE PART NUMBERS)
1
2
3
.81
(.032)
Dissipation or 450 VAC, Whichever is Less)
SHAFT DIAMETER
.25
(.010)
(SEE PART NUMBERS)
+40°C ...................................................................................................................2 watts
+125°C ...................................................................................................................0 watt
Dielectric Withstanding Voltage ..............................................MIL-STD-202, Method 301
Sea Level.........................................................................................2,000 VAC minimum
Insulation Resistance (500 VDC) ..............................................1,000 megohms minimum
1.19
(.047)
(PLASTIC VERSIONS)
7.92
(.312)
.81 ± .25
(.032 ± .010)
(METAL VERSIONS)
20.62 ± .81
(.812 ± .032)
18.6 ± .4
(.732 ± .015)
Environmental Characteristics1
12.2
(.48)
STANDOFFS
Operating Temperature
15.54
(.612)
Static Operation Temperature Range....................................................-55°C to +125°C
Dynamic Operation Temperature Range ................................................+1°C to +125°C
Temperature Coefficient2 .........................................................±50ppm/°C maximum/unit
Vibration.......................................................................................................................15G
Wiper Bounce .........................................................................0.1 millisecond maximum
Shock...........................................................................................................................50G
Wiper Bounce .........................................................................0.1 millisecond maximum
Load Life ............................................................................................1,000 hours, 2 watts
Total Resistance Shift..............................................................................±2% maximum
Rotational Life (No Load) ........................................................1,000,000 shaft revolutions
Total Resistance Shift..............................................................................±5% maximum
Moisture Resistance...........................................MIL-STD-202, Method 103, Condition B
Total Resistance Shift..............................................................................±2% maximum
R
11.81
(.465)
12.70
(.500)
MOUNTING SURFACE
22 ± .38
(.875 ±.015)
DIA.
DIA.
RECOMMENDED PC BOARD MOUNTING HOLE LOCATIONS
HOLE DIAMETER
FMS
2.08
(.082)
CCW
CW
3
2
1
Mechanical Characteristics1
CW
5.08 5.08 6.99
(.200) (.200) (.275)
Mechanical Angle ......................................................................................3600° +10°, -0°
Shaft Runout................................................................................0.005 in. (0.13mm) T.I.R.
Lateral Runout .............................................................................0.008 in. (0.20mm) T.I.R.
Pilot Diameter Runout .................................................................0.003 in. (0.08mm) T.I.R.
Shaft End Play .............................................................................0.010 in. (0.25mm) T.I.R.
Shaft Radial Play .........................................................................0.005 in. (0.13mm) T.I.R.
Stop Strength .......................................................................64 oz.-in. (45 Ncm) minimum
Torque (Starting & Running)...........................0.5 oz.-in. (0.40 Ncm) maximum (unsealed)
1.5 oz.-in. (1.1 Ncm) maximum (sealed)
TOLERANCES: EXCEPT WHERE NOTED
.51
(.02),
.13
(.005)
DECIMALS: .XX ±
.XXX ±
FRACTIONS: ±1/64
MM
DIMENSIONS:
(IN.)
Mounting Torque .......................................................5-7 in.-lbs. (0.55 - 0.80 Nm) (plastic)
15-18 in.-lbs. (1.7 - 2 Nm) (metal)
SHAFT & BUSHING CONFIGURATIONS
(Bushing - DxL, Shaft - D)
Backlash......................................................................................................1.0° maximum
Terminals ........................................................................................Solder lugs or PC pins
Weight..................................................................................................Approximately 19G
(-1) Plastic Bushing (3/8” x 5/16”)
and Shaft (.2480 + .001, - .002)
(-2) Metal Bushing (3/8” x 5/16”)
and Shaft (.2497 + .0000, - .0009)
(-3) Sealed, Plastic Bushing (3/8” x 5/16”)
and Shaft (.2480 + .001, - .002)
(-4) Sealed, Metal Bushing (3/8” x 5/16”)
and Shaft (.2497 + .0000, - .0009)
(-5) Metric, Plastic Bushing (9mm x 7.94mm)
and Shaft (6mm + 0, - .076mm)
(-6) Metric, Metal Bushing (9mm x 7.94mm)
and Shaft (6mm + 0, - .023mm)
(-7) Metric, Sealed, Plastic Bushing (9mm x
7.94mm) and Shaft (6mm + 0, - .076mm)
(-8) Metric, Sealed, Metal Bushing (9mm x
7.94mm) and Shaft (6mm + 0, - .023mm)
NOTE: For Anti-Rotation pin add 91 after configuration dash number. Example: -2 becomes -291 to add AR pin.
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.
2Consult manufacturer for complete specification details for resistance below 1K ohms.
Recommended Part Numbers
Resistance
Resolution
(Printed Circuit)
(Solder Lug)
(Ω)
(% )
3590P-1-102
3590P-1-202
3590P-1-502
3590P-1-103
3590P-1-203
3590P-1-503
3590P-1-104
3590S-2-102
3590S-2-202
3590S-2-502
3590S-2-103
3590S-2-203
3590S-2-503
3590S-2-104
1,000
2,000
5,000
10,000
20,000
50,000
100,000
.029
.023
.025
.020
.016
.013
.009
BOLD-FACE LISTINGS ARE IN STOCK AND READILY
AVAILABLE THROUGH DISTRIBUTION.
FOR OTHER OPTIONS CONSULT FACTORY.
264
Specifications are subject to change without notice.
■ Molded-in rear terminals
Features
■ Infinite resolution element
■ Non-standard features and specifications
available
■ Standard linearity: 1.0%
■ Extended temperature range:-65°C to
+125°C
■ Extended life version (6538)
■ Output smoothness: 0.1% standard
6537/6538 - 22mm Precision Potentiometer
Electrical Characteristics1
6537
6538
6537
12.70 ± .38
Standard Resistance Range..........1K to 100K ohms ...................1K to 100K ohms
Resistance Tolerance ....................±10% ......................................±10%
Independent Linearity....................±1% ........................................±1%
Resolution .....................................Essentially infinite ...................Essentially infinite
Effective Electrical Angle ...............340° +3° .................................340° +3°
End Voltage ...................................0.5% max...............................0.5% max
Output Smoothness ......................0.1% .......................................0.1%
Power Rating (Voltage Limited By Power Dissipation or 300 VAC, Whichever is Less)
+70°C..........................................1 watt .....................................1 watt
+125°C........................................0 watt .....................................0 watt
Dielectric Withstanding
(.500 ± .015)
1.57
(.062)
3.170+.000/-.008
(.1248+.0000/-.0003)
.51
DIA.
1.57
(.062)
30° ± 10° x
CHAMFER
(.020)
1.57
(.062)
22.23
(.875)
DIA.
.51
REF.
(.020)
Voltage .................................................MIL-STD-202, Method 301 .........MIL-STD-202, Method 301
Sea Level ....................................750 VAC min...........................750 VAC min.
Insulation Resistance
19.050+.000/-.012
(.75+.0000/-.0005)
DIA.
3.18
(.125)
(500 VDC)....................................500 megohms min. ................1,000 megohms min.
12.70 ± .80
(.375 ± .031)
19.81
(.780)
DIA.
Environmental Characteristics1
Operating Temperature
Static Operation Temp Range .....-65°C to +125°C ....................-65°C to +125°C
Dynamic Temp Range .................+1°C to +125°C......................+1°C to +125°C
Temperature Coefficient ...............±500ppm/°C max...................±500ppm/°C max
Moisture Resistance ............................MIL-STD-202, Method 106 .........MIL-STD-202, Method 106
Total Resistance Shift..................±10% max..............................±10% max
Vibration.........................................15G ........................................15G
Wiper Bounce .............................0.1 millisecond max ...............0.1 millisecond max
Total Resistance Shift..................±5% max................................±5% max
Voltage Ratio Shift.......................±0.5% max.............................±0.5% max
Shock.............................................50G ........................................50G
Wiper Bounce .............................0.1 millisecond max ...............0.1 millisecond max
Total Resistance Shift..................±5% max................................±5% max
Voltage Ratio Shift.......................±0.5% max.............................±0.5% max
Load Life ........................................1,000 hours, 1 watt ................1,000 hours, 1 watt
Total Resistance Shift..................±10% max..............................±10% max
Rotational Life (No Load)...............10,000,000 shaft rev’s ............20,000,000 shaft rev’s
Total Resistance Shift..................±10% max..............................±10% max
.19
(4.80)
R
30°± 3°
TYP.
6538 BALL BEARING
12.70 ± .38
(.475 ± .015)
1.57
(.062)
1.57
(.062)
.25
(.010)
45° ± 15° x
CHAMFER
1.57
(.062)
22.23
(.875)
DIA.
.51
(.020)
Mechanical Characteristics1
REF.
Mechanical Angle ..........................Continuous .............................Continuous
Backlash ........................................0.1° max.................................0.1° max
Shaft Runout..................................0.005 in. (0.13mm) T.I.R..................0.001 in. (0.025mm) T.I.R.
Shaft End Play ...............................0.005 in. (0.13mm) T.I.R. ........0.005 in. (0.13mm) T.I.R.
Shaft Radial Play ...........................0.005 (0.13mm) T.I.R. .............0.003 in. (0.08mm) T.I.R.
Pilot Diameter
19.050+.000/-.012
(.75+.0000/-.0005)
DIA.
3.18
(.125)
12.70 ± .38
(.500 ± .031)
19.81
(.780)
DIA.
Runout ...........................................0.0025 in. (0.06mm) T.I.R..........0.0025 in. (0.06mm) T.I.R.
Lateral Runout.............................0.003 in. (0.08mm) T.I.R. ........0.003 in. (0.08mm) T.I.R.
Torque (Starting & Running)...........0.5 oz.-in. (0.40 Ncm) max. ...0.25 oz.-in. (0.18 Ncm) max.
Terminals........................................Molded-in rear........................Molded-in rear
5.08
(.020)
R
45° ± 5°
Recommended Part Numbers
Resistance
Resistance
TOLERANCES: EXCEPT WHERE NOTED
Part Number
6537S-1-103
Part Number
.25
(.010),
.13
(.005)
(Ω)
(Ω)
DECIMALS: .XX ±
.XXX ±
10,000
6538S-1-102
6538S-1-202
6538S-1-502
6538S-1-103
1,000
2,000
5,000
10,000
FRACTIONS: ±1/64
MM
DIMENSIONS:
(IN.)
BOLD-FACE LISTINGS ARE IN STOCK AND READILY
AVAILABLE THROUGH DISTRIBUTION.
WIPER
2
FOR OTHER OPTIONS CONSULT FACTORY.
CW
CCW
3
1
CLOCKWISE
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.
Specifications are subject to change without notice.
265
Features
■ Servo mount style
■ Shaft supported by front and rear preci-
sion ball bearings
■ Non-standard features and specifications
available
■ Gangable up to 10 cups
6574 - Precision Potentiometer
Electrical Characteristics1
6.35
(.25)
MIN.
Standard Resistance Range ...................................................................1K to 100K ohms
Resistance Tolerance ................................................................................................±10%
Independent Linearity............................................................................................±0.25%
Effective Electrical Angle ......................................................................................350° ±2°
Minimum Voltage..........................0.1% maximum (0.2% at 2K ohms, 0.4% at 1K ohms)
Resolution .............................................................................................Essentially infinite
Power Rating
6.34 + .000/- .007
(.2497+.0000/-.0003)
DIA.
.25
(.010)
X 45°
CHAMFER
51.0 +.127/- .25
(2.00 +.005/-.010)
DIA.
47.63 +.000/ - .025
(1.875+.000/-.001)
(Voltage Limited By Power Dissipation or 350 VAC, Whichever is Less)
+70°C ..................................................................................................................2 watts
+125°C ...................................................................................................................0 watt
Output Smoothness ...................................................................................................0.1%
Dielectric Withstanding Voltage ..............................................MIL-STD-202, Method 301
Sea Level.........................................................................................1,000 VAC minimum
70,000 Feet ........................................................................................350 VAC minimum
Insulation Resistance (500 VDC) ..............................................1,000 megohms minimum
1.57
(.062)
2.36
(.093)
2.03
(.080)
MIN.
15.24 ± .787
(.600 ± .031)
15.9 ± .80
(5/8 ± 1/32)
Environmental Characteristics1
1
15°
± 3°
Operating Temperature
15°
± 3°
Static Operation Temperature Range....................................................-65°C to +125°C
Dynamic Operation Temperature Range ................................................+1°C to +125°C
Temperature Coefficient2 ..............................................................±500ppm/°C maximum
Moisture Resistance...........................................MIL-STD-202, Method 103, Condition B
Total Resistance Shift............................................................................±10% maximum
Vibration.......................................................................................................................15G
Wiper Bounce .........................................................................0.1 millisecond maximum
Total Resistance Shift..............................................................................±2% maximum
Shock...........................................................................................................................60G
Wiper Bounce .........................................................................0.1 millisecond maximum
Rotational Life (No Load) ......................................................25,000,000 shaft revolutions
Total Resistance Shift............................................................................±10% maximum
Load Life .........................................................................................1,000 hours, 1.5 watts
Total Resistance Shift............................................................................±10% maximum
3
2
90° MAX.
29.59
(1.165)
MAX.
TOLERANCES: EXCEPT WHERE NOTED
.38
(.015),
.13
DECIMALS: .XX ±
.XXX ±
(.005)
FRACTIONS: ±1/64
MM
DIMENSIONS:
(IN.)
Mechanical Characteristics1
Shaft Runout..............................................................................0.001 in. (0.025mm) T.I.R.
Shaft End Play .............................................................................0.003 in. (0.08mm) T.I.R.
Shaft Radial Play .........................................................................0.003 in. (0.08mm) T.I.R.
Pilot Diameter Runout ...............................................................0.001 in. (0.025mm) T.I.R.
Lateral Runout .............................................................................0.003 in. (0.08mm) T.I.R.
Backlash......................................................................................................0.1° maximum
Mechanical Angle.............................................................................................Continuous
Torque (Starting & Running) ..........................................0.75 oz.-in. (0.53 Ncm) maximum
WIPER
2
CW
CCW
3
1
CLOCKWISE
Recommended Part Numbers
Resistance
Part Number*
(W)
6574S-1-102
6574S-1-502
6574S-1-103
1,000
5,000
10,000
BOLD-FACE LISTINGS ARE IN STOCK AND READILY
AVAILABLE THROUGH DISTRIBUTION.
FOR OTHER OPTIONS CONSULT FACTORY.
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.
266
Specifications are subject to change without notice.
Features
■ Bushing mount
■ Excellent resolution
■ High rotational life
■ Non-standard features and specifications
available
6637 - Precision Potentiometer
6637
7/8" (22MM) DIA.
Electrical Characteristics1
Mechanical Characteristics1
Standard Resistance Range ....................
..................................1K to 100K ohms
Resistance Tolerance .....................±10%
Independent Linearity ......................±1%
Effective Electrical Angle ...........340° +3°
End Voltage ....................0.5% maximum
Output Smoothness .......0.1% maximum
Resolution ...................Essentially infinite
Power Rating (Voltage Limited
Mechanical Angle ..................Continuous
Backlash...........................0.1º maximum
Shaft Runout
.....................0.001 in. (0.025mm) T.I.R.
Shaft End Play
.......................0.005 in. (0.13mm) T.I.R.
Shaft Radial Play
.......................0.005 in. (0.13mm) T.I.R.
Torque (Starting & Running)
2
CW
4.83
(.19)
R
3
1
1.57
(.062)
30°± 3°
TYP.
11.25 ± .38
(.443 ± .015)
10.317 + .000/- .051
(.4062+.000/-.002)
DIA.
By Power Dissipation or
300 VAC, Whichever is Less)
...................0.5 oz.-in. (0.40 Ncm) max.
3/8-32 UNEF-THD
3.170 + .000/-.008
(.1248+.0000/-.0003)
DIA.
22.23
(7/8)
DIA.
+70°C ..........................................1 watt
+125°C ........................................0 watt
Dielectric Withstanding Voltage
...................MIL-STD-202, Method 301
Sea Level.................750 VAC minimum
Insulation Resistance
(500 VDC) ....1,000 megohms minimum
Environmental Characteristics1
.25
(.010)
CHAMFER
45° X
Recommended Part Numbers
Resistance
Part Numbers
(W)
9.53 ± .79
(3/8 ± 1/32)
6637S-1-102
6637S-1-502
6637S-1-103
1,000
5,000
10,000
3.18
(1/8)
22.23 ± .79
(7/8 ± 1/32)
SHAFT SLOT
.81
(.032)
.81
(.032)
Operating Temperature
Static Operation Temp Range
...................................-65°C to +125°C
Dynamic Temp Range
WIDE X
DEEP
BOLD-FACE LISTINGS ARE IN STOCK AND READILY
AVAILABLE THROUGH DISTRIBUTION.
NOTE: SHAFT SUPPORTED BY FRONT SLEEVE BEARING.
FOR OTHER OPTIONS CONSULT FACTORY.
.....................................+1°C to +125°C
Temperature Coefficient
.........................±500ppm/°C maximum
Moisture Resistance
WIPER
2
...................MIL-STD-202, Method 106
Total Resistance Shift
CW
CCW
3
1
....................................±10% maximum
Vibration............................................15G
Wiper Bounce
CLOCKWISE
.....................0.1 millisecond maximum
Total Resistance Shift ...±5% maximum
Voltage Ratio Shift .....±0.5% maximum
Shock................................................50G
Wiper Bounce
.....................0.1 millisecond maximum
Total Resistance Shift ...±5% maximum
Voltage Ratio Shift .....±0.5% maximum
Rotational Life (No Load)
.................10,000,000 shaft revolutions
Total Resistance Shift
....................................±10% maximum
Load Life ...................1,000 hours, 1 watt
Total Resistance Shift .±10% maximum
1At room ambient: +25°C nominal and 50% relative
humidity nominal, except as noted.
Specifications are subject to change without notice.
267
Features
■ Essentially infinite resolution
■ Excellent rotational life
■ High quality, rugged construction
■ General purpose applications
■ Non-standard features available
■ Cost and space saving
6539/6639 - Precision Potentiometer
6539
6639
6539
3.170 +.000/-.008
(.1248+.0000/-.0003)
12.70 ± .38
(.500 ± .015)
Servo Mount
Bushing Mount
1.57
(.062)
DIA. SHAFT
.51
Electrical Characteristics1
30° ± 10° x
(.020)
Standard Resistance Range............1K to 100K ohms ....................1K to 100K ohms
Resistance Tolerance
Standard ......................................±15% ......................................±15%
Independent Linearity
1.57
(.062)
1.57
CHAMFER
19.050+ 000/-.012
(.750+.0000/-.0005)
(.062)
Standard ......................................±2.0% ....................................±2.0%
Resolution ......................................Essentially infinite ..................Essentially infinite
Effective Electrical Angle ................340° +3°..................................340° +3°
End Voltage ....................................0.5% maximum ......................0.5% maximum
Output Smoothness ........................0.1% ......................................0.1%
Power Rating (Voltage Limited
22.23
(.875)
DIA.
19.81
(.780)
DIA.
.51
(.020)
REF
By Power Dissipation or
300 VAC, Whichever is Less)
+70°C............................................1.0 watt ..................................1.0 watt
+125°C..........................................0 watt......................................0 watt
Dielectric Withstanding Voltage ......MIL-STD-202, Method 301 ....MIL-STD-202, Method 301
Sea Level ......................................750 VAC minimum ..................750 VAC minimum
Insulation Resistance
12.70 ± .79
(.500 ± .031)
3.18
(.125)
6639
10.317+.000/-.051
(.4062+.000/-.002)
11.25 ± .38
(.443±.015)
(500 VDC)......................................500 megohms minimum ........500 megohms minimum
DIA.
Environmental Characteristics1
6.342+.000/-.008
(.2497+.0000/-.0003)
DIA. SHAFT
1.57
(.062)
Operating Temperature
Static Operation Temp Range ......-65°C to +125°C ....................-65°C to +125°C
Dynamic Temp Range ..................+1°C to +125°C ......................+1°C to +125°C
Vibration ..........................................15G ........................................15G
Wiper Bounce ..............................0.1 millisecond maximum ......0.1 millisecond maximum
Shock ..............................................50G ........................................50G
Wiper Bounce ..............................0.1 millisecond maximum ......0.1 millisecond maximum
Rotational Life (No Load) ................10,000,000 shaft ....................10,000,000 shaft
.51
30° ± 10° ±
CHAMFER
(.020)
1.19 1.60
SLOT
X
22.23
(.875)
DIA.
(.047) (.063)
revolutions
revolutions
Total Resistance Shift......................±10% maximum .....................±10% maximum
.51
Mechanical Characteristics1
Mechanical Angle ............................Continuous, Stops ..................Continuous, Stops
3/8" - 32 UNEF (.020)
REF
9.53 ± .79
(.375 ± .031)
3.18
(.125)
(340° +8°, -0°) available
(340º +8º -0º) available
Backlash..........................................0.1º maximum ........................0.1º maximum
Shaft Runout ..................................0.005 in. (0.13mm) T.I.R. ........0.005 in. (0.13mm) T.I.R.
Shaft End Play ................................0.005 in. (0.13mm) T.I.R. ........0.005 in. (0.13mm) T.I.R.
Shaft Radial Play ............................0.005 in. (0.13mm) T.I.R. ........0.005 in. (0.13mm) T.I.R.
Pilot Diameter
22.23 ± .76
(.875 ± .03)
65/6639
Runout ..........................................0.0025 in. (0.06mm) T.I.R.
Lateral Runout ..............................0.003 in. (0.08mm) T.I.R.
2
Torque (Starting & Running) ............0.5 oz.-in. (0.40 Ncm) max. ..0.5 oz.-in. (0.40 Ncm) max.
Terminals ........................................Rear Turret Type......................Rear Turret Type
Bearing Type....................................Brass Sleeve ..........................Nickel Plated Brass
Markings ..........................................Manufacturer’s name, ............Manufacturer’s name,
CW
4.83
(.182)
R
3
1
part number, resistance
value and tolerance,
linearity tolerance,
wiring diagram and
date code.
part number, resistance
value and tolerance,
linearity tolerance,
wiring diagram and
date code.
30°± 3°
TYP.
TOLERANCES: EXCEPT WHERE NOTED
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.
.38
.13
DECIMALS: .XX ±
.XXX ±
(.015)
(.005)
FRACTIONS: ±1/64
MM
DIMENSIONS:
(IN.)
Recommended Part Numbers
Part Numbers
Resistance
Resistance
Part Number
WIPER
(Ω)
2
Bushing Mount
Mechanical Stops
(Ω)
6539S-1-102
6539S-1-502
6539S-1-103
1,000
5,000
10,000
6639S-1-102 6639S-301-102 1,000
6639S-1-202 2,000
6639S-1-502 6639S-301-502 5,000
6639S-1-103 6639S-301-103 10,000
CW
CCW
3
1
CLOCKWISE
BOLD-FACE LISTINGS ARE IN STOCK AND READILY
AVAILABLE THROUGH DISTRIBUTION.
6639S-1-203
20,000
FOR OTHER OPTIONS CONSULT FACTORY.
268
Specifications are subject to change without notice.
Features
■ Bushing mount
■ Shaft supported by front sleeve bearing
■ Non-standard features and specifications
available
6657 - Precision Potentiometer
Electrical Characteristics1
1.57
(.062)
10.317+.000/-.051
(.4062+.000/-.002)
DIA. SHAFT
Standard Resistance Range ...................................................................1K to 100K ohms
Resistance Tolerance ................................................................................................±10%
Independent Linearity.................................................................................................±1%
Resolution .............................................................................................Essentially infinite
Effective Electrical Angle ......................................................................................340° ±3°
End Voltage ...............................................................................................0.5% maximum
Output Smoothness ...................................................................................................0.1%
Power Rating (Voltage Limited By
16.46 ± .38
(.648 ± .015)
3/8"-32 UNEF-2ATHD
6.345 +.000/-.008
(.2498 +.0000/-.0003)
DIA. SHAFT
33.34
(1-5/16)
DIA.
.25
(.010)
CHAMFER
45° X
Power Dissipation or 300 VAC, Whichever is Less)
+70°C ...............................................................................................................1.5 watts
+125°C ...................................................................................................................0 watt
Dielectric Withstanding Voltage ..............................................MIL-STD-202, Method 301
Sea Level............................................................................................750 VAC minimum
Insulation Resistance (500 VDC) ..............................................1,000 megohms minimum
9.53 ± .79
(3/8± 1/32)
3.18
(1/8)
22.23 ± .79
(7/8 ± 1/32)
SHAFT SLOT
1.19
(.047)
1.60
WIDE
Environmental Characteristics1
DEEP
X
Operating Temperature
(.063)
Static Operation Temperature Range....................................................-65°C to +125°C
Dynamic Operation Temperature Range ................................................+1°C to +125°C
Temperature Coefficient................................................................±500ppm/°C maximum
Vibration.......................................................................................................................15G
Wiper Bounce .........................................................................0.1 millisecond maximum
Total Resistance Shift..............................................................................±5% maximum
Voltage Ratio Shift................................................................................±0.5% maximum
Shock...........................................................................................................................50G
Wiper Bounce .........................................................................0.1 millisecond maximum
Total Resistance Shift..............................................................................±5% maximum
Voltage Ratio Shift................................................................................±0.5% maximum
Load Life .........................................................................................1,000 hours, 1.5 watts
Total Resistance Shift............................................................................±10% maximum
Rotational Life (No Load) ......................................................10,000,000 shaft revolutions
Total Resistance Shift............................................................................±10% maximum
Moisture Resistance ................................................................MIL-STD-202, Method 106
Total Resistance Shift............................................................................±15% maximum
2
CW
6.35
(.25)
R
3
1
30°± 3°
TYP.
TOLERANCES: EXCEPT WHERE NOTED
.25
(.010),
.13
DECIMALS: .XX ±
.XXX ±
(.005)
FRACTIONS: ±1/64
MM
DIMENSIONS:
(IN.)
Mechanical Characteristics1
Mechanical Angle.............................................................................................Continuous
Backlash......................................................................................................0.1° maximum
Shaft Runout..............................................................................0.001 in. (0.025mm) T.I.R.
Shaft End Play .............................................................................0.005 in. (0.13mm) T.I.R.
Shaft Radial Play .........................................................................0.005 in. (0.13mm) T.I.R.
Torque (Starting & Running) ............................................0.5 oz.-in. (0.40 Ncm) maximum
WIPER
2
CW
CCW
3
1
CLOCKWISE
1 At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.
Recommended Part Numbers
Resistance
Part Number*
(Ω)
6657S-1-102
6657S-1-202
6657S-1-502
6657S-1-103
1,000
2,000
5,000
10,000
BOLD-FACE LISTINGS ARE IN STOCK AND READILY
AVAILABLE THROUGH DISTRIBUTION.
FOR OTHER OPTIONS CONSULT FACTORY.
Specifications are subject to change without notice.
269
Features
■ Bushing mount
■ Cost saving; pre-phased
■ Highly readable clockface readout
■ Easy mounting
3600 - Precision Potentiometer
Electrical Characteristics1
0
5
9
1
8
7
2
3
Standard Resistance Range .................................................................100 to 100K ohms
Resistance Tolerance ..................................................................................................±5%
Accuracy (Correlation of Dial Readout to Voltage Ratio Output)........±0.5% voltage ratio
Repeatability of Dial Readout .............................................................±0.1% voltage ratio
Resolution .....................................................................See recommended part numbers
Effective Electrical Angle .............................................................................3600° nominal
Absolute Minimum Resistance ...............1 ohm or 0.1% maximum (whichever is greater)
Noise .........................................................................................100 ohms ENR maximum
Power Rating
19.10
(3/4)
DIA.
6
4
8.73
(11/32)
NON-TURN PIN
EXTENDS
1.70 ± .13
25.40 ± .80
(1.00 ± .03)
(.067 ± .005)
19.10
(3/4)
DIA.
(Voltage Limited By Power Dissipation or 385 VAC, Whichever is Less)
+25°C ...............................................................................................................1.5 watts
+85°C .....................................................................................................................0 watt
Dielectric Withstanding Voltage ..............................................MIL-STD-202, Method 301
Sea Level.........................................................................................1,000 VAC minimum
70,000 Feet ........................................................................................400 VAC minimum
Insulation Resistance (500 VDC) ..............................................1,000 megohms minimum
PILOT DIA.
10.26 ± .05
(.404 ± .002)
3/8"-32UNEF-2ATHD
3.96
(.156)
1.52
(.060)
MAX. -
MIN.
Environmental Characteristics1
PANEL THICKNESS
#21 AWG GOLD PLATED GRADE A
.724
Operating Temperature
DIA.
NICKEL SOLDER LUGS
(.0285)
Static Operation Temperature Range......................................................-65°C to +85°C
Dynamic Operation Temperature Range ..................................................+1°C to +85°C
Temperature Coefficient2 .........................................................±50ppm/°C maximum/unit
Moisture Resistance...........................................MIL-STD-202, Method 103, Condition B
Total Resistance Shift..............................................................................±2% maximum
Vibration.......................................................................................................................10G
Wiper Bounce .........................................................................0.1 millisecond maximum
Total Resistance Shift..............................................................................±2% maximum
Voltage Ratio Shift................................................................................±0.2% maximum
Shock...........................................................................................................................50G
Wiper Bounce .........................................................................0.1 millisecond maximum
Total Resistance Shift..............................................................................±2% maximum
Voltage Ratio Shift................................................................................±0.2% maximum
Load Life .........................................................................................1,000 hours, 1.5 watts
Total Resistance Shift..............................................................................±2% maximum
LOCATED ON .05 RADIUS
3.18 ± .79
1.40 ± .38
(.055 ± .015)
I.D.
(1/8 ±1/32)
NON-TURN PIN
EXTENDS
1.70 ± .13
(.067 ± .005)
2
3
1
4.76 ± .79
(3/16 ± 1/32)
1.98 + .08/ - .03
(.078 +.003/-.001)
DIA.
7.11
(.280)
2
10.41 ± .08
(.410 ± .003)
Rotational Life (No Load) .........................................................200,000 shaft revolutions
Total Resistance Shift..............................................................................±2% maximum
PANEL HOLE PATTERN
Mechanical Characteristics1
LOCKWASHER AND MOUNTING NUT
TO BE SUPPLIED WITH EACH UNIT
Mechanical Angle ......................................................................................3600° +20°, -0°
Stop Strength .......................................................................20 oz.-in. (14 Ncm) minimum
Torque (Starting & Running) ..............................................4.0 oz.-in. (2.8 Ncm) maximum
Variation ........................................................................1.0 oz.-in. (0.71 Ncm) maximum
Backlash......................................................................................................1.0° maximum
Weight..................................................................................................Approximately 17G
Terminals...........................................................................................Gold-plated J-Hooks
Markings ...........Manufacturer’s name and part number, resistance value and date code
TOLERANCES: EXCEPT WHERE NOTED
.25
(.010),
.13
(.005)
DECIMALS: .XX ±
.XXX ±
FRACTIONS: ±1/64
MM
DIMENSIONS:
(IN.)
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.
2Consult manufacturer for complete specification details for resistances below 100 ohms.
WIPER
2
CW
CCW
3
1
Recommended Part Numbers
CLOCKWISE
Resistance
Resolution
(%)
Part Number
(Ω)
3600S-1-102
3600S-1-502
3600S-1-103
1,000
5,000
10,000
.035
.027
.022
BOLD-FACE LISTINGS ARE IN STOCK AND READILY
AVAILABLE THROUGH DISTRIBUTION.
FOR OTHER OPTIONS CONSULT FACTORY.
270
Specifications are subject to change without notice.
Features
■ Snap-in mounting
■ Space saving - extends only 5/8” behind
most panels
■ Easy one-hole, snap-in mounting
■ Digital dial provides excellent readability
3610 - Precision Potentiometer
Electrical Characteristics1
PANEL HOLE PATTERN
3.264
(.1285)
Standard Resistance Range .................................................................100 to 100K ohms
Resistance Tolerance ..................................................................................................±5%
Accuracy (Correlation of Dial Readout to Voltage Ratio Output)........±0.5% voltage ratio
Repeatability of Dial Readout .............................................................±0.1% voltage ratio
Resolution .....................................................................See recommended part numbers
Effective Electrical Angle .............................................................................3600° nominal
Absolute Minimum Resistance ...............1 ohm or 0.1% maximum (whichever is greater)
Noise .........................................................................................100 ohms ENR maximum
Power Rating
(NO. 30 DRILL)
FULL R
14.27
(.562)
12.65
REF.
(.498)
25.40
DIA.
(1.00)
(Voltage Limited By Power Dissipation or 385 VAC, Whichever is Less)
+25°C ...............................................................................................................1.5 watts
+85°C .....................................................................................................................0 watt
Dielectric Withstanding Voltage ..............................................MIL-STD-202, Method 301
Sea Level.........................................................................................1,000 VAC minimum
70,000 Feet ........................................................................................400 VAC minimum
Insulation Resistance (500 VDC) ..............................................1,000 megohms minimum
NOTES:
1. SNAP-IN MOUNTING CUP
ACCOMMODATES PANEL THICKNESS
.64
(.025)
1.98
(.078)
THRU
(NO. 22GA
3.18
(.125)
THRU NO. 14GA) AND
16.26 ± .38
(.640 ± .015)
4.76 ± .79
18.80 ± .38
(.740 ± .015)
Environmental Characteristics1
Operating Temperature
(3/16 ± 1/32)
Static Operation Temperature Range......................................................-25°C to +85°C
Dynamic Operation Temperature Range ..................................................+1°C to +85°C
Temperature Coefficient2 ........................................................±50ppm/°C maximum/wire
Moisture Resistance...........................................MIL-STD-202, Method 103, Condition B
Total Resistance Shift..............................................................................±2% maximum
Vibration.......................................................................................................................10G
Wiper Bounce .........................................................................0.1 millisecond maximum
Total Resistance Shift..............................................................................±2% maximum
Voltage Ratio Shift................................................................................±0.2% maximum
Shock...........................................................................................................................50G
Wiper Bounce .........................................................................0.1 millisecond maximum
Total Resistance Shift..............................................................................±2% maximum
Voltage Ratio Shift................................................................................±0.2% maximum
Load Life .........................................................................................1,000 hours, 1.5 watts
Total Resistance Shift..............................................................................±2% maximum
Rotational Life (No Load) ............................................................50,000 shaft revolutions
Total Resistance Shift..............................................................................±2% maximum
ANTIROTATION
KEY
22.23
(7/8)
DIA.
#21 AWG GOLD
PLATED PINS
.724
(.0285)
DIA.
LOCATED ON
1.27
VIEW ROTATED 45°
RADIUS
(.050)
ANTIROTATION
KEY
2
1
31.496
(1.240)
3
DIA.
Mechanical Characteristics1
Mechanical Angle ......................................................................................3600° +20°, -0°
Stop Strength .......................................................................20 oz.-in. (14 Ncm) minimum
Torque (Starting & Running) ..............................................4.0 oz.-in. (2.8 Ncm) maximum
Variation ........................................................................1.0 oz.-in. (0.71 Ncm) maximum
Backlash......................................................................................................1.0° maximum
Weight..................................................................................................Approximately 20G
Terminals...........................................................................................Gold-plated J-Hooks
Markings ...........Manufacturer’s name and part number, resistance value and date code
TOLERANCES: EXCEPT WHERE NOTED
.25
(.010),
.13
(.005)
DECIMALS: .XX ±
.XXX ±
FRACTIONS: ±1/64
MM
DIMENSIONS:
(IN.)
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.
WIPER
2
2Consult manufacturer for complete specification details for resistances below 500 ohms and above 100K ohms.
CW
CCW
3
1
CLOCKWISE
Recommended Part Numbers
Resistance Resolution
Part Number
(W)
(%)
3610S-1-102
3610S-1-502
3610S-1-103
1,000
5,000
10,000
.035
.027
.022
BOLD-FACE LISTINGS ARE IN STOCK AND READILY
AVAILABLE THROUGH DISTRIBUTION.
FOR OTHER OPTIONS CONSULT FACTORY.
Specifications are subject to change without notice.
271
Features
■ Repeatable settings
■ Resolution to 0.001%
■ Digital display provides excellent read-
ability
■ Snap-in panel mount
3680 - Precision Potentiometer
Electrical Characteristics1
3680
a
Standard Resistance Range ..........................................................50 ohms to 1 megohm
Resistance Tolerance ..................................................................................................±3%
Absolute Minimum Resistance .............3 ohms or 0.2% maximum (whichever is greater)
Resolution
3682............................................................................................................................1%
3683.........................................................................................................................0.1%
Insulation Resistance (500 VDC) ..............................................1,000 megohms minimum
Power Rating
1
2
3
(Voltage Limited By Power Dissipation or 500 VAC, Whichever is Less)
+25°C ..................................................................................................................2 watts
+85°C .....................................................................................................................0 watt
Dielectric Withstanding Voltage ..............................................MIL-STD-202, Method 301
Sea Level.........................................................................................1,000 VAC minimum
Accuracy (Dial Reading to Output Ratio)..................................................±0.5% full scale
3
1
2
Environmental Characteristics1
Operating Temperature Range ..................................................................-25°C to +85°C
Temperature Coefficient ...............................................................±100ppm/°C maximum
Vibration.......................................................................................................................10G
Wiper Bounce .........................................................................0.1 millisecond maximum
Total Resistance Shift..............................................................................±1% maximum
Voltage Ratio Shift................................................................................±0.2% maximum
Shock...........................................................................................................................50G
Wiper Bounce .........................................................................0.1 millisecond maximum
Total Resistance Shift..............................................................................±1% maximum
Voltage Ratio Shift................................................................................±0.2% maximum
Load Life ............................................................................................1,000 hours, 2 watts
Total Resistance Shift..............................................................................±2% maximum
c
d
Mechanical Characteristics1
b
Expected Life .......................................................75,000 button operations each decade
Total Resistance Shift..............................................................................±2% maximum
Terminals .................................................0.11 in. (2.79mm) wide x .016 in. (.41mm) thick,
tinned solder lugs for 3 #20 AWG wires
Readout Marking .....................................................................................10 positions, 0-9
Markings ...........Manufacturer’s name and part number, resistance value and date code
7.77 ± .38
(.306 ± .015)
7.87
(.31)
e
23.62
(.93)
20.57
(.810)
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.
NOTE: Terminals 1 & 3 are reversed from illustration for models 3682 and 3684.
8.38 ± .38
(.33 ± .015)
PANEL
.81
Dimensions
c
Weight (Approx.)
MIN.
Model
(.032)
3.18
a
b
d
e ±.015 (±.381)
oz.
gms.
3.18
(.125)
MAX.
3682
3683
26.67 (1.050)
37.08 (1.460)
25.15 (.990)
35.31 (1.390)
10.67 (.420)
18.54 (.730)
11.94 (.47)
11.94 (.47)
8.38 (.330)
4.19 (.165)
.576
.824
16.5
23.5
(.125)
26.67
(1.050)
Dimensions
Model
TOLERANCES: EXCEPT WHERE NOTED
f ±.010 (±.254) g ±.010 (±.254)
RECOMMENDED
PANEL CUTOUT
.38
(.015)
.13
(.005)
DECIMALS: .XX ±
.XXX ±
f
3682
3683
21.08 (.830)
21.08 (.830)
25.91 (1.020)
36.07 (1.420)
FRACTIONS: ±1/64
MM
DIMENSIONS:
(IN.)
g
.030
(.76)
Recommended Part Numbers
R MAX.
WIPER
3682S-1
2
Decade
3683S-1
3
Decade
2
Resistance
(Ω)
3
1
1,000
5,000
10K
50K
100K
-102
-502
-103
-102
-502
-103
-503
-104
INCR.
BOLD-FACE LISTINGS ARE IN STOCK AND READILY
AVAILABLE THROUGH DISTRIBUTION.
FOR OTHER OPTIONS CONSULT FACTORY.
272
Specifications are subject to change without notice.
Features
■ For use with Model 3680 digital pushbut-
ton precision potentiometer
H-385 - Panel Seal Assembly
Physical Characteristics1
H-385 MOUNTING INSTRUCTIONS
1. Cut out and drill panel1 per chart.
2. Install snap-in potentiometer2.
3. Locate silicone boot3 and frame4
over potentiometer and holes.
Material (Boot)...................................................................................Clear silicone rubber
Material (Frame) ....................................................................................Rigid black plastic
Expected Life .......................................................................100,000 actuations minimum
Weight
H-385-2 ..........................................................................................Approximately 8.50G
H-385-3 ..........................................................................................Approximately 9.92G
4. Attach panel seal assembly to panel
with two #6 screws (not supplied).
Application Data
• Protects front of the pot from unwanted entry of rain, dust, grease or oils
• Transparent for easy viewing of numerals
3
4
2
1
• Tear resistant for long life
• Matte finish black plastic frame to complement most front panels
Bourns® Model H-385 Panel Seal Assembly minimizes accidental entry of liquids or
foreign matter through the front of the Model 3680 Family Potentiometer.
PANEL CUT-OUT/HOLE DIMENSIONS
RECOMMENDED HOLE FOR TWO #6 SCREWS
(NOT SUPPLIED)
10.54 ± .13
(.415 ± .005)
.25
(.010)
"C" ±
21.08 ± .25
(.830 ± .010)
41.40 ± .38
(1.63 ± .015)
.25
(.010)
"A" ±
6.73 ± .13
(.265 ± .005)
.25
(.010)
"B" ±
Frame
Panel Cutout/
For Use With
Part Number
Dimensions
“C”
Hole Dimensions
“A”
“B”
3682
3683
H-385-2
H-385-3
50.60 (1.992)
60.76 (2.392)
25.91 (1.020)
36.07 (1.420)
39.37 (1.550)
49.53 (1.950)
1At room ambient: +25°C nominal and 50% relative humidity nominal, except as noted.
Specifications are subject to change without notice.
273
Definitions and Test Procedures
The ma ny turns of re s is ta nc e wire
me a s ure d ove r a s p e c ifie d fre q ue nc y
bandwidth, exclusive of the effects due to
roll-on or roll-off of the terminations and
expres s ed in ohms or percent of total
resistance test procedure
Cermet Elements
e xhib it a n ind uc tive re a c ta nc e tha t
increas es directly with frequency. This
effect is most noticeable in low total resis-
tance elements becaus e the inductive
reactance can be larger than the resistance,
even at frequencies as low as 20KHZ.
The p e rfo rm a nc e o f wire wo und
e le me nts is a ls o a ffe c te d b y inhe re nt
capacitance. Capacitance exists from turn
to turn and also between the winding and
the mandrel. Capacitance effects are most
s ignificant in high total res is tance ele-
ments.
Cermet elements are available in a
wide range of resistance values and tapers.
They offer essentially infinite resolution
and excellent stability in the most severe
e nvironme nta l c ond itions . S ta tic a nd
dynamic noise (CRV) performance is good
but not as good as that of conductive
plastic.
The temperature coefficient of cermet
elements, though not as good as wire-
wound elements, is better than conductive
plastic or carbon type elements. Linearity
is quite good for a film type element and
can be improved considerably for greater
dial setting accuracy by laser tailoring.
Frequency response of cermet materials
is very good and the practical application
range extends well beyond 100 MHZ.
CRV shall be tested using the circuit
a s s ho wn in Fig . 1 o n p a g e 253 o f
Potentiometer Handbook (or its equiva-
lent). The operating shaft shall be rotated
in both directions through 90% of the
adjustment travel for a total of 6 cycles.
Only the last 3 cycles shall count in deter-
mining whether or not a contact resis-
tance variation is observed at least twice
in the same area (within 5% ), exclusive of
the roll-on or roll-off points where the
wiper moves from the termination, on or
off, the resistance element. The rate of
rotation of the operating shaft shall be
such that the wiper completes 1 cycle in 5
seconds, minimum, to 2 minutes, maxi-
mum. The test current used shall be in
accordance with the table below, unless
otherwise specified.
Hybritron® Elements
This element is a combination of a
wirewound element with a conductive
plastic coating. It exhibits the temperature
c o e ffic ie nt a nd re s is ta nc e s ta b ility
approaching a pure wirewound element. It
displays the long operational life, essen-
tia lly infinite re s olution a nd low nois e
characteris tics of the pure conductive
plastic elements. The combination of the
two provides the major benefits of both
types of elements. Not recommended in
applications requiring high wiper currents.
Conductive Plastic Elements
Conductive plastic is a thick film ink,
similar to cermet, but has a smoother sur-
face. This characteris tic offers s everal
op e ra tiona l a d va nta ge s ove r c e rme t.
Dynamic noise characteristics (CRV or
output smoothness) and rotational life are
measurably improved as a result of the
surface smoothness. Resolution is essen-
tially infinite.
Test
Current
(±20%) Total Resistance Range
30 ma
10 ma
1 ma
50 Ohms
= or >50 Ohms to <500 Ohms
= or >500 Ohms to <100K Ohms
CAUTION: CONDUCTIVE PLASTIC AND
HYBRITRON® ELEMENTS SHOULD BE
APPLIED IN VOLTAGE DIVIDER CIRCUITS
ONLY.
Conductive plastic elements are gener-
ally available in a wide range of resistance
values and tapers.
100 ua = or >100K Ohms to <2 Megohms
50 ua = or >2 Megohms
Moisture resistance, temperature coef-
ficient, power dissipation and wiper cur-
rent capacity for conductive plastic ele-
ments are not as good as cermet ele-
ments.
Absolute Minimum Resistance
Dielectric Withstanding Voltage
DEFINITION
DEFINITION
The resistance measured between the
wiper terminal and either end terminal
when the wiper is positioned to give a
minimum value on the measuring device.
The ability to withs tand under pre-
scribed conditions, a specified potential
of a given characteristic between the ter-
minals of each cup and expos ed con-
ducting surface of the potentiometer, or
between the terminals of each cup and
the terminals of every other cup in the
assembly without exceeding a specified
leakage current value.
Wirewound Elements
Wirewound elements offer good stabili-
ty, e xc e lle nt line a rity, low nois e , high
power capabilities and good operational
life.
Wire wo und e le m e nts o ffe r a wid e
selection of resistance values up to 500k
ohms.
One primary limitation of wirewound
elements is the finite res olution s teps ,
which result from the wiper moving from
turn to turn. (These steps are distinct, sud-
d e n, re p e a ta b le c ha ng e s in o utp ut.)
Resolution improves as resistance values
inc re a s e d ue to the m a nufa c turing
processes whereby smaller wire and a
higher number of turns are utilized.
In systems that might be sensitive to
such discrete steps, care should be taken
to select an element with resolution fine
enough to avoid difficulty.
TEST PROCEDURE
The wiper shall be positioned at one
end of the resistance element so that a
minimum va lue of re s is ta nc e s ha ll b e
measured as specified between the wiper
and the corresponding end terminal. The
same procedure shall be followed for the
opposite end of the resistance element.
TEST PROCEDURE
The magnitude of the test voltage shall
be specified. Connect the equipment by
applying the high voltage source between
the potentiometer terminals (interconnect-
ed) and the shaft or case. Raise the test
voltage from zero to the proper maximum
value at a rate of 500 volts per second
maximum. Maintain the test voltage at this
level while operating the shaft through
one full sweep of its mechanical travel in
a time interval of not less than 5 seconds
nor more than 60 seconds. Monitor the
Contact Resistance Variation (CRV)
DEFINITION
The apparent resistance seen between
the wip e r a nd the re s is ta nc e e le me nt
when the wiper is energized with a speci-
fied current and moved over the adjust-
ment travel in either direction at a con-
s tant s peed. The output variations are
274
Specifications are subject to change without notice.
Definitions and Test Procedures
leakage current indicating device through-
TEST PROCEDURE
Independent Linearity
DEFINITION
The maximum deviation expressed as
a percent of the total applied voltage, of
the actual function characteristic from a
straight line whose slope and position
minimize the maximum deviations over
the actual electrical travel, or any speci-
fied portion thereof.
out this test for evidence of damage, arc-
ing, breakdown, or leakage current in
excess of 1 milliampere. Upon completion
of the tes t, prior to dis connecting the
leads, gradually reduce the test voltage to
zero.
For ganged potentiometers, repeat the
fo re g o ing a p p lying the hig h vo lta g e
between the terminals of each cup and
the terminals of every other cup on the
potentiometer under test.
Mount the potentiometer in the con-
stant-speed drive (4 RPM) and excite it
with the power supply. Connect the wiper
and the power common lead to the input
of the filter and the output of the filter to
the oscilloscope. When a load is specified
for a conformity test, use that load for the
output smoothness test. When no load is
specified for the conformity test, apply a
load equal to 100 times the nominal resis-
tance value of the potentiometer under
test between the wiper and the CCW end
(unless otherwise specified).
The output smoothness is the largest
excurs ion voltage occurring ove r one
specified travel increment, divided by the
total applied voltage. Unless otherwise
specified, the travel increment is 1% of
the theoretical electrical travel.
TEST PROCEDURE
Consult factory.
Equivalent Noise Resistance (ENR)
Insulation Resistance
DEFINITION
DEFINITION
Any spurious variation in the electrical
output not present in the input, defined
quantitatively in terms of an equivalent
paras itic trans ient res is tance in ohms ,
appearing between the contact and the
re s is ta nc e e le me nt whe n the s ha ft is
rotated or translated. The equivalent noise
resistance is defined independently of the
resolution, the functional characteristics,
and the total travel. The magnitude of the
equivalent noise resistance is the maxi-
mum departure from a specified reference
line. The wiper of the potentiometer is
required to be excited by a specified cur-
rent and moved at a specified speed.
The re s is ta nc e to
a
s p e c ifie d
impressed DC voltage between the termi-
nals of each cup and the exposed con-
ducting surfaces of the potentiometer, or
between the terminals of each cup and
the terminals of every other cup in the
gang, under prescribed conditions.
Excursions occurring at the point of
abrupt changes in input slope (start, end,
and reversal) are not considered output
smoothness faults.
TEST PROCEDURE
Interconnect all electrically insulated
terminals of each cup of the potentiome-
ter. Connect the insulation resistance test
set to the terminal of the first cup and to
some exposed conducting surface (shaft,
housing, etc.) and apply the specified test
voltage. Unless otherwise specified the
test voltage shall be 500 VDC. Maintain
the test voltage at this level for 5 to 10
seconds before initiating movement of
the shaft through one full sweep of the
total mechanical travel in a time interval
of not less than 5 seconds nor more than
60 seconds. Monitor the indicated insula-
tion resistance during this voltage appli-
cation, the insulation resistance is the
m inim um va lue o b s e rve d d uring the
movement of the shaft.
Power Rating
DEFINITION
The maximum power, in watts, that a
potentiometer can dissipate across the
entire resistive element under specified
conditions while meeting specified oper-
ating performance requirements.
TEST PROCEDURE
The potentiometer shaft is cycled not
less than ten times over a minimum of
95% of the electrical continuity travel
within the rated travel speed of the poten-
tiometer just prior to making noise mea-
s urements . The potentiometer s haft is
then connected mechanically to the con-
s ta nt s p e e d d rive a nd e le c tric a lly
connected to the tes t circuit. With the
constant speed drive engaged, the poten-
tiometer noise characteristic may then be
noted on the oscilloscope as the wiper
traverses one complete cycle over the full
electrical continuity travel and the maxi-
mum values are compared to the speci-
fied limit.
Resolution
DEFINITION
A measure of the sensitivity to which
the output of a potentiometer may be set.
(Applicable to wirewound potentiometers
only.)
Theoretical resolution; the reciprocal of
the number of turns of wire in the resis-
tance winding in the actual electrical trav-
el, expressed as a percentage.
Travel resolution; the maximum value
o f s ha ft tra ve l (in d e g re e s fo r ro ta ry
devices) in one direction per incremental
voltage stop in any specified portion of
the resistance element.
Vo lta g e re s o lutio n; the m a xim um
incremental change in output ratio with
shaft travel in one direction in any speci-
fied portion of the resistance element.
For ganged potentiometers, repeat the
procedure for each cup applying the high
voltage between the terminal of each cup
and the exposed conducting surface of
the potentiometer.
If only ra nd om s p ike s of nois e a re
no te d , the p o te ntio m e te r s ho uld b e
cycled again. If the random spikes are
repetitive, the maximum values should be
noted. Otherwise do not consider the ini-
tial measurements as noise.
Output Smoothness
DEFINITION
The spurious variations in the electri-
cal output not present in the input. They
are measured for specified travel incre-
ments over the theoretical electrical travel
and expressed as a percentage of the
total applied voltage.
TEST PROCEDURE
Consult factory.
Specifications are subject to change without notice.
275
Definitions and Test Procedures
Temperature Coefficient of Resistance
DEFINITION
The unit c ha nge in re s is ta nc e p e r
degree Celsius change from a reference
temperature, expressed in parts per mil-
lion per degree Celsius using the following
formula:
TC = [(R1-R2)/R1(T2-T1)] x 106
WHERE: R1 = Resistance at reference
temperature in ohms
R2 = Resistance at test
temperature in ohms
T1 = Reference temperature
in degrees Celsius
T2 = Test temperature in
degrees Celsius
TEST PROCEDURE
Position the wiper of the potentiometer
to be tested off of the actual electrical
travel or at a point to minimize the total
resistance if no over travel exists. Subject
the potentiometer to the specified test
temperature(s ). The total res is tance is
measured after temperature chamber has
been stabilized for the test temperature
for a minimum of 30 minutes (avoid over
aging). The reference temperature of 25
degree Celsius shall be used for all elevat-
ed and reduced temperatures. Calculate
the (TC) by inserting the appropriate data
into the above formula and comparing the
result to the specification.
Total Resistance
DEFINITION
The DC resistance between the end
terminals of a potentiometer with the shaft
p os itione d s o a s to give a ma ximum
resistance value.
TEST PROCEDURE
With the VOM or DVM device (10ma
maximum current) connected between
the wiper and one end terminal, position
the wiper onto the electrical overtravel.
Reconnect the test leads of the measur-
ing device to the end terminals of the
potentiometer under tes t, the reading
obs erved is the total res is tance of the
potentiometer.
276
Specifications are subject to change without notice.
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