PKM4304BPILC [ERICSSON]
DC-DC Regulated Power Supply Module, 1 Output, 298.75W, Hybrid, ROHS COMPLIANT PACKAGE-6;
| 型号： | PKM4304BPILC |
| 厂家： | 
ERICSSON |
| 描述： | DC-DC Regulated Power Supply Module, 1 Output, 298.75W, Hybrid, ROHS COMPLIANT PACKAGE-6 |
| 文件： | 总21页 (文件大小：1790K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
E
Technical Specification
PKM 4000B PI series Intermediate BusConverters
EN/LZT 146 305 R5C March 2010
© Ericsson AB
Input 36-75 V, Output up to 33 A / 380 W
Key Features
•
Industry standard Quarter-brick
57.9 x 36.8 x 11.6 mm (2.28 x 1.45 x 0.46 in.)
High efficiency, typ. 96 % at 12 Vout 50% load & 48Vin
1500 Vdc input to output isolation
Meets safety requirements according to IEC/EN/UL
60950
•
•
•
•
More than 1.1 million hours MTBF
General Characteristics
•
•
•
•
•
•
•
•
•
•
•
N+1 parallelable
Input under voltage protection
Over temperature protection
Output over voltage protection
Output short-circuit protection
Remote control
Optional latching OTP, OVP
Optional baseplate
Optional case to ground pin (only with baseplate)
Highly automated manufacturing ensures quality
ISO 9001/14001 certified supplier
Safety Approvals
Design for Environment
Meets requirements in high-
temperature lead-free soldering
processes.
Contents
General Information
Safety Specification
Absolute Maximum Ratings
............................................................. 2
............................................................. 3
............................................................. 4
Product Program
Ordering No.
12.0 V/25 A Electrical Specification
12.0 V/33 A Electrical Specification
PKM 4204B PI...................................... 5
PKM 4304B PI...................................... 9
EMC Specification
........................................................... 13
........................................................... 14
........................................................... 16
........................................................... 17
........................................................... 18
........................................................... 20
........................................................... 20
........................................................... 21
Operating Information
Thermal considerations
Connections
Mechanical Information
Soldering Information
Delivery Information
Product Qualification Specification
E
2
Technical Specification
PKM 4000B PI series Intermediate BusConverters
EN/LZT 146 305 R5C March 2010
© Ericsson AB
Input 36-75 V, Output up to 33 A / 380 W
General Information
Compatibility with RoHS requirements
Ordering Information
The products are compatible with the relevant clauses and
requirements of the RoHS directive 2002/95/EC and have a
maximum concentration value of 0.1% by weight in
homogeneous materials for lead, mercury, hexavalent
chromium, PBB and PBDE and of 0.01% by weight in
homogeneous materials for cadmium.
See Contents for individual product ordering numbers.
Option
Suffix
P
LA
LB
LC
HS
G
Ordering No.
Positive Remote Control Logic
Lead length 3.69 mm (0.145 in)
Lead length 4.57 mm (0.180 in)
Lead length 2.79 mm (0.110 in)
Baseplate
Case to ground pin (¹)
Latching protections (OTP,OVP)
Note: (1) Case to ground pin only available with baseplate
PKM 4304B PIP
PKM 4304B PILA
PKM 4304B PILB
PKM 4304B PILC
PKM 4304B PIHS
PKM 4304B PIHSG
PKM 4304B PILP
Exemptions in the RoHS directive utilized in Ericsson
Power Modules products include:
LP
-
Lead in high melting temperature type solder (used to
solder the die in semiconductor packages)
Lead in glass of electronics components and in
electronic ceramic parts (e.g. fill material in chip
resistors)
Note: (2) If several options needed below sequence is to be used
-
LOGIC OPTION Æ LATCHING PROT. Æ BASEPLATE Æ CASE GROUND Æ
PIN LENGTH, example: PKM4304BPIPLPHSGLA
Reliability
-
Lead as an alloying element in copper alloy containing
up to 4% lead by weight (used in connection pins
made of Brass)
The Mean Time Between Failure (MTBF) is calculated at full
output power and an operating ambient temperature (TA) of
+40°C. Different methods could be used to calculate the
predicted MTBF and failure rate which may give different
results. Ericsson Power Modules currently uses two
different methods, Ericsson failure rate data system
DependTool and Telcordia SR332.
Quality Statement
The products are designed and manufactured in an
industrial environment where quality systems and methods
like ISO 9000, 6σ (sigma), and SPC are intensively in use to
boost the continuous improvements strategy. Infant
mortality or early failures in the products are screened out
and they are subjected to an ATE-based final test.
Predicted MTBF for the series is:
-
1.8 million hours according to Telcordia SR332,
issue 1, Black box technique.
Conservative design rules, design reviews and product
qualifications, plus the high competence of an engaged
work force, contribute to the high quality of our products.
The Ericsson failure rate data system is based on field
tracking data. The data corresponds to actual failure rates
of components used in Information Technology and
Telecom (IT&T) equipment in temperature controlled
environments
(TA = -5...+65°C). Telcordia SR332 is a commonly used
standard method intended for reliability calculations in IT&T
equipment. The parts count procedure used in this method
was originally modelled on the methods from
MIL-HDBK-217F, Reliability Predictions of Electronic
Equipment.
Warranty
Warranty period and conditions are defined in
Ericsson Power Modules General Terms and Conditions of
Sale.
Limitation of Liability
Ericsson power Modules does not make any other
warranties, expressed or implied including any warranty of
merchantability or fitness for a particular purpose
(including, but not limited to, use in life support
applications, where malfunctions of product can cause
injury to a person’s health or life).
It assumes that no reliability data is available on the actual
units and devices for which the predictions are to be made,
i.e. all predictions are based on generic reliability
parameters.
E
3
Technical Specification
PKM 4000B PI series Intermediate BusConverters
EN/LZT 146 305 R5C March 2010
© Ericsson AB
Input 36-75 V, Output up to 33 A / 380 W
The products should be installed in the end-use
equipment, in accordance with the requirements of the
ultimate application. Normally the output of the DC/DC
converter is considered as SELV (Safety Extra Low
Voltage) and the input source must be isolated by
Safety Specification
General information
Ericsson Power Modules DC/DC converters and DC/DC
regulators are designed in accordance with safety
standards IEC/EN/UL60950, Safety of Information
Technology Equipment.
minimum Double or Reinforced Insulation from the primary
circuit (AC mains) in accordance with IEC/EN/UL60950.
Isolated DC/DC converters
IEC/EN/UL60950 contains requirements to prevent injury
or damage due to the following hazards:
It is recommended that a slow blow fuse with a rating
twice the maximum input current per selected product be
used at the input of each DC/DC converter. If an input filter
is used in the circuit the fuse should be placed in front of
the input filter.
In the rare event of a component problem in the input filter
or in the DC/DC converter that imposes a short circuit on
the input source, this fuse will provide the following
functions:
•
•
•
•
•
•
Electrical shock
Energy hazards
Fire
Mechanical and heat hazards
Radiation hazards
Chemical hazards
•
Isolate the faulty DC/DC converter from the input
power source so as not to affect the operation of
other parts of the system.
Protect the distribution wiring from excessive
current and power loss thus preventing
hazardous overheating.
On-board DC-DC converters are defined as component
power supplies. As components they cannot fully comply
with the provisions of any Safety requirements without
“Conditions of Acceptability”. It is the responsibility of the
installer to ensure that the final product housing these
components complies with the requirements of all
applicable Safety standards and Directives for the final
product.
•
The galvanic isolation is verified in an electric strength test.
The test voltage (Viso) between input and output is
1500 Vdc or 2250 Vdc for 60 seconds (refer to product
specification).
Leakage current is less than 100 μA at nominal input
voltage.
Component power supplies for general use should comply
with the requirements in IEC60950, EN60950 and
UL60950 “Safety of information technology equipment”.
There are other more product related standards, e.g.
EC61204-7 “Safety standard for power supplies",
IEEE802.3af “Ethernet LAN/MAN Data terminal equipment
power”, and ETS300132-2 “Power supply interface at the
input to telecommunications equipment; part 2: DC”, but
all of these standards are based on IEC/EN/UL60950 with
regards to safety. PKM-B has the following stand-off (see
mechanical drawing for further information):
24 V DC systems
The input voltage to the DC/DC converter is SELV (Safety
Extra Low Voltage) and the output remains SELV under
normal and abnormal operating conditions.
48 and 60 V DC systems
If the input voltage to Ericsson Power Modules DC/DC
converter is 75 Vdc or less, then the output remains SELV
(Safety Extra Low Voltage) under normal and abnormal
operating conditions.
- 0.7 mm stand-off to tallest insulated part (signal
transformer's plastic housing)
Single fault testing in the input power supply circuit should
be performed with the DC/DC converter connected to
demonstrate that the input voltage does not exceed
75 Vdc.
- 0.7 mm stand-off to tallest unconnected (floating)
conductive part (the integrated transformer's and output
inductor's ferrite cores)
- 0.95 mm stand-off to tallest connected conductive part
(input- and output capacitors)
If the input power source circuit is a DC power system, the
source may be treated as a TNV2 circuit and testing has
demonstrated compliance with SELV limits and isolation
requirements equivalent to Basic Insulation in accordance
with IEC/EN/UL60950.
Ericsson Power Modules DC/DC converters and DC/DC
regulators are UL60950 recognized and certified in
accordance with EN60950.
Non-isolated DC/DC regulators
The flammability rating for all construction parts of the
products meets requirements for V-0 class material
according to IEC 60695-11-10.
The input voltage to the DC/DC regulator is SELV (Safety
Extra Low Voltage) and the output remains SELV under
normal and abnormal operating conditions.
E
4
Technical Specification
PKM 4000B PI series Intermediate BusConverters
EN/LZT 146 305 R5C March 2010
© Ericsson AB
Input 36-75 V, Output up to 33 A / 380 W
Absolute Maximum Ratings
Characteristics
min
-40
-40
-55
-0.5
typ
max
+125
+95
+125
+80
1500
100
15
Unit
°C
Open frame
Tref
Operating Temperature (see Thermal Consideration section)
Base plate option
TS
VI
Storage temperature
°C
V
Input voltage
Viso
Vtr
Isolation voltage (input to output test voltage)
Input voltage transient (tp 100 ms)
Vdc
V
Positive logic option
Negative logic option
-0.5
-0.5
Remote Control pin voltage
(see Operating Information section)
VRC
V
15
Stress in excess of Absolute Maximum Ratings may cause permanent damage. Absolute Maximum Ratings, sometimes referred to as no destruction limits, are
normally tested with one parameter at a time exceeding the limits of Output data or Electrical Characteristics. If exposed to stress above these limits, function and
performance may degrade in an unspecified manner.
Fundamental Circuit Diagram
E
5
Technical Specification
PKM 4000B PI series Intermediate BusConverters
EN/LZT 146 305 R5C March 2010
© Ericsson AB
Input 36-75 V, Output up to 33 A / 380 W
12 V/25 A Electrical Specification
PKM 4204B PI
Tref = -40 to +90º C for open frame and -40 to +60ºC for base plate option, VI = 36 to 75 V, IO = 0 to 25 A unless otherwise
specified under Conditions.
Typical values given at: Tref = +25°C, VI= 53 V, max IO , unless otherwise specified under Conditions.
Characteristics
Conditions
Min
36
typ
max
75
Unit
V
VI
Input voltage range
VIoff
VIon
CI
Turn-off input voltage
Turn-on input voltage
Internal input capacitance
Decreasing input voltage
Increasing input voltage
32
33
34
V
34
35.2
17.6
36
V
μF
W
W
W
VI = 75 V
0
0
0
290
286
283
PO
Output power
VI = 53 V
VI = 36 V
50 % of max IO
max IO
96.2
95.8
96.4
95.9
12.4
3
η
Efficiency
%
50 % of max IO , VI = 48 V
max IO , VI = 48 V
max IO
Pd
Pli
PRC
fs
Power Dissipation
Input idling power
Input standby power
Switching frequency
W
W
IO= 0 A, VI = 53 V
VI = 53 V (turned off with RC)
0.1
W
100
125
150
kHz
Output voltage initial setting and
accuracy
VOi
Tref = +25°C, VI = 53 V, IO = 0 A
11.85
11.9
11.95
V
Output voltage tolerance band
Idling voltage
0 to 100 % of max IO
IO = 0 A
11.0
11.5
12.5
12.5
V
V
V
V
VO
Line regulation
max IO, from min VI to max VI
VI = 53 V, from min IO to max IO
0.2
0.4
Load regulation
Load transient
voltage deviation
VI = 53 V, Load step 25-75-25 % of
max IO, di/dt = 5 A/μs
see Note 1
Vtr
ttr
±0.8
0.1
7
V
Load transient recovery time
ms
ms
Ramp-up time
(from 10−90 % of VOi)
tr
3
4
15
25
max IO
Start-up time
(from VI connection to 90 % of VOi)
ts
tf
12
ms
max IO
IO = 0 A
max IO
0.1
2.4
10
ms
s
VI shut-down fall time
(from VI off to 10 % of VO)
RC start-up time
ms
tRC
max IO
6
ms
RC shut-down fall time
(from RC off to 10 % of VO)
I
O = 0 A
2.4
s
IO
Output current
0
25
A
A
Ilim
Isc
Current limit threshold
Short circuit current
Tref < max Tref
36
42
Tref = 25ºC, see Note 2
See ripple & noise section, max IO
A
VOac
Output ripple & noise
200
83
mVp-p
Input over voltage protection
Output over voltage protection
OVP
V
13.5
Note 1: Output filter 2 x 220 µF, 100 mΩ, tantalum + 33 µF, ceramic
Note 2: See Operating Information section
E
6
Technical Specification
PKM 4000B PI series Intermediate BusConverters
EN/LZT 146 305 R5C March 2010
© Ericsson AB
Input 36-75 V, Output up to 33 A / 380 W
12 V/25 A Typical Characteristics
Efficiency
PKM 4204B PI
Power Dissipation
[W]
15
[%]
100
95
90
85
80
36 V
48 V
53 V
75 V
10
5
36 V
48 V
53 V
75 V
0
0
5
10
15
2 0
2 5 [ A ]
0
5
10
15
20
25 [A]
Dissipated power vs. load current and input voltage at
Tref = +25°C
Efficiency vs. load current and input voltage at Tref = +25°C
Output Characteristics
Current Limit Characteristics
[V]
[V]
12
12.0
11.8
11.6
11.4
11.2
11.0
9
6
3
0
36 V
48 V
53 V
75 V
36 V
48 V
53 V
75 V
38v
0
10
20
30
40 [A]
0
5
10
15
20
25 [A]
Output voltage vs. load current at Tref = +25°C
Output voltage vs. load current at IO > max IO , Tref = +25°C
E
7
Technical Specification
PKM 4000B PI series Intermediate BusConverters
EN/LZT 146 305 R5C March 2010
© Ericsson AB
Input 36-75 V, Output up to 33 A / 380 W
12 V/25 A Typical Characteristics
Output Current Derating, open frame
PKM 4204B PI
Thermal Resistance, open frame
[A]
25
[°C/W]
10
20
8
6
4
3.0 m/s
15
10
5
2.5 m/s
2.0 m/s
1.5 m/s
1.0 m/s
0.5 m/s
Nat. Conv.
2
0
0
0
20
40
60
80
100 [°C]
0.0
0.5
1.0
1.5
2.0
2.5
3.0[m/s]
Available load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section.
Thermal resistance vs. airspeed measured at the converter. Tested
in wind tunnel with airflow and test conditions as per
the Thermal consideration section.
Output Current Derating, base plate option
Thermal Resistance, base plate option
[A]
25
[°C/W]
10
20
15
10
5
8
6
4
2
0
3.0 m/s
2.5 m/s
2.0 m/s
1.5 m/s
1.0 m/s
Na t. Conv.
0
0
20
40
60
80
100 [°C]
0.0
0.5
1.0
1.5
2.0
2.5
3.0[m/s]
Available load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section.
Thermal resistance vs. airspeed measured at the converter. Tested
in wind tunnel with airflow and test conditions as per
the Thermal consideration section.
Output Current Derating, base plate option with heat
Thermal Resistance, base plate option with heat sink*
[°C/W]
10
[A]
25
20
8
6
4
2
0
3.0 m/s
15
10
5
2.5 m/s
2.0 m/s
1.5 m/s
1.0 m/s
Na t. Conv.
0
0
20
40
60
80
100 [°C]
0.0
0.5
1.0
1.5
2.0
2.5
3.0[m/s]
Available load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section.
Thermal resistance vs. airspeed measured at the converter. Tested
in wind tunnel with airflow and test conditions as per
the Thermal consideration section.
*) Heat sink: finned aluminium, height: 0.23”; Thermal pad: thermal conductivity: 6W/mK, thickness: 0.25mm; Mounting: two M3 screws, torque: 0.44Nm
NOTE: the product is not mechanically tested with heat sink
E
8
Technical Specification
PKM 4000B PI series Intermediate BusConverters
EN/LZT 146 305 R5C March 2010
© Ericsson AB
Input 36-75 V, Output up to 33 A / 380 W
12 V/25 A Typical Characteristics
Start-up
PKM 4204B PI
Shut-down
Start-up enabled by connecting VI at:
Tref = +25°C, IO = 25 A resistive load,
VI = 53V.
Top trace: output voltage (5 V/div.).
Bottom trace: input voltage (20 V/div.).
Time scale: 5 ms/div.
Shut-down enabled by disconnecting VI
at: Tref = +25°C, IO = 25 A resistive load,
VI = 53 V.
Top trace: output voltage (5 V/div.).
Bottom trace: input voltage (20 V/div.).
Time scale: 5 ms/div.
Output Ripple & Noise
Output Load Transient Response
Output voltage ripple at:
Trace: output voltage (100 mV/div.).
Time scale: 2 µs/div.
Output voltage response to load
current step-change (6.25-18.75-6.25 A)
at: Tref =+25°C, VI = 53 V.
Top trace: output voltage (1 V/div.).
Bottom trace: load current (20 A/div.).
Time scale: 0.1 ms/div.
T
ref = +25°C, VI = 53 V,
IO = 25 A resistive load.
E
9
Technical Specification
PKM 4000B PI series Intermediate BusConverters
EN/LZT 146 305 R5C March 2010
© Ericsson AB
Input 36-75 V, Output up to 33 A / 380 W
12 V/33 A Electrical Specification
PKM 4304B PI
Tref = -40 to +90ºC for open frame and -40 to +60ºC for base plate option, VI = 36 to 75 V, IO = 0 to 33 A unless otherwise
specified under Conditions.
Typical values given at: Tref = +25°C, VI= 53 V, max IO , unless otherwise specified under Conditions.
Characteristics
Conditions
min
36
typ
max
75
Unit
V
VI
Input voltage range
VIoff
VIon
CI
Turn-off input voltage
Turn-on input voltage
Internal input capacitance
Decreasing input voltage
Increasing input voltage
32
33
34
V
34
35.2
17.6
36
V
μF
W
W
W
VI = 75 V
0
0
0
380
377
371
PO
Output power
VI = 53 V
VI = 36 V
50 % of max IO
max IO
96.3
95.2
96.4
95.3
18
η
Efficiency
%
50 % of max IO , VI = 48 V
max IO , VI = 48 V
max IO
Pd
Pli
PRC
fs
Power Dissipation
Input idling power
Input standby power
Switching frequency
34
W
W
IO= 0 A, VI = 53 V
VI = 53 V (turned off with RC)
4
0.1
W
100
125
150
kHz
Output voltage initial setting and
accuracy
VOi
Tref = +25°C, VI = 53 V, IO = 0 A
11.85
11.9
11.95
V
Output voltage tolerance band
Idling voltage
0 to 100 % of max IO
IO = 0 A
10.8
11.5
12.5
12.5
0.6
V
V
V
V
VO
Line regulation
max IO, from min VI to max VI
VI = 53 V, from min IO to max IO
0.2
0.5
Load regulation
0.9
Load transient
voltage deviation
VI = 53 V, Load step 25-75-25 % of
max IO, di/dt = 5 A/μs
see Note 1
Vtr
ttr
±1
0.1
7
V
Load transient recovery time
ms
ms
Ramp-up time
(from 10−90 % of VOi)
tr
3
4
15
25
max IO
Start-up time
(from VI connection to 90 % of VOi)
ts
tf
12
ms
max IO
IO = 0 A
max IO
0.1
2.4
10
ms
s
VI shut-down fall time
(from VI off to 10 % of VO)
RC start-up time
ms
tRC
max IO
6
ms
RC shut-down fall time
(from RC off to 10 % of VO)
I
O = 0 A
2.4
s
IO
Output current
0
33
A
A
Ilim
Isc
Current limit threshold
Short circuit current
Tref < max Tref
41
47
Tref = 25ºC, see Note 2
See ripple & noise section, max IO
A
VOac
Output ripple & noise
200
83
mVp-p
Input over voltage protection
Output over voltage protection
OVP
V
13.5
Note 1: Output filter 2 x 220 µF, 100 mΩ, tantalum + 33 µF, ceramic
Note 2: See Operating Information section
E
10
Technical Specification
PKM 4000B PI series Intermediate BusConverters
EN/LZT 146 305 R5C March 2010
© Ericsson AB
Input 36-75 V, Output up to 33 A / 380 W
12 V/33 A Typical Characteristics
Efficiency
PKM 4304B PI
Power Dissipation
[%]
100
[W]
25
20
15
10
5
95
36 V
48 V
53 V
75 V
36 V
90
85
80
48 V
53 V
75 V
0
0
5
10
15
20
25
30
[A]
0
5
10
15
20
25
30
[A]
Dissipated power vs. load current and input voltage at
Tref = +25°C
Efficiency vs. load current and input voltage at Tref = +25°C
Output Characteristics
Current Limit Characteristics
[V]
12
[V]
12.0
11.8
11.6
11.4
11.2
11.0
9
6
3
0
36 V
48 V
53 V
75 V
36 V
48 V
53 V
75 V
38v
0
10
20
30
40
50 [A]
0
5
10
15
20
25
30
[A]
Output voltage vs. load current at Tref = +25°C
Output voltage vs. load current at IO > max IO , Tref = +25°C
E
11
Technical Specification
PKM 4000B PI series Intermediate BusConverters
EN/LZT 146 305 R5C March 2010
© Ericsson AB
Input 36-75 V, Output up to 33 A / 380 W
12 V/33 A Typical Characteristics
Output Current Derating, open frame
PKM 4304B PI
Thermal Resistance, open frame
[°C/W]
10
[A]
30
8
6
4
2
0
25
3.0 m/s
2.5 m/s
2.0 m/s
1.5 m/s
1.0 m/s
Nat. Conv.
20
15
10
5
0
0
20
40
60
80
100 [°C]
0.0
0.5
1.0
1.5
2.0
2.5
3.0[m/s]
Available load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section.
Thermal resistance vs. airspeed measured at the converter.
Tested in wind tunnel with airflow and test conditions as per
the Thermal consideration section.
Output Current Derating, base plate option
Thermal Resistance, base plate option
[°C/W]
10
[A]
30
25
20
15
10
5
8
6
4
2
0
3.0 m/s
2.5 m/s
2.0 m/s
1.5 m/s
1.0 m/s
Nat. C onv.
0
0
20
40
60
80
100 [°C]
0.0
0.5
1.0
1.5
2.0
2.5
3.0[m/s]
Available load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section.
Thermal resistance vs. airspeed measured at the converter.
Tested in wind tunnel with airflow and test conditions as per
the Thermal consideration section.
Output Current Derating, base plate option with heat sink*
Thermal Resistance, base plate option with heat sink*
[A]
30
[°C/W]
10
8
6
4
2
0
25
3.0 m/s
2.5 m/s
2.0 m/s
1.5 m/s
1.0 m/s
20
15
10
5
Nat. C onv.
0
0
20
40
60
80
100 [°C]
0.0
0.5
1.0
1.5
2.0
2.5
3.0[m/s]
Available load current vs. ambient air temperature and airflow at
VI = 53 V. See Thermal Consideration section.
Thermal resistance vs. airspeed measured at the converter.
Tested in wind tunnel with airflow and test conditions as per
the Thermal consideration section.
*) Heat sink: finned aluminium, height: 0.23”; Thermal pad: thermal conductivity: 6W/mK, thickness: 0.25mm; Mounting: two M3 screws, torque: 0.44Nm
NOTE: the product is not mechanically tested with heat sink
E
12
Technical Specification
PKM 4000B PI series Intermediate BusConverters
EN/LZT 146 305 R5C March 2010
© Ericsson AB
Input 36-75 V, Output up to 33 A / 380 W
12 V/33 A Typical Characteristics
Start-up
PKM 4304B PI
Shut-down
Start-up enabled by connecting VI at:
Tref = +25°C, IO = 33 A resistive load,
VI = 53V.
Top trace: output voltage (5 V/div.).
Bottom trace: input voltage (20 V/div.).
Time scale: 5 ms/div.
Shut-down enabled by disconnecting VI
at: Tref = +25°C, IO = 33 A resistive load,
VI = 53 V.
Top trace: output voltage (5 V/div.).
Bottom trace: input voltage (20 V/div.).
Time scale: 5 ms/div.
Output Ripple & Noise
Output Load Transient Response
Output voltage ripple at:
ref = +25°C, VI = 53 V,
IO = 33 A resistive load.
Trace: output voltage (100mV/div.).
Time scale: 2 µs/div.
Output voltage response to load
current step-change (8.25-24.75-8.25 A)
at: Tref =+25°C, VI = 53 V.
Top trace: output voltage (1 V/div.).
Bottom trace: load current (20 A/div.).
Time scale: 0.1 ms/div.
T
E
PKM 4000B PI series Intermediate BusConverters
13
Technical Specification
EN/LZT 146 305 R5C March 2010
© Ericsson AB
Input 36-75 V, Output up to 33 A / 380 W
EMC Specification
Conducted EMI measured according to EN55022, CISPR 22
and FCC part 15J (see test set-up). See Design note 009 for
detailed information.
The fundamental switching frequency is 125 kHz for
PKM 4304B PI @ VI = 53 V, max IO.
Conducted EMI Input terminal value (typ)
Test set-up
Layout recommendation
The radiated EMI performance of the DC/DC converter will
depend on the PCB layout and ground layer design.
It is also important to consider the stand-off of the DC/DC
converter.
EMI without filter
If a ground layer is used, it should be connected to the output
of the DC/DC converter and the equipment ground or chassis.
External filter (class B)
Required external input filter in order to meet class B in
EN 55022, CISPR 22 and FCC part 15J.
A ground layer will increase the stray capacitance in the PCB
and improve the high frequency EMC performance.
Output ripple and noise
Filter components:
C1 = 1 + 1 μF
C2 = 1 + 1 μF
C3 = 1 + 1 + 33 μF
C4 = 2.2 nF
C5 = 2.2 nF
L1 = 0.809 mH
L2 = 0.809 mH
Output ripple and noise measured according to figure below.
See Design Note 022 for detailed information.
0
C4
L1
L2
+
+
Tantalum
Capacitor
Ceramic
Capacitor
C1
C2
C3
R
Module
-
-
+Vout
-Vout
C5
0
+
10uF
0.1uF
*Conductor from Vout to capacitors = 50mm [1.97in.]
BNC
Connector
to Scope
Output ripple and noise test setup
EMI with filter
E
PKM 4000B PI series Intermediate BusConverters
14
Technical Specification
EN/LZT 146 305 R5C March 2010
© Ericsson AB
Input 36-75 V, Output up to 33 A / 380 W
several parallel capacitors to lower the effective ESR. The
ceramic capacitors will handle high-frequency dynamic load
changes while the electrolytic capacitors are used to handle
low frequency dynamic load changes. Ceramic capacitors will
also reduce any high frequency noise at the load. It is equally
important to use low resistance and low inductance PWB
layouts and cabling.
For semi-regulated or fixed turns ratio IBC (intermediate bus
converters), there is no limit on the value of external output
capacitance, but there are practical performance
considerations that need to be made when using very large
capacitor values such as ramp-up time of the DC/DC converter
output voltage during start-up or turn-off discharge
considerations. If there are any questions associated with a
specific application configuration, please contact your local
Ericsson representative for support.
Operating information
Input Voltage
The input voltage range 36 to 75 Vdc meets the requirements
of the European Telecom Standard ETS 300 132-2 for normal
input voltage range in –48 and –60 Vdc systems,
-40.5 to -57.0 V and –50.0 to -72 V respectively.
At input voltages exceeding 75 V, the power loss will be higher
than at normal input voltage and Tref must be limited to
absolute max 115°C. The absolute maximum continuous input
voltage is 80 Vdc.
Turn-off Input Voltage
The DC/DC converters monitor the input
voltage and will turn on and turn off at predetermined levels.
The minimum hysteresis between turn on and turn off input
voltage is 1 V.
Parallel Operation
The PKM 4000B Series DC/DC converters can be connected
in parallel with a common input. Paralleling is accomplished by
connecting the output voltage pins and input pins directly. No
external components are necessary. Up to 90% of max output
current can be used from each module. Layout considerations
should be made to avoid unbalanced current sharing. For
more details on paralleling, please consult your local Ericsson
Power Modules representative.
Remote Control (RC)
The products are fitted with a
remote control function referenced
to the primary negative input
connection (- In), and positive logic
options available. The RC function
allows the DC/DC converter to be
turned on/off by an external device
like a semiconductor or mechanical
switch. The RC pin has an internal
pull up resistor to + In.
Input Voltage 53V
12.0
module 1
module 2
module 1 + 2
11.8
The maximum required sink current is 0.2 mA. When the RC
pin is left open, the voltage generated on the RC pin is
max 10 V. The second option is “positive logic” remote control,
which can be ordered by adding the suffix “P” to the end of the
part number. The DC/DC converter will turn on when the RC
pin is left open. Turn off is achieved by connecting the RC pin
to the - In. To ensure safe turn off the voltage difference
between RC pin and the - In pin shall be less than 1V. The
DC/DC converter will restart automatically when this
connection is opened.
11.6
11.4
11.2
0
10
20
30
40
50
60
Output Current (A)
Input and Output Impedance
The impedance of both the input source and the load will
interact with the impedance of the DC/DC converter. It is
important that the input source has low characteristic
impedance. The performance in some applications can be
enhanced by addition of external capacitance as described
under External Decoupling Capacitors. If the input voltage
source contains significant inductance, the addition of a
330 µF capacitor across the input of the DC/DC converter will
ensure stable operation.
External Decoupling Capacitors
When powering loads with significant dynamic current
requirements, the voltage regulation at the point of load can be
improved by addition of decoupling capacitors at the load. The
most effective technique is to locate low ESR ceramic and
electrolytic capacitors as close to the load as possible, using
E
PKM 4000B PI series Intermediate BusConverters
15
Technical Specification
EN/LZT 146 305 R5C March 2010
© Ericsson AB
Input 36-75 V, Output up to 33 A / 380 W
Over Temperature Protection (OTP)
The DC/DC converters are protected from thermal overload by
an internal over temperature shutdown circuit.
When Tref as defined in thermal consideration section exceeds
125°C the DC/DC converter will shut down. The DC/DC
converter will make continuous attempts to start up (non
latching mode) We provide an optional variant of the product
with a latching OTP. Add suffix “LP” to the standard product
code to order the latching version. The latching OTP version
has a latching OVP as well.
If the OTP/OVP is latched the module can be put in operation
either by switching OFF and ON the input voltage or drive OFF
and ON the RC (Remote Control) pin.
Over Voltage Protection (OVP)
The DC/DC converters have output over voltage protection
that will shut down the DC/DC converter in over voltage
conditions. The DC/DC converter will make continuous
attempts to start up (non-latching mode) and resume normal
operation automatically after removal of the over voltage
condition.
Add suffix “LP” to the standard product code to order the
latching version. The latching OVP version has a latching OTP
as well.
If the OTP/OVP is latched the module can be put in operation
either by switching OFF and ON the input voltage or drive OFF
and ON the RC (Remote Control) pin.
Over Current Protection (OCP)
The DC/DC converters include current limiting circuitry for
protection at continuous overload.
The output voltage will decrease towards zero when the
output current exceeds max output current (max Io).
Under output short circuit, when the output current is in
excess of max output current (max Io), the DC/DC Converter
will enter a hiccup mode protection. The DC/DC converter will
resume normal operation after removal of the overload or
short circuit.
E
PKM 4000B PI series Intermediate BusConverters
16
Technical Specification
EN/LZT 146 305 R5C March 2010
© Ericsson AB
Input 36-75 V, Output up to 33 A / 380 W
Thermal Consideration
Definition of reference temperature (Tref
)
The reference temperature is used to monitor the temperature
limits of the product. Temperatures above maximum Tref are
not allowed and may cause degradation or permanent damage
to the product. Tref is also used to define the temperature
range for normal operating conditions.
General
The product is designed to operate in various thermal
environments and sufficient cooling must be provided to
ensure reliable operation.
Cooling is achieved mainly by conduction, from the pins to the
host board, and convection. The size and copper thickness of
the host board will have impact on the Conduction cooling.
Convection cooling is dependant on the airflow across the
DC/DC converter. Increased airflow enhances the cooling of
the DC/DC converter.
Tref is defined by the design and used to guarantee safety
margins, proper operation and reliability of the module.
Ambient Temperature Calculation
By using the thermal resistance the estimated maximum
allowed ambient temperature can be calculated.
The Output Current Derating graph found in the Output section
for each model provides the available output current vs.
ambient air temperature and air velocity at Vin = 53 V.
1. The power loss is calculated by using the formula
((1/η) - 1) × output power = power losses (Pd).
η = efficiency of converter. E.g 96 % = 0.96
The DC/DC converter is tested on a 254 x 254 mm,
35 µm (1 oz), 16-layer test board mounted vertically in a wind
tunnel with a cross-section of 305 x 305 mm.
2. Find the thermal resistance (Rth) in the Thermal Resistance
graph found in the Output section for each model.
Calculate the temperature increase (ꢀT).
ꢀT = Rth x Pd
Proper cooling of the DC/DC converter can be verified by
measuring the temperature at reference point. The
temperature at these positions should not exceed the max
values provided in the table below.
3. Max allowed ambient temperature is:
Ta=Max Tref - ꢀT.
E.g. PKM4204B PI at 53Vin 20Aout 1.5 m/s
1. ((1/0.96) – 1) x 240W = 10 W
Position
Reference
Device
PCB
Designation
-
max value
125°C
2. 10 W x 3.5o C = 35o C
3. 125o C – 35o C = max ambient temperature is 90o C
The actual temperature will be dependent on several factors
such as the PCB size, number of layers and direction of
airflow.
Top view
E
PKM 4000B PI series Intermediate BusConverters
17
Technical Specification
EN/LZT 146 305 R5C March 2010
© Ericsson AB
Input 36-75 V, Output up to 33 A / 380 W
Connections
Pin
Designation
Function
1
2
3
4
5
6
+In
Positive input
RC
Remote control
Case to GND (optional)
Negative input
Case
-In
-Out
+Out
Negative output
Positive output
E
18
Technical Specification
PKM 4000B PI series Intermediate BusConverters
EN/LZT 146 305 R5C March 2010
© Ericsson AB
Input 36-75 V, Output up to 33 A / 380 W
Mechanical Information
E
19
Technical Specification
PKM 4000B PI series Intermediate BusConverters
EN/LZT 146 305 R5C March 2010
© Ericsson AB
Input 36-75 V, Output up to 33 A / 380 W
Mechanical Information- Base plate version
E
20
Technical Specification
EN/LZT 146 305 R5C March 2010
PKM4000BPIseries Intermediate BusConverters
Input 36-75 V, Output up to 33 A / 380 W
© Ericsson AB
Soldering Information — Through Hole Mounting
The product is intended for through hole mounting in a PCB.
When wave soldering is used, the temperature on the pins is
specified to maximum 260 °C for maximum 10 seconds.
Maximum preheat rate of 4 °C/s and temperature of max
150 °C is suggested. When hands soldering care should be
taken to avoid direct contact between the hot soldering iron
tip and the pins for more than a few seconds in order to
prevent overheating.
A no-clean (NC) flux is recommended to avoid entrapment of
cleaning fluids in cavities inside of the DC/DC power module.
The residues may affect long time reliability and isolation
voltage.
Delivery package information
The products are delivered in antistatic trays.
Tray specifications
PE foam, dissipative
10E5 to 10E12 ohms/square
20 converters/tray
Material
Surface resistance
Tray capacity
Box capacity
Weight
20 converters
Product - Open frame
1100 g full, 140 g empty
Product — Base plate option
1480 g full, 140 g empty
E
21
Technical Specification
EN/LZT 146 305 R5C March 2010
PKM4000BPIseries Intermediate BusConverters
Input 36-75 V, Output up to 33 A / 380 W
© Ericsson AB
Product Qualification Specification
Characteristics
External visual inspection
IPC-A-610
Change of temperature
(Temperature cycling)
IEC 60068-2-14 Na
Temperature range
Number of cycles
Dwell/transfer time
-40 to +100°C
1000
15 min/0-1 min
Cold (in operation)
Damp heat
IEC 60068-2-1 Ad
IEC 60068-2-67 Cy
Temperature TA
Duration
-45°C
72 h
Temperature
Humidity
Duration
+85°C
85 % RH
1000 hours
Dry heat
IEC 60068-2-2 Bd
Temperature
Duration
+125°C
1000 h
Immersion in cleaning solvents
IEC 60068-2-45 XA
Method 2
Water
Glycol ether
Isopropyl alcohol
+55 ±5°C
+35 ±5°C
+35 ±5°C
Mechanical shock
IEC 60068-2-27 Ea
Peak acceleration
Duration
Pulse shape
Directions
100 g
6 ms
Half sine
6
Number of pulses
18 (3 + 3 in each perpendicular direction)
Operational life test
MIL-STD-202G
method 108A
with power cycling
Tref
Load
Duration
125°C
Nominal
1000 h
Resistance to soldering heat
IEC 60068-2-20 Tb
Solder temperature
Duration
Max 270°C
10-13 s
Robustness of terminations
Solderability
IEC 60068-2-21 Ua1
Tensile force
20 N for 10 s
IEC 60068-2-20 Ta
Preconditioning
Temperature, SnPb Eutectic
Temperature, Pb free
Steam ageing 1 h ± 5 min
235 ±5°C
260 ±5°C
Vibration, broad band random
IEC 60068-2-64 Fh
Frequency
Spectral density
Duration
10 to 500 Hz
0.07 g2/Hz
10 min in each 3 perpendicular directions
相关型号：
PKM4304BPIP
DC-DC Regulated Power Supply Module, 1 Output, 298.75W, Hybrid, ROHS COMPLIANT PACKAGE-6
ERICSSON
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