CA18EAN12BPM1IO [CARLOGAVAZZI]
Capacitive Proximity Sensors with IO-Link communication;型号: | CA18EAN12BPM1IO |
厂家: | Carlo Gavazzi |
描述: | Capacitive Proximity Sensors with IO-Link communication |
文件: | 总19页 (文件大小:1630K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
CA18EAxxBPxIO - IO-Link
Capacitive Proximity Sensors with IO-Link communication
Benefits
• A complete family.Available in M18 in a robust Stainless
Steel AISI316L housing with an operation of 2-10 mm
flush or 3-15 mm non-flush.
• Enhanced EMC performance: 4th Generation
TRIPLESHIELDTM
• Easy customization to specific OEM requests:
different cable lengths and materials, special labelling:
customized pig-tail solutions with special cables and
connectors are possible on request..
• The output can be operated either as a switching output
or in IO-Link mode.
• Fully configurable via output IO-Link v 1.1. Electrical
outputs can be configured as PNP / NPN / Push-Pull /
External input, normally open or normally closed.
• Timer functions can be set, such as ON-delay, Off-
delay, and one shots.
• Logging functions: Temperatures, detecting counter,
power cycles and operating hours.
• Detection modes Single point, two point and windows
mode.
• Analogue output: In IO-Link mode the sensor
will generate 16 bit analogue process data output
representing the dielectric value measured by the sensor.
Description
The new generation of CA18EA…IO sensors are
a complete family of high performance capacitive
sensors for detection of most solid or liquid targets
in industrial applications such as Plastic & Rubber,
Agriculture, Food & Beverage and Materials
handling. The 4th Generation of TRIPLESHIELDTM
technology provides increased immunity to
electromagnetic interference (EMI), especially
to frequency drives, and improves immunity to
humidity and dust.
•
The sensor housing has the IP69K rating as well as
approval by ECOLAB for cleaning and disinfection
agents.
On-board IO-Link communication opens up a
variety of functions, such as easy communication
and customization of advanced parameter settings.
Applications
• Detection not only of the level of plastic pellets in plastic moulding machines but also the dielectric value of the pellets to
ensure correct manufacturing.
• Detection not only of the wood pellets in pellet burners but also the density of the wood pellets.
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CA18EAxxBPxIO - IO-Link
Main functions
• The sensor can be operated in IO-Link mode once connected to an IO-Link master or in standard I/O mode.
• Adjustable parameters via IO-Link interface:
► Sensing distance and hysteresis.
► Sensing modes: single point or two point or window mode.
► Timer functions, e.g.: On-delay, Off delay, One shot leading edge or trailing edge.
► Logic functions such as: AND, OR, X-OR and SR-FF.
► External input.
► Logging functions: Maximum temperatures, minimum temperatures, operating hours, operating
cycles, power cycles, minutes above maximum temperature, minutes below minimum temperature,
etc.
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CA18EAxxBPxIO - IO-Link
References
Product selection key
CA18EA
BP
IO
Enter the code option instead of
Code
C
A
18
E
A
Option
-
Description
Sensing principle: Capacitive sensor
Cylindrical housing with threaded barrel
Housing diameter (mm)
Stainless Steel housing AISI316L + PBT
Axial sensing
-
-
-
F
Flush installation
N
08
12
Non-flush installation
Sensing distance: 8 mm
Sensing distance: 12 mm
Selectable functions: NPN, PNP, Push-Pull, External Input (only pin 2) or External teach
input (only pin 2)
Selectable: N.O. or N.C.
2 metre PVC cable
M12, 4-pole connector
IO-Link version
B
P
-
-
A2
M1
-
IO
Additional characters can be used for customized versions.
Type selection
Connection
Distance
8 mm
12 mm
8 mm
Mounting
Flush
Non-flush
Flush
Code
CA18EAF08BPA2IO
CA18EAN12BPA2IO
CA18EAF08BPM1IO
CA18EAN12BPM1IO
Cable
Plug
12 mm
Non-flush
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CA18EAxxBPxIO - IO-Link
Structure
H
H
E
A
A
F
D
B
C
C
G
I
Fig. 1 CA18 Cable
Fig. 2 CA18 Plug
Fig. 3 Colour code
A
B
C
D
E
Sensitivity adjustment
Yellow LED
Green LED
Brown
F
G
H
I
Blue
Black
Sensing face
2 m, 4 wire PVC Ø 5,2 mm cable
M12x1, 4-pin male connector
White
J
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CA18EAxxBPxIO - IO-Link
Sensing
Detection
Sensor front
S.P., Two P.
1. SSC1 Window,
Adj. Hyst.
Selector
A
One of
1 to 6
Logic
A - B
AND, OR,
XOR, S-R
divider
Time
Output
Sensor
output
NPN, PNP,
Push-Pull
A
B
delay
inverter
Out 1
Out 2
ON, OFF
One-shot
N.O., N.C.
S.P., Two P.
2. SSC2 Window,
Adj. Hyst.
Selector
B
One of
1 to 6
Logic
A - B
AND, OR,
XOR, S-R
divider
Time
delay
ON, OFF
One-shot
Output
inverter
N.O., N.C.
Sensor
output
NPN, PNP,
Push-Pull
EXT-Input
3. Dust 1
4. Dust 2
5. Temp
A
B
EXT-
Input
6. EXT-Input
SSC1
SSC2
Sensor switching channel SSC1 and
SSC2
• Enabled
• Disabled
• Enabled
• Disabled
Factory settings: Enabled
Factory settings: Enabled
SSC1
SSC2
• Deactivated
• Single point mode
• Two point mode
• Windows mode
• Deactivated
• Single point mode
• Two point mode
• Windows mode
Switching mode
Factory settings: Single point mode Factory settings: Single point mode
0 - 12 mm (Factory settings: 12
mm), (ref. target 36x36 mm ST37, 1 Non-flush-mounted sensor
mm thick, grounded)
0 - 8 mm (Factory settings: 8 mm),
Rated operating distance (Sn)
(ref. target 24x24 mm ST37, 1 mm
thick, grounded)
Flush-mounted sensor
Adjustable by potentiometer, external teach or by IO-Link settings
• Potentiometer disabled
Sensitivity control
• Potentiometer enabled
• External teach
Factory settings: Potentiometer enabled
Electrical adjustment
Mechanical adjustment
2 ... 10 mm (flush types)
11 turns
16 turns
Potentiometer
Factory settings: SP1 1000 and SP2 10000
3 ... 15 mm (Non- flush types)
Adjustable distance
Factory settings: SP1 1000 and SP2 10000
Effective operating distance (Sr)
Usable operating dist. (Su)*
0.9 x Sn ≤ Sr ≤ 1.1 x Sn
0.85 x Sr ≤ Su ≤ 1.15 x Sr
Hysteresis (H)
CA18EAF08…
CA18EAN12…
Adjustable by IO-Link (1% to 100%)
Factory settings: Typical 14%
Factory settings: Typical 15%
This function can increase the immunity towards unstable targets and
electromagnetic disturbances: Value can be set from 1 to 255.
Factory settings: 1
Detection filter
(1 is max. operating frequency and 255 is min. operating frequency)
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CA18EAxxBPxIO - IO-Link
* For Flush-mounted sensors in conductive material, the usable operating distance (Su) is 0.80 x Sr ≤ Su ≤ 1.2
x Sr for temperatures exceeding 0°C - 60 °C ( 32°F - 140°F).
Alarm settings
SSC1
SSC2
• 0 to 100 % of actual SP
Factory settings: 2 times standard
hysteresis
• High threshold -50 to +150 °C
• Low threshold -50 to +150 °C
Factory settings:
• 0 to 100 % of actual SP
Factory settings: 2 times standard
hysteresis
Dust alarm SSC1 and SSC2
Temperature alarm
High value 120 °C (front temperature sensor used)
Low value -30 °C (front temperature sensor used)
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CA18EAxxBPxIO - IO-Link
Detection diagram
Y
Y
S
F
X
X
T
G
X’
0,08 0,16 0,24 0,31 0,39 0,47 0,55
D
-0,31 -0,24 -0,16 -0,08
25
0
-0,31 -0,24 -0,16 -0,08
25
0
0,08 0,16 0,24 0,31 0,39 0,47 0,55
0,98
0,79
0,59
0,39
0,20
0,00
0,98
0,79
0,59
0,39
0,20
0,00
20
15
10
5
20
15
10
5
S
Y’
0
E
C
Y
0
A
-5
-0,20
-0,39
-0,59
-0,79
-0,98
-5
-0,20
-0,39
-0,59
-0,79
-0,98
-10
-15
-20
-25
-10
-15
-20
-25
-8
-6
-4
-2
0
2
4
6
8
10 12 14
-8
-6
-4
-2
0
2
4
6
8
10 12 14
X
B
Fig. 4 Flush
Fig. 5 Non-flush
Y
X
Y'
Detection width [mm]
Sensing range [mm]
Detection width [inches]
X'
S
T
Sensing range [inches]
Sensor
Target
Accuracy
Repeat accuracy (R)
≤ 5%
Operation diagram
A
B
C
D
E
F
G
H
I
J
K
L
>1 sec.
>1 sec.
>1 sec.
>1 sec.
>1 sec.
>1 sec.
>2 sec.
>2 sec.
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CA18EAxxBPxIO - IO-Link
A
B
C
D
E
F
Target influence
stable ON
Output ON
Output OFF
stable OFF
Time
G
H
I
J
K
L
Green LED ON
Yellow LED ON
Output N.O.
Output N.C.
Dust alarm N.O.
Dust alarm N.C.
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CA18EAxxBPxIO - IO-Link
Features
Power Supply
Rated operational voltage (UB)
Ripple (Urpp
10 ... 40 VDC (ripple included)
≤ 10%
)
No load supply current (Io)
Rated insulation voltage (Ui)
Power-ON delay (tv)
≤ 20 mA
50 VDC
≤ 300 ms
Input selector
Channel A
Channel B
• Deactivated
• SSC1
• Deactivated
• SSC1
• SSC2
• SSC2
Input selector
• Dust alarm 1
• Dust alarm 2
• Temperature alarm
• External input
Factory settings: SSC1
• Dust alarm 1
• Dust alarm 2
• Temperature alarm
• External input
Factory settings: SSC1
Logic functions
Logic functions
Channel A + B for SO1
• Direct
• AND
• OR
Channel A + B for SO2
• Direct
• AND
• OR
• X-OR
• X-OR
• SR-FF
• SR-FF
Factory settings: Direct
Factory settings: Direct
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CA18EAxxBPxIO - IO-Link
Time delays
For SO1
For SO2
• Disabled
• Disabled
• Power-ON delay
• Power-OFF delay
• Power-ON delay and Power-OFF
delay
• Power-ON delay
• Power-OFF delay
• Power-ON delay and Power-OFF
delay
Timer mode
• One-shot leading edge
• One-shot trailing edge
Factory settings: Disabled
• One-shot leading edge
• One-shot trailing edge
Factory settings: Disabled
For SO1
For SO2
• [ms]
• [ms]
Timer scale
Timer value
• [s]
• [min]
Factory settings: ms
For SO1
• 0 ... 32 767
Factory settings: 0
• [s]
• [min]
Factory settings: ms
For SO2
• 0 ... 32 767
Factory settings: 0
Output Inverter
For SO1 Pin 4 Black wire:
• N.O.
• N.C.
For SO2 Pin 2 White wire:
• N.O.
• N.C.
Output Inverter
Factory settings: N.O.
Factory settings: N.C.
Sensor Output
For SO1 Pin 4 Black wire:
• NPN
For SO2 Pin 2 White wire:
• NPN
• PNP
• PNP
• Push-Pull
• Push-Pull
Switching Output Stage SO1 and SO2
• External input, active high
• External input, active low
• External teach
Factory settings: PNP
Factory settings: PNP
Outputs
Rated operational current (Ie) (Ie)
OFF-state current (Ir)
Minimum operational current (Im)
Voltage drop (Ud)
≤ 200 mA (Continuous, SO1 + SO2)
≤ 100 μA
> 0,5 mA
≤ 1.0 VDC @ 200 mA DC
Short circuit, reverse polarity, transients
Protection
Control of resistive loads and solid-
state loads with optical isolation
DC-12
Utilization category
DC-13
100 nF
Control of electromagnets
Load capacitance max at (Ue)
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CA18EAxxBPxIO - IO-Link
Operation diagram
For default factory sensor
Tv = Power-ON delay
Power supply
ON
Target (Object)
Present
Break output
(N.C.)
Make output
(N.O.)
Tv
ON
ON
Tv
Response times
Operating frequency (f)
50 Hz.
tON (OFF-ON)
tOFF (ON-OFF)
< 10 ms
< 10 ms
Response times
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CA18EAxxBPxIO - IO-Link
Indication
Green LED
Yellow LED
Power
Function
SIO and IO-Link mode
ON
ON
OFF
OFF
ON
OFF
ON
ON
ON
-
ON (stable)* SSC1
OFF (stable)* SSC1
ON (Not stable) SSC1
OFF (Not stable) SSC1
OFF
-
Flashing 10 Hz
50% dutycycle
Flashing (0.5…20
-
-
ON
Output short-circuit
Timer indication
ON
Hz)
SIO mode only
Flashing 1 HZ
ON 100 ms
OFF 900 ms
Flashing 1 HZ
ON 900 ms
OFF 100 ms
Flashing 10 HZ
ON 50 ms
OFF 50 ms
Flashing for 2 sec
Flashing 2 HZ
ON 250 ms
External teach by wire.
Only for single point mode
-
-
ON
ON
Teach time window (3 - 6 sec)
Teach time out (12 sec)
-
-
ON
ON
Teach successful
OFF 250 ms
Flashing for 2 sec
IO-Link mode only
Flashing 1 HZ
Stable:
ON 900 ms
OFF 100 ms
Not stable:
ON 100 ms
OFF 900 ms
-
ON
ON
Sensor is in IO-Link mode
Find my sensor
Flashing 2 Hz
50% dutycycle
*See operation diagram
LED indication
LED indications
• LED Indication disabled
• LED Indication enabled
• Find my sensor
Factory settings: LED Indication enabled
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CA18EAxxBPxIO - IO-Link
Environmental
-30°C... +85°C (-22°F... +185°F)
-40°C ... +85°C (-40°F ... +185°F)
120°C (248°F)
35% ... 95%
35% ... 95%
Operating
Storage
Ambient temperature
Max. temperature on sensing face
Ambient humidity range
Operating
Storage
Vibration
Shock
10 ... 150 Hz, 1 mm / 15 G
30 G / 11 ms, 3 pos, 3 neg per axis
EN 60068-2-6
EN 60068-2-27
2 x 1 m
100 x 0,5 m
Drop test
EN 60068-2-31
Rated impulse withstand voltage
Overvoltage category
Pollution degree
≥2 kV
III
3
IP 67, IP 68/60 min.,
IP69K*
with 500 Ω
IEC 60664, EN 60947-1
IEC 60664, 60664A; EN 60947-1
EN 60529; EN 60947-1
DIN 40050-9
IP rating
NEMA Enclosure Types
Tightening torque
1, 2, 4, 4X, 5, 6, 6P, 12
≤ 25 Nm
NEMA 250
* The IP69K test according to DIN 40050-9 for high-
pressure, high-temperature wash-down applications.
The sensor must not only be dust tight (IP6X), but
also able to withstand high-pressure and steam
cleaning. The sensor is exposed to high pressure
water from a spray nozzle that is fed with 80°C water
at 8’000– 10’000 KPa (80–100bar) and a flow rate of
14–6L/min. The nozzle is held 100 –150 mm from the
sensor at angles of 0°, 30°, 60° and 90° for 30s each.
The test device sits on a turntable that rotates with
a speed of 5 times per minute. The sensor must not
suffer any damaging effects in appearance or function
from the high pressure water function.
TRIPLESHIELDTM
Exceeding the norms for capacitive sensors.
contact discharge
air discharge
> 40 kV
> 40 kV
IEC 61000-4-2;
EN60947-1
Electrostatic discharge immunity test
Electromagnetic field immunity
Electrical fast transient immunity
Wire-conducted noise
IEC 61000-4-3;
EN60947-1
IEC 61000-4-4;
EN60947-1
IEC 61000-4-3;
EN60947-1
20 V/m
±4kV / 5kHz
> 20 Vrms
Continuous
Short-time
> 60 A/m, 75.9 µ tesla
> 600 A/m, 759 µ tesla
IEC 61000-4-8;
EN60947-1
Power frequency magnetic fields
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CA18EAxxBPxIO - IO-Link
Diagnostic parameters
Function
Unit
Range
Values stored in the sensor (Saved every hour)
Operating Hours
Number of Power Cycles
Maximum temperature - All time high [°C]
[h]
[cycles]
0 … 2 147 483 647
0 … 2 147 483 647
-50 ... +150
Minimum temperature - All time low
Detection counter SSC1
Minutes above Maximum Temperature [min]
Minutes below Minimum Temperature [min]
Values stored in the sensor (Saved with events)
[°C]
[cycles]
-50 ... +150
0 … 2 147 483 647
0 … 2 147 483 647
0 … 2 147 483 647
Maintenance event counter
Download counter
[counts]
[counts]
0 … 2 147 483 647
0 …65 536
Values not saved in sensor
Maximum temperature - Since last
power-up
[°C]
-50 ... +150
Minimum temperature - Since last
power-up
Current temperature
[°C]
[°C]
-50 ... +150
-50 ... +150
Events Configuration
Events
Factory default setting
Inactive
Inactive
Inactive
Inactive
Temperature fault event
Temperature over-run
Temperature under-run
Short circuit
Maintenance
Inactive
Process data configuration
Process Data
Analogue value
Factory default setting
Active
SO1, Switching output 1
SO2, Switching output 2
SSC1, Sensor switching channel 1
SSC2, Sensor switching channel 2
DA1, Dust Alarm for SSC1
DA2, Dust alarm for SSC2
TA, Temperature alarm
SC, Short circuit
Active
Active
Inactive
Inactive
Inactive
Inactive
Inactive
Inactive
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CA18EAxxBPxIO - IO-Link
Process data structure
4 Bytes, Analogue value 16 ... 31 (16 bit)
31
MSB
23
-
15
-
30
-
22
-
14
-
6
29
-
21
-
13
SC
5
28
-
20
-
12
TA
4
27
-
19
-
11
DA2
3
26
-
18
-
10
DA1
2
25
-
17
-
24
-
16
LSB
8
SSC1
0
SO1
Byte 0
Byte 1
Byte 2
Byte 3
9
SSC2
1
SO2
7
-
-
-
-
-
-
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CA18EAxxBPxIO - IO-Link
Mechanics/electronics
Connection
Cable
2 m, 4 wire, 4 x 0,34 mm2, Ø5.2 mm Oil proof PVC, grey
Plug (M1)
M12 x 1, 4 pin male
Wiring
1 BN
4 BK
V
V
A
B
2 WH
3 BU
BN
Brown
BK
Black
WH
White
BU
Blue
A
B
OUT/IO-Link
IN/OUT
Housing
Body
Front
Stainless steel AISI316L
PBT,White (30% glass-reinforced)
Cable gland
Nuts
Trimmer shaft
Light guides
Dimensions
Grilamid TR 55, Black
Stainless steel AISI316L
Nylon, Blue
Grilamid TR 55, Transparent
M18 x 1
Thread
47 mm
55 mm
70 mm
≤ 170 g
Non-flush
Flush
Housing
Cable version
Plug version
Thread length
Total length
Weight
≤ 93 g
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CA18EAxxBPxIO - IO-Link
Dimensions (mm)
86
86
70
70
LED
LED
M18 x 1.0 x 55
15
8
M18 x 1.0 x 47
15
Fig. 6 Cable CA18EAF....A2IO
Fig. 7 Cable CA18EAN....A2IO
85
85
70
70
LED
LED
M12 x 1.0
M12 x 1.0
M18 x 1.0 x 55
15
8
M18 x 1.0 x 47
15
Fig. 8 Plug CA18EAF....M1IO
Fig. 9 Plug CA18EAN....M1IO
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CA18EAxxBPxIO - IO-Link
Compatibility and conformity
Approvals and markings
General reference
MTTFd
Sensor designed according to EN60947-5-2 and EN60947-1
114.6 years @ 40°C (+104°F)
ISO 13849-1, SN 29500
CE-marking
Approvals
(UL508)
Topax 56, Topaz AC1, Topaz
MD3, Topaz CL1, Topactiv OKTO,
P3-hypochloran
Other Approvals
IO-Link
IO-Link revision
Transmission rate
SDCI-Norm
1.1
COM2 (38.4 kbaud)
IEC 61131-9
Profile
Smart sensor profile 2nd edition, common profile
Min. cycle time
SIO mode
5 ms
Yes
Min. master port class
Process data length
A (4-pin)
32 bit
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CA18EAxxBPxIO - IO-Link
Delivery contents and accessories
Delivery contents
Capacitive sensor: CA18EAxxBPxIO
2 x M18 nuts
Screwdriver
Packaging: Carton box
Accessories
Connector type CONB14NF-...W -series.
Mounting Brackets AMB18-S.. (straight), AMB18-A.. (angled)
Further information
Information
Where to find it
QR
IO-Link manual
http://cga.pub/?c1c3eb
Mounting brackets
Connectors
http://cga.pub/?68adbc
http://cga.pub/?d839df
COPYRIGHT ©2020
Content subject to change. Download the PDF: www.gavazziautomation.com
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