AV14K1812801HT

更新时间:2024-09-18 22:03:26
品牌:BOURNS
描述:High Temperature Automotive Grade Varistors

AV14K1812801HT 概述

High Temperature Automotive Grade Varistors

AV14K1812801HT 数据手册

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Features  
n Formerly a  
product  
n Non-plastic coating for better flammability  
rating  
n Five model sizes available - 0805, 1206,  
1210, 1812 and 2220  
n Supply voltages: 12 V, 24 V and 42 V  
n +150 °C maximum continuous operating  
temperature  
n Load Dump Energy up to 50 J available upon  
request  
n Broad range of current and energy handling  
capabilities  
n RoHS compliant*  
n Low clamping voltage - V  
c
n AEC-Q200 Grade 0 upon request  
n Non-sensitive to mildly activated fluxes  
AVHT Series - High Temperature Automotive Grade Varistors  
General Information  
Multilayered Varistor Symbol  
Almost all electronic systems in an automobile, e.g., anti-lock brake system, direct  
ignition system, airbag control system, wiper motors, etc. are susceptible to damage  
from destructive voltage transients. Bourns® AVHT Series multilayered varistors are  
transient suppressors with temperature independent suppression characteristics  
enabling protection from -55 °C to 150 °C.  
U
AVHT Series varistors offer excellent transient energy distribution. AV varistors require  
significantly less space and pad area than silicon TVS diodes, offering greater circuit  
board layout flexibility for the designer.  
Absolute Maximum Ratings  
Parameter  
Value  
Units  
Continuous:  
Steady State Applied Voltage  
DC Voltage Range (V  
)
16 to 56  
V
dc  
Transient:  
Load Dump Energy (WLD)  
Jump Start Capability (5 minutes), (V  
1 to 25 **  
24.5 to 65  
120 to 2000  
0.3 to 30  
J
V
A
J
)
jump  
Peak Single Pulse Surge Current, 8/20 µs Waveform (I  
)
max  
Single Pulse Surge Energy, 10/1000 µs Waveform (W  
Operating Ambient Temperature  
Storage Temperature Range  
)
max  
-55 to +150  
-55 to +150  
< +0.05  
°C  
°C  
Index  
Features...................................................... 1  
General Information .................................... 1  
MLV Symbol................................................ 1  
Absolute Maximum Ratings........................ 1  
Device Ratings............................................ 2  
Product Dimensions.................................... 3  
How to Order............................................... 4  
Typical Part Marking ................................... 4  
Threshold Voltage Temperature Coefficient  
Response Time  
%/°C  
ns  
< 2  
Climatic Category  
55 / 150 / 56  
** Load Dump Energy (WLD) up to 50 J available upon request.  
Protection Level/  
Pulse Rating Curves ................................5-7  
Soldering Pad Configuration....................... 8  
Packaging Specifications ........................8-9  
Soldering Recommendations for  
SMD Components................................10-12  
Reliability - Lifetime................................... 13  
Reliability Testing Procedures..............14-15  
Terminology............................................... 16  
Legal Disclaimer........................................ 17  
Asia-Pacific: Tel: +886-2 2562-4117 • Email: asiacus@bourns.com  
EMEA: Tel: +36 88 885 877 • Email: eurocus@bourns.com  
The Americas: Tel: +1-951 781-5500 • Email: americus@bourns.com  
www.bourns.com  
WARNING Cancer and Reproductive Harm - www.P65Warnings.ca.gov  
*RoHS Directive 2015/863, Mar 31, 2015 and Annex.  
Specifications are subject to change without notice.  
Users should verify actual device performance in their specific applications.  
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.  
AVHT Series - High Temperature Automotive Grade Varistors  
Device Ratings  
V
V
I
I
W
WLD  
P
C
typ  
n
jump  
c
max  
max  
V
V
V
c
rms  
dc  
@ 1 mA  
5 min.  
8/20 µs  
8/20 µs 10/1000 µs 10 times max. @ 1 kHz  
Model  
V
V
V
V
V
A
A
J
J
W
nF  
12 V Power Supply  
AV 14 K 0805 121 HT  
AV 14 K 1206 201 HT  
AV 14 K 1210 401 HT  
AV 14 K 1812 801 HT  
AV 14 K 2220 122 HT  
AV 17 K 0805 121 HT  
AV 17 K 1206 201 HT  
AV 17 K 1210 401 HT  
AV 17 K 1812 801 HT  
AV 17 K 2220 122 HT  
14  
14  
14  
14  
14  
17  
17  
17  
17  
17  
16  
16  
16  
16  
16  
20  
20  
20  
20  
20  
24  
24  
24  
24  
24  
27  
27  
27  
27  
27  
24.5  
24.5  
24.5  
24.5  
24.5  
30  
40  
40  
40  
40  
40  
44  
44  
44  
44  
44  
1
1
120  
200  
400  
800  
1200  
120  
200  
400  
800  
1200  
0.3  
0.6  
1.6  
2.4  
5.8  
0.5  
1.1  
1.8  
2.9  
7.2  
1
1.5  
3.  
6
0.008  
0.008  
0.010  
0.015  
0.030  
0.008  
0.008  
0.010  
0.015  
0.030  
0.44  
1.00  
2.23  
4.50  
10.00  
0.37  
0.81  
2.00  
3.80  
8.00  
2.5  
5
10  
1
12  
1
30  
1
1.5  
3
30  
2.5  
5
30  
6
30  
10  
12  
24 V Power Supply  
AV 20 K 1206 201 HT  
AV 20 K 1210 401 HT  
AV 20 K 1812 801 HT  
AV 20 K 2220 122 HT  
AV 30 K 1206 201 HT  
AV 30 K 1210 401 HT  
AV 30 K 1812 801 HT  
AV 30 K 2220 122 HT  
20  
20  
20  
20  
30  
30  
30  
30  
26  
26  
26  
26  
34  
34  
34  
34  
22  
22  
22  
22  
47  
47  
47  
47  
30  
30  
30  
30  
50  
50  
50  
50  
54  
54  
54  
54  
77  
77  
77  
77  
1
2.5  
5
200  
400  
1.6  
1.9  
3.0  
8.0  
2.0  
2.3  
3.8  
10.0  
1.5  
3
0.008  
0.010  
0.015  
0.030  
0.008  
0.010  
0.015  
0.030  
0.78  
1.65  
3.30  
7.00  
0.53  
1.10  
2.20  
6.50  
800  
6
10  
1
1200  
200  
12  
1.5  
3
2.5  
5
400  
800  
6
10  
1200  
12  
42 V Power Supply  
AV 40 K 1206 201 HT  
AV 40 K 1210 401 HT  
AV 40 K 1812 801 HT  
AV 40 K 2220 122 HT  
40  
40  
40  
40  
56  
56  
56  
56  
68  
68  
68  
68  
65  
65  
65  
65  
110  
110  
110  
110  
1
2.5  
5
200  
400  
2.2  
2.6  
1.5  
3
0.008  
0.010  
0.015  
0.030  
0.40  
0.90  
1.80  
5.50  
800  
4.8  
6
10  
1200  
10.5  
12  
Specifications are subject to change without notice.  
Users should verify actual device performance in their specific applications.  
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.  
AVHT Series - High Temperature Automotive Grade Varistors  
Product Dimensions  
Dimension  
0.5 0.ꢀ5  
(.0ꢀ0 .0ꢁ0ꢂ  
Size  
L
W
t (Max.)  
2.0 0.25  
(.079 .010ꢀ  
1.25 0.20  
(.049 .008ꢀ  
1.0  
(.039ꢀ  
W
0805  
1206  
1210  
1812  
2220  
3.2 0.30  
(.126 .012ꢀ  
1.60 0.20  
(.063 .008ꢀ  
1.2  
(.047ꢀ  
3.2 0.30  
(.126 .012ꢀ  
2.50 0.25  
(.098 .010ꢀ  
1.3  
(.051ꢀ  
t
L
4.7 0.40  
(.185 .016ꢀ  
3.20 0.30  
(.126 .012ꢀ  
1.3  
(.051ꢀ  
5.7 0.50  
(.224 .020ꢀ  
5.00 0.40  
(.197 .016ꢀ  
1.4  
(.055ꢀ  
MM  
(INCHESꢀ  
DIMENSIONS:  
Specifications are subject to change without notice.  
Users should verify actual device performance in their specific applications.  
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.  
AVHT Series - High Temperature Automotive Grade Varistors  
How to Order  
Typical Part Marking  
AV20K1210401NIR1HT  
No marking.  
Series Designator  
AV = AV Series  
Maximum Continuous Working Voltage (V  
)
rms  
20 = 20 V  
AC  
V
Tolerance  
K = 10 %  
n
Model Size  
• 0805  
• 1206  
• 1210  
• 1812  
• 2220  
Maximum Surge Current  
• 121 = 120 A  
• 201 = 200 A  
• 401 = 400 A  
• 801 = 800 A  
• 122 = 1200 A  
End Terminations  
• NI = NiSn barrier type end terminations suitable for Pb and Pb-free reflow soldering  
Packaging  
R1 = 180 mm (7-inch) reel  
R2 = 330 mm (13-inch) reel  
Special Requirements  
HT = High Temperature  
Instructions for Creating Orderable Part Number:  
1) Start with base part number in characteristics table (example: AV20K1210401).  
2) Add End Termination: NI standard (example part number becomes  
AV20K1210401NI).  
3) Add Packaging: R1 (example part number becomes AV20K1210401NIR1).  
4) Add High Temperature Special Requirement: HT (example part number becomes  
AV20K1210401NIR1HT).  
4) Part number can have no spaces or lower case letters.  
Specifications are subject to change without notice.  
Users should verify actual device performance in their specific applications.  
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.  
AVHT Series - High Temperature Automotive Grade Varistors  
Protection Level  
Pulse Rating Curves  
Model Size 0805 - (AV 14 K 0805 121 HT ~ AV 17 K 0805 121 HT)  
Model Size 0805 - (AV 14 K 0805 121 HT ~ AV 17 K 0805 121 HT)  
103  
5
400  
102  
5
200  
101  
5
100  
80  
100  
5
60  
40  
17  
10-1  
5
14  
20  
10-2  
101  
5
102  
5
103  
5
104  
17  
14  
t
(µs)  
p
10  
8
6
4
10-5 10-4 10-3 10-2 10-1 100  
101 102 103 104  
I (Amps)  
Model Size 1206 - (AV 14 K 1206 201 HT ~ AV 40 K 1206 201 HT)  
Model Size 1206 - (AV 14 K 1206 201 HT ~ AV 40 K 1206 201 HT)  
3
10  
400  
5
2
10  
200  
100  
5
1
5
10  
40  
80  
0
10  
60  
30  
20  
5
40  
17  
40  
17  
-1  
30  
20  
10  
5
14  
-2  
10  
20  
1
2
3
4
10  
14  
10  
5
10  
5
10  
5
t (µs)  
p
10  
8
6
4
10  
-5  
-4  
-3  
-2  
-1  
0
1
2
3
4
10 10 10  
10 10 10 10 10 10  
I (Amps)  
Specifications are subject to change without notice.  
Users should verify actual device performance in their specific applications.  
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.  
AVHT Series - High Temperature Automotive Grade Varistors  
Protection Level  
Pulse Rating Curves  
Model Size 1210 - (AV 14 K 1210 401 HT ~ AV 40 K 1210 401 HT)  
Model Size 1210 - (AV 14 K 1210 401 HT ~ AV 40 K 1210 401 HT)  
4
10  
400  
5
3
10  
200  
100  
5
1
x
2
5
1
10  
0
2
4
3
5
1
0
40  
30  
80  
1
0
1
0
1
10  
6
1
0
60  
5
40  
17  
20  
14  
40  
20  
17  
30  
20  
0
10  
5
-1  
10  
10  
1
2
3
4
10  
14  
5
10  
5
10  
5
t (µs)  
p
10  
8
6
4
-5  
-4  
-3  
-2  
-1  
0
1
2
3
4
10  
10 10 10  
10 10 10 10 10 10  
I (Amps)  
Model Size 1812 - (AV 14 K 1812 801 HT ~ AV 40 K 1812 801 HT)  
Model Size 1812 - (AV 14 K 1812 801 HT ~ AV 40 K 1812 801 HT)  
4
10  
400  
5
3
10  
200  
100  
5
2
5
10  
40  
80  
1
10  
60  
30  
20  
5
40  
17  
40  
17  
0
30  
20  
10  
5
14  
-1  
10  
20  
1
2
3
4
10  
10  
5
10  
5
10  
5
14  
t (µs)  
p
10  
8
6
4
-5  
-4  
-3  
-2  
-1  
0
1
2
3
4
10  
10 10 10  
10 10 10 10 10 10  
I (Amps)  
Specifications are subject to change without notice.  
Users should verify actual device performance in their specific applications.  
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.  
AVHT Series - High Temperature Automotive Grade Varistors  
Protection Level  
Pulse Rating Curves  
Model Size 2220 - (AV 14 K 2220 122 HT ~ AV 40 K 2220 122 HT)  
Model Size 2220 - (AV 14 K 2220 122 HT ~ AV 40 K 2220 122 HT)  
4
10  
400  
5
3
10  
1
x
200  
100  
5
2
2
5
2
1
10  
0
3
1
0
1
0
40  
80  
1
8
10  
60  
30  
5
40  
20  
40  
20  
14  
0
30  
17  
10  
5
17  
14  
-1  
10  
20  
10  
1
2
3
4
10  
5
10  
5
10  
5
t (µs)  
p
10  
8
6
4
-5  
-4  
-3  
-2  
-1  
0
1
2
3
4
10  
10 10 10  
10 10 10 10 10 10  
I (Amps)  
Specifications are subject to change without notice.  
Users should verify actual device performance in their specific applications.  
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.  
AVHT Series - High Temperature Automotive Grade Varistors  
Soldering Pad Configuration  
B
C
B
0.5 0.ꢀ5  
(.0ꢀ0 .0ꢁ0ꢂ  
W
MM  
(INCHESꢀ  
DIMENSIONS:  
A
A
t
L
D
Dimension  
Size  
L
W
t (Max.)  
A (Max.)  
B
C
D
2.0 0.25  
(.079 .010ꢀ  
1.25 0.20  
(.049 .008ꢀ  
1.1  
(.043ꢀ  
1.4  
(.055ꢀ  
1.2  
(.047ꢀ  
1.0  
(.039ꢀ  
3.4  
(.134ꢀ  
0805  
1206  
1210  
1812  
2220  
3.2 0.30  
(.126 .012ꢀ  
1.60 0.20  
(.063 .008ꢀ  
1.6  
(.063ꢀ  
1.8  
(.071ꢀ  
1.2  
(.047ꢀ  
2.1  
(.083ꢀ  
4.5  
(.177ꢀ  
3.2 0.30  
(.126 .012ꢀ  
2.50 0.25  
(.984 .010ꢀ  
1.8  
(.071ꢀ  
2.8  
(.110ꢀ  
1.2  
(.047ꢀ  
2.1  
(.083ꢀ  
4.5  
(.177ꢀ  
4.7 0.40  
(.185 .016ꢀ  
3.20 0.30  
(.126 .012ꢀ  
1.9  
(.075ꢀ  
3.6  
(.142ꢀ  
1.5  
(.059ꢀ  
3.2  
(.126ꢀ  
6.2  
(.244ꢀ  
5.7 0.50  
(.224 .020ꢀ  
5.00 0.40  
(.197 .016ꢀ  
1.9  
(.075ꢀ  
5.5  
(.217ꢀ  
1.5  
(.059ꢀ  
4.2  
(.165ꢀ  
7.2  
(.283ꢀ  
Packaging Specifications  
Conforms to IEC Publication 286-3 Ed. 4: 2007-06  
4
0.1  
0.6  
(.024)  
Tape  
MAX.  
1.75 0.1  
(.069 .004)  
(.157 .004)  
DIA.  
1.5 +0.1/-0  
P
2
10 ° MAX.  
(.059 +.004/-0)  
COVER  
TAPE  
W +.ꢀ3/-.ꢀ1  
(W +ꢀ.10/-ꢀ..42  
E
0
2
B
.ꢀ1  
(ꢀ..42  
1
MAXꢀ  
D
B
F
0.05  
1
A
(NOTE A)  
0
K
(F ꢀ..02  
.
P
0.1  
.004)  
1
T
0
(P  
1
(NOTE A)  
8
12  
&
20 ° MAX: W =  
(.315) (.472)  
12  
(.472)  
MM  
(INCHESꢀ  
10 ° MAX: W >  
DIMENSIONS:  
Specifications are subject to change without notice.  
Users should verify actual device performance in their specific applications.  
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.  
AVHT Series - High Temperature Automotive Grade Varistors  
Packaging Specifications (Continued)  
0
.ꢀꢂ  
Reel  
01 .ꢀꢁ  
(ꢀꢁ07 ꢀ31ꢂ2  
(ꢀ.79 ꢀ.0.2  
W
1
10ꢀꢁ. + .ꢀꢂ  
(ꢀꢂ.4 + ꢀ.0.2  
A - 0ꢀ.  
(A - .ꢀ792  
MM  
(INCHESꢀ  
DIMENSIONS:  
6. + 0ꢀ.  
(0ꢀ360 + ꢀ.792  
W
0
W
3
Model Size  
1210  
Model Size  
1210  
Dimension  
Dimension  
0805  
1206  
1812  
2220  
0805  
1206  
1812  
2220  
1.6  
(.063ꢀ  
1.9  
(.075ꢀ  
2.9  
(.114ꢀ  
3.75  
(.148ꢀ  
5.6  
(.220ꢀ  
3.5  
(.138ꢀ  
5.5  
(.217ꢀ  
A
B
F
0
0
2.4  
(.094ꢀ  
3.75  
(.148ꢀ  
3.7  
(.146ꢀ  
5
6.25  
(.246ꢀ  
8.0  
(.315ꢀ  
12.0  
(.480ꢀ  
W
(.197ꢀ  
1.1  
(.043ꢀ  
1.8  
(.071ꢀ  
2
3.5  
(.138ꢀ  
6.5  
(.256ꢀ  
K
B
MAX.  
MAX.  
T
MAX.  
2
0
1
(.079ꢀ  
4.35  
(.171ꢀ  
8.2  
(.323ꢀ  
8.4 1.5  
(.331 .059ꢀ  
12.4  
(.488 .079ꢀ  
2
W
1
0.3  
(.012ꢀ  
1.5  
(.059ꢀ  
14.4  
(.567ꢀ  
18.4  
(.724ꢀ  
D
DIA. MIN.  
W
MAX.  
2
1
6.25  
(.246ꢀ  
10.25  
(.404ꢀ  
7.9 to 10.9  
(.311 to .429ꢀ  
11.9 to 15.4  
(.469 to .606ꢀ  
E
MIN.  
W
3
2
4
8
180/330  
(7.087/12.992ꢀ  
P
A DIA.  
1
(.157ꢀ  
(.315ꢀ  
Packaging Quantities  
Model Size  
Series  
Voltage Range (V)  
0805  
1206  
2500  
2500  
2500  
1210  
2500  
2500  
2500  
1812  
2220  
1000  
1000  
1000  
14  
17  
3500  
3500  
1000  
1000  
1000  
AVHT  
20 to 40  
Specifications are subject to change without notice.  
Users should verify actual device performance in their specific applications.  
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.  
AVHT Series - High Temperature Automotive Grade Varistors  
Soldering Recommendations for SMD Components  
Popular soldering techniques used for surface mounted components are Wave and Infrared Reflow processes. Both processes can be  
performed with Pb-containing or Pb-free solders. The terminations for these soldering techniques are NiSn Barrier Type End  
Terminations.  
End Termination  
Designation  
Recommended and Suitable for  
RoHS Compliant  
NiSn End Termination  
AVHT Series...Ni  
Pb-containing and Pb-free soldering  
Yes  
Wave Soldering  
This process is generally associated with discrete components mounted on the underside of printed circuit boards, or for large top-side  
components with bottom-side mounting tabs to be attached, such as the frames of transformers, relays, connectors, etc. SMD varistors  
to be wave soldered are first glued to the circuit board, usually with an epoxy adhesive. When all components on the PCB have been  
positioned and an appropriate amount of time is allowed for adhesive curing, the completed assembly is then placed on a conveyor and  
run through a single, double wave process.  
Infrared Reflow Soldering  
These reflow processes are typically associated with top-side component placement. This technique utilizes a mixture of adhesive and  
solder compounds (and sometimes fluxes) that are blended into a paste. The paste is then screened onto PCB soldering pads specifi-  
cally designed to accept a particular sized SMD component. The recommended solder paste wet layer thickness is 100 to 300 µm. Once  
the circuit board is fully populated with SMD components, it is placed in a reflow environment, where the paste is heated to slightly above  
its eutectic temperature. When the solder paste reflows, the SMD components are attached to the solder pads.  
Solder Fluxes  
Solder fluxes are generally applied to populated circuit boards to keep oxides from forming during the heating process and to facilitate  
the flowing of the solder. Solder fluxes can be either a part of the solder paste compound or separate materials, usually fluids.  
Recommended fluxes are:  
• non-activated (R) fluxes, whenever possible  
• mildly activated (RMA) fluxes of class L3CN  
• class ORLO  
Activated (RA), water soluble or strong acidic fluxes with a chlorine content > 0.2 wt. % are NOT RECOMMENDED. The use of such  
fluxes could create high leakage current paths along the body of the varistor components.  
When a flux is applied prior to wave soldering, it is important to completely dry any residual flux solvents prior to the soldering process.  
Thermal Shock  
To avoid the possibility of generating stresses in the varistor chip due to thermal shock, a preheat stage to within 100 °C of the peak sol-  
dering process temperature is recommended. Additionally, SMD varistors should not be subjected to a temperature gradient greater than  
4 °C/sec., with an ideal gradient being 2 °C/sec. Peak temperatures should be controlled. Wave and Reflow soldering conditions for SMD  
varistors with Pb-containing solders are shown on the next page in Fig. 1 and 2 respectively, while Wave and Reflow soldering conditions  
for SMD varistors with Pb-free solders are shown in Fig. 1 and 3.  
Whenever several different types of SMD components are being soldered, each having a specific soldering profile, the soldering profile  
with the least heat and the minimum amount of heating time is recommended. Once soldering has been completed, it is necessary to  
minimize the possibility of thermal shock by allowing the hot PCB to cool to less than 50 °C before cleaning.  
Specifications are subject to change without notice.  
Users should verify actual device performance in their specific applications.  
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.  
AVHT Series - High Temperature Automotive Grade Varistors  
Soldering Recommendations for SMD Components (Continued)  
Inspection Criteria  
When Wave or Infrared Reflow processes are used, the inspection criteria to determine acceptable solder joints will depend on several  
key variables, principally termination material process profiles.  
Pb-containing Wave and IR Reflow Soldering  
Typical “before” and “after” soldering results for NiSn Barrier Type End Terminations can be seen in Fig. 4. NiSn Barrier Type varistors  
form a reliable electrical contact and metallurgical bond between the end terminations and the solder pads. The bond between these two  
metallic surfaces is exceptionally strong and has been tested by both vertical pull and lateral (horizontal) push tests. The results exceed  
established industry standards for adhesion.  
NiSn End Terminations  
NiSn End Terminations  
Fig. 5 Soldering Criteria for Wave and IR Reflow  
Pb-free Soldering  
Fig. 4 Soldering Criteria for Wave and IR Reflow  
Pb-containing Soldering  
Pb-free Wave and IR Reflow Soldering  
Solder forms a metallurgical junction with the entire volume of the end termination, i.e., it diffuses from pad to end termination across the  
inner side, forming a “mirror” or “negative meniscus. The height of the solder penetration can be clearly seen on the end termination and  
is always 30 % higher than the chip height.  
Since barrier type terminations on Bourns® chips do not require the use of sometimes problematic nickel and tin-alloy electroplating  
processes, these varistors are truly considered environmentally friendly.  
Specifications are subject to change without notice.  
Users should verify actual device performance in their specific applications.  
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.  
AVHT Series - High Temperature Automotive Grade Varistors  
Soldering Recommendations for SMD Components (Continued)  
Solder Test and Retained Samples  
Reflow soldering test based on J-STD-020D.1 and soldering test by dipping based on IEC 60068- 2 for Pb-free solders are performed on  
each production lot as shown in the following chart. Test results and accompanying samples are retained for a minimum of two (2) years.  
The solderability of a specific lot can be checked at any time within this period, should a customer require this information.  
Static Leaching (Simula-  
tion of Reflow Soldering)  
Dynamic Leaching (Simu-  
lation of Wave Soldering)  
Test  
Resistance to Flux  
Solderability  
Soldering method  
Flux  
Dipping  
Dipping  
Dipping  
Dipping with Agitation  
L3CN, ORL0, R  
L3CN, ORL0  
L3CN, ORL0, R  
L3CN, ORL0, R  
Pb Solder  
62Sn / 36Pb / 2Ag  
235 ± 5  
Pb Soldering  
Temperature (°C)  
235 ± 5  
260 ± 5  
235 ± 5  
Pb-Free Solder  
Sn96 / Cu0,4-0,8 / 3-4Ag  
Pb-Free Soldering  
Temperature (°C)  
250 ± 5  
2
250 ± 5  
280 ± 5  
250 ± 5  
Soldering Time (sec.)  
Burn-in Conditions  
210  
-
10  
-
> 15  
V
, 48 hours  
-
dcmax  
> 95 % of end termination > 95 % of end termination  
dVn < 5 %, i must stay > 95 % of end termination  
dc  
Acceptance Criterion  
must be intact and  
covered by solder  
must be intact and  
covered by solder  
unchanged  
must be covered by solder  
Rework Criteria - Soldering Iron  
Unless absolutely necessary, the use of soldering irons is NOT recommended for reworking varistor chips. If no other means of rework is  
available, the following criteria must be strictly followed:  
• Do not allow the tip of the iron to directly contact the top of the chip  
• Do not exceed the following soldering iron specifications:  
Output Power.......................................30 Watts Maximum  
Temperature of Soldering Iron Tip.......280 °C Maximum  
Soldering Time.....................................10 Seconds Maximum  
Storage Conditions  
SMD varistors should be used within 1 year of purchase to avoid possible soldering problems caused by oxidized terminals. The storage  
environment should be controlled, with humidity less than 40 % and temperature between -25 and +45 °C. Varistor chips should always  
be stored in their original packaged unit.  
When varistor chips have been in storage for more than 1 year, and when there is evidence of solderability difficulties, Bourns can  
“refresh” the terminations to eliminate these problems.  
Specifications are subject to change without notice.  
Users should verify actual device performance in their specific applications.  
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.  
AVHT Series - High Temperature Automotive Grade Varistors  
Reliability - Lifetime  
Pb-free Wave and IR Reflow Soldering  
In general, reliability is the ability of a component to perform and maintain its functions in routine circumstances, as well as in hostile or  
unexpected circumstances.  
The Mean life of the AV series is a function of:  
• Factor of Applied Voltage  
• Ambient Temperature  
Mean life is closely related to Failure rate (formula).  
Mean life (ML) is the arithmetic mean (average) time to failure of a component.  
Failure rate is the frequency with which an engineered system or component fails, expressed, for example, in failures per hour. Failure  
rate is usually time dependent, and an intuitive corollary is that the rate changes over time versus the expected life cycle of a system.  
Failure rate formula - calculation  
AVHT Series  
Mean Life on Arrhenius Model  
9
10  
Λ =  
[fit]  
108  
107  
106  
ML [h]  
Years  
1000  
FAV - Factor of Applied Voltage  
V
apl  
FAV =  
100  
V
max  
105  
104  
10  
1
V
V
.............applied voltage  
apl  
...........maximum operating voltage  
max  
120 100  
80  
60  
40  
20  
T (°C)  
a
Specifications are subject to change without notice.  
Users should verify actual device performance in their specific applications.  
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.  
AVHT Series - High Temperature Automotive Grade Varistors  
Reliability Testing Procedures  
Varistor test procedures comply with CECC 42200, IEC 1051-1/2 and AEC-Q200. Test results are available upon customer request.  
Special tests can be performed upon customer request.  
Condition to be  
Reliability Parameter  
Test  
Tested According to  
CECC 42200, Test 4.20 or  
Satisfied after  
Testing  
AC/DC Bias Reliability  
AC/DC Life Test  
IEC 1051-1, Test 4.20,  
AEC-Q200 Test 8 - 1000 h at UCT  
|δV (1 mA)| < 10 %  
n
CECC 42200, Test C 2.1 or  
IEC 1051-1, Test 4.5  
10 pulses in the same direction at  
2 pulses per minute at maximum peak current for 10 pulses  
|δV (1 mA)| < 10 %  
no visible damage  
n
Pulse Current Capability  
I
8/20 µs  
max  
CECC 42200, Test C 2.1 or  
IEC 1051-1, Test 4.5  
10 pulses in the same direction at  
1 pulse every 2 minutes at maximum peak current for 10  
pulses  
|δV (1 mA)| < 10 %  
no visible damage  
n
Pulse Energy Capability  
WLD Capability  
W
10/1000 µs  
max  
|δV (1 mA)| < 15 %  
n
WLD x 10  
5 min.  
ISO 7637, Test pulse 5, 10 pulses at rate of 1 per minute  
no visible damage  
|δV (1 mA)| < 15 %  
n
V
Capability  
V
Increase of supply voltage to V ≥ V  
for 1 minute  
jump  
jump  
jump  
no visible damage  
CECC 42200, Test 4.16 or  
IEC 1051-1, Test 4.17  
a) Dry heat, 16h, UCT, Test Ba, IEC 68-2-2  
b) Damp heat, cyclic, the first cycle: 55 °C, 93 % RH, 24 h,  
Test Db 68-2-4  
c) Cold, LCT, 2 h, Test Aa, IEC 68-2-1  
d) Damp heat cyclic, remaining 5 cycles: 55 °C, 93 % RH,  
24 h/cycle, Test Bd, IEC 68-2-30  
Climatic Sequence  
Thermal Shock  
|δV (1 mA)| < 10 %  
n
Environmental and  
Storage Reliability  
CECC 42200, Test 4.12, Test Na, IEC 68-2-14,  
AEC-Q200 Test 16, 5  
|δV (1 mA)| < 10 %  
n
no visible damage  
CECC 42200, Test 4.17, Test Ca, IEC 68-2-3,  
AEC-Q200 Test 6, 56 days, 40 °C, 93 % RH,  
AEC-Q200 Test 7: Bias, Rh, T all at 85.  
Steady State  
Damp Heat  
|δV (1 mA)| < 10 %  
n
IEC 68-2-2, Test Ba, AEC-Q200 Test 3, 1000 h at maximum  
storage temperature  
Storage Test  
|δV (1 mA)| < 5 %  
n
Continued on Next Page  
Specifications are subject to change without notice.  
Users should verify actual device performance in their specific applications.  
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.  
AVHT Series - High Temperature Automotive Grade Varistors  
Reliability Testing Procedures (Continued)  
Condition to be  
Satisfied after  
Testing  
Reliability Parameter  
Test  
Tested According to  
Solderable at  
shipment and after  
2 years of storage,  
criteria: >95% must  
be covered by solder  
for reflow meniscus  
CECC 42200, Test 4.10.1, Test Ta, IEC 68-2-20 solder bath  
and reflow method  
Solderability  
Resistance to  
Soldering Heat  
CECC 42200, Test 4.10.2, Test Tb, IEC 68-2-20 solder bath  
nad reflow method  
|δV (1 mA)| < 5 %  
n
JIS-C-6429, App. 1, 18N for 60 sec. - same for AEC-Q200  
Test 22  
Terminal Strength  
Board Flex  
No visual damage  
JIS-C-6429, App. 2, 2 mm min.  
AEC-Q200 test 21 - Board flex: 2 mm flex min.  
|δV (1 mA)| < 2 %  
n
Mechanical Reliability  
No visible damage  
CECC 42200, Test 4.15, Test Fc, IEC 68-2-6,  
AEC-Q200 Test 14  
Frequency range 10 to 55 Hz (AEC: 10-2000 Hz)  
|δV (1 mA)| < 2 %  
n
Vibration  
2
2
Amplitude 0.75 m/s or 98 m/s (AEC: 5 g for 20 minutes) To- No visible damage  
tal duration 6 h (3x2 h) (AEC: 12 cycles each of 3 directions)  
Waveshape - half sine  
CECC 42200, Test 4.14, Test Ea, IEC 68-2-27, AEC-Q200  
Test 13.  
Mechanical Shock Acceleration = 490 m/s (AEC: MIL-STD-202-Method 213),  
Pulse duration = 11 ms,  
|δV (1 mA)| < 10 %  
No visible damage  
n
2
Waveshape - half sine; Number of shocks = 3x6  
Electrical Transient  
Conduction  
AEC-Q200 Test 30: Test pulses 1 to 3.  
ISO-7637-1 Pulses  
|δV (1 mA)| < 10 %  
No visible damage  
n
Also other pulses - freestyle.  
Specifications are subject to change without notice.  
Users should verify actual device performance in their specific applications.  
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.  
AVHT Series - High Temperature Automotive Grade Varistors  
Terminology  
Term  
Symbol  
Definition  
Rated AC Voltage.........................V  
..................Maximum continuous sinusoidal AC voltage (<5 % total harmonic distortion) which may be  
applied to the component under continuous operation conditions at +25 °C  
rms  
Rated DC Voltage.........................V ....................Maximum continuous DC voltage (<5 % ripple) which may be applied to the component  
dc  
under continuous operating conditions at +25 °C  
Supply Voltage..............................V........................The voltage by which the system is designated and to which certain operating  
characteristics of the system are referred; V  
= 1.1 x V  
rms  
Leakage Current...........................I ......................The current passing through the varistor at V and at +25 °C or at any other specified  
dc  
dc  
temperature  
Varistor Voltage ............................V ......................Voltage across the varistor measured at a given reference current (I )  
n
n
Reference Current........................I .......................Reference current = 1 mA DC  
n
Clamping Voltage .........................V ......................The peak voltage developed across the varistor under standard atmospheric conditions,  
c
Protection Level  
when passing an 8/20 µs class current pulse  
Class Current................................I ........................A peak value of current which is 1/10 of the maximum peak current for 100 pulses at two  
c
per minute for the 8/20 µs pulse  
Voltage Clamping Ratio................V /V  
.............A figure of merit measure of the varistor clamping effectiveness as defined by the symbols  
c
app  
V /V , where (V  
= V  
or V )  
c
app  
app  
rms dc  
Jump Start Transient ....................V  
.................The jump start transient results from the temporary application of an overvoltage in excess  
of the rated battery voltage. The circuit power supply may be subjected to a temporary  
overvoltage condition due to the voltage regulation failing or it may be deliberately generated  
when it becomes necessary to boost start the car.  
jump  
Rated Single Pulse.......................W  
Transient Energy  
.................Energy which may be dissipated for a single 10/1000 µs pulse of a maximum rated  
current, with rated AC voltage or rated DC voltage also applied, without causing device  
failure  
max  
Load Dump Transient...................WLD..................Load Dump is a transient which occurs in automotive environments. It is an exponentially  
decaying positive voltage which occurs in the event of a battery disconnect while the alter-  
nator is still generating charging current with other loads remaining on the alternator circuit  
at the time of battery disconnect.  
Rated Peak Single Pulse..............I  
Transient Current  
...................Maximum peak current which may be applied for a single 8/20 µs pulse, with rated line  
voltage also applied, without causing device failure  
max  
Rated Transient Average..............P........................Maximum average power which may be dissipated due to a group of pulses occurring  
Power Dissipation within a specified isolated time period, without causing device failure at 25 °C  
Capacitance..................................C........................Capacitance between two terminals of the varistor measured @ 1 kHz  
Non-linearity Exponent.................α........................A measure of varistor nonlinearity between two given operating currents, I and I as  
n
1
described by I = k V exp(a), where:  
- k is a device constant,  
- I < I < I and  
1
n
- a log (I /I )/log(V /V ) = 1/log (V /V ), where:  
1 n  
1
n
1
n
n
- I is reference current (1 mA) and V is varistor voltage  
r
- I = 10 I , V is the voltage measured at I  
1
n
1
1
Response Time.............................tr........................The time lag between application of a surge and varistor’s “turn-on” conduction action  
Varistor Voltage Temperature .......TC .....................(V @ 85 °C - V @ 25 °C) / (V @ 25 °C) x 60 °C) x 100  
n
n
n
Coefficient  
Insulation Resistance ...................IR.......................Minimum resistance between shorted terminals and varistor surface  
Isolation Voltage......................................................The maximum peak voltage which may be applied under continuous operating conditions  
between the varistor terminations and any conducting mounting surface  
Operating Temperature..............................................The range of ambient temperature for which the varistor is designed to operate continuously  
as defined by the temperature limits of its climatic category  
Climatic Category .........................LCT/UCT/DHD..LCT & UCT = Lower and Upper Category Temperature - the minimum and maximum  
ambient temperatures for which a varistor has been designed to operate continuously.  
DHD = Dump Heat Test Duration  
Storage Temperature...............................................Storage temperature range without voltage applied  
Current/Energy Derating..........................................Derating of maximum values when operated above UCT  
REV. A 01/20  
Specifications are subject to change without notice.  
Users should verify actual device performance in their specific applications.  
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.  
Legal Disclaimer Notice  
This legal disclaimer applies to purchasers and users of Bourns® products manufactured by or on behalf of Bourns, Inc. and its  
affiliates (collectively, “Bourns”).  
Unless otherwise expressly indicated in writing, Bourns® products and data sheets relating thereto are subject to change  
without notice. Users should check for and obtain the latest relevant information and verify that such information is current and  
complete before placing orders for Bourns® products.  
The characteristics and parameters of a Bourns® product set forth in its data sheet are based on laboratory conditions, and  
statements regarding the suitability of products for certain types of applications are based on Bourns’ knowledge of typical  
requirements in generic applications. The characteristics and parameters of a Bourns® product in a user application may vary  
from the data sheet characteristics and parameters due to (i) the combination of the Bourns® product with other components  
in the user’s application, or (ii) the environment of the user application itself. The characteristics and parameters of a Bourns®  
product also can and do vary in different applications and actual performance may vary over time. Users should always verify  
the actual performance of the Bourns® product in their specific devices and applications, and make their own independent  
judgments regarding the amount of additional test margin to design into their device or application to compensate for  
differences between laboratory and real world conditions.  
Unless Bourns has explicitly designated an individual Bourns® product as meeting the requirements of a particular industry  
standard (e.g., ISO/TS 16949) or a particular qualification (e.g., UL listed or recognized), Bourns is not responsible for any  
failure of an individual Bourns® product to meet the requirements of such industry standard or particular qualification. Users of  
Bourns® products are responsible for ensuring compliance with safety-related requirements and standards applicable to their  
devices or applications.  
Bourns® products are not recommended, authorized or intended for use in nuclear, lifesaving, life-critical or life-sustaining ap-  
plications, nor in any other applications where failure or malfunction may result in personal injury, death, or severe property or  
environmental damage. Unless expressly and specifically approved in writing by two authorized Bourns representatives on a  
case-by-case basis, use of any Bourns® products in such unauthorized applications might not be safe and thus is at the user’s  
sole risk. Life-critical applications include devices identified by the U.S. Food and Drug Administration as Class III devices and  
generally equivalent classifications outside of the United States.  
Bourns expressly identifies those Bourns® standard products that are suitable for use in automotive applications on such  
products’ data sheets in the section entitled “Applications.” Unless expressly and specifically approved in writing by two  
authorized Bourns representatives on a case-by-case basis, use of any other Bourns® standard products in an automotive  
application might not be safe and thus is not recommended, authorized or intended and is at the user’s sole risk. If Bourns  
expressly identifies a sub-category of automotive application in the data sheet for its standard products (such as infotainment  
or lighting), such identification means that Bourns has reviewed its standard product and has determined that if such Bourns®  
standard product is considered for potential use in automotive applications, it should only be used in such sub-category of  
automotive applications. Any reference to Bourns® standard product in the data sheet as compliant with the AEC-Q standard  
or “automotive grade” does not by itself mean that Bourns has approved such product for use in an automotive application.  
Bourns® standard products are not tested to comply with United States Federal Aviation Administration standards generally  
or any other generally equivalent governmental organization standard applicable to products designed or manufactured for  
use in aircraft or space applications. Bourns expressly identifies Bourns® standard products that are suitable for use in aircraft  
or space applications on such products’ data sheets in the section entitled “Applications.” Unless expressly and specifically  
approved in writing by two authorized Bourns representatives on a case-by-case basis, use of any other Bourns® standard  
product in an aircraft or space application might not be safe and thus is not recommended, authorized or intended and is at the  
user’s sole risk.  
The use and level of testing applicable to Bourns® custom products shall be negotiated on a case-by-case basis by Bourns and  
the user for which such Bourns® custom products are specially designed. Absent a written agreement between Bourns and the  
user regarding the use and level of such testing, the above provisions applicable to Bourns® standard products shall also apply  
to such Bourns® custom products.  
Users shall not sell, transfer, export or re-export any Bourns® products or technology for use in activities which involve the  
design, development, production, use or stockpiling of nuclear, chemical or biological weapons or missiles, nor shall they use  
Bourns® products or technology in any facility which engages in activities relating to such devices. The foregoing restrictions  
apply to all uses and applications that violate national or international prohibitions, including embargos or international  
regulations. Further, Bourns® products and Bourns technology and technical data may not under any circumstance be  
exported or re-exported to countries subject to international sanctions or embargoes. Bourns® products may not, without prior  
authorization from Bourns and/or the U.S. Government, be resold, transferred, or re-exported to any party not eligible  
to receive U.S. commodities, software, and technical data.  
To the maximum extent permitted by applicable law, Bourns disclaims (i) any and all liability for special, punitive, consequential,  
incidental or indirect damages or lost revenues or lost profits, and (ii) any and all implied warranties, including implied warranties  
of fitness for particular purpose, non-infringement and merchantability.  
For your convenience, copies of this Legal Disclaimer Notice with German, Spanish, Japanese, Traditional Chinese and Simplified Chinese  
bilingual versions are available at:  
Web Page: http://www.bourns.com/legal/disclaimers-terms-and-policies  
PDF: http://www.bourns.com/docs/Legal/disclaimer.pdf  
C1753 05/17/18R  

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