24IMS15-1212-9K [BEL]
2-OUTPUT 16.8W DC-DC REG PWR SUPPLY MODULE, 2 X 1.600 INCH, 10.50 MM HEIGHT, FM-7;型号: | 24IMS15-1212-9K |
厂家: | BEL FUSE INC. |
描述: | 2-OUTPUT 16.8W DC-DC REG PWR SUPPLY MODULE, 2 X 1.600 INCH, 10.50 MM HEIGHT, FM-7 输出元件 |
文件: | 总14页 (文件大小:276K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Board Mountable
DC-DC Converters
IMS 15 Series
15 Watt DC-DC Converters
IMS 15 Series
Wide input voltage ranges up to 75 V DC
1 or 2 outputs up to 48 V DC
1500 V DC I/O electric strength test voltage
• Electrical isolation, also between outputs
• Emissions below EN 55022, level B
• Immunity to IEC/EN 61000-4-2,-3,-4,-5 and -6
• High efficiency (typ. 86%)
• Input undervoltage lock-out
10.5
0.42"
• Shut down input, output voltages adjustable
• Flex power: Flexible load distribution on outputs
• Outputs no-load, overload and short-circuit proof
• Operating ambient temperature –25...71ºC
• Thermal protection
40.6
1.6"
51
2.0"
• 2" × 1.6" case with 10.5 mm profile
• Supplementary insulation
Safety according to IEC/EN 60950, UL 1950
LGA
Summary
The converters provide supplementary insulation with
SELV outputs as e.g. required in battery supported systems
where the bus voltage may exceed the SELV limit of
60 V DC. They are designed, built and approved according
to the international safety standards IEC/EN 60950, UL
1950, CAN/CSA C22.2 No.950-95.
The IMS 15 series of board mountable 15 Watt DC-DC con-
verters has been designed according to the latest industry
requirements and standards. The converters are particu-
larly suitable for applications in industry and telecommuni-
cations where variable input voltages or high transient
voltages are prevalent.
The circuit comprises of integrated planar magnetics and
all components are automatically assembled and solidly
soldered onto a single PCB without any wire connections.
The proprietary magnetic feedback solution ensures maxi-
mum reliability and repeatability in the control loop over all
operating conditions. Careful considerations of possible
thermal stresses ensure the absence of hot spots providing
long life in environments where temperature cycles are a
reality.The thermal design allows operation at full load up to
an ambient temperature of 71°C in free air without using
any potting material. An extended temperature range –
40...71°C is available as an option. For extremely high vi-
bration environments the case has holes for screw mount-
ing.
Providing two wide input voltage ranges, 14...36 V DC and
36...75 V DC, the units are available with single, dual and
electrically isolated double outputs allowing the configura-
tion of output voltages from 3.3 up to 48 V DC externally ad-
justable, with flexible load distribution on dual and double
output units. A shut down input allows remote converter on/
off. Features include efficient input and output filtering with
unsurpassed transient and surge protection, low output rip-
ple and noise, consistently high efficiency over the entire
input voltage range, high reliability as well as excellent dy-
namic response to load and line changes.
Table of Contents
Page
Page
Summary .......................................................................... 1
Type Survey and Key Data .............................................. 2
Type Key and Product Marking ........................................ 2
Functional Description...................................................... 3
Electrical Input Data ......................................................... 4
Electrical Ouput Data ....................................................... 5
Auxiliary Functions ........................................................... 8
Electromagnetic Compatibility (EMC) .............................. 9
Immunity to Environmental Conditions........................... 10
Mechanical Data ............................................................ 11
Safety and Installation Instructions ................................ 12
Description of Option ..................................................... 14
Edition 1/04.2001
1/14
Board Mountable
DC-DC Converters
IMS 15 Series
Type Survey and Key Data
Table 1: Type survey
Output 1
Uo1 nom Io1 nom
Output 2
Uo2 nom Io2 nom
Output
power
Po nom [W]
Input Voltage Range and Efficiency
Option
1
1
Ui min...Ui max
14...36 V DC
htyp
[%]
Ui min...Ui max
36...75 V DC
htyp
[V DC]
5.1
12
[A]
[V DC]
[A]
[%]
2.7
-
-
-
13.8
16.8
16.8
13.5
14
24 IMS 15-05-9R
24 IMS 15-12-9C
24 IMS 15-15-9C
24 IMS 15-0503-9R
24 IMS 15-05-05-9
24 IMS 15-12-12-9
24 IMS 15-15-15-9
24 IMS 15-24-24-9
84
88
88
82
85
88
88
87
48 IMS 15-05-9R
48 IMS 15-12-9C
48 IMS 15-15-9C
48 IMS 15-0503-9R
48 IMS 15-05-05-9
48 IMS 15-12-12-9
48 IMS 15-15-15-9
48 IMS 15-24-24-9
83
86
86
82
83
86
86
86
i, C, L, Z
1.4
-
15
1.12
1.6
-
-
5.1
5
3.3
5
1.6
1.4
0.7
0.56
0.35
i, L, Z
1.4
K 2, i, C, L, Z
K 2, i, C, L, Z
K 2, i, C, L, Z
i, C, L, Z
12
0.7
12
15
24
16.8
16.8
16.8
15
0.56
0.35
24
1 Flexible load distribution on dual and double outputs possible up to 75% of Po nom on one of the 2 outputs, 24/48 IMS 15-0503-9 types
allow; 2 A max. on one of the 2 outputs. The other output should not exceed the difference to the total output power Po nom
2 Option K: Alternative pinout with common ground (Vo+, Go, Vo–), excludes option i, L, C, Z.
.
Type Key and Product Marking
Type Key
24 IMS 15 - 05 - 05 -9 R K i C L Z
Input voltage range Ui
14...36 V DC .............................................. 24
36...75 V DC .............................................. 48
Series ......................................................................IMS 15
Output voltage type output 1 ........................ 05, 12, 15, 24
Dash designates double output unit with two
independent electrically isolated outputs ...... - 1
Output voltage type output 2 .................. 03, 05, 12, 15, 24
Operating ambient temperature range TA
–40...71°C .................................................. -9
R input and magnetic feedback ...................................... R 2
Option:
Alternative pinout .........................................K 3
Inhibit ............................................................ i 1 3
Industrial C-pinout ...................................... C
Surface mount version with PCB lid ............ L
Open frame .................................................. Z
1 Not applicable with option C or K and -0503 types
2 Single output and -0503- types
3 For minimum order quantity and lead time contact Power-One.
Examples: 48 IMS 15-05-05-9: DC-DC converter, input voltage range 36...75 V, 2 electrically isolated outputs each pro-
viding 5 V, 1.4 A.
24 IMS 15-0505-9K: DC-DC converter, input voltage range 14...36 V, alternative pinout with outputs ±5 V,
±1.4 A.
Product Marking
Basic type designation, output voltages and currents, applicable safety approval and recognition marks, Power-One patent
nos. and company logo. Side label: Date code and serial no.
Edition 1/04.2001
2/14
Board Mountable
DC-DC Converters
IMS 15 Series
Functional Description
The IMS 15 series of DC-DC converters are magnetic feed-
back controlled flyback converters using current mode
PWM (Pulse Width Modulation).The -05- and -0503- output
voltage versions feature an active magnetic feedback loop
via a pulse transformer which results in very tight regulation
of the output voltage (see fig.: Block diagram, single and
-0503- output types).The output voltages of these versions
can be adjusted via the R input.The R input is referenced to
the secondary side and allows for programming of the out-
put voltages in the range of approximately 80 to 105% of
Uo nom using either an external resistor or an external volt-
age source.
Trim input. The Trim input is referenced to the primary side
of the converter and allows for programming of the output
voltages in the range 100 to 105% of Uo nom by an external
resistor or within 75 to 105% using an external voltage
source.The load regulation output characteristic allows for
paralleling of one or several double output units of equal
output voltages.
Current limitation is provided by the primary circuit, thus
limiting the total output power of double output types to
approx. 130% of Po nom (see: Type Survey). The shut down
input allows remote converter on/off.
Overtemperature protection will shut down the unit in ex-
cessive overload conditions with automatic restart approxi-
mately every 50 to 60 ms.
The voltage regulation on the dual and double output ver-
sions is achieved with a passive transformer feedback from
the main transformer (see fig.: Block diagram, for double
output types). The output voltages can be adjusted via the
03022
Vi+
1
13
Vo1+
03006
Vi+
SD
1
4
13
Vo+
4
3
SD
15
11
Go
PWM
PWM
Vo2+
n.c.
15
Vo–
2 × 2200 pF
1500 V
Vi–
2
12
17
Go
R
2
Vi–
2 × 2200 pF, 1500 V
17
R
Fig. 1
Block diagram, single output types.
Fig. 2
Block diagram, -0503- types.
03007
Vi+
1
11
Vo1+
03023
Vi+
SD
1
4
11
Vo+
Go
4
3
SD
12
13
Vo1–
PWM
Vo2+
Trim
PWM
13
Vi–
2
15
17
Vo2–
n.c.
Vi–
2 × 2200 pF, 1500 V
2
15
17
Vo–
n.c.
2 × 2200 pF, 1500 V
Fig. 3
Block diagram, double output types, standard pinout.
Fig. 4
Block diagram, dual output types, alternative K-pinout.
Edition 1/04.2001
3/14
Board Mountable
DC-DC Converters
IMS 15 Series
Electrical Input Data
General conditions:
– TA = 25°C, unless TC is specified.
– Shut down pin left open circuit (not connected).
– Trim or R input not connected.
Table 2: Input Data
Input
24 IMS
48 IMS
Characteristics
Conditions
min
14
typ
max
36
min
36
typ
max
75
Unit
Ui
Input voltage range 1
TC min...TC max
Io = 0...Io nom
V DC
Ui nom
Ui sur
Nominal input voltage
24
48
Repetitive surge
voltage
Abs. max input (3 s)
50
100
tstart up
Converter
start-up time
Switch on
SD high
Worst case condition at
Ui min and full load 2
0.25
0.5
0.1
0.25
0.5
0.1
s
2
trise
Ii o
Rise time
Ui nom, Io = Io nom
5
20
5
10
ms
mA
No load input current
Input capacitance
Shut down voltage
Io = 0, Ui min...Ui max
for surge calculation
Unit disabled
40
20
Ci
4.0
2.0
µF
USD
–10...0.7
2.0...20
10
–10...0.7
2.0...20
10
V DC
Unit operating
RSD
ISD
Shut down input
resistance
kΩ
Input current
if unit shut down
Ui min...Ui max
1.2
3
5
1.2
3
mA
Iinr p
fs
Inrush peak current 4
Switching frequency
Ui = Ui nom
4.5
A
Ui min...Ui max, Io = 0...Io nom
Io = 0...Io nom
approx. 350
approx. 350
kHz
mApp
Ii rr
Reflected
ripple current
30
B
30
B
ui RFI
Input RFI level conducted
EN 55022 3
1 Ui min will not be as stated if Uo is increased above Uo nom by use of the R or Trim input. If the output voltage is set to a higher value,
Ui min will be proportionally increased.
2 Measured with a resistive and the max. admissable capacitive load.
3 Measured with a lead lenght of 0.1 m, leads twisted. Double output units with both outputs in parallel.
4 Source impedance according to ETS 300132-2.
Input Undervoltage Lock-out
Inrush Current
The IMS 15 converters are fitted with a defined input under-
voltage lock-out (approx. values):
The inrush current has been kept as low as possible by
choosing a very small input capacitance.
24 IMS 15
turn off
turn on
turn off
turn on
12.5 V
13 V
31.5 V
32 V
A series resistor may be installed in the input line to further
limit this current.
48 IMS 15
04022
I [A]
4
Uo
trise
04008
Uo nom
3
2
1
t
tstart up
t [µs]
0
20
50 60 70 80 90 100
10
30 40
Fig. 6
Converter start-up and rise time.
Fig. 5
Typical inrush current at Ui nom, Po nom versus time
(48 IMS 15). Source impedance according to
prETS 300132-2, version 4.3 at Ui nom
.
Edition 1/04.2001
4/14
Board Mountable
DC-DC Converters
IMS 15 Series
Input Transient Voltage Protection
Table 4: Components for external circuitry to comply with
IEC/EN 61000-4-5, level 2 or ETR 283 (19Pfl1)
(48 IMS types).
A built-in suppressor diode provides effective protection
against input transients which may be caused for example
by short-circuits accross the input lines where the network
inductance may cause high energy pulses.
Circuit Ref.
24 IMS 15
150 µH, 0.294 Ω, 640 mA
TOKO: 494 LYF-0094K 1
150 µF, 63 V, 85°C 100 µF, 150 V, 85°C
48 IMS 15
Table 3: Built-in transient voltage suppressor
L
Type
Breakdown
voltage
VBR nom [V]
Peak power
at 1 ms
Peak pulse
current
IPP [A]
C
PP [W]
1Available from TOKO Components Division
24 IMS 15
48 IMS 15
53
600
600
7.7
4.1
100
Reverse Polarity Protection at the Input
The built-in suppressor diode also provides for reverse po-
larity protection at the input by conducting current in the re-
verse direction. An external fuse is required to limit this cur-
rent.
For very high energy transients as for example to achieve
IEC/EN 61000-4-5 or ETR 283 (19 Pfl1) compliance (as per
table :Electromagnetic Immunity) an external inductor and
capacitor are required.
– For 24 IMS 15 types a fast 3.15 A (F3.15A) fuse is
04009
recommended.
L
– For 48 IMS 15 types a fast 2 A (F2A) fuse is recom-
mended.
V+
1
2
Vi+
+
Module
C
Fig. 7
V–
Vi–
Example for external circuitry to comply with
IEC/EN 61000-4-5 or ETR 283 (19 Pfl1) (48 IMS15 types).
Electrical Output Data
General conditions:
TA = 25°C, unless TC is specified. Shut down pin left open (not connected). Trim- or R-input not connected.
Table 5a: Output data for single output units and -0503- types.
Output
5.1 V
5.1/3.3 V
Characteristics
Conditions
min typ max min typ max Unit
Uo1
Uo2
Output voltage
Ui nom
Io = 0.5 Io nom
5.05
5.15
5.0
3.13
5.12
3.46
V
A
Io nom Output current 1
Ui min...Ui max
2.7
3.5
2 × 1.6
2, 4
Io1L
Io2L
Current limit
Ui nom, TC = 25°C
Uo = 90% Uo nom
3.0
3.8
DUo
Line/load regulation
Ui min...Ui max, Io = (0.01...1) Io nom
±0.5
%
Ui min...Ui max
Io = (0.1...1) Io nom
5.1 V
+3, –5
±4.5
80
3.3 V
5
uo1/2
Output voltage noise
Ui min...Ui max
Io = Io nom
70
40
mVpp
6
40
Uo L
Output overvoltage
limitation
115
130
115
130
%
Co ext Admissible capacitive load 3
4000
±250
1
total 4000
µF
uo d
td
Dynamic
load
regulation
Voltage deviat. Ui nom
o nom ↔ 0.5 Io nom
±150 mV
ms
I
Recovery time
1
IEC/EN 61204
aUo
Temperature coefficient
DUo/DTC
Ui min...Ui max
Io = 0...Io max
±0.02
±0.02 %/K
1 Flexible load distribution: 24/48 IMS 15-0503 types; 2 A max. on one of the 2 outputs, the other output should not be loaded such that
the total output power exceeds Po nom according to table: Type survey.
2 The current limit is primary side controlled.
3 Measured with both outputs connected in parallel. For -0503- types: total capacitance, both outputs.
4 Conditions for specified output. Other output loaded with constant current Io = 0.5 Io nom
5 BW = 20 MHz
.
6 Measured with a probe according to EN 61204
7 The overvoltage protection is not tracking with R/Trim control.
Edition 1/04.2001
5/14
Board Mountable
DC-DC Converters
IMS 15 Series
Table 5b: Output data for dual and double output units.
Output
2 × 5 V
2 × 12 V
2 × 15 V
2 × 24 V
Characteristics
Conditions
min typ max min typ max min typ max min typ max
Unit
V
Uo1
Uo2
Output voltage
Ui nom
Io = 0.5 Io nom
4.92
4.92
5.08 11.82
5.08 11.82
12.18 14.78
12.18 14.78
15.22 23.64
15.22 23.64
24.36
24.36
Io nom Output current 1
Ui min...Ui max
2 × 1.4
3.5
2 × 0.7
1.9
2 × 0.56
1.6
2 × 0.35
0.95
A
2, 4
IoL
Current limit
Ui nom, TC = 25°C
Uo = 90% Uo nom
DUo U Line regulation
DUo l Load regulation
Ui min...Ui max, Io nom
±1
±3
±1
±3
±1
±3
±1
±3
%
Ui nom
Io = (0.1...1) Io nom
5
uo1/2
Output voltage noise
Ui min...Ui max
Io = Io nom
80
40
120
60
150
75
240 mVpp
80
6
Uo L
Output overvoltage limit. 7
Min. load 1%
115
130
4000
±250
1
115
130
680
±680
1
115
130
470
±750
1
115
130
180
±900
1
%
µF
Co ext Admissible capacitive load 3
uo d
td
Dynamic
load
Voltage deviat. Ui nom
o nom ↔ 1/
Io nom
mV
ms
I
2
Recovery time
regulation
aUo
Temperature coefficient
DUo/DTC
Ui min...Ui max
Io = 0...Io max
±0.02
±0.02
±0.02
±0.02 %/K
1 Flexible load distribution: Each output is capable of delivering 75% of Po nom according to table: Type Survey. The other output should
not exceed the difference to the total output power Po nom
.
2 The current limit is primary side controlled.
3 Measured with both outputs connected in parallel.
4 Conditions for specified output. Other output loaded with constant
Connection in Series
The outputs of one or several single or double output units
can be connected in series without any precautions, taking
into consideration that the highest output voltage should
remain below 42 V to ensure that the output remains SELV.
current Io = 0.5 Io nom
.
5 BW = 20 MHz
6 Measured with a probe according to EN 61204
7 The overvoltage protection is not tracking with R/Trim control.
Connection in Parallel
Thermal Considerations
Double outputs of the same converter with equal output
voltage (e.g. 5V / 5V) can be put in parallel and will share
their output currents almost equally. Parallel operation of
single or double outputs of two or more converters with the
same output voltage may cause start-up problems at initial
start-up. This is only advisable in applications where one
converter is able to deliver the full load current as e.g. re-
quired in true redundant systems.
If a converter, mounted on a PCB, is located in free, quasi-
stationary air (convection cooling) at the indicated maxi-
mum ambient temperature TA max (see table: Temperature
specifications) and is operated at its nominal input voltage
and output power, the case temperature TC measured at the
Measuring point of case temperature TC (see: Mechanical
Data) will approach the indicated value TC max after the
warm-up phase. However, the relationship between TA and
TC depends heavily on the conditions of operation and inte-
gration into a system.The thermal conditions are influenced
by input voltage, output current, airflow, temperature of sur-
rounding components and surfaces and the properties of
the printed circuit board. TA max is therefore only an indica-
tive value and under practical operating conditions, the am-
bient temperature TA may be higher or lower than this value.
Short Circuit Behaviour
The current limit characteristic shuts down the converter
whenever a short circuit is applied to its output. It acts self-
protecting and automatically recovers after removal of the
overload condition (hiccup mode).
Output Overvoltage Protection
Caution: The case temperature TC measured at the
Measuring point of case temperature TC (see: Mechani-
cal Data) may under no circumstances exceed the speci-
fied maximum value. The installer must ensure that un-
der all operating conditions TC remains within the limits
stated in the table: Temperature specifications.
The output of single output units as well as -0503- and
-05-05- types are protected against overvoltages by a sec-
ond control loop. In the event of an overvoltage on one of
the outputs the unit will shut down and attempt to restart
approximately every 50 to 60 ms. Double and dual output
units (with exception of the -0503- and -05-05- types) are
protected against overvoltages by a Zener diode across the
second output. Under worst case conditions the Zener di-
ode will short circuit. Since with double output units both
outputs track each other the protection diode is only pro-
vided in one of the outputs. The main purpose of this fea-
ture is to protect against possible overvoltages which could
occur due to a failure in the feedback control circuit. The
output overvoltage protection is not designed to withstand
externally applied overvoltages.
Overtemperature Protection
The converters are protected from possible overheating by
means of an internal temperature monitoring circuit. It shuts
down the unit above the internal temperature limit and at-
tempts to automatically restart every 50 to 60 ms. This fea-
ture prevents from excessive internal temperature building
up which could occur in heavy overload conditions.
Edition 1/04.2001
6/14
Board Mountable
DC-DC Converters
IMS 15 Series
Typical Performance Curves
General conditions :
TA = 25ºC, unless TC is specified. Shut down pin left open circuit. Trim or R input not connected.
Uo [V]
Uo [V]
5.5
05020
13
05019
12
11
10
9
5.0
4.5
4.0
3.5
8
7
0
3.0
0
Io total [A]
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8
2
3
4
5
Io [A]
1
Fig. 9
Fig. 8
Uo versus Io (typ) of double output units (2 × 12 V), with
both outputs in parallel.
Uo versus Io (typ) of units with Uo = 5.1 V.
05041
h [%]
Uo [%]
05040
overload short circuit condition
90
100
Ui nom
Ui max
Ui min
switch-off
80
70
70
8
60
50
t [ms]
60
60
Fig. 13
Overload switch off (hiccup mode), typical values.
Po1
Po nom
40
[%]
50
100
25
75
Fig. 12
Efficiency versus input voltage and load. Typical values
(48 IMS 15-12-12).
Edition 1/04.2001
7/14
Board Mountable
DC-DC Converters
IMS 15 Series
Auxiliary Functions
Shut Down Function
The outputs of the converters may be enabled or disabled
by means of a logic signal (TTL, CMOS, etc.) applied to the
shut down pin. If the shut down function is not required then
it should be left open-circuit.
Double output units (except -0503- types):
The Trim input is referenced to the primary side. The figure
below shows the circuit topology. Adjustment of the output
voltage is possible by means of either an external resistor
Rext in the range of 100...105% of Uo nom or an external volt-
Converter operating:
2.0...20 V
Converter shut down: –10...0.7 V
age source in the range of 75...105% of Uo nom
.
06089
Adjustable Output Voltage
– R input for single output units and -0503- types
– Trim input for double output units
Vi+
Vo1+
Vo1–
Trim
As a standard feature, the IMS 15 single and double output
units offer adjustable output voltage(s) by using the control
input R orTrim. If the control input is left open-circuit the out-
+
Vo2+
Control
circuit
Uref 2.5 V
Uext
Rext
Vi–
–
Vo2–
put voltage is set to Uo nom. For output voltages Uo > Uo nom
the minimum input voltage Ui min (see: Electrical Input Data)
increases proportionally to Uo/Uo nom
,
.
Fig. 15
Single output units and -0503- types:
Output voltage control for double output units by means of
the Trim input.
The R input is referenced to the secondary side of the con-
verter. Adjustment of the output voltage is possible by
means of either an external resistor or a voltage source.
a) Adjustment by means of an external resistor Rext
:
a) Adjustment by means of an external resistor Rext
:
Programming of the output voltage by means of an exter-
nal resistor Rext is possible within a limited range of
100...105% of Uo nom. Rext should be connected between
the Trim pin and Vi–. Connection of Rext to Vi+ may dam-
age the converter. The following table indicates suitable
resistor values for typical output voltages under nominal
conditions (Ui nom, Io = 0.5 Io nom), with either paralleled
outputs or equal load conditions on each outputs.
Depending upon the value of the required output voltage,
the resistor shall be connected
either: Between the R pin and Vo– to achieve an output
voltage adjustment range of approximately
Uo = 80...100% Uo nom
.
Uo
R
ext1 ≈ 4 kΩ • –––––––––
Uo nom – Uo
or: Between the R pin and Vo+ to achieve an output volt-
Table 6: Rext1 for Uo > Uo nom
;
age range of approximately Uo = 100...105% Uo nom
.
approximate values (Ui nom, Io1, 2 = 0.5 Io1/2 nom)
(Uo – 2.5V)
2.5 V • (Uo/Uo nom – 1)
b) Adjustment by means of an external voltage Uext be-
tween Vo– and R pins.
Uo [% Uo nom
]
R
ext [kΩ]
R
ext2 ≈ 4 kΩ • ––––––––––––––––––
105...108 (107 typically)
0
105
104
103
102
101
100
1.5
5.6
12
27
68
∞
The control voltage range is 1.96...2.62 V and allows for
an adjustment in the range of approximately 80...105%
of Uo nom
.
Uo • 2.5 V
ext ≈ –––––––––
Uo nom
U
b) Adjustment by means of an external voltage source Uext
.
Attempting to adjust the output below this range will
cause the converter to shut down (hiccup mode).
For external output voltage programming in the range
75...105% of Uo nom a (0...20 V) source Uext is required,
connected to the Trim pin and Vi–. The table below indi-
cates typical Uo versus Uext values under nominal condi-
tions (Ui nom, Io = 0.5 Io nom), with either paralleled outputs
or equal load conditions on each output. Applying a con-
trol voltage >20 V will set the converter into a hiccup
mode. Direct paralleling of the Trim pins of units con-
nected in parallel is feasible.
Note: Applying an external control voltage >2.75 V may
damage the converter.
06029
L
Vo+
R
Rext2
Uref 2.5 V
4 kΩ
+
Table 7: Uo versus Uext for Uo = 75...105% Uo nom
typical values (Ui nom, Io1/2 = 0.5 Io1/2 nom
;
control
circuit
Uext
Rext1
)
—
Vo—
Uo [% Uo nom
]
Uext [V]
N
≥105
102
95
85
75
0
1.6
4.5
9
Fig. 14
Output voltage control for single output units and -05-03-
types by means of the R input.
13
Edition 1/04.2001
8/14
Board Mountable
DC-DC Converters
IMS 15 Series
Electromagnetic Compatibility (EMC)
which typically occur in many installations, but especially in
battery driven mobile applications.
A suppressor diode together with an input filter form an ef-
fective protection against high input transient voltages
Electromagnetic Immunity
Table 8: Immunity type tests
Phenomenon
Standard 1
Class
Level
Coupling
mode 2
Value
applied
Waveform
Source
Imped.
Test
procedure
In
oper. form.
Per- 3
Electrostatic
discharge
to case
IEC/EN
61000-4-2
2
3
2
contact discharge 4000 Vp
(R pin open)
1/50 ns
330 Ω
10 positive and
10 negative
discharges
yes
B
air discharge
(R pin open)
8000 Vp
Electromagnetic IEC/EN
field
antenna
3 V/m
AM 80%
1 kHz
26…1000 MHz
yes
A
61000-4-3
ENV 50204
PM, 50% duty
cycle, 200 Hz
resp. frequ.
900 MHz
Electrical fast
transient/burst
IEC/EN
61000-4-4
3
direct +i/–i
2000 Vp bursts of 5/50 ns 50 Ω
5 kHz rep. rate
1 min positive
1 min negative
transients per
coupling mode
yes
yes
A
B
transients with
15 ms burst
duration and a
300 ms period
Surge
IEC/EN
61000-4-5 5
2
2
+i/–i
1000 Vp
3 Vrms
1.2/50 µs
2 Ω
5 pos. and 5 neg.
impulses per
coupling mode
Conducted
disturbancies
IEC/EN
61000-4-6
+i/–i
+i/–i
AM modulated
50 Ω
0.15...80 MHz
yes
yes
A
B
(130 dBµV) 80%, 1 kHz
150 Ω
Transient
ETR 283
(19 Pfl 1) 4
150 Vp 0.1/0.3 ms
limited to
<100 A
3 positive
1 Related and previous standards are referenced in Technical Information: Standards.
2 i = input, o = output.
3 A = normal operation, no deviation from specification, B = temporary deviation from specs. possibe.
4 For 48 IMS 15 types (additional external components required). Not applicable for 24 IMS 15 types.
5 External components required.
Electromagnetic Emission
[dBµV]
90
07020
[dBµV/m]
50
07108
80
70
60
50
40
30
20
10
0
A
EN 55022 A
EN 55022 B
40
30
20
10
B
[MHz]
0
MHz
Fig. 16
Fig. 17
Typical disturbance voltage (quasi-peak) at the input ac-
cording to CISPR 11/EN 55011 and CISPR 22/EN 55022,
measured at Ui nom and Io nom. Output leads 0.1 m, twisted.
(48 IMS 15-05)
Typical radio frequency-interference voltage at Ui nom
Io nom, measured with an antenna (distance 10 m).
Output leads 1 m, twisted.
,
Edition 1/04.2001
9/14
Board Mountable
DC-DC Converters
IMS 15 Series
CISPR 22/EN 55022, Level B Radiated
Electromagnetic emission requirements according to
EN 55022, class B (radiated emmission) can be achieved
Table 9: Input filter components for EN 55022, level B,
radiated.
by adding an external common mode choke.The filter com-
ponent should be placed as close as possible to the input of
the converter.
Type
Current compensated choke
24 IMS 15
48 IMS 15
1 mH, 2A
e.g. Tokin SC-02-10GS
07115
L
V+
Vi+
15
8.5
Module
V–
Vi–
Fig. 18
Example for external circuitry to comply with CISPR22/EN
55022, level B, radiated
Fig. 19
Choke dimensions (Tokin SC-02-10 GS)
Immunity to Environmental Conditions
Table 10: Mechanical stress
Test method
Standard
Test conditions
Temperature:
Status
Ca
Ea
Eb
Fc
Damp heat
steady state
IEC/DIN IEC 60068-2-3
MIL-STD-810D section 507.2 Relative humidity:
Duration:
40 ±2 °C
%
56 days
Unit not
operating
93 +2/-3
Shock
(half-sinusoidal)
IEC/EN/DIN EN 60068-2-27
MIL-STD-810D section 516.3 Bump duration:
Number of bumps:
Acceleration amplitude:
50 gn = 490 m/s2
11 ms
18 (3 each direction)
Unit
operating
Bump
(half-sinusoidal)
IEC/EN/DIN EN 60068-2-29
MIL-STD-810D section 516.3 Bump duration:
Number of bumps:
Acceleration amplitude:
25 gn = 245 m/s2
11 ms
6000 (1000 each direction)
Unit
operating
Vibration
IEC/EN/DIN EN 60068-2-6
MIL-STD-810D section 514.3
Acceleration amplitude:
0.35 mm (10...60 Hz)
Unit
(sinusoidal)
5 gn = 49 m/s2 (60...2000 Hz) operating
10...2000 Hz
Frequency (1 Oct/min):
Test duration:
7.5 h (2.5 h each axis)
Kb
Salt mist, cyclic
(sodium chloride
NaCl solution)
IEC/EN/DIN IEC 60068-2-52
Concentration:
Duration:
Storage:
Storage duration:
Number of cycles:
5% (30°C)
Unit not
operating
2 h per cycle
40°C, 93% rel. humidity
22 h per cycle
3
Table 11: Temperature specifications, valid for air pressure of 800...1200 hPa (800...1200 mbar)
Temperature
Standard -9
Characteristics
Conditions
Operational
min
–40
–40
–55
max
71
Unit
TA
TC
TS
Ambient temperature 1
°C
Case temperature
Storage temperature 1
95
Non operational
100
1MIL-STD-810D section 501.2 and 502.2
Edition 1/04.2001
10/14
Board Mountable
DC-DC Converters
IMS 15 Series
Mechanical Data
Dimensions in mm. Tolerances ±0.3 mm unless otherwise indicated.
European
Projection
45.72 (1.8")
10.5 (0.41")
S09011
11
12
13
0.8 (0.03")
1
2
3
4
15
17
bottom view
Fixing hole for
M2 or KA 22
self tapping screws
47 (1.85")
50.8 (2")
Measuring point of case temperature TC
Fig. 20
Case IMS 15
Weight: <35 g
45.72 (1.8")
45.72 (1.8")
11.2
(0.44")
0.5 (0.02")
S90010
ø 1.0 (0.04")
3
1
4
2
5
bottom view
50.8 (2")
Fig. 21
Measuring point of case temperature TC
C pinout (option C)
Weight: <24 g
11.5 (0.45")
54.57 (2.15")
S90012
11
12
13
14
15
6
5
1
2
3
16
17
4
bottom view
50.8 (2")
Fig. 22
Surface mount version with PCB lid (option L)
Edition 1/04.2001
11/14
Board Mountable
DC-DC Converters
IMS 15 Series
10.5 (0.41")
45.72 (1.8")
S90011
11
12
13
0.8 (0.03")
1
2
15
17
3
4
bottom view
48.26 (1.9")
Fig. 23
Open frame (option Z)
Weight: <20 g
Safety and Installation Instructions
Installation Instruction
supply line. We recommend a fast acting fuse F3.15A for
24 IMS 15 types and F2A for 48 IMS 15 types.
Installation of the DC-DC converters must strictly follow the
national safety regulations in compliance with the enclo-
sure, mounting, creepage, clearance, casualty, markings
and segregation requirements of the end-use application.
Standards and approvals
All DC-DC converters are pending to be UL recognized
according to UL 1950, UL recognized for Canada to CAN/
CSA C22.2 No. 950-95 and LGA approved to IEC/EN
60950 standards.
Connection to the system shall be made via a printed circuit
board with hole diameters of 1.4 mm ±0.1 mm for the pins.
The units should be connected to a secondary circuit.
Check for hazardous voltages before altering any connec-
tions.
The units have been evaluated for:
• Building in
Do not open the module.
• Supplementary insulation input to output, based on their
maximum input voltage
• The use in a pollution degree 2 environment
• Connecting the input to a secondary circuit which is sub-
ject to a maximum transient rating of 1500 V
Ensure that a unit failure (e.g. by an internal short-circuit)
does not result in a hazardous conditions. See also: Safety
of operator accessible output circuit.
Input Fuse
After approvals the DC-DC converters are subject to manu-
facturing surveillance in accordance with the above men-
tioned UL, CSA, EN and ISO 9001 standards.
To prevent excessive current flowing through the input sup-
ply line in case of a short-circuit across the converter input
an external fuse should be installed in a non earthed input
Table 12: Pin allocation
Pin
Standard
double
Vi+
Option K
Option C
single
Option L
single
single
-0503-
Vi+
Vi–
n.c.
SD
-
dual
Vi+
Vi–
-
dual
double
Vi+
1
2
Vi+
Vi–
-
Vi+
Vi+
Vi+
Vi–
n.c.
SD
n.c.
n.c.
-
Vi–
Vi–
Vi–
Vi–
3
Trim
SD
Vo+
Vo+
Trim
SD
4
SD
-
SD
-
-
Go
5
-
Vo–
Vo–
n.c.
6
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
n.c.
11
12
13
15
17
-
Vo1+
Vo1–
Vo2+
Vo2–
n.c.
Vo2+
Go
Vo1+
Go
R
Vo+
-
Vo1
-
-
Vo1–
Vo2+
Vo2–
n.c.
Vo+
Vo–
R
Go
Vo–
n.c.
Vo+
Vo–
R
Edition 1/04.2001
12/14
Board Mountable
DC-DC Converters
IMS 15 Series
10005
Protection Degree
The protection degree of the DC-DC converters is IP 40
(except option Z).
11
12
13
Cleaning Agents
1
2
3
4
Bottom view
In order to avoid possible damage, any penetration of
cleaning fluids should be prevented, since the power sup-
plies are not hermetically sealed.
15
17
Fig. 24
Pin allocation
Isolation
Safety of Operator Accessible Output Circuit
The electric strength test is performed as factory test in ac-
cordance with IEC/EN 60950 and UL 1950 and should not
be repeated in the field. Power-One will not honour any
guarantee claims resulting from electric strength field tests.
If the output circuit of a DC-DC converter is operator acces-
sible, it shall be an SELV circuit according to IEC/EN 60950
related safety standards
The following table shows some possible installation con-
figurations, compliance with which causes the output circuit
of the DC-DC converter to be an SELV circuit according to
IEC/EN 60950 up to a configured output voltage of 42 V.
Table 13: Electric strength test voltages
Characteristic
Input to
output
Output to
output
Unit
However, it is the sole responsibility of the installer to en-
sure the compliance with the relevant and applicable safety
regulations. More information is given in: Technical Infor-
mation: Safety.
Electric strength
test voltage 1 s
1.1
1.5
0.1
kVrms
kV DC
nF
0.15
Coupling capacitance
≈2.2
>100
-
-
Insulation resistance
at 500 V DC
MΩ
Partial discharge
extinction voltage
Consult
factory
-
kV
Table 14: Insulation concept leading to an SELV output circuit
Conditions Front end
DC-DC converter
Result
Supply
voltage
Minimum required grade
of isolation, to be provided DC output status of the front end
by the AC-DC front end,
including mains supplied
battery charger
Maximum Minimum required safety
Measures to achieve the
specified safety status of the
output circuit
Safety status of
the DC-DC
converter output
circuit
voltage
output circuit
from the
front end 1
Mains
≤250 V AC
Basic
≤60 V
Earthed SELV circuit 2
ELV circuit
Operational insulation (pro-
vided by the DC-DC converter)
SELV circuit
Input fuse 3 output suppressor Earthed SELV
diode(s) 4, and earthed
output circuit(s) 2
circuit
>60 V
≤60 V
>60 V
Hazardous voltage
secondary circuit
Double or reinforced
SELV circuit
Operational insulation (pro-
vided by the DC-DC converter)
SELV circuit
TNV-2 circuit
Supplementary insulation,
based on the maximum input
voltage (provided by the
DC-DC converter)
Double or reinforced insu-
lated unearthed hazardous
voltage secondary circuit 5
1 The front end output voltage should match the specified input voltage range of the DC-DC converter.
2 The earth connection has to be provided by the installer according to the relevant safety standard, e.g. IEC/EN 60950.
3 The installer shall provide an approved fuse (type with the lowest rating suitable for the application) in a non-earthed input line directly
at the input of the DC-DC converter (see fig.: Schematic safety concept). For UL’s purpose, the fuse needs to be UL-listed. See also:
Input Fuse.
4 Each suppressor diode should be dimensioned in such a way, that in the case of an insulation fault the diode is able to limit the output
voltage to SELV (<60 V) until the input fuse blows (see fig.: Schematic safety concept).
5 Has to be insulated from earth by basic insulation according to the relevant safety standard, based on the maximum output voltage
from the front end.
Edition 1/04.2001
13/14
Board Mountable
DC-DC Converters
IMS 15 Series
10004
Fuse
+
~
Mains
Suppressor
diode
AC-DC
front
end
DC-DC
con-
Battery
SELV
verter
–
~
Earth
connection
Earth
connection
Fig. 25
Schematic safety concept. Use fuse, suppressor diode
and earth connection as per table: Safety concept leading
to an SELV output circuit.
Description of Options
Table 15: Survey of options
Option
Function
Characteristic
K
i
Alternative pinout
Inhibit
See mechanical Data
See mechanical Data
L
Z
C
SMD version with PCB lid See mechanical Data
Open frame version
C-pinout
See mechanical Data
See mechanical Data
Option K
Option K configures the electrically isolated double outputs
to the alternative pinout with outputs connected in series
(Vo+/Go/Vo–) and common ground.
However instead of using units with option K, it is recom-
mended to use the standard double output units by provid-
ing the printed circuit board with an additional pin hole (for
pin 12 of double output units) connected to pin hole 13.This
will provide more design-in flexibility since by that both
pinouts may be used on the same PCB.
See also fig. Block diagram, double output units, standard
pinout.
Option i Inhibit
Excludes shut down and option K, or C.
The output(s) of the converter may be enabled or disabled
by means of a logic signal (TTL, CMOS, etc.) applied to the
inhibit pin. No output voltage overshoot will occur when the
unit is turned on. If the inhibit function is not required the
inhibit pin should be connected to Vi– to enable the output
(active low logic, fail safe).
Converter operating:
Converter inhibited
or inhibit pin left open:
–10 V...0.8 V
2.4 V...Ui max (max. 75 V)
06070
Vi+
i
Vi–
Fig. 26
If the inhibit is not used the inhibit pin should be con-
nected to Vi–.
Edition 1/04.2001
14/14
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