24IMS15-1212-9K [BEL]

2-OUTPUT 16.8W DC-DC REG PWR SUPPLY MODULE, 2 X 1.600 INCH, 10.50 MM HEIGHT, FM-7;
24IMS15-1212-9K
型号: 24IMS15-1212-9K
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

2-OUTPUT 16.8W DC-DC REG PWR SUPPLY MODULE, 2 X 1.600 INCH, 10.50 MM HEIGHT, FM-7

输出元件
文件: 总14页 (文件大小:276K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Board Mountable  
DC-DC Converters  
IMS 15 Series  
15 Watt DC-DC Converters  
IMS 15 Series  
Wide input voltage ranges up to 75 V DC  
1 or 2 outputs up to 48 V DC  
1500 V DC I/O electric strength test voltage  
• Electrical isolation, also between outputs  
• Emissions below EN 55022, level B  
• Immunity to IEC/EN 61000-4-2,-3,-4,-5 and -6  
• High efficiency (typ. 86%)  
• Input undervoltage lock-out  
10.5  
0.42"  
• Shut down input, output voltages adjustable  
• Flex power: Flexible load distribution on outputs  
• Outputs no-load, overload and short-circuit proof  
• Operating ambient temperature –25...71ºC  
• Thermal protection  
40.6  
1.6"  
51  
2.0"  
• 2" × 1.6" case with 10.5 mm profile  
• Supplementary insulation  
Safety according to IEC/EN 60950, UL 1950  
LGA  
Summary  
The converters provide supplementary insulation with  
SELV outputs as e.g. required in battery supported systems  
where the bus voltage may exceed the SELV limit of  
60 V DC. They are designed, built and approved according  
to the international safety standards IEC/EN 60950, UL  
1950, CAN/CSA C22.2 No.950-95.  
The IMS 15 series of board mountable 15 Watt DC-DC con-  
verters has been designed according to the latest industry  
requirements and standards. The converters are particu-  
larly suitable for applications in industry and telecommuni-  
cations where variable input voltages or high transient  
voltages are prevalent.  
The circuit comprises of integrated planar magnetics and  
all components are automatically assembled and solidly  
soldered onto a single PCB without any wire connections.  
The proprietary magnetic feedback solution ensures maxi-  
mum reliability and repeatability in the control loop over all  
operating conditions. Careful considerations of possible  
thermal stresses ensure the absence of hot spots providing  
long life in environments where temperature cycles are a  
reality.The thermal design allows operation at full load up to  
an ambient temperature of 71°C in free air without using  
any potting material. An extended temperature range –  
40...71°C is available as an option. For extremely high vi-  
bration environments the case has holes for screw mount-  
ing.  
Providing two wide input voltage ranges, 14...36 V DC and  
36...75 V DC, the units are available with single, dual and  
electrically isolated double outputs allowing the configura-  
tion of output voltages from 3.3 up to 48 V DC externally ad-  
justable, with flexible load distribution on dual and double  
output units. A shut down input allows remote converter on/  
off. Features include efficient input and output filtering with  
unsurpassed transient and surge protection, low output rip-  
ple and noise, consistently high efficiency over the entire  
input voltage range, high reliability as well as excellent dy-  
namic response to load and line changes.  
Table of Contents  
Page  
Page  
Summary .......................................................................... 1  
Type Survey and Key Data .............................................. 2  
Type Key and Product Marking ........................................ 2  
Functional Description...................................................... 3  
Electrical Input Data ......................................................... 4  
Electrical Ouput Data ....................................................... 5  
Auxiliary Functions ........................................................... 8  
Electromagnetic Compatibility (EMC) .............................. 9  
Immunity to Environmental Conditions........................... 10  
Mechanical Data ............................................................ 11  
Safety and Installation Instructions ................................ 12  
Description of Option ..................................................... 14  
Edition 1/04.2001  
1/14  
Board Mountable  
DC-DC Converters  
IMS 15 Series  
Type Survey and Key Data  
Table 1: Type survey  
Output 1  
Uo1 nom Io1 nom  
Output 2  
Uo2 nom Io2 nom  
Output  
power  
Po nom [W]  
Input Voltage Range and Efficiency  
Option  
1
1
Ui min...Ui max  
14...36 V DC  
htyp  
[%]  
Ui min...Ui max  
36...75 V DC  
htyp  
[V DC]  
5.1  
12  
[A]  
[V DC]  
[A]  
[%]  
2.7  
-
-
-
13.8  
16.8  
16.8  
13.5  
14  
24 IMS 15-05-9R  
24 IMS 15-12-9C  
24 IMS 15-15-9C  
24 IMS 15-0503-9R  
24 IMS 15-05-05-9  
24 IMS 15-12-12-9  
24 IMS 15-15-15-9  
24 IMS 15-24-24-9  
84  
88  
88  
82  
85  
88  
88  
87  
48 IMS 15-05-9R  
48 IMS 15-12-9C  
48 IMS 15-15-9C  
48 IMS 15-0503-9R  
48 IMS 15-05-05-9  
48 IMS 15-12-12-9  
48 IMS 15-15-15-9  
48 IMS 15-24-24-9  
83  
86  
86  
82  
83  
86  
86  
86  
i, C, L, Z  
1.4  
-
15  
1.12  
1.6  
-
-
5.1  
5
3.3  
5
1.6  
1.4  
0.7  
0.56  
0.35  
i, L, Z  
1.4  
K 2, i, C, L, Z  
K 2, i, C, L, Z  
K 2, i, C, L, Z  
i, C, L, Z  
12  
0.7  
12  
15  
24  
16.8  
16.8  
16.8  
15  
0.56  
0.35  
24  
1 Flexible load distribution on dual and double outputs possible up to 75% of Po nom on one of the 2 outputs, 24/48 IMS 15-0503-9 types  
allow; 2 A max. on one of the 2 outputs. The other output should not exceed the difference to the total output power Po nom  
2 Option K: Alternative pinout with common ground (Vo+, Go, Vo), excludes option i, L, C, Z.  
.
Type Key and Product Marking  
Type Key  
24 IMS 15 - 05 - 05 -9 R K i C L Z  
Input voltage range Ui  
14...36 V DC .............................................. 24  
36...75 V DC .............................................. 48  
Series ......................................................................IMS 15  
Output voltage type output 1 ........................ 05, 12, 15, 24  
Dash designates double output unit with two  
independent electrically isolated outputs ...... - 1  
Output voltage type output 2 .................. 03, 05, 12, 15, 24  
Operating ambient temperature range TA  
40...71°C .................................................. -9  
R input and magnetic feedback ...................................... R 2  
Option:  
Alternative pinout .........................................K 3  
Inhibit ............................................................ i 1 3  
Industrial C-pinout ...................................... C  
Surface mount version with PCB lid ............ L  
Open frame .................................................. Z  
1 Not applicable with option C or K and -0503 types  
2 Single output and -0503- types  
3 For minimum order quantity and lead time contact Power-One.  
Examples: 48 IMS 15-05-05-9: DC-DC converter, input voltage range 36...75 V, 2 electrically isolated outputs each pro-  
viding 5 V, 1.4 A.  
24 IMS 15-0505-9K: DC-DC converter, input voltage range 14...36 V, alternative pinout with outputs ±5 V,  
±1.4 A.  
Product Marking  
Basic type designation, output voltages and currents, applicable safety approval and recognition marks, Power-One patent  
nos. and company logo. Side label: Date code and serial no.  
Edition 1/04.2001  
2/14  
Board Mountable  
DC-DC Converters  
IMS 15 Series  
Functional Description  
The IMS 15 series of DC-DC converters are magnetic feed-  
back controlled flyback converters using current mode  
PWM (Pulse Width Modulation).The -05- and -0503- output  
voltage versions feature an active magnetic feedback loop  
via a pulse transformer which results in very tight regulation  
of the output voltage (see fig.: Block diagram, single and  
-0503- output types).The output voltages of these versions  
can be adjusted via the R input.The R input is referenced to  
the secondary side and allows for programming of the out-  
put voltages in the range of approximately 80 to 105% of  
Uo nom using either an external resistor or an external volt-  
age source.  
Trim input. The Trim input is referenced to the primary side  
of the converter and allows for programming of the output  
voltages in the range 100 to 105% of Uo nom by an external  
resistor or within 75 to 105% using an external voltage  
source.The load regulation output characteristic allows for  
paralleling of one or several double output units of equal  
output voltages.  
Current limitation is provided by the primary circuit, thus  
limiting the total output power of double output types to  
approx. 130% of Po nom (see: Type Survey). The shut down  
input allows remote converter on/off.  
Overtemperature protection will shut down the unit in ex-  
cessive overload conditions with automatic restart approxi-  
mately every 50 to 60 ms.  
The voltage regulation on the dual and double output ver-  
sions is achieved with a passive transformer feedback from  
the main transformer (see fig.: Block diagram, for double  
output types). The output voltages can be adjusted via the  
03022  
Vi+  
1
13  
Vo1+  
03006  
Vi+  
SD  
1
4
13  
Vo+  
4
3
SD  
15  
11  
Go  
PWM  
PWM  
Vo2+  
n.c.  
15  
Vo–  
2 × 2200 pF  
1500 V  
Vi–  
2
12  
17  
Go  
R
2
Vi–  
2 × 2200 pF, 1500 V  
17  
R
Fig. 1  
Block diagram, single output types.  
Fig. 2  
Block diagram, -0503- types.  
03007  
Vi+  
1
11  
Vo1+  
03023  
Vi+  
SD  
1
4
11  
Vo+  
Go  
4
3
SD  
12  
13  
Vo1–  
PWM  
Vo2+  
Trim  
PWM  
13  
Vi–  
2
15  
17  
Vo2–  
n.c.  
Vi–  
2 × 2200 pF, 1500 V  
2
15  
17  
Vo–  
n.c.  
2 × 2200 pF, 1500 V  
Fig. 3  
Block diagram, double output types, standard pinout.  
Fig. 4  
Block diagram, dual output types, alternative K-pinout.  
Edition 1/04.2001  
3/14  
Board Mountable  
DC-DC Converters  
IMS 15 Series  
Electrical Input Data  
General conditions:  
TA = 25°C, unless TC is specified.  
Shut down pin left open circuit (not connected).  
Trim or R input not connected.  
Table 2: Input Data  
Input  
24 IMS  
48 IMS  
Characteristics  
Conditions  
min  
14  
typ  
max  
36  
min  
36  
typ  
max  
75  
Unit  
Ui  
Input voltage range 1  
TC min...TC max  
Io = 0...Io nom  
V DC  
Ui nom  
Ui sur  
Nominal input voltage  
24  
48  
Repetitive surge  
voltage  
Abs. max input (3 s)  
50  
100  
tstart up  
Converter  
start-up time  
Switch on  
SD high  
Worst case condition at  
Ui min and full load 2  
0.25  
0.5  
0.1  
0.25  
0.5  
0.1  
s
2
trise  
Ii o  
Rise time  
Ui nom, Io = Io nom  
5
20  
5
10  
ms  
mA  
No load input current  
Input capacitance  
Shut down voltage  
Io = 0, Ui min...Ui max  
for surge calculation  
Unit disabled  
40  
20  
Ci  
4.0  
2.0  
µF  
USD  
10...0.7  
2.0...20  
10  
10...0.7  
2.0...20  
10  
V DC  
Unit operating  
RSD  
ISD  
Shut down input  
resistance  
kΩ  
Input current  
if unit shut down  
Ui min...Ui max  
1.2  
3
5
1.2  
3
mA  
Iinr p  
fs  
Inrush peak current 4  
Switching frequency  
Ui = Ui nom  
4.5  
A
Ui min...Ui max, Io = 0...Io nom  
Io = 0...Io nom  
approx. 350  
approx. 350  
kHz  
mApp  
Ii rr  
Reflected  
ripple current  
30  
B
30  
B
ui RFI  
Input RFI level conducted  
EN 55022 3  
1 Ui min will not be as stated if Uo is increased above Uo nom by use of the R or Trim input. If the output voltage is set to a higher value,  
Ui min will be proportionally increased.  
2 Measured with a resistive and the max. admissable capacitive load.  
3 Measured with a lead lenght of 0.1 m, leads twisted. Double output units with both outputs in parallel.  
4 Source impedance according to ETS 300132-2.  
Input Undervoltage Lock-out  
Inrush Current  
The IMS 15 converters are fitted with a defined input under-  
voltage lock-out (approx. values):  
The inrush current has been kept as low as possible by  
choosing a very small input capacitance.  
24 IMS 15  
turn off  
turn on  
turn off  
turn on  
12.5 V  
13 V  
31.5 V  
32 V  
A series resistor may be installed in the input line to further  
limit this current.  
48 IMS 15  
04022  
I [A]  
4
Uo  
trise  
04008  
Uo nom  
3
2
1
t
tstart up  
t [µs]  
0
20  
50 60 70 80 90 100  
10  
30 40  
Fig. 6  
Converter start-up and rise time.  
Fig. 5  
Typical inrush current at Ui nom, Po nom versus time  
(48 IMS 15). Source impedance according to  
prETS 300132-2, version 4.3 at Ui nom  
.
Edition 1/04.2001  
4/14  
Board Mountable  
DC-DC Converters  
IMS 15 Series  
Input Transient Voltage Protection  
Table 4: Components for external circuitry to comply with  
IEC/EN 61000-4-5, level 2 or ETR 283 (19Pfl1)  
(48 IMS types).  
A built-in suppressor diode provides effective protection  
against input transients which may be caused for example  
by short-circuits accross the input lines where the network  
inductance may cause high energy pulses.  
Circuit Ref.  
24 IMS 15  
150 µH, 0.294 , 640 mA  
TOKO: 494 LYF-0094K 1  
150 µF, 63 V, 85°C 100 µF, 150 V, 85°C  
48 IMS 15  
Table 3: Built-in transient voltage suppressor  
L
Type  
Breakdown  
voltage  
VBR nom [V]  
Peak power  
at 1 ms  
Peak pulse  
current  
IPP [A]  
C
PP [W]  
1Available from TOKO Components Division  
24 IMS 15  
48 IMS 15  
53  
600  
600  
7.7  
4.1  
100  
Reverse Polarity Protection at the Input  
The built-in suppressor diode also provides for reverse po-  
larity protection at the input by conducting current in the re-  
verse direction. An external fuse is required to limit this cur-  
rent.  
For very high energy transients as for example to achieve  
IEC/EN 61000-4-5 or ETR 283 (19 Pfl1) compliance (as per  
table :Electromagnetic Immunity) an external inductor and  
capacitor are required.  
For 24 IMS 15 types a fast 3.15 A (F3.15A) fuse is  
04009  
recommended.  
L
For 48 IMS 15 types a fast 2 A (F2A) fuse is recom-  
mended.  
V+  
1
2
Vi+  
+
Module  
C
Fig. 7  
V–  
Vi–  
Example for external circuitry to comply with  
IEC/EN 61000-4-5 or ETR 283 (19 Pfl1) (48 IMS15 types).  
Electrical Output Data  
General conditions:  
TA = 25°C, unless TC is specified. Shut down pin left open (not connected). Trim- or R-input not connected.  
Table 5a: Output data for single output units and -0503- types.  
Output  
5.1 V  
5.1/3.3 V  
Characteristics  
Conditions  
min typ max min typ max Unit  
Uo1  
Uo2  
Output voltage  
Ui nom  
Io = 0.5 Io nom  
5.05  
5.15  
5.0  
3.13  
5.12  
3.46  
V
A
Io nom Output current 1  
Ui min...Ui max  
2.7  
3.5  
2 × 1.6  
2, 4  
Io1L  
Io2L  
Current limit  
Ui nom, TC = 25°C  
Uo = 90% Uo nom  
3.0  
3.8  
DUo  
Line/load regulation  
Ui min...Ui max, Io = (0.01...1) Io nom  
±0.5  
%
Ui min...Ui max  
Io = (0.1...1) Io nom  
5.1 V  
+3, 5  
±4.5  
80  
3.3 V  
5
uo1/2  
Output voltage noise  
Ui min...Ui max  
Io = Io nom  
70  
40  
mVpp  
6
40  
Uo L  
Output overvoltage  
limitation  
115  
130  
115  
130  
%
Co ext Admissible capacitive load 3  
4000  
±250  
1
total 4000  
µF  
uo d  
td  
Dynamic  
load  
regulation  
Voltage deviat. Ui nom  
o nom 0.5 Io nom  
±150 mV  
ms  
I
Recovery time  
1
IEC/EN 61204  
aUo  
Temperature coefficient  
DUo/DTC  
Ui min...Ui max  
Io = 0...Io max  
±0.02  
±0.02 %/K  
1 Flexible load distribution: 24/48 IMS 15-0503 types; 2 A max. on one of the 2 outputs, the other output should not be loaded such that  
the total output power exceeds Po nom according to table: Type survey.  
2 The current limit is primary side controlled.  
3 Measured with both outputs connected in parallel. For -0503- types: total capacitance, both outputs.  
4 Conditions for specified output. Other output loaded with constant current Io = 0.5 Io nom  
5 BW = 20 MHz  
.
6 Measured with a probe according to EN 61204  
7 The overvoltage protection is not tracking with R/Trim control.  
Edition 1/04.2001  
5/14  
Board Mountable  
DC-DC Converters  
IMS 15 Series  
Table 5b: Output data for dual and double output units.  
Output  
2 × 5 V  
2 × 12 V  
2 × 15 V  
2 × 24 V  
Characteristics  
Conditions  
min typ max min typ max min typ max min typ max  
Unit  
V
Uo1  
Uo2  
Output voltage  
Ui nom  
Io = 0.5 Io nom  
4.92  
4.92  
5.08 11.82  
5.08 11.82  
12.18 14.78  
12.18 14.78  
15.22 23.64  
15.22 23.64  
24.36  
24.36  
Io nom Output current 1  
Ui min...Ui max  
2 × 1.4  
3.5  
2 × 0.7  
1.9  
2 × 0.56  
1.6  
2 × 0.35  
0.95  
A
2, 4  
IoL  
Current limit  
Ui nom, TC = 25°C  
Uo = 90% Uo nom  
DUo U Line regulation  
DUo l Load regulation  
Ui min...Ui max, Io nom  
±1  
±3  
±1  
±3  
±1  
±3  
±1  
±3  
%
Ui nom  
Io = (0.1...1) Io nom  
5
uo1/2  
Output voltage noise  
Ui min...Ui max  
Io = Io nom  
80  
40  
120  
60  
150  
75  
240 mVpp  
80  
6
Uo L  
Output overvoltage limit. 7  
Min. load 1%  
115  
130  
4000  
±250  
1
115  
130  
680  
±680  
1
115  
130  
470  
±750  
1
115  
130  
180  
±900  
1
%
µF  
Co ext Admissible capacitive load 3  
uo d  
td  
Dynamic  
load  
Voltage deviat. Ui nom  
o nom 1/  
Io nom  
mV  
ms  
I
2
Recovery time  
regulation  
aUo  
Temperature coefficient  
DUo/DTC  
Ui min...Ui max  
Io = 0...Io max  
±0.02  
±0.02  
±0.02  
±0.02 %/K  
1 Flexible load distribution: Each output is capable of delivering 75% of Po nom according to table: Type Survey. The other output should  
not exceed the difference to the total output power Po nom  
.
2 The current limit is primary side controlled.  
3 Measured with both outputs connected in parallel.  
4 Conditions for specified output. Other output loaded with constant  
Connection in Series  
The outputs of one or several single or double output units  
can be connected in series without any precautions, taking  
into consideration that the highest output voltage should  
remain below 42 V to ensure that the output remains SELV.  
current Io = 0.5 Io nom  
.
5 BW = 20 MHz  
6 Measured with a probe according to EN 61204  
7 The overvoltage protection is not tracking with R/Trim control.  
Connection in Parallel  
Thermal Considerations  
Double outputs of the same converter with equal output  
voltage (e.g. 5V / 5V) can be put in parallel and will share  
their output currents almost equally. Parallel operation of  
single or double outputs of two or more converters with the  
same output voltage may cause start-up problems at initial  
start-up. This is only advisable in applications where one  
converter is able to deliver the full load current as e.g. re-  
quired in true redundant systems.  
If a converter, mounted on a PCB, is located in free, quasi-  
stationary air (convection cooling) at the indicated maxi-  
mum ambient temperature TA max (see table: Temperature  
specifications) and is operated at its nominal input voltage  
and output power, the case temperature TC measured at the  
Measuring point of case temperature TC (see: Mechanical  
Data) will approach the indicated value TC max after the  
warm-up phase. However, the relationship between TA and  
TC depends heavily on the conditions of operation and inte-  
gration into a system.The thermal conditions are influenced  
by input voltage, output current, airflow, temperature of sur-  
rounding components and surfaces and the properties of  
the printed circuit board. TA max is therefore only an indica-  
tive value and under practical operating conditions, the am-  
bient temperature TA may be higher or lower than this value.  
Short Circuit Behaviour  
The current limit characteristic shuts down the converter  
whenever a short circuit is applied to its output. It acts self-  
protecting and automatically recovers after removal of the  
overload condition (hiccup mode).  
Output Overvoltage Protection  
Caution: The case temperature TC measured at the  
Measuring point of case temperature TC (see: Mechani-  
cal Data) may under no circumstances exceed the speci-  
fied maximum value. The installer must ensure that un-  
der all operating conditions TC remains within the limits  
stated in the table: Temperature specifications.  
The output of single output units as well as -0503- and  
-05-05- types are protected against overvoltages by a sec-  
ond control loop. In the event of an overvoltage on one of  
the outputs the unit will shut down and attempt to restart  
approximately every 50 to 60 ms. Double and dual output  
units (with exception of the -0503- and -05-05- types) are  
protected against overvoltages by a Zener diode across the  
second output. Under worst case conditions the Zener di-  
ode will short circuit. Since with double output units both  
outputs track each other the protection diode is only pro-  
vided in one of the outputs. The main purpose of this fea-  
ture is to protect against possible overvoltages which could  
occur due to a failure in the feedback control circuit. The  
output overvoltage protection is not designed to withstand  
externally applied overvoltages.  
Overtemperature Protection  
The converters are protected from possible overheating by  
means of an internal temperature monitoring circuit. It shuts  
down the unit above the internal temperature limit and at-  
tempts to automatically restart every 50 to 60 ms. This fea-  
ture prevents from excessive internal temperature building  
up which could occur in heavy overload conditions.  
Edition 1/04.2001  
6/14  
Board Mountable  
DC-DC Converters  
IMS 15 Series  
Typical Performance Curves  
General conditions :  
TA = 25ºC, unless TC is specified. Shut down pin left open circuit. Trim or R input not connected.  
Uo [V]  
Uo [V]  
5.5  
05020  
13  
05019  
12  
11  
10  
9
5.0  
4.5  
4.0  
3.5  
8
7
0
3.0  
0
Io total [A]  
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8  
2
3
4
5
Io [A]  
1
Fig. 9  
Fig. 8  
Uo versus Io (typ) of double output units (2 × 12 V), with  
both outputs in parallel.  
Uo versus Io (typ) of units with Uo = 5.1 V.  
05041  
h [%]  
Uo [%]  
05040  
overload short circuit condition  
90  
100  
Ui nom  
Ui max  
Ui min  
switch-off  
80  
70  
70  
8
60  
50  
t [ms]  
60  
60  
Fig. 13  
Overload switch off (hiccup mode), typical values.  
Po1  
Po nom  
40  
[%]  
50  
100  
25  
75  
Fig. 12  
Efficiency versus input voltage and load. Typical values  
(48 IMS 15-12-12).  
Edition 1/04.2001  
7/14  
Board Mountable  
DC-DC Converters  
IMS 15 Series  
Auxiliary Functions  
Shut Down Function  
The outputs of the converters may be enabled or disabled  
by means of a logic signal (TTL, CMOS, etc.) applied to the  
shut down pin. If the shut down function is not required then  
it should be left open-circuit.  
Double output units (except -0503- types):  
The Trim input is referenced to the primary side. The figure  
below shows the circuit topology. Adjustment of the output  
voltage is possible by means of either an external resistor  
Rext in the range of 100...105% of Uo nom or an external volt-  
Converter operating:  
2.0...20 V  
Converter shut down: 10...0.7 V  
age source in the range of 75...105% of Uo nom  
.
06089  
Adjustable Output Voltage  
R input for single output units and -0503- types  
Trim input for double output units  
Vi+  
Vo1+  
Vo1–  
Trim  
As a standard feature, the IMS 15 single and double output  
units offer adjustable output voltage(s) by using the control  
input R orTrim. If the control input is left open-circuit the out-  
+
Vo2+  
Control  
circuit  
Uref 2.5 V  
Uext  
Rext  
Vi–  
Vo2–  
put voltage is set to Uo nom. For output voltages Uo > Uo nom  
the minimum input voltage Ui min (see: Electrical Input Data)  
increases proportionally to Uo/Uo nom  
,
.
Fig. 15  
Single output units and -0503- types:  
Output voltage control for double output units by means of  
the Trim input.  
The R input is referenced to the secondary side of the con-  
verter. Adjustment of the output voltage is possible by  
means of either an external resistor or a voltage source.  
a) Adjustment by means of an external resistor Rext  
:
a) Adjustment by means of an external resistor Rext  
:
Programming of the output voltage by means of an exter-  
nal resistor Rext is possible within a limited range of  
100...105% of Uo nom. Rext should be connected between  
the Trim pin and Vi. Connection of Rext to Vi+ may dam-  
age the converter. The following table indicates suitable  
resistor values for typical output voltages under nominal  
conditions (Ui nom, Io = 0.5 Io nom), with either paralleled  
outputs or equal load conditions on each outputs.  
Depending upon the value of the required output voltage,  
the resistor shall be connected  
either: Between the R pin and Voto achieve an output  
voltage adjustment range of approximately  
Uo = 80...100% Uo nom  
.
Uo  
R
ext1 4 k• –––––––––  
Uo nom Uo  
or: Between the R pin and Vo+ to achieve an output volt-  
Table 6: Rext1 for Uo > Uo nom  
;
age range of approximately Uo = 100...105% Uo nom  
.
approximate values (Ui nom, Io1, 2 = 0.5 Io1/2 nom)  
(Uo 2.5V)  
2.5 V (Uo/Uo nom 1)  
b) Adjustment by means of an external voltage Uext be-  
tween Voand R pins.  
Uo [% Uo nom  
]
R
ext [k]  
R
ext2 4 k• ––––––––––––––––––  
105...108 (107 typically)  
0
105  
104  
103  
102  
101  
100  
1.5  
5.6  
12  
27  
68  
The control voltage range is 1.96...2.62 V and allows for  
an adjustment in the range of approximately 80...105%  
of Uo nom  
.
Uo 2.5 V  
ext –––––––––  
Uo nom  
U
b) Adjustment by means of an external voltage source Uext  
.
Attempting to adjust the output below this range will  
cause the converter to shut down (hiccup mode).  
For external output voltage programming in the range  
75...105% of Uo nom a (0...20 V) source Uext is required,  
connected to the Trim pin and Vi. The table below indi-  
cates typical Uo versus Uext values under nominal condi-  
tions (Ui nom, Io = 0.5 Io nom), with either paralleled outputs  
or equal load conditions on each output. Applying a con-  
trol voltage >20 V will set the converter into a hiccup  
mode. Direct paralleling of the Trim pins of units con-  
nected in parallel is feasible.  
Note: Applying an external control voltage >2.75 V may  
damage the converter.  
06029  
L
Vo+  
R
Rext2  
Uref 2.5 V  
4 kΩ  
+
Table 7: Uo versus Uext for Uo = 75...105% Uo nom  
typical values (Ui nom, Io1/2 = 0.5 Io1/2 nom  
;
control  
circuit  
Uext  
Rext1  
)
Vo—  
Uo [% Uo nom  
]
Uext [V]  
N
105  
102  
95  
85  
75  
0
1.6  
4.5  
9
Fig. 14  
Output voltage control for single output units and -05-03-  
types by means of the R input.  
13  
Edition 1/04.2001  
8/14  
Board Mountable  
DC-DC Converters  
IMS 15 Series  
Electromagnetic Compatibility (EMC)  
which typically occur in many installations, but especially in  
battery driven mobile applications.  
A suppressor diode together with an input filter form an ef-  
fective protection against high input transient voltages  
Electromagnetic Immunity  
Table 8: Immunity type tests  
Phenomenon  
Standard 1  
Class  
Level  
Coupling  
mode 2  
Value  
applied  
Waveform  
Source  
Imped.  
Test  
procedure  
In  
oper. form.  
Per- 3  
Electrostatic  
discharge  
to case  
IEC/EN  
61000-4-2  
2
3
2
contact discharge 4000 Vp  
(R pin open)  
1/50 ns  
330 Ω  
10 positive and  
10 negative  
discharges  
yes  
B
air discharge  
(R pin open)  
8000 Vp  
Electromagnetic IEC/EN  
field  
antenna  
3 V/m  
AM 80%  
1 kHz  
261000 MHz  
yes  
A
61000-4-3  
ENV 50204  
PM, 50% duty  
cycle, 200 Hz  
resp. frequ.  
900 MHz  
Electrical fast  
transient/burst  
IEC/EN  
61000-4-4  
3
direct +i/i  
2000 Vp bursts of 5/50 ns 50 Ω  
5 kHz rep. rate  
1 min positive  
1 min negative  
transients per  
coupling mode  
yes  
yes  
A
B
transients with  
15 ms burst  
duration and a  
300 ms period  
Surge  
IEC/EN  
61000-4-5 5  
2
2
+i/i  
1000 Vp  
3 Vrms  
1.2/50 µs  
2 Ω  
5 pos. and 5 neg.  
impulses per  
coupling mode  
Conducted  
disturbancies  
IEC/EN  
61000-4-6  
+i/i  
+i/i  
AM modulated  
50 Ω  
0.15...80 MHz  
yes  
yes  
A
B
(130 dBµV) 80%, 1 kHz  
150 Ω  
Transient  
ETR 283  
(19 Pfl 1) 4  
150 Vp 0.1/0.3 ms  
limited to  
<100 A  
3 positive  
1 Related and previous standards are referenced in Technical Information: Standards.  
2 i = input, o = output.  
3 A = normal operation, no deviation from specification, B = temporary deviation from specs. possibe.  
4 For 48 IMS 15 types (additional external components required). Not applicable for 24 IMS 15 types.  
5 External components required.  
Electromagnetic Emission  
[dBµV]  
90  
07020  
[dBµV/m]  
50  
07108  
80  
70  
60  
50  
40  
30  
20  
10  
0
A
EN 55022 A  
EN 55022 B  
40  
30  
20  
10  
B
[MHz]  
0
MHz  
Fig. 16  
Fig. 17  
Typical disturbance voltage (quasi-peak) at the input ac-  
cording to CISPR 11/EN 55011 and CISPR 22/EN 55022,  
measured at Ui nom and Io nom. Output leads 0.1 m, twisted.  
(48 IMS 15-05)  
Typical radio frequency-interference voltage at Ui nom  
Io nom, measured with an antenna (distance 10 m).  
Output leads 1 m, twisted.  
,
Edition 1/04.2001  
9/14  
Board Mountable  
DC-DC Converters  
IMS 15 Series  
CISPR 22/EN 55022, Level B Radiated  
Electromagnetic emission requirements according to  
EN 55022, class B (radiated emmission) can be achieved  
Table 9: Input filter components for EN 55022, level B,  
radiated.  
by adding an external common mode choke.The filter com-  
ponent should be placed as close as possible to the input of  
the converter.  
Type  
Current compensated choke  
24 IMS 15  
48 IMS 15  
1 mH, 2A  
e.g. Tokin SC-02-10GS  
07115  
L
V+  
Vi+  
15  
8.5  
Module  
V–  
Vi–  
Fig. 18  
Example for external circuitry to comply with CISPR22/EN  
55022, level B, radiated  
Fig. 19  
Choke dimensions (Tokin SC-02-10 GS)  
Immunity to Environmental Conditions  
Table 10: Mechanical stress  
Test method  
Standard  
Test conditions  
Temperature:  
Status  
Ca  
Ea  
Eb  
Fc  
Damp heat  
steady state  
IEC/DIN IEC 60068-2-3  
MIL-STD-810D section 507.2 Relative humidity:  
Duration:  
40 ±2 °C  
%
56 days  
Unit not  
operating  
93 +2/-3  
Shock  
(half-sinusoidal)  
IEC/EN/DIN EN 60068-2-27  
MIL-STD-810D section 516.3 Bump duration:  
Number of bumps:  
Acceleration amplitude:  
50 gn = 490 m/s2  
11 ms  
18 (3 each direction)  
Unit  
operating  
Bump  
(half-sinusoidal)  
IEC/EN/DIN EN 60068-2-29  
MIL-STD-810D section 516.3 Bump duration:  
Number of bumps:  
Acceleration amplitude:  
25 gn = 245 m/s2  
11 ms  
6000 (1000 each direction)  
Unit  
operating  
Vibration  
IEC/EN/DIN EN 60068-2-6  
MIL-STD-810D section 514.3  
Acceleration amplitude:  
0.35 mm (10...60 Hz)  
Unit  
(sinusoidal)  
5 gn = 49 m/s2 (60...2000 Hz) operating  
10...2000 Hz  
Frequency (1 Oct/min):  
Test duration:  
7.5 h (2.5 h each axis)  
Kb  
Salt mist, cyclic  
(sodium chloride  
NaCl solution)  
IEC/EN/DIN IEC 60068-2-52  
Concentration:  
Duration:  
Storage:  
Storage duration:  
Number of cycles:  
5% (30°C)  
Unit not  
operating  
2 h per cycle  
40°C, 93% rel. humidity  
22 h per cycle  
3
Table 11: Temperature specifications, valid for air pressure of 800...1200 hPa (800...1200 mbar)  
Temperature  
Standard -9  
Characteristics  
Conditions  
Operational  
min  
40  
40  
55  
max  
71  
Unit  
TA  
TC  
TS  
Ambient temperature 1  
°C  
Case temperature  
Storage temperature 1  
95  
Non operational  
100  
1MIL-STD-810D section 501.2 and 502.2  
Edition 1/04.2001  
10/14  
Board Mountable  
DC-DC Converters  
IMS 15 Series  
Mechanical Data  
Dimensions in mm. Tolerances ±0.3 mm unless otherwise indicated.  
European  
Projection  
45.72 (1.8")  
10.5 (0.41")  
S09011  
11  
12  
13  
0.8 (0.03")  
1
2
3
4
15  
17  
bottom view  
Fixing hole for  
M2 or KA 22  
self tapping screws  
47 (1.85")  
50.8 (2")  
Measuring point of case temperature TC  
Fig. 20  
Case IMS 15  
Weight: <35 g  
45.72 (1.8")  
45.72 (1.8")  
11.2  
(0.44")  
0.5 (0.02")  
S90010  
ø 1.0 (0.04")  
3
1
4
2
5
bottom view  
50.8 (2")  
Fig. 21  
Measuring point of case temperature TC  
C pinout (option C)  
Weight: <24 g  
11.5 (0.45")  
54.57 (2.15")  
S90012  
11  
12  
13  
14  
15  
6
5
1
2
3
16  
17  
4
bottom view  
50.8 (2")  
Fig. 22  
Surface mount version with PCB lid (option L)  
Edition 1/04.2001  
11/14  
Board Mountable  
DC-DC Converters  
IMS 15 Series  
10.5 (0.41")  
45.72 (1.8")  
S90011  
11  
12  
13  
0.8 (0.03")  
1
2
15  
17  
3
4
bottom view  
48.26 (1.9")  
Fig. 23  
Open frame (option Z)  
Weight: <20 g  
Safety and Installation Instructions  
Installation Instruction  
supply line. We recommend a fast acting fuse F3.15A for  
24 IMS 15 types and F2A for 48 IMS 15 types.  
Installation of the DC-DC converters must strictly follow the  
national safety regulations in compliance with the enclo-  
sure, mounting, creepage, clearance, casualty, markings  
and segregation requirements of the end-use application.  
Standards and approvals  
All DC-DC converters are pending to be UL recognized  
according to UL 1950, UL recognized for Canada to CAN/  
CSA C22.2 No. 950-95 and LGA approved to IEC/EN  
60950 standards.  
Connection to the system shall be made via a printed circuit  
board with hole diameters of 1.4 mm ±0.1 mm for the pins.  
The units should be connected to a secondary circuit.  
Check for hazardous voltages before altering any connec-  
tions.  
The units have been evaluated for:  
Building in  
Do not open the module.  
Supplementary insulation input to output, based on their  
maximum input voltage  
The use in a pollution degree 2 environment  
Connecting the input to a secondary circuit which is sub-  
ject to a maximum transient rating of 1500 V  
Ensure that a unit failure (e.g. by an internal short-circuit)  
does not result in a hazardous conditions. See also: Safety  
of operator accessible output circuit.  
Input Fuse  
After approvals the DC-DC converters are subject to manu-  
facturing surveillance in accordance with the above men-  
tioned UL, CSA, EN and ISO 9001 standards.  
To prevent excessive current flowing through the input sup-  
ply line in case of a short-circuit across the converter input  
an external fuse should be installed in a non earthed input  
Table 12: Pin allocation  
Pin  
Standard  
double  
Vi+  
Option K  
Option C  
single  
Option L  
single  
single  
-0503-  
Vi+  
Vi–  
n.c.  
SD  
-
dual  
Vi+  
Vi–  
-
dual  
double  
Vi+  
1
2
Vi+  
Vi–  
-
Vi+  
Vi+  
Vi+  
Vi–  
n.c.  
SD  
n.c.  
n.c.  
-
Vi–  
Vi–  
Vi–  
Vi–  
3
Trim  
SD  
Vo+  
Vo+  
Trim  
SD  
4
SD  
-
SD  
-
-
Go  
5
-
Vo–  
Vo–  
n.c.  
6
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
n.c.  
11  
12  
13  
15  
17  
-
Vo1+  
Vo1–  
Vo2+  
Vo2–  
n.c.  
Vo2+  
Go  
Vo1+  
Go  
R
Vo+  
-
Vo1  
-
-
Vo1–  
Vo2+  
Vo2–  
n.c.  
Vo+  
Vo–  
R
Go  
Vo–  
n.c.  
Vo+  
Vo–  
R
Edition 1/04.2001  
12/14  
Board Mountable  
DC-DC Converters  
IMS 15 Series  
10005  
Protection Degree  
The protection degree of the DC-DC converters is IP 40  
(except option Z).  
11  
12  
13  
Cleaning Agents  
1
2
3
4
Bottom view  
In order to avoid possible damage, any penetration of  
cleaning fluids should be prevented, since the power sup-  
plies are not hermetically sealed.  
15  
17  
Fig. 24  
Pin allocation  
Isolation  
Safety of Operator Accessible Output Circuit  
The electric strength test is performed as factory test in ac-  
cordance with IEC/EN 60950 and UL 1950 and should not  
be repeated in the field. Power-One will not honour any  
guarantee claims resulting from electric strength field tests.  
If the output circuit of a DC-DC converter is operator acces-  
sible, it shall be an SELV circuit according to IEC/EN 60950  
related safety standards  
The following table shows some possible installation con-  
figurations, compliance with which causes the output circuit  
of the DC-DC converter to be an SELV circuit according to  
IEC/EN 60950 up to a configured output voltage of 42 V.  
Table 13: Electric strength test voltages  
Characteristic  
Input to  
output  
Output to  
output  
Unit  
However, it is the sole responsibility of the installer to en-  
sure the compliance with the relevant and applicable safety  
regulations. More information is given in: Technical Infor-  
mation: Safety.  
Electric strength  
test voltage 1 s  
1.1  
1.5  
0.1  
kVrms  
kV DC  
nF  
0.15  
Coupling capacitance  
2.2  
>100  
-
-
Insulation resistance  
at 500 V DC  
MΩ  
Partial discharge  
extinction voltage  
Consult  
factory  
-
kV  
Table 14: Insulation concept leading to an SELV output circuit  
Conditions Front end  
DC-DC converter  
Result  
Supply  
voltage  
Minimum required grade  
of isolation, to be provided DC output status of the front end  
by the AC-DC front end,  
including mains supplied  
battery charger  
Maximum Minimum required safety  
Measures to achieve the  
specified safety status of the  
output circuit  
Safety status of  
the DC-DC  
converter output  
circuit  
voltage  
output circuit  
from the  
front end 1  
Mains  
250 V AC  
Basic  
60 V  
Earthed SELV circuit 2  
ELV circuit  
Operational insulation (pro-  
vided by the DC-DC converter)  
SELV circuit  
Input fuse 3 output suppressor Earthed SELV  
diode(s) 4, and earthed  
output circuit(s) 2  
circuit  
>60 V  
60 V  
>60 V  
Hazardous voltage  
secondary circuit  
Double or reinforced  
SELV circuit  
Operational insulation (pro-  
vided by the DC-DC converter)  
SELV circuit  
TNV-2 circuit  
Supplementary insulation,  
based on the maximum input  
voltage (provided by the  
DC-DC converter)  
Double or reinforced insu-  
lated unearthed hazardous  
voltage secondary circuit 5  
1 The front end output voltage should match the specified input voltage range of the DC-DC converter.  
2 The earth connection has to be provided by the installer according to the relevant safety standard, e.g. IEC/EN 60950.  
3 The installer shall provide an approved fuse (type with the lowest rating suitable for the application) in a non-earthed input line directly  
at the input of the DC-DC converter (see fig.: Schematic safety concept). For ULs purpose, the fuse needs to be UL-listed. See also:  
Input Fuse.  
4 Each suppressor diode should be dimensioned in such a way, that in the case of an insulation fault the diode is able to limit the output  
voltage to SELV (<60 V) until the input fuse blows (see fig.: Schematic safety concept).  
5 Has to be insulated from earth by basic insulation according to the relevant safety standard, based on the maximum output voltage  
from the front end.  
Edition 1/04.2001  
13/14  
Board Mountable  
DC-DC Converters  
IMS 15 Series  
10004  
Fuse  
+
~
Mains  
Suppressor  
diode  
AC-DC  
front  
end  
DC-DC  
con-  
Battery  
SELV  
verter  
~
Earth  
connection  
Earth  
connection  
Fig. 25  
Schematic safety concept. Use fuse, suppressor diode  
and earth connection as per table: Safety concept leading  
to an SELV output circuit.  
Description of Options  
Table 15: Survey of options  
Option  
Function  
Characteristic  
K
i
Alternative pinout  
Inhibit  
See mechanical Data  
See mechanical Data  
L
Z
C
SMD version with PCB lid See mechanical Data  
Open frame version  
C-pinout  
See mechanical Data  
See mechanical Data  
Option K  
Option K configures the electrically isolated double outputs  
to the alternative pinout with outputs connected in series  
(Vo+/Go/Vo) and common ground.  
However instead of using units with option K, it is recom-  
mended to use the standard double output units by provid-  
ing the printed circuit board with an additional pin hole (for  
pin 12 of double output units) connected to pin hole 13.This  
will provide more design-in flexibility since by that both  
pinouts may be used on the same PCB.  
See also fig. Block diagram, double output units, standard  
pinout.  
Option i Inhibit  
Excludes shut down and option K, or C.  
The output(s) of the converter may be enabled or disabled  
by means of a logic signal (TTL, CMOS, etc.) applied to the  
inhibit pin. No output voltage overshoot will occur when the  
unit is turned on. If the inhibit function is not required the  
inhibit pin should be connected to Vito enable the output  
(active low logic, fail safe).  
Converter operating:  
Converter inhibited  
or inhibit pin left open:  
10 V...0.8 V  
2.4 V...Ui max (max. 75 V)  
06070  
Vi+  
i
Vi–  
Fig. 26  
If the inhibit is not used the inhibit pin should be con-  
nected to Vi.  
Edition 1/04.2001  
14/14  

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