0RQB-Q2T09LG [BEL]
DC-DC Regulated Power Supply Module, 1 Output, 385W, Hybrid, ROHS COMPLIANT PACKAGE-5;型号: | 0RQB-Q2T09LG |
厂家: | BEL FUSE INC. |
描述: | DC-DC Regulated Power Supply Module, 1 Output, 385W, Hybrid, ROHS COMPLIANT PACKAGE-5 |
文件: | 总15页 (文件大小:1487K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
ISOLATED DC/DC CONVERTERS
36 Vdc - 75 Vdc Input 9.6 Vdc /40 A Output, 1/4 Brick
Jun. 02, 2011
Bel Power Inc., a subsidiary of Bel Fuse Inc.
0RQB-Q2T09x
Features
RoHS Compliant
Rev.F
Isolated
Output Over-Voltage Protection
Over Temperature Protection
High Efficiency
High Power Density
Fixed Frequency (300 kHz)
Low Cost
OCP/SCP
Remote On/Off
Basic Insulation
Baseplate
Input Under-Voltage Lockout
Input Over-Voltage Lockout
Class 1, Category 2, Isolated DC/DC Converter (refer to IPC-9592)
UL60950-1 2nd Edition Recognized (UL/cUL)
Applications
Networking
Computers and peripherals
Telecommunications
Description
The 0RQB-Q2T09x is an isolated dc/dc converter that operates from a nominal 48 Vdc source. This unit will
provide up to 385 W of output power from a nominal 48 Vdc input. This unit is designed to be highly efficient and
low cost. Features include remote on/off, over current protection and overvoltage protection. The converter is
provided in an industry standard quarter brick package.
Part Selection
Output
Input Voltage
Max. Output
Current
Max. Output
Power
Typical
Efficiency
Model Number
Active High
Model Number
Active Low
Voltage
9.6 Vdc
36 Vdc - 75 Vdc
40 A
385 W
95%
0RQB-Q2T096
0RQB-Q2T09L
Note: Add “G” suffix at the end of the model number to indicate Tray Packaging.
Part Number Explanation
0 R QB – Q2 T 09 x
1 2
3
4
5
6 7
1---Through hole
2---RoHS 6, change “R” to “7” means RoHS 5
3---Series name, 1/4 Brick
4---Series code
5---Input range 48V wide (36-75V)
6---Output voltage (9.6V)
7---Option, “x” of the model part number to be 0-9, A-Z, which will represent the special request of
customer.
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com
1
ISOLATED DC/DC CONVERTERS
36 Vdc - 75 Vdc Input 9.6 Vdc /40 A Output, 1/4 Brick
Jun. 02, 2011
Bel Power Inc., a subsidiary of Bel Fuse Inc.
Absolute Maximum Ratings
Unit
V
Parameter
Min
-0.3
-
Typ
Max
75
Notes
Continuous Input Voltage
Input Transient Voltage
Remote On/Off
-
-
-
-
-
-
100
18
V
100 mS maximum
-0.3
-
V
I/O Isolation Voltage
Ambient Temperature
Storage Temperature
1500
85
V
-40
-55
C
C
125
Note: Ratings used beyond the maximum ratings may cause a reliability degradation of the converter or may
permanently damage the device.
Input Specifications
Parameter
Min
Typ
Max
Unit
Notes
Operating Input Voltage
36
48
75
V
Input Current (full load)
Input Current (no load)
Remote Off Input Current
-
-
-
-
15
180
20
A
120
10
mA
mA
Tested with simulated source
impedance of 12uH, 5Hz to 20MHz;
use a 100uF/100 V electrolytic
capacitor with ESR=1ohm max, at 200
kHz at 25C.
Input Reflected Ripple Current
(rms)
-
-
5
-
-
mA
Input Reflected Ripple Current
(pk-pk)
20
mA
I2t Inrush Current Transient
Turn-on Voltage Threshold
Turn-off Voltage Threshold
-
-
1
A2s
V
34
32
35
34
36
34.8
V
CAUTION: This converter is not internally fused. An input line fuse must be used in application.
Recommend a fast-acting fuse with maximum rating of 20A on system board. Refer to the fuse
manufacture’s datasheet for further information.
Notes: 1. This converter has internal C-L-C (0.94uF-1uH-7.8uF) filter.
2. All specifications are typical at 25 C unless otherwise stated.
Output Specifications
Parameter
Min
Typ
Max
Unit
Notes
Output Voltage Set Point
9.43
9.63
9.82
V
Vin=48V, Io=50% load
Load Regulation
-
-
-
0.2
0.5
0.5
0.5
1
%Vo Vin=48V, Io=Io,min to Io,max
%Vo Vin=36V~75V, Io=50% load
%Vo -40deg.C-85deg.C
Line Regulation
Regulation Over Temperature
1
Including set point, load/line/temperature
regulation
Total Regulation
-
-
2
%Vo
Ripple and Noise (pk-pk)
Ripple and Noise (rms)
-
-
-
-
150
60
mV
5 Hz-20 MHz bandwidth, Vin=48V
mV
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com
2
ISOLATED DC/DC CONVERTERS
36 Vdc - 75 Vdc Input 9.6 Vdc /40 A Output, 1/4 Brick
Jun. 02, 2011
Bel Power Inc., a subsidiary of Bel Fuse Inc.
Output Specifications (continued)
Parameter
Min
Typ
Max
Unit
Notes
Output Current Range
0
-
40
A
Output DC Current Limit
Short Circuit Surge Transient
Rise time
42
-
48
-
54
A
A2s
ms
mS
mS
%
5
-
20
60
40
0
-
-
Enable from Vin
Turn on Time
-
-
-
-
Enable from ON/OFF
Overshoot at Turn on
Output Capacitance
Back Bias Start-up
0
-
-
20000
90
uF
-
%Vo
-
-
-
-
2
A
50% of nominal output voltage
Back Drive Current Limit
50
mA
Transient Response
Overshoot
-
-
-
-
400
0.5
600
mV
mS
mV
mS
△V50%~75% of
Max Load
di/dt=0.1A/us, Vin=48Vdc, Ta=25°C,
with a 1µF ceramic capacitor and a
10uF Tantalum cap at the output.
Settling Time
Overshoot
-
600
-
400
0.5
△V75%~50% of
Max Load
Settling Time
Note: All specifications are typical at nominal input, full load at 25°C unless otherwise stated.
General Specifications
Parameter
Min
Typ
Max
Unit
Notes
Vin=48V, full load
Efficiency
-
95
-
%
Switching Frequency
-
-
300
125
-
-
kHz
Over Temperature Protection
C
This voltage is achieved by trimming
up output slowly
Over Voltage Protection(Static)
Weight
11.2
-
-
11.8
100
V
g
75
Calculated Per Bell Core SR-332
(Vin=48V, Vo=9.6V, Io=40A, Ta = 25
C, FIT=109/MTBF)
FIT
357
-
-
Dimensions
Inches (L × W × H)
Millimeters (L × W × H)
2.30 x 1.45 x 0.67
58.42 x 36.83 x 17.00
Isolation characteristics
Input to Output
-
10M
-
-
-
1500
V
Isolation Resistance
Isolation Capacitance
ohm
pF
2200
-
Notes: 1. It is important to maintain symmetric layout of all converters' input and output power traces to achieve
good current sharing. Oring diodes or Mosfets may be needed in parallel operation.
2. All specifications are typical at 25 C unless otherwise stated.
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com
3
ISOLATED DC/DC CONVERTERS
36 Vdc - 75 Vdc Input 9.6 Vdc /40 A Output, 1/4 Brick
Jun. 02, 2011
Bel Power Inc., a subsidiary of Bel Fuse Inc.
Efficiency Data
98.00%
96.00%
94.00%
92.00%
90.00%
88.00%
86.00%
84.00%
82.00%
80.00%
36 V
48 V
75 V
4.00
10.00
20.00
30.00
40.00
OUTPUT CURRENT(A)
Thermal Derating Curve
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com
4
ISOLATED DC/DC CONVERTERS
36 Vdc - 75 Vdc Input 9.6 Vdc /40 A Output, 1/4 Brick
Jun. 02, 2011
Bel Power Inc., a subsidiary of Bel Fuse Inc.
Thermal Derating Curve (continued)
Vin=48V
Vin=36V
Vin=75V
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com
5
ISOLATED DC/DC CONVERTERS
36 Vdc - 75 Vdc Input 9.6 Vdc /40 A Output, 1/4 Brick
Jun. 02, 2011
Bel Power Inc., a subsidiary of Bel Fuse Inc.
Ripple and Noise Waveform
48Vdc input, 9.6Vdc/40A output
Note: Ripple and noise at full load, with a 1uF ceramic cap and a 10uF Tantalum cap at output, and Ta=25 deg C.
Transient Response Waveforms
Vout=9.6V, 50% to 75% Load Transients
Vout=9.6V, 75% to 50% Load Transients
Note: Transient response at di/dt=0.1A/uS, 1uF ceramic cap and 10uF aluminum cap at output,and Ta=25 deg C.
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com
6
ISOLATED DC/DC CONVERTERS
36 Vdc - 75 Vdc Input 9.6 Vdc /40 A Output, 1/4 Brick
Jun. 02, 2011
Bel Power Inc., a subsidiary of Bel Fuse Inc.
Startup & Shutdown
Rise Time
Test Condition: Vin=48V, Io=40A
Startup time
Startup from Vin
Ch1: Vo
Startup from on/off
Ch1: Vo
Ch3: Vin
Ch3: on/off
Test Condition: Vin=48V, Io=40A
Test Condition: Vin=48V, Io=40A
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com
7
ISOLATED DC/DC CONVERTERS
36 Vdc - 75 Vdc Input 9.6 Vdc /40 A Output, 1/4 Brick
Jun. 02, 2011
Bel Power Inc., a subsidiary of Bel Fuse Inc.
Startup & Shutdown (continued)
Shutdown
Test Condition: Vin=48V, Io=40A
Over Current Protection
To provide protection in a fault output overload condition, the module is equipped with internal current-limiting
circuitry and can endure current limiting for a few mili-seconds. If the over current condition persists beyond a few
milliseconds, the module will shut down into hiccup mode and restart once every 400mS. The module operates
normally when the output current goes into specified range. The typical average output current is 5A during
hiccup.
Test condition: Vin=48V
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com
8
ISOLATED DC/DC CONVERTERS
36 Vdc - 75 Vdc Input 9.6 Vdc /40 A Output, 1/4 Brick
Jun. 02, 2011
Bel Power Inc., a subsidiary of Bel Fuse Inc.
Over Temperature Protection
The OTP is achieved by thermistor R25 over the threshold is set at 125C in non-latch mode; the hottest
component Q13 reaches 130C with 100LFM air flow correspondingly (In fact, the hottest component H1 reaches
100C with 100LFM air flow correspondingly). It will restart automatically when the temperature falls down to 100C.
The protecting point will be varied a little under different conditions (air flow, ambient temperature, input voltage,
load...).
The hottest component on the top side: Q13
The thermistor on the bottom side: R25
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com
9
ISOLATED DC/DC CONVERTERS
36 Vdc - 75 Vdc Input 9.6 Vdc /40 A Output, 1/4 Brick
Jun. 02, 2011
Bel Power Inc., a subsidiary of Bel Fuse Inc.
Remote On/Off
Parameter
Min
Typ
Max
Unit
Notes
Signal Low (Unit On)
Signal High (Unit Off)
Signal Low (Unit Off)
Signal High (Unit On)
Current Sink
-0.3
-
0.8
V
0RQB-Q2T09L. The remote on/off pin
open, Unit off.
Active Low
Active High
2.4
-0.3
2.4
0
-
-
-
-
18
0.8
18
1
V
V
0RQB-Q2T096. The remote on/off pin
open, Unit on.
V
mA
Recommended remote on/off circuit for active low
Vin+
On/off
Vin-
Vin+
On/off
Vin-
Control with open collector/drain circuit
Control with photocoupler circuit
Vin+
Vin+
Vcc
On/off
Vin-
On/off
Vin-
Control with logic circuit
Permanently on
Recommended remote on/off circuit for active high
Vin+
Vin+
On/off
Vin-
On/off
Vin-
Control with open collector/drain circuit
Control with photocoupler circuit
Vin+
Vin+
Vcc
On/off
Vin-
On/off
Vin-
Control with logic circuit
Permanently on
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com
10
ISOLATED DC/DC CONVERTERS
36 Vdc - 75 Vdc Input 9.6 Vdc /40 A Output, 1/4 Brick
Jun. 02, 2011
Bel Power Inc., a subsidiary of Bel Fuse Inc.
Input Under-voltage Lockout
Under-voltage Lockout
Voltage Falling
Voltage Rising
V1=34V
V2=35V
Input Voltage (V)
V1
V2
Fundamental Circuit Diagram
Vin+
T
VOUT+
VOUT-
Driver
Vin-
Driver
Rsense
Enable
PWM
Controller
Isolated
IC
Feedback
Diode
Inductor
Capacitor
Resistor
MOSFET
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com
11
ISOLATED DC/DC CONVERTERS
36 Vdc - 75 Vdc Input 9.6 Vdc /40 A Output, 1/4 Brick
Jun. 02, 2011
Bel Power Inc., a subsidiary of Bel Fuse Inc.
Safety & EMC
Safety
1. Material flammability UL94V-0
2. TUV Certification
3. UL Certification
EN60950-1
UL60950-1
EMC
1. Surge
2. DC-DIP
3. Conductive EMI
IEC61000-4-5
IEC61000-4-29
EN55022 class A
Compliance to EN55022 class A (both q.peak and average) with the following inductive and capacitive filter
Setup:
Figure -Recommended Filter
C1 = C2 = C3 = 68uF/100 V (1AB012230187)
C4=C5=1nF
T1 = 180uH common mode choke type T50277 Falco
T2 = T3 = 0.68uH Shielded power inductor type SRP7030-R68FM Bourns
Negative
Positive
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com
12
ISOLATED DC/DC CONVERTERS
36 Vdc - 75 Vdc Input 9.6 Vdc /40 A Output, 1/4 Brick
Jun. 02, 2011
Bel Power Inc., a subsidiary of Bel Fuse Inc.
Layout
Layout of components on top side
Layout of components on bottom side
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com
13
ISOLATED DC/DC CONVERTERS
36 Vdc - 75 Vdc Input 9.6 Vdc /40 A Output, 1/4 Brick
Jun. 02, 2011
Bel Power Inc., a subsidiary of Bel Fuse Inc.
Mechanical Outline
Pin Define
pin# function pin size
1
2
3
4
5
Vin (+)
On/Off
Vin(-)
0.04"
0.04"
0.04"
0.06"
0.06"
Vo (-)
Vo (+)
Note: This module is recommended and compatible with Pb-Free Wave Soldering and must be soldered
using a peak solder temperature of no more than 260 ºC for less than 5 seconds.
Note:
1) All Pins: Material - Copper Alloy;
Finish – 3 micro inches minimum Gold over 50 micro inches minimum Nickel plate.
2) Undimensioned components are shown for visual reference only.
3) All dimensions in inches (mm); Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm).
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com
14
ISOLATED DC/DC CONVERTERS
36 Vdc - 75 Vdc Input 9.6 Vdc /40 A Output, 1/4 Brick
Jun. 02, 2011
Bel Power Inc., a subsidiary of Bel Fuse Inc.
Revision History
Date
Revision
Changes Detail
Approval
2010-04-14
PA
First release.
XF Jiang
1. Delete part number 0RQB-Q2T09A/B.
2010-04-28
PB
2. Add back bias start, back drive current limit.
3. Delete TD, update mechanical outline(heatsink, pin).
XF Jiang
1. Updated No load input current in Input specifications, Output
voltage regulation, Output DC current limit, Transient response in
Output specifications, Over temperature protection in General
specifications, OCP, OTP, Efficiency data, MD.
2010-11-23
2011-02-24
C
D
XF Jiang
XF Jiang
2. Add TD, NR, TR, startup & shutdown, safety & EMC and Layout.
Updated TD.
1. Updated turn off voltage threshold in input specifications.
2. Updated output voltage setpoint, output current limit and transient
response in output specifications.
2011-04-29
2011-06-02
E
F
XF Jiang
XF Jiang
3. Updated FIT and weight in general specifications.
4. Updated UVLO and TD.
Delete pending of UL60950-1 2nd Edition Recognized (UL/cUL) in the
first page.
RoHS Compliance
Complies with the European Directive 2002/95/EC, calling for the elimination of lead and
other hazardous substances from electronic products.
2011 Bel Fuse Inc. Specifications subject to change without notice. 060211
15
CORPORATE
FAR EAST
EUROPE
Bel Fuse Inc.
Bel Fuse Ltd.
Bel Fuse Europe Ltd.
206 Van Vorst Street
Jersey City, NJ 07302
Tel 201-432-0463
Fax 201-432-9542
www.belfuse.com
8F/ 8 Luk Hop Street
San Po Kong
Kowloon, Hong Kong
Tel 852-2328-5515
Fax 852-2352-3706
www.belfuse.com
Preston Technology Management Centre
Marsh Lane, Suite G7, Preston
Lancashire, PR1 8UD, U.K.
Tel 44-1772-556601
Fax 44-1772-888366
www.belfuse.com
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