07LP-10T03LG [BEL]

DC-DC Regulated Power Supply Module, 1 Output, 10W, Hybrid, MODULE-6;
07LP-10T03LG
型号: 07LP-10T03LG
厂家: BEL FUSE INC.    BEL FUSE INC.
描述:

DC-DC Regulated Power Supply Module, 1 Output, 10W, Hybrid, MODULE-6

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ISOLATED DC/DC CONVERTERS  
36 Vdc - 80 Vdc Input,  
3.3 Vdc/3 A Output  
Aug. 13, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
xRLP-10T03x RoHS Compliant PRELIMINARY Rev.C  
Features  
Isolated  
Input Under Voltage Lockout  
Output Voltage Trim  
Output Over-Voltage Shutdown  
OCP/SCP  
High Efficiency  
Excellent Thermal Performance  
Low Cost  
Remote On/Off  
Basic Insulation  
Class 1, Category 2, Isolated DC/DC Converter (refer to IPC-9592)  
UL60950-1 Recognized (UL/cUL) (Pending)  
Applications  
Networking  
Computers and peripherals  
Telecommunications  
Description  
The xRLP-10T03x is an isolated dc/dc converter that operates from a nominal 48 Vdc source. This unit provides  
up to 10 W of output power from a nominal 48 Vdc input. This unit is designed to be highly efficient and low cost.  
Features include remote on/off, over current protection, over voltage shut down, and under voltage lockout. This  
converter is provided in an industry standard 1X1 package.  
Part Selection  
Output Voltage  
Input Voltage  
Max. Output Max. Output  
Typical  
Efficiency  
Model Number  
Active Low  
Model Number  
Active High  
Current  
Power  
3.3 Vdc  
36 Vdc - 80 Vdc  
3 A  
10 W  
82%  
xRLP-10T03L  
xRLP-10T033  
Notes: Add “G” suffix at the end of the model number to indicate Tray Packaging.  
Part Number Explanation  
x R LP – 10 T 03 x  
1 2  
3
4
5 6  
7
1---Replace”x” with “S” to indicate SMD package, or “0” to indicate through hole package  
2---RoHS 6, change “R” to “7” means RoHS 5  
3---Series name  
4---Series code  
5--- Input range (36-80V)  
6---Output voltage (3.3V)  
7---Suffix  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
1
ISOLATED DC/DC CONVERTERS  
36 Vdc - 80 Vdc Input,  
3.3 Vdc/3 A Output  
Aug. 13, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Absolute Maximum Ratings  
Unit  
Parameter  
Min  
Typ  
Max  
Notes  
Continuous non-operating Input  
Voltage  
-0.3  
-
85  
V
Transient Input Voltage  
Remote On/Off  
-
-
-
-
-
-
100  
18  
V
V
100mS  
-0.3  
-
I/O Isolation Voltage  
Ambient Temperature  
Storage Temperature  
1500  
85  
V
-40  
-55  
°C  
°C  
125  
Note: Ratings used beyond the maximum ratings may cause a reliability degradation of the converter or may  
permanently damage the device.  
Input Specifications  
Parameter  
Min  
Typ  
Max  
Unit  
Notes  
Operating Input Voltage  
36  
48  
80  
V
Input Current (full load)  
Input Current (no load)  
Remote Off Input Current  
-
-
-
-
0.4  
30  
10  
A
Test at 36Vdc  
20  
5
mA  
mA  
Input Reflected Ripple Current  
(rms)  
With simulated source impedance of  
10uH, 5Hz to 20MHz. Use a  
100uF/100V electrolytic capacitor with  
ESR=1 ohm max, at 200KHz@25°C.  
-
-
5
10  
30  
mA  
Input Reflected Ripple Current  
(pk-pk)  
15  
mA  
I2t Inrush Current Transient  
Turn-on Voltage Threshold  
Turn-off Voltage Threshold  
Other information:  
-
0.05  
32  
0.1  
33  
32  
A2s  
V
31  
30  
31  
V
Input C-L-C filter  
0.1uF+10uH+0.47uF  
1
Recommended input fast-acting  
fuse on system board  
A
CAUTION: This converter is not internally fused. An input line fuse must be used in application.  
Note: All specifications are typical at 25 °C unless otherwise stated.  
Output Specifications  
Parameter  
Min  
Typ  
Max  
Unit  
Notes  
Output Voltage Set Point  
3.234  
3.3  
3.366  
V
Vin=48V, Io=50% load  
Load Regulation  
Line Regulation  
-
-
±6  
±3  
±10  
±6  
mV  
mV  
Regulation Over Temperature  
(-40deg.C-85deg.C)  
-
-
-
±33  
3
±60  
5
mV  
V%  
mV  
Over all line, load & temperature  
conditions  
Total Output Voltage Variation  
Ripple and Noise (pk-pk)  
0-20MHz BW, with a 1µF ceramic  
capacitor and a 10uF Tantalum  
70  
120  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
2
ISOLATED DC/DC CONVERTERS  
36 Vdc - 80 Vdc Input,  
3.3 Vdc/3 A Output  
Aug. 13, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Output Specifications (continued)  
Parameter  
Min  
Typ  
Max  
Unit  
Notes  
Ripple and Noise (rms)  
-
25  
40  
mV  
Output Current Range  
0
-
3
A
this module is no need minimum load  
Output DC Current Limit  
Short Circuit Surge Transient  
Rise Time  
-
-
4
-
-
3
A
A2s  
mS  
mS  
mS  
%
-
10  
20  
20  
3
15  
30  
30  
5
-
Ton(Enable form Vin)  
Turn on Time  
-
Ton(Enable form ON/OFF)  
Overshoot at Turn on  
-
Output Capacitance  
0
-
1000  
uF  
Transient Response  
V  
50%~75%  
of Max Load  
Overshoot  
Settling Time  
Overshoot  
-
150  
500  
150  
500  
-
-
-
-
mV  
uS  
di/dt=0.1A/us, Vin=48Vdc, Ta=25°C,  
with a 1µF ceramic capacitor and a  
10uF Tantalum cap at output.  
-
-
-
Vo=  
3.3V  
V  
75%~50%  
of Max Load  
mV  
uS  
Settling Time  
Note: All specifications are typical at nominal input, full load at 25°C unless otherwise stated.  
General Specifications  
Parameter  
Min  
Typ  
Max  
Unit  
Notes  
Vin=48V, full load  
Efficiency  
-
82  
-
%
Switching Frequency  
-
300  
-
-
kHz  
V
Output Voltage Trim Range  
3.0  
3.6  
This voltage is achieved by trimming  
up output slowly  
Over Voltage Protection(Static)  
Weight  
-
-
4.5  
-
-
V
g
TBD  
Calculated Per Bell Core SR-332  
(Vin=48 V, Vo=3.3 V, Io=7 A, Ta =  
25C, FIT=109/MTBF)  
FIT  
TBD  
-
-
Dimensions  
Inches (L × W × H)  
Millimeters (L × W × H)  
1.10 x 0.96 x 0.335  
27.94 x 24.38 x 8.50  
Isolation characteristics  
Input to Output  
-
10M  
-
-
-
1500  
V
Isolation Resistance  
Isolation Capacitance  
-
-
ohm  
pF  
1500  
Note: All specifications are typical at 25 °C unless otherwise stated.  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
3
ISOLATED DC/DC CONVERTERS  
36 Vdc - 80 Vdc Input,  
3.3 Vdc/3 A Output  
Aug. 13, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Efficiency Data  
Efficiency Curve  
85.00%  
80.00%  
75.00%  
70.00%  
65.00%  
60.00%  
55.00%  
50.00%  
45.00%  
40.00%  
18V  
24V  
48V  
75V  
0.3A  
0.75A  
1.5A  
Output Current (A)  
2.25A  
3A  
Thermal Derating Curve  
Vin=48V, with maximum junction temperature of semiconductors derated to 120C  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
4
ISOLATED DC/DC CONVERTERS  
36 Vdc - 80 Vdc Input,  
3.3 Vdc/3 A Output  
Aug. 13, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Thermal Derating Curve (continued)  
Temperature reference points on bottom side  
Temperature reference points on top side  
Ripple and Noise Waveforms  
36 Vdc input, 3.3 Vdc/3 A output  
48 Vdc input, 3.3 Vdc/3 A output  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
5
ISOLATED DC/DC CONVERTERS  
36 Vdc - 80 Vdc Input,  
3.3 Vdc/3 A Output  
Aug. 13, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Ripple and Noise Waveforms (continued)  
80 Vdc input, 3.3 Vdc/3 A output  
Note: Ripple and noise at full load, 0-20MHz BW, with a 1uF ceramic cap and a 10 uF Tantalum cap at output,  
and Ta=25 deg C.  
Transient Response Waveforms  
Vout=3.3 V, 50% to 75% Load Transients  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
6
ISOLATED DC/DC CONVERTERS  
36 Vdc - 80 Vdc Input,  
3.3 Vdc/3 A Output  
Aug. 13, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Transient Response Waveforms (continued)  
Vout=12 V, 75% to 50% Load Transients  
Note: Transient response at Vin=48V Ta=25 deg C,and with a 1uF ceramic cap and a 10 uF Tantalum cap at  
output.  
Startup & Shutdown  
Rise Time  
Vout= 3.3V full load at Vin=48V@Ta=25℃  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
7
ISOLATED DC/DC CONVERTERS  
36 Vdc - 80 Vdc Input,  
3.3 Vdc/3 A Output  
Aug. 13, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Startup & Shutdown (continued)  
Startup time  
Startup from on/off  
Ch1: Vo  
Ch3: on/off  
Vout= 3.3V full load at Vin=48V@Ta=25℃  
Startup from Vin  
Ch1: Vo  
Ch3: Vin  
Vout= 3.3V full load at Vin=48V@Ta=25℃  
Shutdown  
Vout= 3.3V full load at Vin=48V@Ta=25℃  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
8
ISOLATED DC/DC CONVERTERS  
36 Vdc - 80 Vdc Input,  
3.3 Vdc/3 A Output  
Aug. 13, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Remote On/Off  
Parameter  
Min  
Typ  
Max  
Unit  
Notes  
Signal Low (Unit On)  
Signal High (Unit Off)  
Signal Low (Unit Off)  
Signal High (Unit On)  
Current Sink  
-0.3  
-
0.8  
V
Active Low  
Active High  
The remote on/off pin open, Unit off.  
2.4  
-0.3  
2.4  
0
-
-
-
-
18  
0.8  
18  
V
V
The remote on/off pin open, Unit on.  
V
0.75  
mA  
Recommended remote on/off circuit for active low  
Vin+  
On/off  
Vin-  
Vin+  
On/off  
Vin-  
Control with open collector/drain circuit  
Control with photocoupler circuit  
Vin+  
Vin+  
Vcc  
On/off  
Vin-  
On/off  
Vin-  
Control with logic circuit  
Permanently on  
Recommended remote on/off circuit for active high  
Vin+  
Vin+  
On/off  
Vin-  
On/off  
Vin-  
Control with open collector/drain circuit  
Control with photocoupler circuit  
Vin+  
Vin+  
Vcc  
On/off  
Vin-  
On/off  
Vin-  
Control with logic circuit  
Permanently on  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
9
ISOLATED DC/DC CONVERTERS  
36 Vdc - 80 Vdc Input,  
3.3 Vdc/3 A Output  
Aug. 13, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Output Trim Equations  
Equations for calculating the trim resistor are shown below. The Trim Down resistor should be connected  
between the Trim pin and Vout pin. The Trim Up resistor should be connected between the Trim pin and the  
GND pin. Only one of the resistors should be used for any given application.  
Minimum trim down voltage is 3.0V  
Maximum trim up voltage is 3.6V.  
The total voltage increased by trim and remote sense should not exceed 10% of the nominal output voltage.  
Vout  
Rtrim-down  
(Vo _ req 1.24)  
3.3 Vo _ req  
Rtrimdown = 20.525 ⋅  
1  
[
kΩ  
]
Module  
Trim  
GND  
Vout  
Trim  
GND  
25 . 451  
Vo _ req 3 . 3  
Module  
Rtrimup  
=
1  
[k Ω  
]
Rtrim-up  
Note: Vo_req=Desired (trimmed) output voltage[V]  
Output voltage Vo=3.3 V  
1000  
1000  
900  
800  
700  
600  
500  
400  
300  
200  
100  
0
900  
800  
700  
600  
500  
400  
300  
200  
100  
0
3
3.03 3.06 3.09 3.12 3.15 3.18 3.21 3.24 3.27 3.3  
3.3 3.33 3.36 3.39 3.42 3.45 3.48 3.51 3.54 3.57 3.6  
Adjusted output voltage Vo,adj(V)  
Adjusted output voltage Vo,adj(V)  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
10  
ISOLATED DC/DC CONVERTERS  
36 Vdc - 80 Vdc Input,  
3.3 Vdc/3 A Output  
Aug. 13, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Over Current Protection  
To provide protection in a fault output overload condition, the module is equipped with internal current-limiting  
circuitry and can endure current limiting for a few mili-seconds. If the over-current condition persists beyond a few  
milliseconds, the module will shut down into hiccup mode and restart once every 400mS. The module operates  
normally when the output current goes into specified range. The typical average output current is 5A during  
hiccup.  
CH1: Output voltage waveform  
CH1: Output voltage waveform  
CH2: Output current waveform  
CH2: Output current waveform  
Test condition: 48V input with a Rout (0.171ohm)  
Test condition: 48V input with a Rout (0.171ohm)  
Expansion of on time portion of above figure  
Over Voltage Protection  
The output overvoltage protection consists of circuitry that monitors the voltage on the output terminals. If the  
voltage on the output terminals exceeds the over voltage protection threshold, the module will shutdown into  
hiccup mode and restart once every 400mS. The module operates normally when the fault is cleared.  
Test setup:  
R=22K  
Waveform:  
Vo+  
Trim  
Vo-  
R
K
CH1: Output voltage waveform  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
11  
ISOLATED DC/DC CONVERTERS  
36 Vdc - 80 Vdc Input,  
3.3 Vdc/3 A Output  
Aug. 13, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Input Under Voltage Lockout  
Under-voltage Lockout  
Voltage Falling  
V1=31V  
V2=32V  
Voltage Rising  
Input Voltage (V)  
V1  
V2  
Fundamental Circuit Diagram  
Vo+  
Vin+  
Vo-  
Vin-  
Control  
Circuit  
Feed back  
Protection  
Circuit  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
12  
ISOLATED DC/DC CONVERTERS  
36 Vdc - 80 Vdc Input,  
3.3 Vdc/3 A Output  
Aug. 13, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Safety & EMC  
Safety  
1. Material flammability UL94V-0  
2. TUV Certification  
3. UL Certification  
EN60950-1  
UL60950-1  
EMC  
1. Surge  
IEC61000-4-5  
2. DC-DIP  
3. Conductive EMI  
IEC61000-4-29  
EN55022 class A  
Compliance to EN55022 class A (both q.peak and average) with the following inductive and capacitive filter  
Setup:  
C4  
+Vin  
-Vin  
T1  
T1  
Conv.positive  
input  
C1  
C2  
C3  
Conv.negative  
input  
C5  
Item  
Designator  
Parameter  
2.2uF/100V,ceramic  
47uF/100V, AL cap  
100uF/100V, AL cap  
Vendor  
Murata  
Vendor P/N  
1
2
3
4
5
6
C1  
C2  
C3  
C4  
C5  
T1  
GRF32ER72A225KA11L  
UUJ2A470MNL1MS  
UVZ2A101MPD  
Nichicon  
Nichicon  
Johanson  
Johanson  
Pulse  
1000pF/2000V,ceramic  
1000pF/2000V,ceramic  
1.3mH, common mode  
202R18W102KV4E-****-RC  
202R18W102KV4E-****-RC  
P0402NL  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
13  
ISOLATED DC/DC CONVERTERS  
36 Vdc - 80 Vdc Input,  
3.3 Vdc/3 A Output  
Aug. 13, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Mechanical Outline  
0RLP-10T03x  
Pin  
1
Name  
Vin(+)  
Vin(-)  
Function  
Dia.  
0.04’’  
0.04’’  
Positive input voltage  
Negative input voltage  
2
Input to turn converter on  
and off, referenced to Vin(-)  
3
On/Off  
0.04’’  
4
5
6
Vout(+)  
Trim  
Positive output voltage  
Output voltage trim  
0.04’’  
0.04’’  
0.04’’  
Vout(-)  
Negative output voltage  
Note: Leave Pin 6 open for nominal voltage.  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
14  
ISOLATED DC/DC CONVERTERS  
36 Vdc - 80 Vdc Input,  
3.3 Vdc/3 A Output  
Aug. 13, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
SRLP-10T03x  
Pin  
1
Name  
Vin(+)  
Vin(-)  
Function  
Dia.  
0.06’’  
0.06’’  
Positive input voltage  
Negative input voltage  
2
Input to turn converter on  
and off, referenced to Vin(-)  
3
On/Off  
0.06’’  
4
5
6
Vout(+)  
Trim  
Positive output voltage  
Output voltage trim  
0.06’’  
0.06’’  
0.06’’  
Vout(-)  
Negative output voltage  
Note: Leave Pin 6 open for nominal voltage.  
Note: This module is recommended and compatible with Pb-Free Wave Soldering and must be soldered  
using a peak solder temperature of no more than 260ºC for less than 5 seconds.  
Note:  
1) All Pins: Material - Copper Alloy;  
Finish – 3 micro inches minimum Gold over 50 micro inches minimum Nickel plate.  
2) Undimensioned components are shown for visual reference only.  
3) All dimensions in inches (mm); Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm).  
Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com  
15  
ISOLATED DC/DC CONVERTERS  
36 Vdc - 80 Vdc Input, 3.3 Vdc/3 A Output  
Aug. 13, 2010  
Bel Power Inc., a subsidiary of Bel Fuse Inc.  
Revision History  
Date  
Revision  
Changes Detail  
Approval  
2010-04-06  
PA  
PB  
First release  
XF Jiang  
Updated Input C-L-C filter, Efficiency Data, NR, TR, Trim, UVLO, MD  
and SCH  
2010-06-09  
2010-08-13  
XF Jiang  
XF Jiang  
Add TD, Startup&Shutdown, OCP, OVP, Fundamental circuit  
diagram, Safety&EMC and chart of output trim  
PC  
RoHS Compliance  
Complies with the European Directive 2002/95/EC, calling for the elimination of lead and  
other hazardous substances from electronic products.  
©2010 Bel Fuse Inc. Specifications subject to change without notice. 081310  
16  
CORPORATE  
FAR EAST  
EUROPE  
Bel Fuse Inc.  
Bel Fuse Ltd.  
Bel Fuse Europe Ltd.  
206 Van Vorst Street  
Jersey City, NJ 07302  
Tel 201-432-0463  
Fax 201-432-9542  
www.belfuse.com  
8F/ 8 Luk Hop Street  
San Po Kong  
Kowloon, Hong Kong  
Tel 852-2328-5515  
Fax 852-2352-3706  
www.belfuse.com  
Preston Technology Management Centre  
Marsh Lane, Suite G7, Preston  
Lancashire, PR1 8UD, U.K.  
Tel 44-1772-556601  
Fax 44-1772-888366  
www.belfuse.com  

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VISHAY

07M1003SFC5

RESISTOR, TEMPERATURE DEPENDENT, NTC, 100000 ohm, THROUGH HOLE MOUNT, RADIAL LEADED, LEAD FREE
VISHAY