GTC00A-28-7S(RDS) [AMPHENOL]
CONN RCPT FMALE 2POS SILVR CRIMP;
| 型号： | GTC00A-28-7S(RDS) |
| 厂家： | 
Amphenol |
| 描述： | CONN RCPT FMALE 2POS SILVR CRIMP |
| 文件： | 总29页 (文件大小：1553K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
®
Amphe-Power Connectors
®
with RADSOK Technology
SL-391-4
Amphenol
RADSOK® Technology
Advantages
• HIGH RELIABILITY
Unique RADSOK® design and construction technology create
an electrical contact interface that exceeds typical intercon-
nect requirements. Applications in aerospace, medical,
industrial, automotive, mining, offshore, and other harsh
environments depend on high reliability of the Amphenol
RADSOK® technology.
• LOW CONTACT ENGAGEMENT/SEPARATION
FORCES
TABLE OF CONTENTS
The hyperbolic lamella socket contact construction distrib-
utes normal forces over a high percentage of the mating pin
surface. This creates a smooth, even engagement effort.
This force distribution also contributes to excellent perfor-
mance in vibration applications with resistance to typical
fretting corrosion.
Page Number
RADSOK® Technology Advantages/
Interconnect Solutions for the
Power Bus Market........................Inside Covers
The Amphe-Power® Family of Connectors
For High Power Applications ........................... 1
Amphe-Power® P-Lok Connector Styles.......... 2
Amphe-Power® 5015 Connector Styles ........... 3
Amphe-Power® GT Connector Styles ........ 4 - 5
RADSOK® Layouts................................... 6 - 10
Amphe-Power® P-Lok Part Numbering ..........11
Amphe-Power® 5015 Part Numbering ...........11
Amphe-Power® GT Part Numbering .............. 12
• LOW CONTACT RESISTANCE
The large interface area between the socket lamella and pin
surface result in very low contact resistance, enabling the
RADSOK® contacts’ high current ratings compared to tradi-
tional power contact designs.
• HIGH MATING CYCLE DURABILITY
RADSOK® contacts with typical silver plating finishes have
demonstrated survival of 20,000 mating cycles. Specialized
plating and contact lubricants can extend cycle life to
200,000 matings or higher. Even with continuous exposure to
harsh environmental abuse (salt, sand, and high humidity),
RADSOK® contacts have been tested to maintain low contact
resistance beyond 10,000 mating cycles.
Amphe-Power® Composite Amphe®-GTR
Connectors.....................................................13
Amphe-Power® GT Connectors with
TUV Finger Proof ........................................... 14
Amphe-Power® P-Lok Connectors
14mm RADSOK® Sockets, 500 Amps Rating ....15
Amphe-Power® Last Mate - First Mate
P-Lok Connectors .......................................... 16
Amphe-Power® Amph-BUTM Connectors ....... 17
RADSOK® Derating Chart – Temperature vs.
Current
Based on single conductors in free air. Wire cross-section
same size as pin contact cross-sectional area.
Power to Board Interconnects .......................18
RADSOK® PowerBus Products:
Amphe-PDTM Connectors .......................... 19
Amphe-PDTM Bridge,
RADLOKTM Connectors.............................20
PowerBlokTM, RADSERTTM Connectors ....21
PGYTM, Busbars, RADSOK® with Flex ...... 22
SurLokTM Compression Lugs with
Plastic Housings Utilizing RADSOK®
Technology ...............................................23
Amphe-BaseTM, Amphe-ComTM, HiLokTM
Connectors ...............................................24
Amphe-YTM, Amphe-ArmorTM
,
Tru-LocTM Connectors ............................... 25
More Amphenol® RADSOK® PowerBus
Products: ........................................................ 26
For more information on RADSOK® products from Amphenol:
www.amphenol-industrial.com and www.radsok.com
Contact Amphenol Industrial Operations, Sidney, NY
(Phone: 607-563-5011) or Amphenol Power Solutions, Fraser, MI
(Phone: 586-294-7400)
RADSOK® Interconnect Solutions
for the Power Bus Market
The Wide Variety of RADSOK® Applications include:
• Replacement of ring terminals (lugs) on threaded studs
• High current PCBs
• Communication towers
• Backplane power
• Uninterrupted power supplies
• Fuel cell connectors
• Hybrid electric vehicles (example right is the Tesla Hybrid Car;
photograph shown by permission of Tesla)
• AC inductive drive motors
• Power distribution modules
• Busbar terminations (plug-in hardware/modules
• “Pluggable” breakers
• Battery terminals
• Existing Amphenol products: 5015, GT, ACA-B, P-Lok or replace
other manufacturers’ connectors
• contacts with RADSOK® technology give 50% more ampacity.
• RADSOK® contacts can be designed to fit any housing
• Developing Military applications of RADSOK® technology
• combinations of RADSOK® and high speed copper contacts in
the same interconnect package
Standard and Custom-Developed Solutions
• In addition to the various standard sizes of RADSOK components, custom-
developed solutions are also available. See the new RADSOK® products
that have been developed on the special pages at the end of this brochure.
Amphenol has the global design, engineering and manufacturing resources
to provide RADSOK® sockets pressed into busbars, crimped to cables,
assembled into connectors, assembled into customer or Amphenol de-
signed specialized electrical devices, or as stand-alone components.
Amphenol also manufactures a full compliment of mating pin contacts for
any application.
• Steady-state current capacities for standard RADSOK products range from
50 amps to over 1000 amps.
• Standard contact plating is typically Silver (Ag) although many other plating
specifications may be used for your application.
• Amphenol connectors with RADSOK® contacts are offered with a variety of
positive-locking features (HiLokTM and SurLokTM) that insure and maintain
fully-mated connections.
• Sealing (SealtacTM) and high voltage hot break options are available within
the RADSOK® itself or within a very wide range of IP rated connector
housings to provide environmental protection to the contact area.
Amphenol Industrial operates a Quality System that is third-party certified to
ISO9001:2000 and AS9100.
The Amphe-Power® Family of Connectors
For High Power Applications
The Amphe-Power® Series consists of three of the time-tested and reliable families of
Amphenol Industrial Connectors, all of which are MIL-5015 styles, medium to heavy
duty cylindricals. These series, enhanced with RADSOK® sockets, can now handle up
to 50% higher amperages. Current Amphe-Power® product lines support from 50A to
1000A continuous duty.
AMPHE-POWER® P-LOK
• Rapid mating with a push-pull, spring loaded coupling system -
audible & tactile confirmation of full mating.
• Environmental sealing to IP67 specification levels - front and rear
O-ring seals and gaskets as well as compression grommets
designed to seal on the cable jacket.
• Neoprene inserts are bonded to the connector shell for ease of
assembly.
• One piece keyed aluminum shell, finished in black hard-coat
plating - provides a strong industrial grade connector, engineered
for a long service life.
AMPHE-POWER®
SPECIAL
P-LOK DESIGNS
First Mate,
Last Break
P-Lok Style
Power P-Lok
14mm Style for
Higher Amperage
AMPHE-POWER® GT
• Reverse bayonet coupling connector with an audible, tactile and
visual full mating feature.
• Heavy duty, rugged shells with a wide variety of backshell options.
• Inserts available in Neoprene or Viton.
• Waterproof construction and available with over-molded coupling
nut for added damage protection and increased gripping surface.
• Variety of plating options including non-cadmium zinc cobalt (black
or green), non-conductive colorized anodic plating.
AMPHE-POWER®
SPECIAL
GT DESIGNS
Amphe-Power
GT with
TUV “Finger-Proof”
Amphe-Power
Feature
Composite GTR
AMPHE-POWER® 5015
• Durable, field proven cylindrical connector derived from MIL-5015
family.
• Threaded coupling connector with resilient Neoprene inserts,
single key/keyway polarization.
• Styles include: solid shell for general, non-environmental applica-
tions; pressurized style for use on pressurized bulkheads or
pressure barriers; environmental resisting style with strain relief;
lighter weight and shorter environmental resisting style.
1
AMPHE-POWER ® P-LOK CONNECTOR STYLES
The P-Lok Heavy Duty Series offers a wide range of shell styles which can be enhanced
with RADSOK high amperage contacts
WALL MOUNT OR FLANGE MOUNT RECEPTACLES
P3100B
P3100D or P3100K
w/wo Basketweave
PLUGS
P3106A
P3100M
with Mechanical Clamp
P3106D or P3106K
P3100X or P3100Y
90˚ w/wo Basketweave
w/wo Basketweave
P3100Z
90˚ with
Mechanical Clamp
P3106M
with Mechanical Clamp
P3106X or P3106Y
90
˚
w/wo Basketweave
INLINE RECEPTACLES
P3101D or P3101K
w/wo Basketweave
P3101M
with Mechanical Clamp
P3106Z
90
˚
with
Mechanical Clamp
P3101X or P3101Y
90˚ w/wo Basketweave
P3106Z
90˚ with
Mechanical Clamp
BOX MOUNT RECEPTACLES
P3102B
For complete dimensional information on P-Lok Series connector
styles, consult Amphenol/Pyle P-Lok Catalog.
2
AMPHE-POWER ® 5015 CONNECTOR STYLES
The 5015 Standard Cylindrical Series offers a wide range of shell styles which can be
enhanced with RADSOK high amperage contacts
WALL MOUNT RECEPTACLES
ACC00A or ACC00E
ACC00AF or ACC00F
BOX MOUNT RECEPTACLES
ACC02A or ACC02E
INLINE RECEPTACLES
90 DEGREE PLUGS
ACC01A or ACC01E
ACC08A
ACC01AF or ACC01F
ACC08E
STRAIGHT PLUGS
ACC06A or ACC06E
ACC06AF or ACC06F
ACC05A or ACC05E
For complete dimensional information on 5015 connector
styles, consult Amphenol AC Catalog 12-025.
3
AMPHE-POWER ® GT CONNECTOR STYLES
The GT Reverse Bayonet Series offers a wide range of shell styles which can be en-
hanced with RADSOK high amperage contacts
WALL MOUNT RECEPTACLES
FOR FRONT PANEL MOUNTING
BOX MOUNT RECEPTACLES
FOR FRONT PANEL MOUNTING
GT02R or GT02RFS
GT00A or GT00R
GT00AF or GT00F
GT020R or GT020RFSM
GT00CF or GT00CFZ
JAM NUT RECEPTACLES
GT00G
GT07R
GT00LCF or GT00LCFZ
GT070
GT00RV
SQUARE FLANGE RECEPTACLES
FOR REAR PANEL MOUNTING
INLINE RECEPTACLES
GT01A or GT01R
GT01AF or GT01F
GT01G
GT030
GT030A or GT030R
GT030AF or GT030F
GT030G
GT01LCF or GT01LCFZ
GT030RV
GT01RV
For complete dimensional information on GT Series
connector styles, consult Amphenol catalog 12-024.
4
AMPHE-POWER ® GT CONNECTOR STYLES, CONT.
STRAIGHT PLUGS
ADDITIONAL STRAIGHT PLUGS
GT06A or GT06R
GT06CFGG
GT06AF or GT06F
GT065SL
GT06PP
GT064PP
GT06CF
GT06G
GT06LC
GT06LCF or GT06LCFZ
ADDITIONAL 90 DEGREE PLUGS
GT08LT
GT06PFC
GT06RV
90 DEGREE PLUGS
GT08PFC
GT08A or GT08R
GT08AF or GT08F
GT08CFGG
5
RADSOK Layouts
CONTACT LEGEND
The following RADSOK layouts incorporate RADSOK sockets in sizes 12, 8, 4, and
0, with standard contacts in size 16 . All patterns are available in GT Series and
Threaded 5015 Series. Only shell sizes 18-28 are available in P-Lok. Consult
Amphenol Industrial, Fraser, MI for availability of P-Lok.
16
12
8
4
0
1 Contact
14-3
16-12
18-6
18-7
20-2
22-7
No./Size of Contacts
Service Rating
1 #8
A
1 #4
A
1 #4
D
1 #8
B
1 #0
D
1 #0
E
18-14
20-12
20-23
22-1
24-9
2 Contacts
A
A
B
A
B
B
A
B
A
B
No./Size of Contacts
Service Rating
1 #4, 1 #16
A
1 #4, 1 #16
A
2 #8
A
2 #8
D
2 #4
A
28-7
32-5
3 Contacts
16-7
20-19
20-51
A
A
A
B
A
C
B
A
C
C
B
B
B
No./Size of Contacts
Service Rating
2 #4
D
2 #0
D
1 #8, 2 #16
A
3 #8
A
3 #8
A
20-59
22-2
22-6
22-21
22-80
A
A
A
A
A
C
C
B
B
C
B
C
B
C
B
No./Size of Contacts
Service Rating
3 #8 for #10 or 12 wire
A
3 #8
D
2 #8, 1 #16
D
1 #0, 2 #16
A
3 #8 for #10 or 12 wire
A
28-3
28-6
36-4
4 Contacts
18-13
A
A
A
D
A
C
B
C
B
C
B
C
B
No./Size of Contacts
Service Rating
3 #8
E
3 #4
D
3 #0
A = D; C = A
1 #8, 3 #12
A
20-20
20-24
22-4
22-22
24-22
A
A
D
C
A
D
A
D
C
A
B
C
D
B
D
B
B
C
C
B
No./Size of Contacts
Service Rating
1 #4, 3 #12
A
2 #8, 2 #16
A
2 #8, 2 #12
A
4 #8
A
4 #8
D
6
RADSOK Layouts
CONTACT LEGEND
The following RADSOK layouts incorporate RADSOK sockets in sizes 12, 8, 4, and
0, with standard contacts in size 16. All patterns are available in GT Series and
Threaded 5015 Series. Only shell sizes 18-28 are available in P-Lok. Consult
Amphenol Industrial, Fraser, MI for availability of P-Lok.
16
12
8
4
0
32-17
36-5
36-51
40-57
4 Contacts
A
A
1
D
A
D
B
D
C
4
2
C
B
C
B
3
No./Size of Contacts
Service Rating
4 #4
D
4 #0
A
2 #0, 2 #4
D
4 #0
E
20-14
22-12
24-12
24-51
5 Contacts
A
E
A
E
B
E
A
E
D
A
B
D
B
D
B
C
C
D
C
C
No./Size of Contacts
Service Rating
2 #8, 3 #12
A
2 #8, 1 #16
D
2 #4, 3 #12
5 #8
B, E for AN #10 or 12 wire
A, C, D for AN #8 wire
A
A
32-1
A
24-53
24-79
28-5
32-2
A
A
E
E
A
E
A
E
B
E
B
D
B
D
B
B
D
D
C
D
C
C
C
C
No./Size of Contacts
Service Rating
5 #8
A
5 #8
A
2 #4, 1 #12, 2 #16
D
2 #0, 3 #12
A = E; B, C, D, E = D
3 #4, 2 #16
E
32-79
40-5
40-75
A
1
D
A
5
4
2
E
N
B
C
G
C
B
3
No./Size of Contacts
Service Rating
4 #4, 1 #8
D
5 #0
A
1 #12, 4 #0
E
7
RADSOK Layouts
CONTACT LEGEND
The following RADSOK layouts incorporate RADSOK sockets in sizes 12, 8, 4, and
0, with standard contacts in size 16 . All patterns are available in GT Series and
Threaded 5015 Series. Only shell sizes 18-28 are available in P-Lok. Consult
Amphenol Industrial, Fraser, MI for availability of P-Lok.
16
28-82
12
8
4
0
20-8
20-22
28-22
36-3
6 Contacts
A
F
C
A
1
4
2
C
3
F
F
B
E
D
B
A
F
E
B
E
D
A
B
5
E
D
C
6
C
D
No./Size of Contacts
Service Rating
2 #8, 4 #16
Inst.
3 #8, 3#16
A
3 #4, 3 #16
D
2 #8, 4 #12
D
3 #0, 3 #12
D
36-6
24-10
24-16
24-60
7 Contacts
A
F
B
A
F
A
C
F
A
C
F
B
G
G
G
E
B
E
B
E
C
E
C
D
D
D
D
No./Size of Contacts
Service Rating
2 #0, 4 #4
A
7 #8
A
1 #8, 3 #12, 3 #16
A, B, F, G = D; C, D, E = A
7 #8 for #10 or 12 wire
A
24-71
24-75
28-10
32-10
F
A
F
A
F
A
F
A
C
G
G
G
E
B
E
B
E
G
B
E
B
D
C
D
D
C
D
C
No./Size of Contacts
Service Rating
2 #8, 5 #8 for #10 or 12 wire
A
5 #8, 2 #8 for #16 wire
A
2 #4, 2 #8, 3 #12
G = D; Bal. = A
2 #4, 2 #8, 3 #16
A, F = E; G = B; B, E = D; C, D = A
36-77
40-87
32-15
40-AD
8 Contacts
A
6
1
A
B
H
A
F
B
B
C
G
C
5
7
2
D
E
E
C
G
F
H
E
D
F
G
4
3
D
No./Size of Contacts
Service Rating
7 #4
D
7 #4
D
2 #0, 6 #12
D
4 #8, 4 #0
A
8
RADSOK Layouts
CONTACT LEGEND
The following RADSOK layouts incorporate RADSOK sockets in sizes 12, 8, 4, and
0, with standard contacts in size 16. All patterns are available in GT Series and
Threaded 5015 Series. Only shell sizes 18-28 are available in P-Lok. Consult
Amphenol Industrial, Fraser, MI for availability of P-Lok.
16
12
28-84
8
4
0
22-27
24-11
28-1
28-AY
9 Contacts
A
B
C
H
B
H
A
A
J
A
B
C
A
E
H
B
G
J
C
D
E
F
G
D
G
F
G
F
I
B
C
C
F
H
D
G
I
J
E
H
E
D
F
D
E
No./Size of Contacts
Service Rating
1 #8, 8 #16
J = D, Bal. = A
3 #8, 6 #12
A
3 #8, 6 #12
A, J, E = D; Bal. = A
9 #8
A
4 #4, 5 #16
A
32-3
24-21
40-80
24-58
10 Contacts
11 Contacts
13 Contacts
A
B
B
A
C
H
A
J
P
F
H
B
D
E
F
N
K
G
C
J
K
C
F
E
J
D
D
L
M
H
H
E
G
J
F
D
A
C
E
B
L
K
M
No./Size of Contacts 1 #0, 2 #4, 2 #12, 4 #16
1 #8, 9 #16
D
1 #16, 10 #4
A
3 #8, 3 #12, 7 #16
A
Service Rating
D
40-AR
32-9
36-78
40-AU
14 Contacts
E
10
1
P
F
B
A
B
9
2
11
N
G
A
D
8
3
14
12
C
D
E
F
G
13
7
4
H
I
J
K
M
H
C
L
M
N
6
5
L
J
K
No./Size of Contacts
Service Rating
3 #0, 3 #4, 7 #12
I
2 #4, 12 #16
D
12 #8, 2 #16
A
3 #4, 10 #8, 1 #16
A
16 Contacts
28-66
28-74
28-75
28-79
R
A
A
A
N
N
N
C
P
B
R
B
R
B
R
M
T
M
T
M
T
P
P
P
D
N
L
S
T
L
L
L
C
C
C
D
D
D
K
J
K
J
K
J
E
M
B
A
F
S
S
S
E
E
E
H
H
H
F
F
F
H
K
J
No./Size of Contacts
Service Rating
2 #8, 14 #12
A
3 #8 for #10 wire (S, T, R)
9 #16, 7 #8 for #10 wire
A
7 #8, 9 #16
A
4 #8, 9 #16
A
9
RADSOK Layouts
CONTACT LEGEND
The following RADSOK layouts incorporate RADSOK sockets in sizes 12, 8, 4, and
0, with standard contacts in size 16. All patterns are available in GT Series and
Threaded 5015 Series. Only shell sizes 18-28 are available in P-Lok. Consult
Amphenol Industrial, Fraser, MI for availability of P-Lok.
16
12
8
4
0
32-82
36-14
40-68
21 Contacts
16 Contacts
A
N
A
P
X
J
B
B
M
A
B
W
R
I
C
P
K
L
D
C
C
F
E
Q
K
V
D
S
G
H
K
L
M
N
L
H
D
J
N
P
M
F
J
E
T
U
G
E
R
Q
H
F
G
No./Size of Contacts
Service Rating
4 #4, 12 #16
A
5 #8, 5 #12, 6 #16
D
21 #8
A
32-6
40-10
36-9
23 Contacts
29 Contacts
29 Contacts
S
M
A
B
A
B
E
U
I
C
D
C
D
O
P
Z
D
E
H
F
J
E
F
K
G
L
H
G
O
a
J
I
J
V
A
K
M
N
I
L
R
P
d
H
Y
B
e
N
P
O
S
Q
M
T
C
K
f
W
F
b
R
U
V
U
L
R
S
X
T
c
G
W
X
X
V
W
c
T
Y
b
N
Z
a
No./Size of Contacts
Service Rating
2 #4, 3 #8, 2 #12, 16 #16
A
4 #4, 9 #8, 16 #16
A
1 #4, 2 #8, 14 #12, 14 #16
A
36-20
36-54
36-55
34 Contacts
39 Contacts
A
B
L
b
b
A
A
a
a
B
B
Z
Z
C
D
E
F
G
V
C
d
C
d
c
c
Y
Y
D
D
H
J
K
M
b
N
c
X
X
E
E
m
m
s
s
k
k
P
R
S
T
j
U
W
g
W
V
W
V
F
F
t
t
n
n
r
r
X
Y
Z
a
H
H
f
f
h
j
j
q
p
q
p
e
f
d
g
L
g
L
i
i
U
U
J
J
T
T
k
m
K
K
h
h
S
S
R
R
M
M
P
P
N
N
No./Size of Contacts
Service Rating
2 #8, 2 #12, 30 #16
A
8 #8, 31 #16
A
8 #8 for #6 wire, 31 #16
A
40-AT
40-9
40-61
43 Contacts
47 Contacts
59 Contacts
1
2
A
B
17
25
1
C
F
3
4
5
6
7
D
E
16
2
18
8
9
10 11 12 13 14 15
G
L
H
K
I
J
15
3
16 17 18 19 20 21 22 23 24
26 27 28 29
30 31 32 33
35 36 37 38
40 41 42 43
P
Q
R
24
19
M
N
O
W
d
S
Z
h
T
i
25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41
42 43 44 45 46 47 48 49
14
13
4
X
U
V
Y
g
a
34
23
39
20
c
b
5
e
l
f
50 51 52
57
54 55 56
59
53
m
12
6
j
o
22
21
k
r
n
s
q
u
p
t
11
7
58
10
8
9
No./Size of Contacts
Service Rating
1 #8, 24 #12, 18 #16
A
1 #8, 22 #12, 24 #16
A
1 #8, 3 #12, 55 #16
A
10
Amphe-Power® Connectors
HOW TO ORDER
Amphe-Power P-Lok Part Numbering
P
3106
K
18
1
P
X
1
7
P
Grommet Size*
2 = .125 – .250
3 = .250 – .375
4 = .375 – .500
5 = .500 – .625
6 = .625 – .750
7 = .750 – .875
8 = .875 – 1.000
designates
P-Lok Series Connectors
Shell Type
3100 = Flange Mount Receptacle
3101 = Inline Receptacle
3102 = Box Mount Receptacle
3106 = Plug
Hardware Termination
A = General duty Adapter
Contact Type
Standard P-LOK Ordering:
B = Less Hardware (not available for plugs)
D* = Straight Barrell with Grommet and Gland Nut
F = Mechanical Clamp (non-environmental)
K* = Straight Barrel with Grommet, Gland Nut
and Basketweave
M* =Straight Barrel with Grommet and Mechanical
Clamp
X* = 90 Degree Grommet and Gland Nut
Y* = 90 Degree Elbow Grommet, Gland Nut and
Basketweave
1 = Crimp, silver plated 2 = Solder, silver plated
3 = Crimp, gold plated 4 = Solder, gold plated
5 = Less contacts
6 = Busbar, silver plated
8 = Busbar, gold plated
Contact Type
7 = Crimp, silver plated RADSOK sockets in
contact sizes 12 and larger; remaining
cavities will have crimp silver plated
standard sockets. (See RADSOK layouts
on pgs. 7-11) For other variations, consult
Amphenol, Sidney, NY for availability.
Z* = 90 Degree Elbow with Grommet and
Mechanical Clamp
Shell Size
and Insert Configuration
Shell sizes available in P-Lok Series: 18, 20, 22, 24, 28.
Insert availability: See pages 7-11 for Amphe-Power
Alternate Key Rotations
W, X, Y or Z (Omit for normal key)
Contact Style
P = Pin
S = Socket
P-Lok connectors incorporating RADSOK sockets. See Amphenol
P-Lok catalog for the complete insert availability for the P-Lok Series.
* Must include grommet size to complete
part number.
Amphe-Power 5015 Part Numbering
AC
C
00
AF
20 – 24
R
X
(025)
AC
Variations
designates
Industrial AC** 5015 Connectors
(003) = Olive drab cadmium plate finish
(025) = Black zinc alloy finish
(024) = Green zinc alloy finish
(023) = Electroless nickel finish
(G96) = Black hard-coat anodize
(B30) = .000030 gold/nickel minimum plating
on contacts
C = Crimp contacts
Shell Type
00 = Wall mounting receptacle
01 = Line receptacle
02 = Box mounting receptacle
05 = Straight plug
06 = Straight plug with hardware
08 = 90 degree plug
Alternate Key Rotations
W, X, Y or Z (Omit for normal key)
Contact Type
STANDARD AC 5015 ORDERING:
P = Pin
Class
A or AF = General duty connector
S = Socket
E or F = Environmental connector
for a wire bundle
Contact Type
AMPHE-POWER AC 5015 ORDERING:
R = Crimp, silver plated RADSOK sockets
in contact sizes 12 and larger; remaining
cavities will have crimp silver plated
standard sockets. (See RADSOK layouts
on pgs. 7-11) For other variations, consult
Amphenol, Sidney, NY for availability.
Shell Size and Insert Configuration
Shell sizes available in AC 5015 Series: 12, 14, 16, 18, 20, 22, 24, 28,
32, 36, 40.
(Note: shorter shells 10SL, 12S, 14S and 16S, available in AC series,
are not available within the Amphe-Power with RADSOK offering.)
Insert availability: See pages 7-11 for Amphe-Power 5015 connectors
incorporating RADSOK sockets. See Amphenol AC catalog, 12-025 for
the complete insert availability for the AC Series.
Consult Amphenol for availability of Solder
contacts in Amphe-Power Connectors.
** Amphe-Power 5015 Connectors are based on the AC Threaded Series from Amphenol
which incorporates 5015 contact arrangements. Within the AC family a reverse bayonet style
is also offered, but the bayonet style is not currently offered with RADSOK sockets. See
Amphenol catalog 12-025 for more information on the AC connector family.
11
Amphe-Power® Connectors
HOW TO ORDER
Amphe-Power GT Part Numbering
GT
C
00
A
36-5
P
W
(RDS)
Connector Modification
GT
designates GT Series
Reverse Bayonet Connectors
STANDARD GT ORDERING:
No suffix needed for standard olive drab with
silver plated contacts.
(014) Olive drab cadmium plate, nickel base
(B30) = .000030 gold/nickel minimum plating
on contacts
(025) Black zinc cobalt
(027) Conductive black zinc cobalt
(024) Green zinc cobalt
Contact Type and
Insert Material
C =
Crimp
CN = Crimp with stainless steel
CY = Crimp with Viton
CL =
Crimp with low smoke/flame retardant inserts
No designation required for Neoprene components
Connector Modification
Shell Style
AMPHE-POWER GT ORDERING:
(RDS) Crimp, silver plated RADSOK
sockets in contact sizes 12 and
larger; remaining cavities will
have crimp silver plated
00 =
01 =
02 =
Wall mount receptacle
Inline receptacle
Box mount receptacle
020 = Box mount receptacle with accessory threads
030 = Square flange receptacle - rear panel mount
06 =
standard sockets.
Straight plug
(See RADSOK layouts on pgs. 7-11)
For other variations, consult
Amphenol, Sidney, NY for
availability.
062 = Straight plug with deep serrated coupling nut*
064 = Panel mounted plug with heavy duty coupling nut
065 = Straight plug with long heavy duty coupling nut
07 =
070 = Jam nut receptacle with accessory threads
08 = 90 degree angle plug
Jam nut receptacle - rear panel mount
Consult Amphenol for availability of Solder
contacts in Amphe-Power Connectors
Connector Class
Consult Amphenol GT Reverse Bayonet Connector catalog,
12-024 for full descriptions of classes
Alternate Key Rotations
W, X, Y or Z (Omit for normal key)
Contact Style
P = Pin
S = Socket
Shell Size and Arrangement
Shell sizes available in GT Series: 14, 16, 18, 20, 22, 24, 28,
32, 36, 40.
(Note: shorter shells 10SL, 14S and 16S, available in GT
series, are not available within the Amphe-Power with
RADSOK offering.)
Insert availability: See pages 7-11 for Amphe-Power GT
connectors incorporating RADSOK sockets. See Amphenol
GT catalog, 12-024, for the complete insert availability for the
GT Series.
REPLACEMENT RADSOK® CONTACTS
Consult Amphenol Industrial, Fraser, IN for more information on ordering RADSOK® contacts separately.
ACCESSORIES FOR AMPHE-POWER CONNECTORS
Amphenol provides accessories such as connector protection caps, sealing plugs for sealing unused
contact cavities, additional cable clamps, bushings, and insertion and removal tools for standard con-
tacts. Refer to the previously referenced series catalogs for information on these accessory products:
12-024 catalog for GT Series accessories
12-025 catalog for AC 5015 accessories
P-Lok catalog for P-Lok accessories
12
Amphe-Power® Composite Amphe®-GTR
Connectors
SPECIAL GT STYLE
Amphenol developed the Amphe-GTR with full worldwide approval from a major server manufacturer,
for use as the environmental power connector. Featuring high-performance composite plug and
receptacle shells, coupling nut, and hardware, this GT reverse bayonet connector meets all of the
specifications for high power process control and server applications.
AMPHE-GTR
• Utilizes RADSOK® high amperage socket contact technology, enabling
increased current ratings to 120A on individual contacts.
• Currently available in shell size 32 with 4 conductors or 5 conductors.
Current style is straight plug that houses the RADSOK® sockets and a
box mount receptacle with pin contacts.
• Compression (setscrew) wire termination to the 4/6AWG or 8/10AWG
conductors allows easy field replacement of pin or socket contacts, or
complete plug and receptacle assemblies, without requiring specialized
tooling.
• Meets same performance levels as GT Series.
• Listed to UL/CUL 1977/1682/817 Standard, control number 19VP.
• Utilizes a standard PG adapter watertight strain relief on the plug to
achieve IP67 seal rating.
• Flammability rated to UL94V-0.
AMPHE-GTR PLUG
AMPHE-GTR RECEPTACLE
GTR Plug in Shell Size 32
with 4 Conductors
GTR Receptacle in Shell Size 32
with 4 Conductors
A
A
B
N
N
B
Cable Range
(See Tables)
G
C
C
G
4 Conductors
AIO Part Number
Description
Wire Range
Rated Current
Cable Range
GT06PCM32-ARS-30(29R)
GT06PCM32-ARS-40(29R)
GT06PCM32-ARS-50(29)
GT06PCM32-ARS-70(29OS)
GT06PCM32-ARS-120(36OS)
GT030PCM32-ARP-80
Plug
8-10 AWG
8-10 AWG
4-6 AWG
4-6 AWG
4 AWG
30 Amps (cont.)
40 Amps (cont.)
50 Amps (cont.)
70 Amps (cont.)
120 Amps (cont.)
80 Amps (cont.)
120 Amps (cont.)
.510 - .582
.715 - .759
.809 - .905
1.000 – 1.185
1.27
Plug
Plug
Plug
Plug
Receptacle
Receptacle
4-6 AWG
4 AWG
N/A
GT030PCM32-ARP-120
N/A
5 Conductors
AIO Part Number
Description
Wire Range
Cable Range
10-610142-001
10-610142-002
10-610142-003
10-610142-004
10-610147-001
10-610147-002
10-610222-001
10-610222-002
Plug
8-10 AWG
8-10 AWG
4-6 AWG
4-6 AWG
8-10 AWG
4-6 AWG
8-10 AWG
4-6 AWG
.472 - .787
.708 - .984
.472 - .787
.708 - .984
N/A
Plug
Plug
Plug
Receptacle
Receptacle
FBLM Receptacle
FBLM Receptacle
N/A
N/A
N/A
For complete dimensional information on Amphe-GTR Series see Product Data
Sheet #190. Also refer to Amphenol GT Series catalog 12-024.
13
Amphe-Power® GT Connectors
with TUV “Finger-Proof, 500Amps Rating
SPECIAL GT STYLE
Another GT series reverse bayonet connector modification is the Power GT, incorporat-
ing three 8.0mm RADSOK® contacts mounted in a common termination to busbar or
cable. This design created the first TUV “finger-proof” 500A connector in the market-
place, and provides an ultra-high current density in a compact connector layout.
POWER GT
• Currently available in shell size 28 with three 8.0mm
RADSOK® sockets on the receptacle side, in positive and
negative polarizations
• Pins on the plug side can be fitted with “dead-front” tips to
finger-proof the plug side as well.
• Characteristics common to the GT Standard Line, but
enhanced to an ultra-high current density in a compact shell
size 28 layout.
• 90° wire orientation on the plug provides low-profile mount-
ing for tight packaging requirements.
• Plug is designed to be overmolded in 2/0 or 4/0 size wires
or can be fitted with mechanical hardware.
• Plug and receptacle available in Positive (+) and
Negative (-) Polarization.
• Length of cable to be determined by customer or
application.
Table of Critical Dimensions (all dimensions are reference only)
Plug Receptacle
Diameter over Nut
2.020 inches
Overall length prior to overmold
2.766 inches
1.838 inches
2.000 inches
Distance from leading edge of
plug shell to rear of shoulder of overmold 3.053 inches
Overall diameter of plug shell
Flange Dimensions
14
Amphe-Power® P-Lok Connectors
14mm RADSOK® Sockets, 500Amps Rating
SPECIAL P-LOK STYLE
Amphenol developed the Power P-Lok connector with 14mm RADSOK® sockets for
high amperage applications such as fuel cells, load banks or charging systems. The
plug houses a single crimp pin contact and the receptacle houses a 14mm RADSOK®
socket with crimp or busbar-mount termination.
POWER P-LOK
• Currently available in shell size 28 with the single crimp
contact available in 2/0 or 4/0AWG sizes.
• Rated for 500A continuous duty.
• P-Lok push-pull locking mechanism coupling and full
environmental protection. Standard P-Lok connector
options.
• Special optional features include a dead-front pin contact,
UL recognized leakage paths, and touch-proof sockets.
• Designed to be overmolded as a custom cable assembly
with EMI shield termination to the plug shell. Neoprene,
Hypalon and other overmold materials are available in both
straight and right-angle wire orientations.
Table of Critical Dimensions (all dimensions are reference only)
Plug Receptacle
Overall length
3.743 inches
Overall length
2.426 inches
2.000 inches
1.710 inches
Diameter over coupling nut knurls
2.130 inches
Flange Dimensions
Dimension over receptacle shell
15
Amphe-Power® Last Mate - First Break P-Lok
Connectors
SPECIAL P-LOK STYLE
Another Amphe-Power product is a connector with smaller size 8AWG pins and
RADSOK® sockets. The pins feature a nonconductive “Dead Front” feature for the
personal safety of the user when the connector is unmated. There is also a “First mate
- Last Break” pin in the pattern which connects the grounding circuit prior to the other
three high amperage circuits.
POWER P-LOK WITH
FIRST MATE - LAST BREAK
• Currently available in shell size 22 with four size 8 contacts
• Four position insert pattern features longer creepage paths
for high voltage applications.
• Silver plated crimp pins and sockets.
• Operating temperature range -40 Deg C to +85 Deg C.
• Non-conductive black zinc plating.
• Finger-proof pin on receptacle for personal safety.
• Self contained microswitch.
Table of Critical Dimensions (all dimensions are reference only)
Plug Receptacle
Overall length
2.193 inches
Overall length
2.053 inches
1.820 inches
1.372 inches
Diameter over coupling nut
Accessory thread
1.676 inches
Flange Dimensions
1 3/16 - 18 UNEF –
2A Thread
Dimensions over receptacle shell
16
Amphe-Power® Amphe-BUTM Connectors
SPECIAL DESIGN COMPOSITE CYLINDRICALS
Amphe-BUTM and BU single pole connectors are new Amphenol products using
RADSOK® sockets. They were designed for use in induction heating welding blankets.
They are UL94V-0 rated and use a rugged composite housing.
AMPHE-BUTM
• Composite shells with 1/2 turn bayonet locking.
• UL94V-0 rated.
• RoHS compliant.
• The hermaphroditic Amphe-BUTM incorporates a 14mm
RADSOK® sockets and a 16AWG contact in both mating
cylindrical sides.
• The BU single pole design has one 14mm hollow pin
RADSOK® contact that mates to a single 16AWG contact.
It is designed for use at high frequency (about 20 kHz).
• Interfacial seals, O-rings and main joint gaskets provide
environmental sealing.
Table of Critical Dimensions (all dimensions are reference only)
Plug Receptacle
Overall length
4.489 inches
Flange Dimensions
3.100 inches
3.225 inches
Large Diameter
4.800 inches
3.350 inches
Dimension over rear skirt
Diameter over accessory area
17
Power to Board Interconnects
A Wide Range of Products
Utilizing RADSOK® Technology
Amphenol Industrial Operations offers a wide product offering
beyond cylindrical Amphe-Power® connectors that incorporate
the RADSOK® technology. These RADSOK® contact products
continue to be developed to meet the ever evolving demands
for high power in small packaging. Several interconnection
products have been developed to provide high amperage
connection to busbars, wires and circuit boards.
The advantages of RADSOK® with high amper-
age and low insertion forces while maintaining
large conductive surface area make this tech-
nology the ideal interconnect solution for so
many high power needs. With millions of
RADSOK® parts in the field, this electrical
connection has proven to be extremely stable,
with almost no reported connection failures in
Amphenol® RADSOK® designed applications.
The next few pages show several
Amphenol Power Bus solutions.
See how these can meet your
applications, or call for engineering
support to develop a solution. Whether
your application is a busbar, backplane,
circuit card, or wire, RADSOK® PowerBus
has a solution for you.
18
RADSOK® PowerBus
Amphe-PDTM Connectors
RADSOK® high amperage sockets in a terminal - A compact solution for datacom applications which
require small, yet powerful connectors. The Amphenol® Amphe-PDTM supports 50A to 70A continu-
ous power and generates more processing power with less heat than a similar sized connector.
AMPHE-PDTM
• 2 pole DC power interconnect in about 1 square inch.
• Utilizes 3.6mm RADSOK® contacts. Crimp termination.
• Molded one-piece body is strong but lightweight, Lexan construction,
non-environmental.
• Easy, one-handed mating/unmating and tool-less contact insertion.
• Integrated latching mechanism has tactile and audible locking.
• Proven metal clip contact retention on receptacles; TPA device on plug
to insure socket locking.
• Available in busbar mount with swage pins for single or multi-layer
busbars, or box receptacle with pin-retention clip.
• UL listed at 69A and CSA listed at 55A.
• Meets RoHS and UL-94V-0 guidelines.
AMPHE-PDTM PLUG
AMPHE-PDTM RECEPTACLE
Amphe-PD Plug
10-638974-000
3.6mm RADSOK®
Amphe-PD Busbar Receptacle
10-638975-000
A
1
2
1
2
SECTION A-A
A
SECTION W-W
AMPHE-PDTM RECEPTACLE
AMPHE-PDTM RECEPTACLE
Amphe-PD Busbar Receptacle
10-638975-000
Amphe-PD PCB Tail Receptacle
10-638977-000
1
2
1
2
DETAIL R
SCALE 6.0
SEE DETAIL R
SEE DETAIL R
DETAIL R
SCALE 6.0
SECTION W-W
For complete dimensional information on Amphe-PDTM Series
see Product Data Sheet #193.
19
RADSOK® PowerBus
Amphe-PDTM Bridge, RADLOKTM Connectors
The Amphe-PD Bridge and RADLOK connectors are designed for those applications where
blind mating is necessary. The unique construction of the Bridge allows two pairs of circuits to
be held in direct relationship to each other. The 3.6mm RADSOK socket design accommodates
50A to 70A continuous power with less heat similar connectors.
SPECIAL AMPHE-PDTM
BRIDGE CONNECTOR
• Four circuit - no latch Amphe-PD designed for blind mate
applications
• Designed to hold two plugs to relation ship to each other
during blind mate operations
• Molded one-piece body
• Available with crimp contacts, 6AWG and 10AWG wire
barrels
• Meets RoHS and UL-94V-0 guidelines
• Easy one handed mating and tool less contact insertion
RADLOKTM
• 2 pole DC power interconnect in about 1 square inch space
• Blind mate receptacle for power to the board applications
• Designed with “fastener control swage”, locking RADLOK to
plated through hole in board
• 2mm hex key expands and fastens RADLOK to board
CRITERIA TO CONSIDER WHEN DESIGNING IN BOARD LEVEL PRODUCTS...
• What is the diameter of the plated-thru hole (PTH)?
• What is the thickness of the board?
• What is the amperage of the circuit?
• Where is the power coming from, above the board or below the board?
• Is the design solder or press-fit?
• What is the board footprint?
• Is the power coming from a wire or a busbar?
20
RADSOK® PowerBus
PowerBlokTM, RADSERTTM Connectors
Traditional methods of adding increased power to existing PCBs are often bulky and/or expensive:
• Add additional boards or increase the thickness of copper layers of the board which is expensive and
traps heat within the board.
• Bring the power with wires either screwed to the board or with pluggable connections. This method can
create a “rats nest” of wires and take an excessive amount of expensive board real estate.
AMPHENOL HAS BETTER SOLUTIONS -
Amphenol Industrial has three RADSOK® solutions to add power to PCBs and preserve valuable
board real estate in a system. Amphenol PowerBlokTM and RadsertTM interconnects are small and
with a low profile and mount into thru-holes in the board. The Amphenol PGYTM is an interconnect
that is a small stand-off component with a RADSOK® which is mounted through holes in the board.
RADSOK® POWERBLOKTM
The RADSOK® PowerBlokTM provides a high current single-point
connection to the PCB with the proven reliability of compliant pin
signals. The PowerBlokTM is designed to bring up to 70 Amperes to the
board, utilizing our custom 3.0mm RADSOK® design. The compliant
pins are press-fit into the board to secure a solid connection and even
flow.
• High power to the board in a small footprint. (1/2”x1/2”)
• 3.0mm RADSOK® carries up to 70AMPS.
• Backplane Power interface with compliant pins for
signals.
• Touchproof cover.
• Radial design ensures many points of contact.
• Reduces failure modes, eliminates burn outs.
• No threaded fasteners.
• No special crimp tools required.
• Eliminates possible stress fractures in board.
• Faster through-put
• RoHS compliant.
RADSOK® RADSERTTM
The RADSERTTM design is the best option when you need the
most power in a single-point connection to the Printed Circuit
Board. RADSERTTM allows the designer to bring power to the
board from busbars suspended above the board and all of the
board components. Pins from the busbar plug into the
RADSOK®s which are installed by press fitting the RADSOK® into
the RadsertsTM. The RADSERTsTM are press fit into plate-thru
holes in the PCB. The RadsertTM has the smallest footprint and is
available in 2.4mm and 3.6mm for board sizes of .250” +/- .25”.
• High Power to the board in a small package.
• Hyperbolic socket design ensures many points
of contact.
• Solder version or pre-loaded RADSERTsTM are
installed during board fabrication.
Close-up of 3.6mm
RadSert installed
into PC Board.
•
•
•
•
•
•
•
2.4mm RADSERTTM carries up to 35AMPS.
3.6mm RADSERTTM carries up to 70AMPS.
No threaded fasteners.
3.6mm RadSert
and inner RADSOK®
No special crimp tools required.
Eliminates possible stress fractures in board.
Faster through-put
RoHS Compliant
21
RADSOK® PowerBus
PGYTM, Busbars, RADSOK® with Flex
RADSOK® PGYTM
The RADSOK® PGYTM is our orthogonal card edge series. The
5.7mm PGYTM is our highest current board level product rated
to 120 Amperes. The PGYTM is connected to the board through
a solder reflow process. The busbar pin will mate horizontally
with RADSOK® slightly above the board.
• Orthogonal connection between card edge and
busbar/backplane.
• Compact footprint
• Legs of PGY dissipate high power evenly
• 5.7mm carries up to 120 Amps
• 3.6mm carries up to 70 Amps
• No threaded fasteners
• No special tooling required
• Faster through-put
• RoHS Compliant
RADSOK® POWERBUS BUSBARS
Amphenol produces RADSOK® busbars - custom designed to
customer’s requirements, to provide high power with increased
system reliability and lower cost.
• Transfer power above, not within, the PC board.
• Plug into the board via RadSertTM or PowerBlokTM
connections.
• Sheds both radiant and convective heat for efficient
cooling.
• Allow for PCB attachment tolerance using
SuperTwist * RADSOK® contacts.
• May be shaped to accommodate complicated board
power drops.
• Allow for fast, reliable, tool-less assembly.
• Lego Block® type assembly supports efficient busbar
routing.
RADSOK® WITH FLEX
CIRCUITRY
Incorporating RADSOK® with Flexible Circuit (Flex) combines two
exceptional technologies. The end results to the user are space
and weight savings, increased ampacity and better performance
at the end application. We can combine any of the various
RADSOK® devices with Flex to provide the superior performance
in the interconnect area.
RADSOK® with Flex Assembly
• Cost effective alternative to conventional power terminations
• Eliminates routing of large gauge wires in favor of flex
• Simplifies routing of high amperage circuitry inside the box or on
a panel
• Wide variety of packaging solutions available
• Option of single pin or multiple circuit solutions
22
SurLokTM Compression Lugs with Plastic Housings
Utilizing RADSOK® Technology
RADSOK® high amperage sockets in a non-environmental low mating force compression lug -
A highly reliable alternative to common compression lugs. The SurLokTM offers high current
rating of 70A to 300A in a small package. For busbars, PC boards and cable assemblies; any
power distribution application that uses high current, frequently plugged and unplugged cables
or a “plug and play” setup are ideal for the Amphenol® SurLokTM.
SURLOKTM
• Designed to meet or exceed the electrical performance of
bolt-on lugs; provides higher ampacity, vibration resis-
tance and high reliability; takes up less space than
conventional lugs
• Head of the pin locks into place once mated to the
RADSOK® connector.
• The plastic housing snaps over the connector and acts as
a protective cover and are color coded for positive and
negative circuits.
• Secure connection ensures voltage and amperage levels
will be maintained.
• Easy field install - crimp with standard color-coded dies
(U-die and 4-indenter) No torque wrenches required.
• RoHS compliant
• UL listed under file UL1977
• Engagement force: ~2 lbs. – 5 lbs. mating insertion and
~10 lbs. – 15 lbs. locking
• Separation force: ~10 lbs. – 15 lbs.
• Contact surfaces are silver plated on the pin and socket.
Wire crimp barrel is matte tin per industry standards.
Conductor
Max. Dia.
Wire Size RADSOK®
Current
Rating
SurLokTM Assembly (1) Lug Only (2)
AWG mm2
8
6
4
2
1
Size
Part Number
PSL-368K
PSL-576K
PSL-574K
PSL-802K
PSL-801K
PSL-10310K
PSL-10320K
Part Number
PSL-368
PSL-576
PSL-574
PSL-802
PSL-801
PSL-10310
PSL-10320
Inch
mm
4.32
5.33
6.85
8.89
9.65
Crimp Code
Red 21
Blue 24
Gray 29
Brown 33
Green 37
10
16
25
35
50
50
70
3.6mm
5.7mm
5.7mm
8.0mm
8.0mm
10.3mm
10.3mm
70 Amps
100 Amps
125 Amps
175 Amps
200 Amps
250 Amps
300 Amps
0.17 in.
0.21 in.
0.27 in.
0.30 in.
0.35 in.
0.38 in.
0.44 in.
1/0
2/0
11.18 Pink 42
12.7 Black 45
Pin Dia.
3.6mm
5.7mm
8.0mm
10.3mm
Max. Current
Part Number
Thread (male)
M3x0.5
70 Amps
125 Amps
200 Amps
300 Amps
PSLP-36
PSLP-57
PSLP-80
PSLP-103
M5x0.8
M8x1.25
M10x1.5
Notes:
(1) SurlokTM Assembly contains the wire crimp lug, plus a two-piece dielectric clamshell housing.
Housing is available in black color as standard. Consult Amphenol Industrial for alternate color options.
(2) Lug only specifies the wire crimp RADSOK® SurLokTM lug, less the plastic housings.
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RADSOK® PowerBus
Amphe-BaseTM, Amphe-ComTM, HiLokTM Connectors
AMPHE-BASETM
Molded circuit connectors with 2-3 positions for backplane, PC board or
busbar applications. Amphe-Base interconnects provide 120 amps per
pin of power.
• Molded, one-piece Lexan® construction provides a strong, durable,
lightweight, non-environmental connector for base station power.
• Utilizes 2 or 3 position RADSOK® 6mm sockets.
• Crimp contacts available for 4AWG to 12AWG wire size.
• Allows one-handed mating and unmating, tool-less contact insertion.
• Low insertion/extraction force. Ultra-high service reliability.
• Off-center spacing of the socket positions provides a failsafe orientation
of the connector, insuring the correct circuits are properly mated.
• Circuit identification symbols (+, -, and Ground) are molded in for quick
and easy identification.
AMPHE-COMTM
Another custom molded interconnect is the Amphe-ComTM with
RADSOK® in a single position. Designed for high power applications
and infocom power distribution, this interconnect provides 200 amps of
power.
• Single position with 8mm RADSOK® contacts.
• Simple push-on to mate, pull off to unmate.
• Crimp termination or PCB/busbar.
• Has molded socket shell and is available with a plastic cap
• Available with or without plastic molded identification cap
HILOK®
Invented in response to customer demand for a tool-less but semi-
permanent high amperage connector, the HiLokTM is often used as a
replacement to the traditional threaded post and ring terminal.
• Available in standard RADSOK® sizes of 3.6mm (70A), 5.7mm
(120A) and 8.0mm (200A).
• Sockets are available with a wide range of wire crimp barrels from
1/0AWG to 12AWG.
• Crimp termination pin contacts with wire crimp barrels or PCB/
busbar swage mount features..
• Custom termination methods are available for specific applications.
• The HiLokTM function is characterized by low connection force
requirements of less than 15 pounds, and high removal force
requirements of greater than 50 pounds.
• Removal tool is available for easy disconnection of the mated
contacts.
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RADSOK® PowerBus
Amphe-YTM, Amphe-ArmorTM, TruLokTM Connectors
AMPHE-YTM
The Amphe-Y features RADSOK® sockets and is a high amperage/high
voltage assembly designed for the rail industry. This product is used in
mass transit traction motors and is an ideal replacement for high-
current bolted connections that absorb high labor costs and add
excessive time for maintenance and repair procedures.
• Allows for easy access to traction motor wiring.
• 1000A/1000V power rated.
• Triangular-shaped junction box has three connection areas, each with a
RADSOK® 18.0mm size contact. These supply continuous current
through 646MCM cables to locomotive conductors.
• Cover is removed with bolts to allow the pins to be unmated.
• Designed to be fully seated and ruggedized for harsh rail environments.
• Has IP67 rated moisture sealing.
Amphe-ArmorTM
The Amphe-ArmorTM series was designed to provide superior durabil-
ity and water tight construction to withstand any harsh environment.
This rugged connector stems from the over molded PT Bayonet
connector and also comes in a power version; available with Amphe-
Power® GT inserts for the most powerful and rugged connector in
the market.
• Over Molded for Protection and Sealing
• Field Installable, Field Repairable
• Molded housing made of high impact glass-filled thermoplastic
• IP 67 Rated
• Internal Stress Relief
• Heavy Duty Coupling Nut
Amphenol Industrial offers the Tru-Loc®, a 2-pin connector with spe-
cially configured stamped and formed 1.5mm RADSOK® socket con-
TRU-LOC®
tacts. This product was first developed for the heavy equipment market-
place to control the timing of a fuel injector. Designed to be used in tight
spacing situations and to perform in demanding environments, such as
under valve covers on diesel engines and in various under-the-hood
interconnect applications.
• Contacts plug into the Tru-Loc® molded thermoplastic plug body which
has a latch, Viton main joint seal and silicone rubber wire seals.
• Push-pull coupling with secondary lock.
• Crimp 1.5mm RADSOK® sockets are rated at 7.5A.
• IP67 rated. Tested per IEC 512 and IEC 68-2.
• Durability: 20 mating cycles.
AIO Part Number
3 piece plug (plug body, locking collar and main joint seal) 10-838137-000
Viton wire seal
10-838137-00D
10-838138-000
RADSOK socket contact
RADSOK® sockets for Tru-Loc® are available on reels of 4,000 pieces.
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More Amphenol® RADSOK® PowerBus Products
Amphenol continues to grow and meet the demands for new applications in high power technol-
ogy. RADSOK® technology has proven to be the reliable product solution for more and more
interconnect requirements. We are broadening into new markets and meeting customer needs for
special applications - board level products, cylindrical products and even hybrid contact arrange-
ments of RADSOK® with other types of contacts combined in one connector package.
RADSOK® IN LRM CONNECTORS
Line Replaceable Module (LRM) board level interconnects
enhanced with RADSOK® contacts.
• The RADSOK® advantages of high amperage capability with
minimal voltage loss and low insertion forces was advantageous to
be used in LRM interconnects for high speed data transfer.
• One bay, two bay or three bay configurations with high densities of
contacts.
• LRMs can have combinations of contact types: Brush contacts,
high speed shielded contacts, and combinations of power contacts
and fiber optics.
• Photo left shows a special 6 bay LRM with RADSOK® contacts,
standard brush contacts and flex circuitry termination to module
circuit card assemblies.
RADSOK® IN AMPHENOL®/
MATRIX® MIL-DTL-5015, SERIES II
High Power RADSOK® is now developed into applications for
engine connectors for Commercial Air.
• A special design of the Matrix® MIL-DTL-5015, Series II connectors
has added high amperage with the RADSOK® contacts in the plug
instead of standard rear release crimp contacts.
• The Matrix 5015 is a mil-spec qualified, environmental connector
series with improved sealing and it is widely used in the Commercial
Air marketplace.
The B3 brush (bristle brush bunch) contact is comprised of mul-
tiple strands of high tensile wire that intermesh to create an
electrical connection.
RADSOK® AND BRUSH
CONTACT COMBINED
• Redundant current paths: 14-70 gas tight points of contact per
mated bunch.
• Very smooth low friction interface.
• Low mating forces: 1.5 oz. typical per contact, 70-90% lower than
conventional contacts.
• Long contact life: 100,000 cycles of mating and unmating without
performance degradation.
• Documented intermittency free performance: No 10 nano-second
discontinuities during 50,000,000.
• Impervious to fretting.
• Contact interface meets M55302/166 thru /171
For more information about any of the products seen in this catalog consult Amphenol Industrial, Fraser, MI.
Call us: 1-586-294-7400 or Email us: radsok@amphenol-aio.com
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