SABMB2_V01 [ALD]

2-CHANNEL SUPERCAPACITOR AUTO BALANCING PCB;
SABMB2_V01
型号: SABMB2_V01
厂家: ADVANCED LINEAR DEVICES    ADVANCED LINEAR DEVICES
描述:

2-CHANNEL SUPERCAPACITOR AUTO BALANCING PCB

局域网 PC
文件: 总4页 (文件大小:432K)
中文:  中文翻译
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TM  
ADVANCED  
LINEAR  
®
e
EPAD  
D
E
L
B
A
N
E
DEVICES, INC.  
SABMB2/SABMB2XX  
2-CHANNEL SUPERCAPACITOR AUTO BALANCING PCB  
GENERAL DESCRIPTION  
The SABMB2 is a 2-channel Printed Circuit Board (PCB) designed  
to be used with any member of the ALD9100XX family of SAB™  
MOSFETs for system designers and application developers. SAB  
The SABMB2 is a blank PCB, ready for an ALD9100XX to be  
installed. For example, the SABMB225 is an SABMB2 board with  
an ALD910025SALI installed and tested. These are rated for  
industrial tempurature of -40°C to +85°C.  
®
MOSFETs are exclusive EPAD MOSFETs that address leakage  
and voltage balance of supercapacitor cells connected in series.  
Imbalance of leakage currents, although much smaller in  
magnitude than charging or discharging currents, need to be  
balanced, as leakage currents are long-term DC values that  
integrate and accumulate over time. SAB MOSFETs and the  
SABMB2 boards are compact, economical and effective in  
balancing any size supercapacitors with little or no additional power  
dissipation. Each SABMB2 can balance two supercapacitors in a  
series stack. It is the newest board to join the popular SABMB16,  
which can balance two to four supercapacitors in a series stack.  
These boards can be cascaded to balance multiple series stacks  
of two supercapacitors each.  
The SABMB2 board includes the following features for flexibility  
in a variety of different applications:  
1) One ALD9100XX Dual SAB MOSFET unit installed per  
board.  
2) Optional reverse biased external clamping power diodes  
(schottky rectifiers) can be installed, on board where  
necessary, across each SAB MOSFET.  
3) Multiple SABMB2 PCBs can be cascaded to form a series  
chain, paralleling a series-connected chain of  
supercapacitor cells.  
4) Compact size of 0.6 in. by 1.0 in. with mounting holes  
5) Rated for RoHS compatible/industrial temperature range  
of -40°C to +85°C  
The SABMB2 is a simple, out-of-the-box plug-and-play PCB  
solution for development, prototyping, demonstration and  
evaluation, or production deployment. It is suited for balancing  
supercapacitor stacks ranging from two in series to hundreds in  
series, and for supercapacitors of 0.1F to 3000F and beyond. The  
average additional power dissipation due to use of SABMB boards  
is zero, which makes this method of supercapacitor balancing  
very energy efficient. It is especially suited for low loss energy  
harvesting and long life battery operated applications.  
MECHANICAL DRAWING  
Supercapacitors, also known as ultracapacitors, when connected  
two cells in series can be balanced with a single ALD9100XX  
package installed. Supercapacitors, when connected more than  
two cells in series, can be balanced with more than one SABMBXX  
board (each with ALD9100XX packages installed).  
V+  
A
SABMB2  
A
ORDERING INFORMATION  
1000 mil  
B
B
C
C
Part Number  
Description  
Blank Universal PCB ready for one  
ALD9100xx Dual SAB MOSFET  
SABMB2  
SABMB2XX  
SABMB2 Board with one  
ALD9100XXSALI  
U1  
V-  
Example:  
SABMB225  
SABMB2 Board with one  
ALD910025SALI  
600 mil  
Note: SABMB2XX is optional with a specific  
ALD9100XXSALI unit installed. XX = 16, 17, 18, 19, 20,  
21, 22, 23, 24, 25, 26, 27, 28, 29, 30.  
* Magnified, not to scale  
See page 4 for full listing of part numbers.  
©2021 Advanced Linear Devices, Inc., Vers. 1.1  
www.aldinc.com  
1 of 4  
The ALD9100XX SAB MOSFET family offers the user a selection  
of different threshold voltages for various supercapacitor nominal  
operating voltage values and desired leakage balancing  
characteristics. Each SAB MOSFET generally requires connecting  
its V+ pin to the most positive voltage and its V- and IC pins to the  
most negative voltage within the package. Note that each Drain  
pin has an internal reverse biased diode to its Source pin, and  
each Gate pin has an internal reverse biased diode to V-. All  
other pins must have voltages within V+ and V- voltage limits within  
the same package unit.  
a suitable component for such purpose. The appropriate level of  
derating and margin allowance must also be added to assure long  
term reliability of the PCB board.  
SUPERCAPACITORS  
Supercapacitors are typically rated with a nominal recommended  
working voltage established for long life at their maximum rated  
operating temperature. Excessive supercapacitor voltages that  
exceed the supercapacitor’s rated voltage for a prolonged time  
period will result in reduced operating life and eventual rupture  
and catastrophic failure. To prevent such an occurrence, a means  
of automatically adjusting (charge-balancing) and monitoring the  
maximum voltage is required in most applications having two or  
more supercapacitors connected in series, due to the different  
internal leakage currents that vary from one supercapacitor to  
another.  
Standard ESD protection facilities and handling procedures for  
static sensitive devices must also be used while installing the  
ALD9100XX units. Once installed, the connection configuration  
will protect the ALD9100XX units from ESD damage. When  
connected to a supercapacitor stack, the ALD9100XX is further  
protected from virtually any ESD damage due to the large  
capacitance of the supercapacitors, which sinks any ESD charge  
and thereby reduces any of the terminal voltages to minimal  
harmless values.  
Each supercapacitor has a tolerance difference in capacitance,  
internal resistance and leakage current. These differences create  
imbalance in cell voltages, which must be balanced so that any  
individual cell voltage does not exceed its rated max. voltage.  
Initially, cell voltage imbalance is caused by capacitance value  
differences. Supercapacitors selected from the same manufacturer  
make and model batch can be measured and matched to deliver  
reasonable initial cell voltages. Next, cell voltage imbalance due  
to individual cell leakage currents must be compensated.  
SABMB2 PRINTED CIRCUIT BOARDS  
The SABMB2 Printed Circuit Board is available as a blank PCB  
board, made with RoHS compliant FR4 material, ready for  
mounting one 8-lead ALD9100XX unit. These units are also  
supplied and available with a 2-digit suffix, which denotes the  
specificALD9100XX component mounted and tested on the PCB.  
All that is required of the user is to mount the PCB and wire the  
appropriate connections from the SABMB2 board to the respective  
supercapacitor nodes.  
The supercapacitor leakage current itself is a variable function of  
its many parameters such as aging, initial leakage current at zero  
input voltage, the material/construction of the supercapacitor, and  
the operating bias voltage. Its leakage is also a function of the  
charging voltage, the charging current, operating temperature  
range and the rate of change of many of these parameters.  
Supercapacitor balancing must accommodate these changing  
conditions.  
Each SABMB2 Printed Circuit Board has a single 8-lead SOIC  
footprint and terminals labeled V+, A, B, C and V-. Each of these  
terminals has two wiring holes for easier connection of the same  
terminal node to two external connection points. V+ is directly  
connected to terminal A, which must be connected to the most  
positive voltage for the individual SABMB2 board. V- is directly  
connected to terminal C, which must be connected to the most  
negative voltage present for the same SABMB2 board. The other  
terminal, namely B, must have voltages between V+ and V- for  
proper operation of the board.  
By using the appropriate ALD SAB MOSFET and the appropriate  
SABMBXX board, users can compensate for all of these causes  
of imbalance and automatically balance supercapacitors.  
ENERGY HARVESTING APPLICATIONS  
When two supercapacitors are installed to be balanced by SAB  
MOSFETs, a single ALD9100XX unit can be mounted on the  
SABMB2. Any number of SABMB2 boards can be daisy-chain  
connected in series. For example, three SABMB2 boards, each  
with an ALD910025SALI installed, can be connected in series to  
a +15V power supply, provided care is taken to insure that each  
SABMB2 board V- is connected to the V+ of the next SABMB2  
board in series, such that each board would have typical internal  
voltages from V+ to V- of +5.0V.  
Supercapacitors offer an important benefit for energy harvesting  
applications using a low energy source, by buffering and storing  
such energy to drive a higher power load.  
For energy harvesting applications, supercapacitor leakage  
currents are a critical factor, as the average energy harvesting  
input charge must exceed the average supercapacitor internal  
leakage currents in order for any net energy to be harvested and  
saved. Often, the input energy is variable, meaning that its input  
voltage and current magnitude are not constant and may be  
dependent upon a whole set of other parameters such as the  
source energy availability, energy sensor conversion efficiency,  
changing environmental conditions, etc.  
The ALD9100XX is rated for reverse bias diode currents of up to  
80mA maximum for each SAB MOSFET on board. Any reverse  
bias condition as a result of changing supercapacitor voltages,  
especially during fast supercapacitor discharge, could lead to some  
internal nodes temporarily reverse biased with surge current in  
excess of this limit. The SABMB2 board has additional optional  
TO277 footprints for mounting external schottky rectifiers (power  
diodes) to clamp such surge current transients. The user is advised  
to determine the various power and current limits, including  
temperature and heat dissipation considerations, when selecting  
SAB MOSFETs used for charge balancing, due to their high input  
threshold voltages, are completely turned off initially, consuming  
zero drain current while the supercapacitor is being charged,  
maximizing any energy harvesting gathering efforts. The SAB  
MOSFET does not become active until the supercapacitor is  
SABMB2/SABMB2XX  
Advanced Linear Devices, Inc.  
2 of 4  
already charged to over 90% of its max. rated voltage. The trickle  
charging of supercapacitors with energy harvesting techniques  
tends to work well with SAB MOSFETs as charge balancing  
devices, as it is less likely to have high transient energy spurts  
resulting in excessive voltage or current excursions.  
SABMB2 PCB CONNECTION TO  
SUPERCAPACITORS C1, C2  
If an energy harvesting source only provides a few µA of current,  
the power budget does not allow wasting any of this current on  
capacitor leakage currents and power dissipation of resistor or  
operational amplifier based charge-balancing circuits. It may also  
be important to reduce long term leakage currents, as energy  
harvesting charging at low levels may take up to many days.  
V+  
V+  
VA  
A
A
B
B
C
C
SABMB2  
C1  
C2  
In summary, in order for an energy harvesting application to be  
successful, the input energy harvested must exceed all the energy  
required due to the leakages of the supercapacitors and the charge-  
balancing circuits, plus any load requirements. With their unique  
balancing characteristics and near-zero charge loss, SAB  
MOSFETs are ideal devices for use in supercapacitor charge-  
balancing in energy harvesting applications.  
VB  
VC  
U1  
V-  
BATTERY POWERED APPLICATIONS  
V- TO NEXT BOARD V+  
V+ TO NEXT BOARD V-  
Many battery powered circuits requiring a supercapacitor to boost  
power output can benefit from using SAB MOSFETs for  
supercapacitor balancing. The additional power burn by using  
SAB MOSFETs for supercapacitor stack balancing can actually  
be negative, as adding SAB MOSFETs can save supercapacitor  
leakage current and associated power dissipation by lowering the  
operating bias voltage of the leakier supercapacitor. Applications  
that depend on long life battery usage must take into account the  
supercapacitor leakage current and balancing circuit power burn  
because the currents involved are steady state DC currents that  
are continuous throughout the lifetime of the application and its  
battery life. The average added power dissipation with the addition  
of the SABMB2 board is zero, provided the selection of the  
operating voltages and SAB MOSFETs are appropriate for the  
leakage currents of the supercapacitors specified.  
V+  
VA  
VB  
VC  
A
A
B
B
C
C
SABMB2  
C1  
C2  
U1  
V-  
CONNECTION TO OTHER SABMBXX PCBs  
V- TO NEXT BOARD V+  
V+ TO NEXT BOARD V-  
The SABMB2 is compatible with other SABMBXX boards and is  
designed to be used along with other SABMBXX boards connected  
in series to achieve balancing the corresponding number of  
supercapacitors installed in a series stack. For example, five  
supercapacitors in series can be balanced with one SABMB2 PCB  
and one SABMB16 PCB connected in series.  
V+  
VA  
VB  
A
A
B
B
SABMB2  
C1  
C2  
For more information on the CHARACTERISTICS OF  
SUPERCAPACITOR AUTO BALANCING (SABTM) MOSFETS,  
please refer to the following documents:  
*ALD8100XX/ALD9100XX FAMILY of SUPERCAPACITORAUTO  
BALANCING (SABTM) MOSFET ARRAYS  
* Individual datasheet for chosen SAB MOSFET.  
CAUTION:  
Users must limit the voltage across any ALD9100XX chip to  
15.0V max.  
* Magnified, not to scale  
SABMB2/SABMB2XX  
Advanced Linear Devices, Inc.  
3 of 4  
TYPICAL APPLICATION  
< +15.0V  
ID (ON) < 80 mA  
S
V+  
ALD9100XX  
OPTIONAL  
D1  
U1  
VA  
3, 8  
+
M1  
2
C1  
C2  
4
VB  
VC  
6
+
D2  
M2  
7
1, 5  
V-  
NOTES  
1. U1: 8L SOIC ALD9100XXSALI  
2. D1, D2: OPTIONAL SCHOTTKY  
RECTIFIER FOR REVERSE CURRENT  
CLAMPING (TO277 FOOTPRINT)  
3. C1, C2: SUPERCAPACITORS  
EXTERNAL TO THE SABMB2 PCB  
PCB PRODUCT PART NUMBERS  
SABMB2  
(blank PC Board)  
SABMB216 (SAMB2 with one ALD910016SALI)  
SABMB217 (SAMB2 with one ALD910017SALI)  
SABMB218 (SAMB2 with one ALD910018SALI)  
SABMB219 (SAMB2 with one ALD910019SALI)  
SABMB220 (SAMB2 with one ALD910020SALI)  
SABMB221 (SAMB2 with one ALD910021SALI)  
SABMB222 (SAMB2 with one ALD910022SALI)  
SABMB223 (SAMB2 with one ALD910023SALI)  
SABMB224 (SAMB2 with one ALD910024SALI)  
SABMB225 (SAMB2 with one ALD910025SALI)  
SABMB226 (SAMB2 with one ALD910026SALI)  
SABMB227 (SAMB2 with one ALD910027SALI)  
SABMB228 (SAMB2 with one ALD910028SALI)  
SABMB229 (SAMB2 with one ALD910029SALI)  
SABMB230 (SAMB2 with one ALD910030SALI)  
SABMB2/SABMB2XX  
Advanced Linear Devices, Inc.  
4 of 4  

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