HCPL-7860-500 [AGILENT]

Optically Isolated Sigma-Delta Modulator; 光隔离式Σ-Δ调制器
HCPL-7860-500
型号: HCPL-7860-500
厂家: AGILENT TECHNOLOGIES, LTD.    AGILENT TECHNOLOGIES, LTD.
描述:

Optically Isolated Sigma-Delta Modulator
光隔离式Σ-Δ调制器

文件: 总18页 (文件大小:560K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Agilent HCPL-7860/HCPL-786J  
Optically Isolated  
Sigma-Delta (Σ−∆) Modulator  
Data Sheet  
In operation, the HCPL-7860/  
HCPL-786J Isolated Modulator  
Features  
12-bit Linearity  
(optocoupler with 3750 V  
RMS  
200 ns Conversion Time (Pre-  
dielectric withstand voltage  
rating) converts a low-  
Trigger Mode 2 with HCPL-0872)  
bandwidth analog input into a  
high-speed one-bit data stream  
by means of a Sigma-Delta (Σ−  
) over-sampling modulator.  
This modulation provides for  
high noise margins and  
excellent immunity against  
isolation-mode transients. The  
modulator data and on-chip  
sampling clock are encoded  
and transmitted across the  
isolation boundary where they  
are recovered and decoded  
into separate high-speed clock  
and data channels.  
12-bit Effective Resolution with 5  
µs Signal Delay (14-bit with 102  
µs) (with HCPL-0872)  
Description  
Fast 3 µs Over-Range Detection  
(with HCPL-0872)  
The HCPL-7860/HCPL-786J  
Optically Isolated Modulator  
and HCPL-0872 Digital  
Interface IC or digital filter  
together form an isolated  
programmable two-chip  
analog-to-digital converter. The  
isolated modulator allows  
direct measurement of motor  
phase currents in power  
inverters.  
200 mꢀ Input Range with Single  
5 ꢀ Supply  
1% Internal Reference ꢀoltage  
Matching  
Offset Calibration (with HCPL-  
0872)  
-40°C to +85°C Operating  
Temperature Range  
15 kꢀ/µs Isolation Transient  
Immunity  
Safety Approval: UL 1577, CSA  
1
8
7
and IEC/EN/DIN EN 60747-5-2  
SIGMA  
DELTA  
MOD./  
ENCODE  
2
Applications  
HCPL-0872  
or  
Digital Filter  
MCU  
or  
DSP  
Input  
Current  
DECODE  
Motor Phase and Rail Current  
3
4
6
5
Sensing  
Data Acquisition Systems  
Industrial Process Control  
Inverter Current Sensing  
HCPL-7860  
General Purpose Current Sensing  
and Monitoring  
A 0.1 µF bypass capacitor must be connected between pins V and Ground  
DD  
CAUTION: It is advised that normal static precautions be taken in handling and assembly  
of this component to prevent damage and/or degradation, which may be induced by ESD.  
SPI and QSPI are trademarks of Motorola Corp.  
Microwire is a trademark of National Semiconductor Inc.  
Pin Description  
ISOLATION  
BOUNDARY  
DD1  
IN+  
IN-  
NC  
GND2  
NC  
1
2
3
4
5
6
7
8
16  
15  
14  
DD1  
DD2  
1
2
3
4
8
7
6
5
DD2  
SIGMA-  
DELTA  
13 MCLK  
IN+  
IN-  
MCLK  
MDAT  
GND2  
SIGMA-  
DECODER  
MOD./  
DELTA  
MOD./  
ENCODE  
NC  
NC  
12  
11  
ENCODER  
DECODE  
NC  
MDAT  
NC  
10 NC  
GND2  
GND1  
SHIELD  
GND1  
9
HCPL-7860  
Symbol Description  
HCPL-786J  
Symbol Description  
VDD1  
VIN+  
Supply voltage input (4.5 V to 5.5 V)  
Positive input ( 200 mV recommended)  
VDD2  
Supply voltage input (4.5 V to 5.5 V)  
MCLK  
MDAT  
GND2  
Clock output (10 MHz typical)  
Serial data output  
VIN-  
Negative input (normally connected to GND1)  
Input ground  
GND1  
Output ground  
Ordering Information  
Specify part number followed by option number (if desired).  
Example:  
HCPL-7860#XXXX  
No option = Standard DIP package, 50 units per tube.  
300 = Gull Wing Surface Mount Option, 50 units per tube.  
500 = Tape and Reel Packaging Option, 1000 units per reel.  
XXXE = Lead-Free Option  
HCPL-786J#XXXX  
No option = Standard DIP package, 45 units per tube.  
500 = Tape and Reel Packaging Option, 850 units per reel.  
XXXE = Lead-Free Option  
Option data sheets available. Contact Agilent sales representative or authorized distributor.  
Remarks: The notation “#” is used for existing products, while (new) products launched since 15th July 2001 and lead  
free option will use “–”  
2
Package Outline Drawings  
8-pin DIP Package  
9.80 0.25  
(0.386 0.010)  
8
1
7
6
5
4
REFERENCE ꢀOLTAGE  
MATCHING SUFFIX*  
TYPE NUMBER  
A 7860X  
YYWW  
DATE CODE  
2
3
PIN ONE  
1.78 (0.070) MAX.  
1.19 (0.047) MAX.  
7.62 0.25  
(0.300 0.010)  
6.35 0.25  
(0.250 0.010)  
3.56 0.13  
(0.140 0.005)  
4.70 (0.185) MAX.  
0.51 (0.020) MIN.  
2.92 (0.115) MIN.  
1.080 0.320  
(0.043 0.013)  
0.65 (0.025) MAX.  
0.20 (0.008)  
0.33 (0.013)  
2.54 0.25  
(0.100 0.010)  
5˚ TYP.  
DIMENSIONS IN MILLIMETERS AND (INCHES).  
NOTE: FLOATING LEAD PROTRUSION IS 0.5 mm (20mils) MAX.  
NOTE: INITIAL OR CONTINUED ꢀARIATION IN THE COLOUR OF THE HCPL-7860/HCPL-786J’S WHITE MOLD COMPOUND IS  
NORMAL AND DOES NOT AFFECT DEꢀICE PERFORMANCE OR RELIABILITY.  
*ALL UNITS WITHIN EACH HCPL-7860 STANDARD PACKAGING INCREMENT (EITHER 50 PER TUBE OR 1000 PER REEL) HAꢀE  
A COMMON MARKING SUFFIX TO REPRESENT AN ABSOLUTE REFERENCE ꢀOLTAGE TOLERANCE OF 1%. AN ABSOLUTE  
REFERENCE ꢀOLTAGE TOLERANCE OF 4% IS GUARANTEED BETWEEN STANDARD PACKAGING INCREMENTS.  
3
8-pin Gull Wing Surface Mount Option 300  
LAND PATTERN RECOMMENDATION  
1.016 (0.040)  
9.80 0.25  
(0.386 0.010)  
6
5
8
1
7
6.350 0.25  
(0.250 0.010)  
10.9 (0.430)  
2.0 (0.080)  
2
3
4
1.27 (0.050)  
9.65 0.25  
(0.380 0.010)  
1.780  
(0.070)  
MAX.  
1.19  
(0.047)  
MAX.  
7.62 0.25  
(0.300 0.010)  
0.20 (0.008)  
0.33 (0.013)  
3.56 0.13  
(0.140 0.005)  
1.080 0.320  
(0.043 0.013)  
0.635 0.25  
(0.025 0.010)  
12˚ NOM.  
2.540  
(0.100)  
BSC  
0.51 0.130  
(0.020 0.005)  
DIMENSIONS IN MILLIMETERS (INCHES).  
TOLERANCES (UNLESS OTHERWISE SPECIFIED):  
LEAD COPLANARITY  
MAXIMUM: 0.102 (0.004)  
xx.xx = 0.01  
xx.xxx = 0.005  
NOTE: FLOATING LEAD PROTRUSION IS 0.15 mm (6 mils) MAX.  
16-Lead Surface Mount  
LAND PATTERN RECOMMENDATION  
0.64 (0.025)  
0.457  
(0.018)  
1.270  
(0.050)  
16 15 14 13 12 11 10  
9
TYPE NUMBER  
DATE CODE  
A 786J  
YYWW  
7.493 0.254  
(0.295 0.010)  
11.63 (0.458)  
2.16 (0.085)  
1
2
3
4
5
6
7
8
10.312 0.254  
(0.406 0.10)  
ALL LEADS  
TO BE  
COPLANAR  
0.002  
8.986 0.254  
(0.345 0.010)  
9˚  
3.505 0.127  
(0.138 0.005)  
0-8˚  
0.457  
(0.018)  
0.203 0.076  
(0.008 0.003)  
STANDOFF  
0.025 MIN.  
10.160 0.254  
(0.408 0.010)  
DIMENSIONS IN MILLIMETERS AND (INCHES).  
NOTE: Initial and continued variation in the color of the HCPL-786J's white mold compound is normal  
and does not affect device performance or reliability.  
NOTE: FLOATING LEAD PROTRUSION IS 0.15 mm (6 mils) MAX.  
4
Solder Reflow Temperature Profile  
300  
PREHEATING RATE 3˚C + 1˚C/-0.5˚C/SEC.  
REFLOW HEATING RATE 2.5˚C 0.5˚C/SEC.  
PEAK  
TEMP.  
245˚C  
PEAK  
TEMP.  
240˚C  
PEAK  
TEMP.  
230˚C  
200  
100  
2.5˚C 0.5˚C/SEC.  
SOLDERING  
TIME  
200˚C  
30  
160˚C  
150˚C  
140˚C  
SEC.  
30  
SEC.  
3˚C + 1˚C/-0.5˚C  
PREHEATING TIME  
150˚C, 90 + 30 SEC.  
50 SEC.  
TIGHT  
TYPICAL  
LOOSE  
ROOM  
TEMPERATURE  
0
0
50  
100  
150  
200  
250  
TIME (SECONDS)  
Recommended Lead Free IR Profile  
TIME WITHIN 5˚C of ACTUAL  
PEAK TEMPERATURE  
t
p
20-40 SEC.  
260 +0/-5˚C  
Tp  
TL  
217˚C  
RAMP-UP  
3˚C/SEC. MAX.  
RAMP-DOWN  
6˚C/SEC. MAX.  
150 - 200˚C  
Tsmax  
Tsmin  
ts  
tL  
60 to 150 SEC.  
PREHEAT  
60 to 180 SEC.  
25  
t 25˚C to PEAK  
TIME (SECONDS)  
NOTES:  
THE TIME FROM 25˚C to PEAK TEMPERATURE = 8 MINUTES MAX.  
Tsmax = 200˚C, Tsmin = 150˚C  
Regulatory Information  
The HCPL-7860/HCPL-786J has been approved by the following organizations:  
IEC/EN/DIN EN 60747-5-2  
Approved under:  
IEC 60747-5-2:1997 + A1:2002  
EN 60747-5-2:2001 + A1:2002  
DIN EN 60747-5-2 (VDE 0884 Teil 2):2003-01.  
UL  
CSA  
Approval under UL 1577,  
component recognition program  
up to V = 3750 V  
Approval under CSA Component  
Acceptance Notice #5, File CA  
88324.  
.
RMS  
ISO  
File E55361.  
5
[1]  
IEC/EN/DIN EN 60747-5-2 Insulation Characteristics  
Description  
Symbol  
HCPL-7860/786J Unit  
Installation classification per DIN VDE 0110/1.89, Table 1  
for rated mains voltage 300 Vrms  
for rated mains voltage 450 Vrms  
I - IV  
I - III  
I - II  
for rated mains voltage 600 Vrms  
Climatic Classification  
40/85/21  
2
Pollution Degree (DIN VDE 0110/1.89)  
Maximum Working Insulation Voltage  
Input to Output Test Voltage, Method b[2]  
VIORM x 1.875=VPR, 100% Production Test with  
tm=1 sec, Partial discharge < 5 pC  
VIORM  
VPR  
891  
Vpeak  
Vpeak  
1670  
Input to Output Test Voltage, Method a*  
VIORM x 1.5=VPR, Type and Sample Test,  
tm=60 sec,Partial discharge < 5 pC  
VPR  
1336  
6000  
Vpeak  
Highest Allowable Overvoltage(Transient Overvoltage tini = 10 sec)  
VIOTM  
TS  
Vpeak  
Safety-limiting values - maximum values allowed in the event of a failure.  
Case Temperature  
Input Current[3]  
Output Power[3]  
175  
400  
600  
>109  
°C  
mA  
mW  
IS,  
INPUT  
PS, OUTPUT  
RS  
Insulation Resistance at TS, VIO = 500 V  
800  
Notes:  
PS (mW)  
IS (mA)  
1. Insulation characteristics are guaranteed only within the safety maximum ratings, which must be  
ensured by protective circuits within the application. Surface Mount Classifications is Class A in  
accordance with CECC00802.  
2. Refer to the optocoupler section of the Isolation and Control Components Designer’s Catalog,  
under Product Safety Regulations section, (IEC/EN/DIN EN 60747-5-2) for a detailed description  
of Method a and Method b partial discharge test profiles.  
700  
600  
500  
400  
300  
3. Refer to the following figure for dependence of P and I on ambient temperature.  
S
S
200  
100  
0
0
25 50 75 100 125 150 175 200  
TS - CASE TEMPERATURE - oC  
Insulation and Safety Related Specifications  
Option 300 - surface mount classification is Class A in accordance with CECC 00802.  
Parameter  
Symbol DIP-8  
SO-16  
Units  
Conditions  
Minimum External Air Gap L(101)  
(Clearance)  
7.4  
8.0  
0.5  
8.3  
mm  
Measured from input terminals to output  
terminals, shortest distance through air.  
Minimum External  
Tracking (Creepage)  
L(102)  
CTI  
8.3  
0.5  
mm  
mm  
Measured from input terminals to output  
terminals, shortest distance path along body.  
Minimum Internal Plastic  
Gap (Internal Clearance)  
Through insulation distance conductor to  
conductor, usually the straight line distance  
thickness between the emitter and detector.  
Tracking Resistance  
(Comparative Tracking  
Index)  
>175  
IIIa  
>175  
IIIa  
V
DIN IEC 112/VDE 0303 Part 1  
Isolation Group  
Material Group (DIN VDE 0110, 1/89, Table 1)  
6
Absolute Maximum Ratings  
Parameter  
Symbol  
Min.  
-55  
-40  
0
Max.  
125  
Units  
°C  
°C  
V
Note  
Storage Temperature  
TS  
TA  
Ambient Operating Temperature  
Supply Voltages  
85  
V
DD1, VDD2  
5.5  
Steady-State Input Voltage  
Two Second Transient Input Voltage  
Output Voltages  
VIN+, VIN-  
-2.0  
-6.0  
-0.5  
VDD1 + 0.5  
V
1
2
MCLK, MDAT  
VDD2 + 0.5  
V
Lead Solder Temperature  
Solder Reflow Temperature Profile  
260°C for 10 sec., 1.6 mm below seating plane  
See Maximum Solder Reflow Thermal Profile section  
Recommended Operating Conditions  
Parameter  
Symbol  
TA  
Min.  
-40  
Max.  
+85  
Units  
°C  
Note  
Ambient Operating Temperature  
Supply Voltages  
VDD1, VDD2  
VIN+, VIN-  
4.5  
5.5  
V
Input Voltage  
-200  
+200  
mV  
1
Electrical Specifications (DC)  
Unless otherwise noted, all specifications are at V = 0 V and V = 0 V, all Typical specifications are at T = 25°C and  
IN+  
IN-  
A
V
V
= V  
= 5 V, and all Minimum and Maximum specifications apply over the following ranges: T = -40°C to +85°C,  
DD1  
DD1  
D
D
2
A
= 4.5 to 5.5 V and V  
= 4.5 to 5.5 V.  
DD2  
Parameter  
Symbol Min.  
Typ.  
-0.8  
450  
60  
Max.  
Units  
µA  
Conditions  
Fig. Note  
Average Input Bias Current  
Average Input Resistance  
IIN  
1
3
3
4
RIN  
k  
Input DC Common-Mode  
Rejection Ratio  
CMRRIN  
dB  
Output Logic High Voltage  
Output Logic Low Voltage  
Output Short Circuit Current  
VOH  
VOL  
3.9  
8.2  
4.9  
0.1  
30  
V
IOUT = -100 µA  
IOUT = 1.6 mA  
0.6  
V
|IOSC  
|
mA  
VOUT = VDD2  
or GND2  
5
6
Input Supply Current  
Output Supply Current  
Output Clock Frequency  
Data Hold Time  
IDD1  
IDD2  
fCLK  
10  
10  
10  
15  
15  
mA  
mA  
MHz  
ns  
VIN+ = -350 mV  
to +350 mV  
2
3
4
15  
13.2  
tHDDAT  
7
3
Electrical Specifications (Tested with HCPL-0872 or Sinc Filter)  
Unless otherwise noted, all specifications are at V = -200 mV to +200 mV and V = 0 V; all Typical specifications are  
IN+  
IN-  
at T = 25°C and V  
= V  
= 5 V, and all Minimum and Maximum specifications apply over the following ranges: T = -  
DD2 A  
A
DD1  
40°C to +85°C, V  
= 4.5 to 5.5 V and V  
= 4.5 to 5.5 V.  
DD2  
DD1  
STATICCHARACTERISTICS  
Parameter  
Symbol  
Min. Typ.  
Max. Units  
Conditions  
Fig. Note  
Resolution  
15  
bits  
7
Integral Nonlinearity  
INL  
3
30  
0.14  
1
LSB  
%
5
6
8
8
9
0.01  
Differential Nonlinearity  
Uncalibrated Input Offset  
Offset Drift vs. Temperature  
Offset drift vs. VDD1  
DNL  
LSB  
mV  
VOS  
-3  
0
3
VIN+ = 0 V  
VIN+ = 0 V  
VIN+ = 0 V  
7
7
7
8
8
dVOS/dTA  
dVOS/dVDD1  
VREF  
2
10  
µV/°C  
mV/V  
mV  
10  
0.12  
320  
Internal Reference Voltage  
Absolute Reference Voltage  
Tolerance  
-4  
4
%
Reference Voltage  
Matching  
HCPL-7860  
HCPL-786J  
-1  
-2  
1
2
%
TA = 25°C.  
See Note 11  
8
%
VREF Drift vs. Temperature  
VREF Drift vs. VDD1  
dVREF/dTA  
60  
ppm/°C.  
%
8
8
dVREF/dVDD1  
0.2  
Full Scale Input Range  
-VREF  
-200  
+VREF mV  
+200 mV  
Recommended Input Voltage Range  
DYNAMIC CHARACTERISTICS (Digital Interface IC HCPL-0872 is set to Conversion Mode 3.)  
Parameter  
Symbol Min.  
Typ.  
73  
Max.  
Units  
dB  
dB  
dB  
bits  
µs  
Conditions  
Fig.  
Note  
Signal-to-Noise Ratio  
Total Harmonic Distortion  
SNR  
THD  
62  
VIN+ = 35 Hz,  
400 mVpk-pk  
9,10  
-67  
66  
(141 mVrms  
)
Signal-to-(Noise + Distortion) SND  
sine wave.  
Effective Number of Bits  
Conversion Time  
ENOB  
tC2  
10  
12  
11  
12  
13  
13  
0.2  
19  
0.8  
23  
47  
23  
4.2  
Pre-Trigger Mode 2 1,12  
Pre-Trigger Mode 1 1,12  
Pre-Trigger Mode 0 1,12  
13  
tC1  
µs  
tC0  
39  
µs  
Signal Delay  
tDSIG  
tOVR1  
tTHR1  
19  
µs  
14  
15  
16  
Over-Range Detect Time  
2.0  
3.0  
10  
µs  
VIN+ = 0 to 400mV 14  
step waveform  
Threshold Detect Time  
(default configuration)  
µs  
Signal Bandwidth  
BW  
18  
15  
22  
20  
kHz  
15  
17  
18  
Isolation Transient Immunity  
CMR  
kV/µs  
VISO = 1 kV  
8
Package Characteristics  
Parameter  
Symbol Min.  
Typ.  
Max.  
Units  
Conditions  
Note  
Input-Output Momentary  
Withstand Voltage*  
VISO  
3750  
Vrms  
RH 50%, t = 1  
min; TA = 25°C  
19, 20  
Input-Output Resistance  
RI-O  
1012  
1011  
1013  
VI-O = 500 Vdc  
TA = 100°C  
f = 1 MHz  
20  
20  
Input-Output Capacitance  
CI-O  
1.4  
96  
pF  
Input IC Junction-to-Case  
Thermal Resistance  
°C/W  
Thermocouple located at  
center underside of package  
θjci  
Output IC Junction-to-Case  
Thermal Resistance  
114  
°C/W  
θjco  
*The Input-Output Momentary Withstand Voltage is a dielectric voltage rating that should not be interpreted as an input-  
output continuous voltage rating. For the continuous voltage rating refer to the IEC/EN/DIN EN 60747-5-2 Insulation  
Characteristics Table (if applicable), your equipment level safety specification, or Agilent Application Note 1074,  
“Optocoupler Input-Output Endurance Voltage.”  
Notes:  
1. If V (pin 3) is brought above V  
per °C. Three standard deviation from  
typical value is less than 6 µV/°C.  
11. Beyond the full-scale input range the output  
is either all zeroes or all ones.  
independent of the selected Pre-Trigger  
Mode and, therefore, conversion time.  
15. The minimum and maximum overrange  
detection time is determined by the  
frequency of the channel 1 isolated  
modulator clock.  
16. The minimum and maximum threshold  
detection time is determined by the user-  
defined configuration of the adjustable  
threshold detection circuit and the  
frequency of the channel 1 isolated  
modulator clock. See the Applications  
Information section for further detail. The  
specified times apply for the default  
configuration.  
17. The signal bandwidth is the frequency at  
which the magnitude of the output signal  
has decreased 3 dB below its low-frequency  
value. The signal bandwidth is determined  
by the frequency of the modulator clock and  
the selected Conversion Mode.  
18. The isolation transient immunity (also  
known as Common-Mode Rejection)  
specifies the minimum rate-of-rise of an  
isolation-mode signal applied across the  
isolation boundary beyond which the  
modulator clock or data signals are  
corrupted.  
- 2 V  
DD1  
IN-  
with respect to GND1 an internal optical-  
coupling test mode may be activated. This  
test mode is not intended for customer use.  
2. Agilent recommends the use of non-  
chlorinated solder fluxes.  
3. Because of the switched-capacitor nature of  
the isolated modulator, time averaged  
values are shown.  
12. The effective number of bits (or effective  
resolution) is defined by the equation ENOB  
= (SNR-1.76)/6.02 and represents the  
resolution of an ideal, quantization-noise  
limited A/D converter with the same SNR.  
13. Conversion time is defined as the time from  
when the convert start signal CS is brought  
low to when SDAT goes high, indicating that  
output data is ready to be clocked out. This  
can be as small as a few cycles of the  
isolated modulator clock and is determined  
by the frequency of the isolated modulator  
clock and the selected Conversion and Pre-  
Trigger modes. For determining the true  
signal delay characteristics of the A/D  
converter for closed-loop phase margin  
calculations, the signal delay specification  
should be used.  
14. Signal delay is defined as the effective delay  
of the input signal through the Isolated A/D  
converter. It can be measured by applying a  
-200 mV to 200 mV step at the input of  
modulator and adjusting the relative delay of  
the convert start signal CS so that the  
output of the converter is at mid scale. The  
signal delay is the elapsed time from when  
the step signal is applied at the input to  
when output data is ready at the end of the  
conversion cycle. The signal delay is the  
most important specification for  
4. CMRR is defined as the ratio of the gain  
IN  
for differential inputs applied between V  
IN+  
and V to the gain for common-mode  
IN-  
inputs applied to both V and V with  
IN+  
IN-  
respect to input ground GND1.  
5. Short-circuit current is the amount of output  
current generated when either output is  
shorted to V  
or GND2. Use under these  
DD2  
conditions is not recommended.  
6. Data hold time is amount of time that the  
data output MDAT will stay stable following  
the rising edge of output clock MCLK.  
7. Resolution is defined as the total number of  
output bits. The useable accuracy of any A/  
D converter is a function of its linearity and  
signal-to-noise ratio, rather than how many  
total bits it has.  
8. Integral nonlinearity is defined as one-half  
the peak-to-peak deviation of the best-fit  
19. In accordance with UL1577, for devices with  
line through the transfer curve for V = -  
minimum V specified at 3750 V , each  
ISO rms  
isolated modulator (optocoupler) is proof-  
tested by applying an insulation test voltage  
IN+  
200 mV to +200 mV, expressed either as the  
number of LSBs or as a percent of measured  
input range (400 mV).  
greater than 4500 V for one second  
rms  
9. Differential nonlinearity is defined as the  
deviation of the actual difference from the  
ideal difference between midpoints of  
successive output codes, expressed in  
LSBs.  
(leakage current detection limit I < 5µA).  
I-O  
determining the true signal delay  
This test is performed before the Method b,  
100% production test for partial discharge  
shown in IEC/EN/DIN EN 60747-5-2  
InsulationCharacteristicsTable.  
characteristics of the A/D converter and  
should be used for determining phase  
margins in closed-loop applications. The  
signal delay is determined by the frequency  
of the modulator clock and which  
10. Data sheet value is the average magnitude  
20. This is a two-terminal measurement: pins 1-  
4 are shorted together and pins 5-8 are  
shorted together.  
of the difference in offset voltage from T  
A
=25°C to T = 85°C, expressed in microvolts  
Conversion Mode is selected, and is  
A
9
1
10.5  
9.4  
9.2  
9.0  
8.8  
8.6  
8.4  
8.2  
8.0  
-40 ˚C  
25 ˚C  
85 ˚C  
0
-1  
-2  
-3  
-4  
-5  
-6  
-7  
-8  
-9  
10.0  
9.5  
9.0  
8.5  
8.0  
-40 ˚C  
25 ˚C  
85 ˚C  
-6  
-4  
-2  
.
0
2
6
-400  
-200  
0
200  
400  
4
-400  
-200  
0
200  
400  
IN - ꢀ  
IN - mꢀ  
IN - mꢀ  
Figure 1. I vs. ꢀ  
Figure 2. I  
vs. ꢀ  
.
Figure 3. I  
vs. ꢀ .  
DD2 IN  
IN  
IN  
DD1  
IN  
7
0.02  
0.018  
0.016  
0.014  
0.012  
0.01  
10.0  
DD1 = 4.5 ꢀ  
DD1 = 5.0 ꢀ  
DD1 = 5.5 ꢀ  
DD1 = 4.5 ꢀ  
DD1 = 5.0 ꢀ  
DD1 = 5.5 ꢀ  
DD1 = 4.5 ꢀ  
DD1 = 5.0 ꢀ  
DD1 = 5.5 ꢀ  
9.8  
9.6  
9.4  
9.2  
9.0  
6
5
4
3
0.008  
0.006  
8.8  
8.6  
2
-40  
-15  
10  
35  
60  
85  
-40  
-15  
10  
35  
60  
85  
-40  
-15  
10  
35  
60  
85  
TEMPERATURE - ˚C  
TEMPERATURE - ˚C  
TEMPERATURE - ˚C  
Figure 5. INL (Bits) vs. Temperature  
Figure 4. Clock Frequency vs. Temperature.  
Figure 6. INL (%) vs. Temperature  
68  
150  
100  
50  
0.8  
DD1 = 4.5 ꢀ  
DD1 = 5.0 ꢀ  
DD1 = 5.5 ꢀ  
67  
66  
65  
64  
0.6  
0.4  
0.2  
0
0
-50  
63  
DD1 = 4.5 ꢀ  
DD1 = 4.5 ꢀ  
DD1 = 5.0 ꢀ  
DD1 = 5.5 ꢀ  
DD1 = 5.0 ꢀ  
DD1 = 5.5 ꢀ  
-100  
-150  
-0.2  
-0.4  
62  
61  
-40  
-15  
TEMPERATURE - ˚C  
Figure 9. SNR vs. Temperature  
10  
35  
60  
85  
-40  
-15  
10  
35  
60  
85  
-40  
-15  
10  
35  
60  
85  
TEMPERATURE - ˚C  
TEMPERATURE - ˚C  
Figure 7. Offset Change vs. Temperature  
Figure 8. ꢀ Change vs. Temperature  
REF  
10  
200  
180  
160  
140  
120  
100  
80  
14  
80  
PRE-TRIGGER  
MODE 0  
75  
70  
65  
60  
55  
13  
12  
11  
10  
PRE-TRIGGER  
MODE 1  
PRE-TRIGGER  
MODE 2  
60  
40  
9
8
50  
45  
20  
0
1
2
3
4
5
1
2
3
4
5
1
2
3
5
4
CONꢀERSION MODE #  
CONꢀERSION MODE #  
CONꢀERSION MODE #  
Figure 10. SNR vs. Conversion Mode.  
Figure 11. Effective Resolution vs. Conversion  
Mode.  
Figure 12. Conversion Time vs. Conversion  
Mode.  
100  
90  
80  
70  
60  
50  
40  
30  
100  
90  
80  
70  
60  
50  
40  
30  
(200 mꢀ/DIꢀ.)  
IN+  
OꢀR1 (200 mꢀ/DIꢀ.)  
THR1  
(2 ꢀ/DIꢀ.)  
20  
10  
0
20  
10  
0
4
5
1
2
3
1
2
3
4
5
2 µs/DIꢀ.  
CONꢀERSION MODE #  
CONꢀERSION MODE #  
Figure 13. Signal Delay vs. Conversion Mode.  
Figure 14. Over-Range and Threshold Detect  
Times.  
Figure 15. Signal Bandwidth vs. Conversion  
Mode.  
11  
Applications Information  
Digital Current Sensing  
Even better performance can  
be achieved by fully utilizing  
the more advanced features of  
the Isolated A/D converter,  
such as the pre-trigger circuit,  
which can reduce conversion  
time to less than 1 µs, the fast  
over-range detector for quickly  
detecting short circuits,  
different conversion modes  
giving various resolution/speed  
trade-offs, offset calibration  
mode to eliminate initial offset  
from measurements, and an  
adjustable threshold detector  
for detecting non-short circuit  
overload conditions.  
As shown in Figure 16, using  
the Isolated 2-chip A/D  
converter to sense current can  
be as simple as connecting a  
current-sensing resistor, or  
shunt, to the input and  
reading output data through  
the 3-wire serial output  
interface. By choosing the  
appropriate shunt resistance,  
any range of current can be  
monitored, from less than 1 A  
to more than 100 A.  
NON-ISOLATED  
+ 5 ꢀ  
ISOLATED  
+ 5 ꢀ  
CCLK  
DD  
CHAN  
SCLK  
SDAT  
CS  
CLAT  
+
DD1  
IN+  
IN-  
DD2  
MCLK  
MDAT  
CDAT  
INPUT  
CURRENT  
3-WIRE  
SERIAL  
INTERFACE  
MCLK1  
MDAT1  
MCLK2  
MDAT2  
GND  
R SHUNT  
0.02  
C1  
0.1 µF  
C2  
0.1 µF  
+
THR1  
OꢀR1  
RESET  
GND1  
GND2  
C3  
10 µF  
HCPL-7860/  
HCPL-786J  
HCPL-0872  
Figure 16. Typical Application Circuit.  
12  
Product Description  
filter. The primary functions of  
the HCPL-0872 Digital  
control of the effective  
sampling time or reduce  
The HCPL-7860/HCPL-786J  
Isolated Modulator  
Interface IC are to derive a  
multi-bit output signal by  
averaging the single-bit  
modulator data, as well as to  
provide a direct  
conversion time to less than 1  
ìs, a fast over-range detection  
circuit that rapidly indicates  
when the magnitude of the  
input signal is beyond full-  
scale, an adjustable threshold  
detection circuit that indicates  
when the magnitude of the  
input signal is above a user  
adjustable threshold level, an  
offset calibration circuit, and a  
second multiplexed input that  
allows a second Isolated  
(optocoupler) uses sigma-delta  
modulation to convert an  
analog input signal into a  
high-speed (10 MHz) single-bit  
digital data stream; the time  
average of the modulator’s  
single-bit data is directly  
proportional to the input  
signal. The isolated  
microcontroller interface. The  
effective resolution of the  
multi-bit output signal is a  
function of the length of time  
(measured in modulator clock  
cycles) over which the average  
is taken; averaging over longer  
periods of time results in  
higher resolution. The Digital  
Interface IC can be configured  
for five conversion modes,  
which have different  
combinations of speed and  
resolution to achieve the  
desired level of performance.  
Other functions of the HCPL-  
0872 Digital Interface IC  
modulator’s other main  
function is to provide galvanic  
isolation between the analog  
input and the digital output.  
An internal voltage reference  
determines the full-scale  
analog input range of the  
modulator (approximately  
320 mV); an input range of  
200 mV is recommended to  
achieve optimal performance.  
Modulator to be used with a  
single Digital Interface IC.  
The digital output format of  
the Isolated A/D Converter is  
15 bits of unsigned binary  
data. The input full-scale range  
and code assignment is shown  
in Table 1 below. Although the  
output contains 15 bits of  
data, the effective resolution is  
lower and is determined by  
selected conversion mode as  
shown in Table 2 below.  
HCPL-7860/HCPL-786J can be  
used together with HCPL-0872,  
Digital Interface IC or a digital  
include a Phase Locked Loop  
based pre-trigger circuit that  
can either give more precise  
Table 1. Input Full-Scale Range and Code Assignment.  
Analog Input  
Full Scale Range  
Minimum Step Size  
+Full Scale  
ꢀoltage Input  
640 mV  
20 µV  
Digital Output  
32768 LSBs  
1 LSB  
+320 mV  
0 mV  
111111111111111  
100000000000000  
000000000000000  
Zero  
-Full Scale  
-320 mV  
Table 2. Isolated A/D Converter Typical Performance Characteristics.  
Conversion Time (µs)  
Signal-to-  
Noise Ratio Resolution  
Effective  
Signal  
Bandwidth  
(kHz)  
Pre-Trigger Mode  
Signal  
Delay(µs)  
Conversion Mode  
(dB)  
83  
(bits)  
13.5  
12.8  
11.9  
10.7  
8.5  
0
1
102  
51  
19  
10  
5
2
1
2
3
4
5
205  
103  
39  
102  
51  
19  
10  
5
3.4  
6.9  
22  
45  
90  
79  
73  
0.2  
66  
20  
53  
10  
Notes: Bold italic type indicates Default values.  
13  
Power Supplies and Bypassing  
The power supply for the  
isolated modulator is most  
often obtained from the same  
supply used to power the  
power transistor gate drive  
circuit. If a dedicated supply  
is required, in many cases it is  
possible to add an additional  
winding on an existing  
transformer. Otherwise, some  
sort of simple isolated supply  
can be used, such as a line  
powered transformer or a  
high-frequency DC-DC  
The recommended application  
circuit is shown in Figure 17.  
A floating power supply  
(which in many applications  
could be the same supply that  
is used to drive the high-side  
power transistor) is regulated  
to 5 V using a simple zener  
diode (D1); the value of  
resistor R1 should be chosen  
to supply sufficient current  
from the existing floating  
supply. The voltage from the  
current sensing resistor or  
shunt (Rsense) is applied to  
the input of the HCPL-7860/  
HCPL-786J (U2) through an  
RC anti-aliasing filter (R2 and  
C2). And finally, the output  
clock and data of the isolated  
modulator are connected to  
the digital interface IC.  
As shown in Figure 17, 0.1 µF  
bypass capacitors (C1 and C3)  
should be located as close as  
possible to the input and  
output power-supply pins of  
the isolated modulator (U2).  
The bypass capacitors are  
required because of the high-  
speed digital nature of the  
signals inside the isolated  
modulator. A 0.01 µF bypass  
capacitor (C2) is also  
recommended at the input due  
to the switched-capacitor  
nature of the input circuit. The  
input bypass capacitor also  
forms part of the anti-aliasing  
filter, which is recommended  
to prevent high-frequency  
noise from aliasing down to  
lower frequencies and  
converter.  
An inexpensive 78L05 three-  
terminal regulator can also be  
used to reduce the floating  
supply voltage to 5 V. To help  
attenuate high-frequency  
power supply noise or ripple,  
a resistor or inductor can be  
used in series with the input  
of the regulator to form a low-  
pass filter with the regulator’s  
input bypass capacitor.  
interfering with the input  
signal.  
Although the application  
circuit is relatively simple, a  
few recommendations should  
be followed to ensure optimal  
performance.  
FLOATING  
POSITIꢀE  
SUPPLY  
+ 5 ꢀ  
Hꢀ+  
GATE DRIꢀE  
CIRCUIT  
R1  
CCLK  
DD  
CHAN  
SCLK  
SDAT  
CS  
C1  
D1  
5.1 ꢀ  
CLAT  
0.1 µF  
DD1  
IN+  
IN-  
DD2  
MCLK  
MDAT  
CDAT  
R2 39   
MCLK1  
MDAT1  
MCLK2  
MDAT2  
GND  
MOTOR  
+
-
THR1  
OꢀR1  
RESET  
C3  
0.1 µF  
GND1  
GND2  
C2  
0.01 µF  
RSENSE  
HCPL-7860/  
HCPL-786J  
TO  
CONTROL  
CIRCUIT  
HCPL-0872  
Hꢀ-  
Figure 17. Recommended Application Circuit.  
14  
PC Board Layout  
selecting a shunt is  
determining how much current dissipation in the shunt can  
the shunt will be sensing. The  
graph in Figure 18 shows the  
RMS current in each phase of  
a three-phase induction motor  
The maximum average power  
The design of the printed  
circuit board (PCB) should  
follow good layout practices,  
such as keeping bypass  
capacitors close to the supply  
pins, keeping output signals  
away from input signals, the  
use of ground and power  
planes, etc. In addition, the  
layout of the PCB can also  
affect the isolation transient  
immunity (CMR) of the  
also be easily calculated by  
multiplying the shunt  
resistance times the square of  
the maximum RMS current,  
as a function of average motor which is about 1 W in the  
output power (in horsepower,  
hp) and motor drive supply  
voltage. The maximum value of  
the shunt is determined by the  
current being measured and  
the maximum recommended  
input voltage of the isolated  
modulator. The maximum  
shunt resistance can be  
previous example.  
If the power dissipation in the  
shunt is too high, the  
resistance of the shunt can be  
decreased below the maximum  
value to decrease power  
isolated modulator, due  
primarily to stray capacitive  
coupling between the input  
and the output circuits. To  
obtain optimal CMR  
performance, the layout of the  
PC board should minimize any  
stray coupling by maintaining  
the maximum possible distance  
between the input and output  
sides of the circuit and  
ensuring that any ground or  
power plane on the PC board  
does not pass directly below  
or extend much wider than the  
body of the isolated modulator.  
dissipation. The minimum  
value of the shunt is limited  
by precision and accuracy  
requirements of the design. As  
the shunt value is reduced, the  
output voltage across the  
shunt is also reduced, which  
means that the offset and  
noise, which are fixed, become  
a larger percentage of the  
signal amplitude. The selected  
value of the shunt will fall  
somewhere between the  
calculated by taking the  
maximum recommended input  
voltage and dividing by the  
peak current that the shunt  
should see during normal  
operation. For example, if a  
motor will have a maximum  
RMS current of 10 A and can  
experience up to 50%  
overloads during normal  
operation, then the peak  
minimum and maximum  
current is 21.1 A (= 10 x 1.414  
x 1.5). Assuming a maximum  
input voltage of 200 mV, the  
maximum value of shunt  
resistance in this case would  
be about 10 m.  
values, depending on the  
particular requirements of a  
specific design.  
Shunt Resistors  
The current-sensing shunt  
resistor should have low  
resistance (to minimize power  
dissipation), low inductance  
(to minimize di/dt induced  
voltage spikes which could  
adversely affect operation),  
and reasonable tolerance (to  
maintain overall circuit  
When sensing currents large  
enough to cause significant  
heating of the shunt, the  
temperature coefficient  
(tempco) of the shunt can  
introduce nonlinearity due to  
the signal dependent  
temperature rise of the shunt.  
The effect increases as the  
shunt-to-ambient thermal  
resistance increases. This effect  
can be minimized either by  
reducing the thermal resistance  
of the shunt or by using a  
shunt with a lower tempco.  
Lowering the thermal  
resistance can be accomplished  
by repositioning the shunt on  
the PC board, by using larger  
PC board traces to carry away  
more heat, or by using a heat  
sink.  
40  
440  
35  
30  
25  
20  
15  
380  
220  
120  
accuracy). Choosing a  
particular value for the shunt  
is usually a compromise  
10  
5
between minimizing power  
dissipation and maximizing  
accuracy. Smaller shunt  
resistances decrease power  
dissipation, while larger shunt  
resistances can improve circuit  
accuracy by utilizing the full  
input range of the isolated  
modulator. The first step in  
0
0
5
10  
15  
20  
25  
30 35  
MOTOR PHASE CURRENT - A (rms)  
Figure 18. Motor Output Horsepower vs. Motor  
Phase Current and Supply ꢀoltage.  
15  
while the other two terminals  
are used to carry the load  
current. Because of the Kelvin  
connection, any voltage drops  
across the leads carrying the  
load current should have no  
impact on the measured  
voltage.  
the isolated modulator; this  
minimizes the loop area of the  
connection and reduces the  
possibility of stray magnetic  
fields from interfering with the  
measured signal. If the shunt  
is not located on the same PC  
board as the isolated  
For a two-terminal shunt, as  
the value of shunt resistance  
decreases, the resistance of the  
leads becomes a significant  
percentage of the total shunt  
resistance. This has two  
primary effects on shunt  
accuracy. First, the effective  
resistance of the shunt can  
become dependent on factors  
such as how long the leads  
are, how they are bent, how  
far they are inserted into the  
board, and how far solder  
wicks up the lead during  
assembly (these issues will be  
discussed in more detail  
shortly). Second, the leads are  
typically made from a material  
such as copper, which has a  
much higher tempco than the  
material from which the  
modulator circuit, a tightly  
twisted pair of wires can  
accomplish the same thing.  
Several four-terminal shunts  
from Isotek (Isabellenhütte)  
suitable for sensing currents in  
motor drives up to 71 Arms  
(71 hp or 53 kW) are shown  
in Table 3; the maximum  
current and motor power  
range for each of the PBV  
series shunts are indicated.  
For shunt resistances from 50  
mdown to 10 m, the  
Also, multiple layers of the PC  
board can be used to increase  
current carrying capacity.  
Numerous plated-through vias  
should surround each non-  
Kelvin terminal of the shunt to  
help distribute the current  
between the layers of the PC  
maximum current is limited by board. The PC board should  
the input voltage range of the  
isolated modulator. For the 5  
mand 2 mshunts, a heat  
sink may be required due to  
the increased power  
use 2 or 4 oz. copper for the  
layers, resulting in a current  
carrying capacity in excess of  
20 A. Making the current  
carrying traces on the PC  
board fairly large can also  
improve the shunt’s power  
dissipation capability by acting  
as a heat sink. Liberal use of  
vias where the load current  
enters and exits the PC board  
is also recommended.  
resistive element itself is  
made, resulting in a higher  
tempco for the shunt overall.  
Both of these effects are  
eliminated when a four-  
terminal shunt is used. A four-  
terminal shunt has two  
additional terminals that are  
Kelvin-connected directly  
across the resistive element  
itself; these two terminals are  
used to monitor the voltage  
across the resistive element  
dissipation at higher currents.  
When laying out a PC board  
for the shunts, a couple of  
points should be kept in mind.  
The Kelvin connections to the  
shunt should be brought  
together under the body of the  
shunt and then run very close  
to each other to the input of  
Table 3. Isotek (Isabellenhütte) Four-Terminal Shunt Summary.  
Maximum RMS  
Current  
Motor Power Range  
120 ꢀac-440 ꢀac  
Shunt Resistance  
Tol.  
%
Shunt Resistor  
Part Number  
m  
50  
20  
10  
5
A
3
hp  
0.8 - 3  
kW  
0.6 - 2  
PBV-R050-0.5  
PBV-R020-0.5  
PBV-R010-0.5  
PBV-R005-0.5  
PBV-R002-0.5  
0.5  
0.5  
0.5  
0.5  
0.5  
7
2 - 7  
0.6 - 2  
14  
4 - 14  
3 - 10  
25 [28]  
39 [71]  
7 - 25 [8 - 28]  
5 - 19 [6 - 21]  
2
11 - 39 [19 - 71] 8 - 29 [14 - 53]  
Note: Values in brackets are with a heatsink for the shunt.  
16  
Shunt Connections  
In some applications, however,  
supply currents flowing  
through the power-supply  
return path may cause offset  
or noise problems. In this  
case, better performance may  
The 39 resistor in series  
with the input lead (R2) forms  
a lowpass anti-aliasing filter  
with the 0.01 µF input bypass  
capacitor (C2) with a 400 kHz  
bandwidth. The resistor  
performs another important  
function as well; it dampens  
any ringing which might be  
present in the circuit formed  
by the shunt, the input bypass  
capacitor, and the inductance  
of wires or traces connecting  
the two. Undamped ringing of  
The recommended method for  
connecting the isolated  
modulator to the shunt resistor  
is shown in Figure 17. V  
IN+  
(pin 2 of the HPCL-7860/  
HCPL-786J) is connected to  
the positive terminal of the  
be obtained by connecting V  
IN+  
and V  
directly across the  
shunt resistor, while V  
(pin  
IN-  
IN-  
shunt resistor with two  
3) is shorted to GND1 with the  
power-supply return path  
functioning as the sense line  
to the negative terminal of the  
current shunt. This allows a  
single pair of wires or PC  
board traces to connect the  
isolated modulator circuit to  
the shunt resistor. By  
referencing the input circuit to  
the negative side of the sense  
resistor, any load current  
induced noise transients on  
the shunt are seen as a  
common-mode signal and will  
not interfere with the current-  
sense signal. This is important  
because the large load currents  
flowing through the motor  
drive, along with the parasitic  
inductances inherent in the  
wiring of the circuit, can  
generate both noise spikes and  
offsets that are relatively large  
compared to the small voltages  
that are being measured across  
the current shunt.  
conductors, and connecting  
GND1 to the shunt resistor  
with a third conductor for the  
power-supply return path, as  
shown in Figure 19. When  
connected this way, both input the input circuit near the  
pins should be bypassed. To  
minimize electromagnetic  
interference of the sense  
signal, all of the conductors  
(whether two or three are  
used) connecting the isolated  
modulator to the sense resistor  
should be either twisted pair  
wire or closely spaced traces  
on a PC board.  
input sampling frequency can  
alias into the baseband  
producing what might appear  
to be noise at the output of  
the device.  
FLOATING  
POSITIꢀE  
SUPPLY  
Hꢀ+  
GATE DRIꢀE  
CIRCUIT  
R1  
D1  
5.1 ꢀ  
C1  
0.1 µF  
If the same power supply is  
used both for the gate drive  
circuit and for the current  
sensing circuit, it is very  
important that the connection  
from GND1 of the isolated  
modulator to the sense resistor  
be the only return path for  
supply current to the gate  
drive power supply in order to  
eliminate potential ground loop  
problems. The only direct  
connection between the  
R2a 39   
DD1  
IN+  
IN-  
DD2  
R2b 39 Ω  
MCLK  
MDAT  
MOTOR  
+
-
GND1 GND2  
C2a  
C2b  
RSENSE  
HCPL-7860/  
HCPL-786J  
0.01 µF  
0.01 µF  
Hꢀ-  
Figure 19. Schematic for Three Conductor Shunt Connection.  
isolated modulator circuit and  
the gate drive circuit should  
be the positive power supply  
line.  
17  
ꢀoltage Sensing  
resistance (280 k) and input  
bias current (1 µA) do not  
affect the accuracy of the  
resistance and the input  
bypass capacitor may limit the  
achievable bandwidth. To  
The HCPL-7860/HCPL-786J  
Isolated Modulator can also be  
used to isolate signals with  
amplitudes larger than its  
recommended input range with  
the use of a resistive voltage  
divider at its input. The only  
restrictions are that the  
measurement. An input bypass obtain higher bandwidth, the  
capacitor is still required,  
although the 39 series  
damping resistor is not (the  
resistance of the voltage  
divider provides the same  
function). The low-pass filter  
formed by the divider  
input bypass capacitor (C2)  
can be reduced, but it should  
not be reduced much below  
1000 pF to maintain adequate  
input bypassing of the isolated  
modulator.  
impedance of the divider be  
relatively small (less than 1  
k) so that the input  
www.agilent.com/  
semiconductors  
For product information and a complete list  
of distributors, please go to our web site.  
For technical assistance call:  
Americas/Canada: +1 (800) 235-0312  
or (408) 654-8675  
Europe: +49 (0) 6441 92460  
China: 10800 650 0017  
Hong Kong: (+65) 6756 2394  
India, Australia, New Zealand: (+65) 6755 1939  
Japan: (+81 3) 3335-8152(Domestic/Inter-  
national), or 0120-61-1280(Domestic Only)  
Korea: (+65) 6755 1989  
Singapore, Malaysia, Vietnam, Thailand,  
Philippines, Indonesia: (+65) 6755 2044  
Taiwan: (+65) 6755 1843  
Data subject to change.  
Copyright © 2004 Agilent Technologies, Inc.  
Obsolete5989-1485EN  
December 21, 2004  
5989-2166EN  

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