MS-2234 [ADI]

Anatomy of a Digital Isolator; 数字隔离器的解剖
MS-2234
型号: MS-2234
厂家: ADI    ADI
描述:

Anatomy of a Digital Isolator
数字隔离器的解剖

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中文:  中文翻译
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Technical Article  
MS-2234  
.
Optocouplers, a traditional isolator, incur the greatest  
penalties, consuming high levels of power and limiting data  
rates to below 1 Mbps. More power efficient and higher  
speed optocouplers are available but impose a higher cost  
penalty.  
Anatomy of a Digital Isolator  
by David Krakauer, Product Line Manager,  
Analog Devices, Inc.  
IDEA IN BRIEF  
Digital isolators were introduced over 10 years ago to reduce  
penalties associated with optocouplers. They use CMOS-  
based circuitry and offer significant cost and power savings  
while significantly improving data rates. They are defined by  
the elements noted above. Insulating material determines  
inherent isolation capability and is selected to ensure  
compliance to safety standards. Structure and data transfer  
method are chosen to overcome the cited penalties. All three  
elements must work together to balance design targets, but  
the one target that cannot be compromised and “balanced”  
is the ability to meet safety regulations.  
Digital isolators offer significant, compelling advantages  
over optocouplers in terms of size, speed, power  
consumption, ease of use, and reliability.  
or years, designers of industrial, medical, and other  
isolated systems had limited options when  
implementing safety isolation: the only reasonable  
F
choice was the optocoupler. Today, digital isolators offer  
advantages in performance, size, cost, power efficiency, and  
integration. Understanding the nature and interdependence  
of three key elements of a digital isolator is important in  
choosing the right digital isolator. These elements are  
insulation material, their structure, and data transfer  
method.  
Insulation Material  
Digital isolators use foundry CMOS processes and are  
limited to materials commonly used in foundries.  
Nonstandard materials complicate production, resulting in  
poor manufacturability and higher costs. Common  
insulating materials include polymers such as polyimide  
(PI), which can be spun on as a thin film, and silicon dioxide  
(SiO2). Both have well known insulating properties and have  
been used in standard semiconductor processing for years.  
Polymers have been the basis for many optocouplers, giving  
them an established history as a high voltage insulator.  
Designers incorporate isolation because of safety regulations  
or to reduce noise from ground loops, etc. Galvanic isolation  
ensures data transfer without an electrical connection or  
leakage path that might create a safety hazard. Yet, isolation  
imposes constraints such as delays, power consumption,  
cost, and size. A digital isolator’s goal is to meet safety  
requirements while minimizing incurred penalties.  
Figure 1. Transformer with Thick Polyimide Insulation Where Current Pulses Create Magnetic Fields to Induce Current on the Secondary Coil (left);  
Capacitor with Thin SiO2 Insulation Using Low Current Electric Fields to Couple Across Isolation Barrier (right)  
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©2011 Analog Devices, Inc. All rights reserved.  
October 2011 | Page 1 of 3  
MS-2234  
Technical Article  
Table 1. Polymer/Polyimide-Based Isolators Yield the Best Isolation Properties  
Polymer-Based  
Optocoupler  
Polyimide-Based Digital  
Isolator  
5 kV rms  
50 years  
12 kV  
SiO2-Based Digital Isolator  
Withstand Voltage (1 Minute)  
7.5 kV rms  
25 years  
20 kV  
5 kV rms  
25 years  
7 kV  
Lifetime at 400 V rms Working Voltage  
Surge Level for Reinforced Insulation  
Distance Through the Insulation  
(Insulation Thickness)  
400 µm  
14 µm to 26 µm  
7 µm to 15 µm  
Safety standards typically specify a 1 minute voltage  
withstand rating (typically 2.5 kV rms to 5 kV rms) and  
working voltage (typically 125 V rms to 400 V rms). Some  
standards also specify shorter duration, higher voltage (e.g.,  
10 kV peak for 50 µs) as part of certification for reinforced  
insulation. Polymer/polyimide-based isolators yield the best  
isolation properties, as shown in Table 1.  
Capacitors are also single-ended and have higher  
susceptibility to common-mode transients. Differential pairs  
of capacitors can compensate, but this increases size and cost.  
One benefit of capacitors is that they use low currents to  
create the coupling electric field. This becomes noticeable at  
high data rates, above 25 Mbps.  
Data Transmission Methods  
Polyimide-based digital isolators are similar to optocouplers  
and exceed lifetime at typical working voltages. SiO2-based  
isolators provide weaker protection against surges,  
preventing use in medical and other applications.  
Optocouplers use light from LEDs to transmit data across an  
isolation barrier: the LED turns on for logic HIGH and off  
for l og i c LOW. While the LED is on, the optocoupler burns  
power making optocouplers a poor choice wherever power  
consumption is a concern. Most optocouplers leave the  
signal conditioning at the input and/or output to the  
designer, which is not always the easiest to implement.  
The inherent stress of each film is also different. Polyimide  
has lower stress than SiO2 and can increase in thickness as  
needed. SiO2 thickness, and therefore isolation capability, is  
limited; stress beyond 15 µm may result in cracked wafers  
during processing or delamination over the life of the  
isolator. Polyimide-based digital isolators use isolation layers  
as thick as 26 µm.  
Digital isolators use more advanced circuitry to encode and  
decode data allowing for more rapid data transmission and  
the ability to handle complex, bidirectional interfaces such as  
USB and I2  
C.  
Isolator Structure  
One method encodes rising and falling edges as double or  
single pulses that drive a transformer (Figure 2). These  
pulses are decoded back into rising/falling edges on the  
secondary side. This reduces power consumption by 10× to  
100× compared to optocouplers because power is not  
continuously applied as with optocouplers. Refresh circuits  
can be included to regularly update the dc level.  
Digital isolators use transformers or capacitors to  
magnetically or capacitively couple data across an isolation  
barrier, compared to optocouplers that use light from LEDs.  
Transformers pulse current through a coil, as shown in  
Figure 1, to create a small, localized magnetic field that  
induces current in another coil. The current pulses are short,  
1 ns, so the average current is low.  
Another method uses RF modulated signals in much the  
same way that optocouplers use light; logic HIGH signal  
results in continuous RF transmission. This consumes more  
power than the pulsed method because logic HIGH signals  
continuously burn power.  
Transformers are also differential and provide excellent  
common-mode transient immunity, as high as 100 kV/µs  
(optocouplers are typically about 15 kV/µs). Magnetic  
coupling also has a weaker dependence on the distance  
between the transformer coils compared with the  
dependence for capacitive coupling on the distance between  
plates. This allows for thicker insulation between  
transformer coils resulting in higher isolation capability.  
Combined with low stress polyimide films, high levels of  
isolation may be achieved for transformers using polyimide  
vs. capacitors using SiO2.  
Differential techniques may also be employed for common-  
mode rejection; however, these are best used with  
differential elements such as transformers.  
www.analog.com  
©2011 Analog Devices, Inc. All rights reserved.  
October 2011 | Page 2 of 3  
Technical Article  
MS-2234  
Figure 2. One Method for Transferring Data Encodes Edges as Single or Double Pulses  
Choosing the Right Combination  
cases, transformer-based isolation may make the most sense,  
especially when combined with a differential data transfer  
method that takes full advantage of the differential nature of  
transformers.  
Digital isolators offer significant, compelling advantages  
over optocouplers in terms of size, speed, power  
consumption, ease of use, and reliability. Within the class of  
digital isolators, different combinations of insulating  
material, structure, and data transfer method distinguish  
different products making some more or less suitable to  
particular applications. As noted above, polymer-based  
materials offer the most robust isolation capability; this  
material can be used in almost all applications, but the most  
stringent, such as healthcare and heavy industrial  
RESOURCES  
For more information on digital isolators, visit  
www.analog.com/isolation.  
equipment, will gain the most advantage. To achieve the  
most robust isolation, polyimide thickness may be increased  
beyond what is reasonable for capacitors; therefore,  
capacitor-based isolation may be best suited for functional  
isolation where safety isolation is not required. In those  
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©2011 Analog Devices, Inc. All rights reserved.  
October 2011 | Page 3 of 3  

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