AN-1161 [ADI]

EMC-Compliant RS-485 Communication Networks; EMC兼容RS - 485通信网络
AN-1161
型号: AN-1161
厂家: ADI    ADI
描述:

EMC-Compliant RS-485 Communication Networks
EMC兼容RS - 485通信网络

通信
文件: 总16页 (文件大小:239K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
AN-1161  
APPLICATION NOTE  
One Technology Way P. O. Box 9106 Norwood, MA 02062-9106, U.S.A. Tel: 781.329.4700 Fax: 781.461.3113 www.analog.com  
EMC-Compliant RS-485 Communication Networks  
by James Scanlon  
INTRODUCTION  
In real industrial and instrumentation (I&I) applications, RS-485  
communication links must work in harsh electromagnetic  
three different EMC-compliant solutions for three different  
cost/protection levels for RS-485 communication ports. These  
different solutions are illustrated in Figure 1.  
environments. Large transient voltages caused by lightning strikes,  
electrostatic discharge, and other electromagnetic phenomenon  
can cause damage to communication ports. These data ports must  
meet certain electromagnetic compatibility (EMC) regulations to  
ensure that they can survive in their final installation environments.  
Analog Devices, Inc., and Bourns, Inc., have partnered to  
extend their offering of system oriented solutions by co-  
developing the industrys first EMC-compliant RS-485 interface  
customer design tool.  
Within these requirements, there are three transient immunity  
standards: electrostatic discharge, electrical fast transients, and  
surge. Leaving EMC considerations to the end of the design  
cycle leads to penalties, such as engineering budget and  
schedule overruns. Many EMC problems are not simple or  
obvious and must be considered at the start of product design.  
This tool provides, up to and including, Level 4 protection levels  
for IEC 61000-4-2 ESD, IEC 61000-4-4 EFT, and IEC 61000-4-5  
surge. It gives designers the design options depending upon the  
level of protection required and available budgets. These design  
tools allow designers to reduce risk of project slippage due to  
EMC problems by considering them at the start of the design cycle.  
This application note describes each of these transients,  
presents the design solution methodology, and demonstrates  
V
V
CC  
CC  
ADM3485E  
ADM3485E  
B
A
B
A
RO  
RE  
RO  
RE  
TBU  
DI  
DI  
TISP  
DE  
DE  
TVS  
TVS  
PROTECTION SCHEME 1. TVS  
PROTECTION SCHEME 2. TVS/TBU/TISP  
V
CC  
ADM3485E  
B
A
RO  
RE  
GDT  
TBU  
DI  
DE  
TVS  
PROTECTION SCHEME 3. TVS/TBU/GDT  
Figure 1. Three EMC Compliant Solutions  
Rev. 0 | Page 1 of 16  
 
 
AN-1161  
Application Note  
TABLE OF CONTENTS  
Introduction ...................................................................................... 1  
Theory of Protection.........................................................................9  
RS-485 Transient Suppression Networks .................................... 10  
Protection Scheme 1.................................................................. 10  
Protection Scheme 2.................................................................. 11  
Protection Scheme 3.................................................................. 12  
Conclusion....................................................................................... 13  
References........................................................................................ 14  
Revision History ............................................................................... 2  
RS-485 Standard ............................................................................... 3  
Electromagnetic Compatibility....................................................... 4  
Electrostatic Discharge ................................................................ 4  
Electrical Fast Transients............................................................. 5  
Surge............................................................................................... 7  
Pass/Fail Criteria .......................................................................... 8  
REVISION HISTORY  
2/13—Revision 0: Initial Version  
Rev. 0 | Page 2 of 16  
 
Application Note  
AN-1161  
RS-485 STANDARD  
I&I applications require the transmission of data between  
multiple systems, often over very long distances. The RS-485  
bus standard is one of the most widely used physical layer bus  
designs in I&I applications. Applications for RS-485 include  
process control networks; industrial automation; remote  
terminals; building automation, such as heating, ventilation,  
and air conditioning (HVAC); security systems; motor control;  
and motion control.  
Wide common-mode range (−7 V to +12 V) allows for  
differences in ground potential between the driver and  
receiver.  
TIA/EIA-485-A allow for data rates of tens of Mbps.  
TIA/EIA-485-A, the telecommunication industrys most widely  
used transmission line standard, describes the physical layer of  
the RS-485 interface and is normally used with a higher level  
protocol, such as Profibus, Interbus, Modbus, or BACnet. This  
allows for robust data transmission over relatively long distances.  
The key features of RS-485 that make it ideal for use in I&I  
communications applications are  
In real applications, however, lightning strikes, power induction  
and direct contact, power source fluctuations, inductive  
switching, and electrostatic discharge can cause damage to  
RS-485 transceivers by generating large transient voltages.  
Designers must ensure that equipment does not just work in  
ideal conditions, but that it must also work in real world  
situations. In order to ensure that these designs can survive in  
electrically harsh environments, various government agencies  
and regulatory bodies have imposed EMC regulations.  
Compliance with these regulations assures the end user that  
designs will operate as desired in these harsh electromagnetic  
environments.  
Long distance links—up to 4000 feet.  
Bidirectional communications possible over a single pair of  
twisted cables.  
Differential transmission increases noise immunity and  
decreases noise emissions.  
Multiple drivers and receivers can be connected on the  
same bus.  
Rev. 0 | Page 3 of 16  
 
AN-1161  
Application Note  
ELECTROMAGNETIC COMPATIBILITY  
EMC is the ability of an electronic system to function satis-  
factorily in its intended electromagnetic environment without  
introducing intolerable electromagnetic disturbances to that  
environment. An electromagnetic environment is composed of  
both radiated and conducted energy. Therefore, EMC has two  
aspects, emission and susceptibility.  
object. It can also occur as a result of triboelectric charging,  
which is the generation of static electricity caused by rubbing  
two substances together. Alternatively, an object can be charged  
as a result of induction charging. In this case, there is no  
physical contact with the charged object yet charging can occur  
if it is within the electric field of the charged object.  
Emission is the unwanted generation of electromagnetic energy  
by a product. It is often desirable to control emission in order to  
create an electromagnetically-compatible environment.  
The primary purpose of the IEC 61000-4-2 test is to determine  
the immunity of systems to external ESD events outside the  
system during operation. IEC 61000-4-2 specifies testing using  
two coupling methods, contact discharge and air-gap discharge.  
Contact discharge implies the discharge gun is placed in direct  
connection with the unit under tested. Air gap discharge uses a  
higher test voltage, but does not make direct contact with the unit  
under test.  
Susceptibility is a measure of the ability of electronic products  
to tolerate the influence of electromagnetic energy radiated or  
conducted from other electronic products or electromagnetic  
influences. Immunity is the opposite of susceptibility.  
Equipment that has high susceptibility has low immunity.  
During air discharge testing, the charged electrode of the  
discharge gun is moved toward the unit under test until a  
discharge occurs as an arc across the air gap. The discharge  
gun does not make direct contact with the unit under test. A  
number of factors affect the results and repeatability of the air  
discharge test, including humidity, temperature, barometric  
pressure, distance, and rate of approach to the unit under test.  
This method is a better representation of an actual ESD event,  
but is not as repeatable. Therefore, contact discharge is the  
preferred test method.  
The international electrotechnical commission (IEC) is the  
world’s leading organization that prepares and publishes  
international standards for all electrical, electronic, and related  
technologies. Since 1996, all electronic equipment sold to or  
within the European community must meet EMC levels as  
defined in specification IEC 61000-4-x.  
The IEC 61000 specifications define the set of EMC immunity  
requirements that apply to electrical and electronic equipment  
intended for use in residential, commercial, and light industrial  
environments. Within this set of specifications, there are three  
types of high voltage transients that electronic designers need to  
be concerned about for data communication lines. These are  
IEC 61000-4-2 specifies voltage test levels for different environ-  
mental conditions along with a current waveform. Table 1  
shows the relationship between the environment and the test  
voltage. The test levels should be selected in accordance with  
the most realistic installation and environment conditions the  
final product will be subjected to.  
IEC 61000-4-2 Electrostatic Discharge (ESD)  
IEC 61000-4-4 Electrical Fast Transients (EFT)  
IEC 61000-4-5 Surge Immunity  
Level 1 is the least severe and Level 4 the most severe. Level 1  
and Level 2 are for products installed in controlled environ-  
ments that have antistatic material. Level 3 and Level 4 are for  
products installed in more severe environments where ESD  
events with higher voltages are more common.  
This application note deals with increasing the protection level  
of RS-485 ports to protect against the these three main EMC  
transients.  
Each of these specifications defines a test method to assess  
the immunity of electronic and electrical equipment against  
the defined phenomenon. The following sections provide a  
summary of each of these tests.  
Figure 2 shows the 8 kV contact discharge current waveform  
as described in the specification. Some of the key waveform  
parameters to note are fast rise times of less than 1 ns and short  
pulse widths of approximately 60 ns. This equates to a pulse  
with total energy in the range of tens of mJ.  
ELECTROSTATIC DISCHARGE  
ESD is the sudden transfer of electrostatic charge between  
bodies at different potentials caused by near contact or induced  
by an electric field. It has the characteristics of high current in a  
short time period.  
The test is performed with single discharges. The test point is  
subjected to at least 10 positive and 10 negative discharges. A 1 s  
interval between discharges is recommended.  
An object can become charged due to a number of mechanisms.  
A charge can occur by simple contact with another charged  
Rev. 0 | Page 4 of 16  
 
 
Application Note  
AN-1161  
I
PEAK  
30A  
90%  
I
I
16A  
30ns  
60ns  
8A  
10%  
t
tR = 0.7ns TO 1ns  
30ns  
60ns  
Figure 2. IEC 61000-4-2 ESD Waveform (8 kV)  
Table 1. IEC 61000-4-2 Test Levels and Installation Classes  
Relative Humidity  
As Low as %  
Antistatic  
Material  
Synthetic  
Material  
Contact Discharge  
Test Voltage (kV)  
Air Discharge  
Test Voltage (kV)  
Level/Class  
1
2
3
4
35  
10  
50  
10  
X
X
2
4
6
8
2
4
8
15  
X
X
ELECTRICAL FAST TRANSIENTS  
Electrical fast transient testing involves coupling a number  
of extremely fast transient impulses onto the signal lines to  
represent transient disturbances associated with external  
switching circuits that are capacitively coupled onto the  
communication ports. This may include relay and switch  
contact bounce or transients originating from the switching  
of inductive or capacitive loads—all of which are common in  
industrial environments. The EFT test defined in IEC 61000-4-4  
attempts to simulate the interference resulting from these types  
of events.  
contact. This also reduces the loading caused by the low output  
impedance of the EFT generator. The coupling capacitance  
between the clamp and cable depends on cable diameter,  
shielding, and insulation on the cable.  
IEC 61000-4-4 specifies voltage test levels for different environ-  
mental conditions. Table 2 shows the test voltage and pulse  
repetition rates for the different test levels. The test levels should  
be selected according to the most realistic installation and  
environmental conditions the final product will be subjected to.  
Traditionally, 5 kHz repetition rates are used, however this rate  
is generally dependent on the end manufacturers specification.  
Figure 3 shows the EFT 50 Ω load waveform. The EFT  
waveform is described in terms of a voltage across 50 Ω  
impedance from a generator with 50 Ω output impedance.  
The output waveform consists of a 15 ms burst 5 kHz high  
voltage transients repeated at 300 ms intervals. Each individual  
pulse has a rise time of 5 ns and pulse duration of 50 ns,  
measured between the 50% point on the rising and falling edges  
of the waveform. Similar to the ESD transient, the EFT pulse  
has the characteristics of fast rise time and short pulse width.  
The total energy in a single pulse is similar to that of an ESD  
pulse. Voltages applied to the data ports can be as high as 2 kV.  
Level 1  
Level 2  
Level 3  
Level 4  
well protected  
protected environments  
typical industrial environment  
severe industrial environment  
Table 2. IEC 61000-4-4 Test Levels  
Data Port Test Voltages and Repetition Rates  
Level  
Voltage Peak (kV)  
Repetition Rate (kHz)  
5 or 100  
5 or 100  
5 or 100  
5 or 100  
1
2
3
4
0.25  
0.5  
1
These fast burst transients are coupled onto the communication  
lines using a capacitive clamp. The EFT is capacitively coupled  
onto the communication lines by the clamp rather than direct  
2
Rev. 0 | Page 5 of 16  
 
 
 
 
AN-1161  
Application Note  
V
PEAK  
100%  
90%  
tR = 5ns ± 30%  
tD = 50ns ± 30%  
SINGLE  
PULSE  
50%  
tD  
tR  
10%  
t
(ns)  
15ms  
BURST  
OF PULSES  
t
(ms)  
V
PEAK  
REPETITIVE  
BURSTS  
300ms  
t
(ms)  
Figure 3. IEC 61000-4-4 EFT 50 Ω Waveform  
Rev. 0 | Page 6 of 16  
 
Application Note  
AN-1161  
SURGE  
Surge transients are caused by overvoltages from switching or  
lightning transients. Switching transients can result from power  
system switching, load changes in power distribution systems,  
or various system faults, such as short circuits and arching faults  
to the grounding system of the installation. Lightning transients  
can be a result of high currents and voltages injected into the  
circuit from nearby lightning strikes. IEC 61000-4-5 defines  
waveforms, test methods, and test levels for evaluating the  
immunity of electrical and electronic equipment when  
subjected to these surges.  
distance signal connections. For RS-485 ports, the 1.2 µs/50 µs  
waveform is predominantly used. The waveform generator has  
an effective output impedance of 2 Ω, thus the surge transient  
has high currents associated with it.  
Figure 4 shows the 1.2 µs /50 µs surge transient waveform. ESD  
and EFT have similar rise times, pulse widths, and energy levels.  
With surge, the rise time of the pulse is 1.25 µs and the pulse  
width is 50 µs. The surge pulse energy can have energy levels  
that are three to four orders of magnitude larger than the energy  
in an ESD or EFT pulse. Therefore, the surge transient is  
The waveforms are specified as the outputs of a waveform  
generator in terms of open-circuit voltage and short-circuit  
current. Two waveforms are described. The 10 µs/700 µs  
combination waveform is used to test ports intended for  
connection to symmetrical communication lines, for example  
telephone exchange lines. The 1.2 µs/50 µs combination  
waveform generator is used in all other cases, in particular short  
considered the most severe of the EMC transient specs. Due to  
the similarities between ESD and EFT, the design of the circuit  
protection can be similar, however, due to its high energy, surge  
must be dealt with differently. This is one of the main issues in  
developing protection circuitry that improves the immunity of  
data ports to all three transients while remaining cost effective.  
V
PEAK  
100%  
90%  
t1 = 1.2µs ± 30%  
t2 = 50µs ± 20%  
50%  
10%  
t2  
t (µs)  
30% MAX  
t1  
Figure 4. IEC 61000-4-5 Surge 1.2 µs/50 µs Waveform  
Rev. 0 | Page 7 of 16  
 
 
AN-1161  
Application Note  
Resistors couple the surge transient onto the communication  
line. Figure 5 shows the coupling network for a half-duplex  
RS-485 device. The total parallel sum of the resistance is 40 Ω.  
For the half-duplex device, each resistor is 80 Ω.  
A summary of the installation classes and the surge voltage for  
each class is shown in Table 4. Table 4 shows the test voltages  
associated with each class for line to ground coupling for  
symmetric and unsymmetrical lines. It is important that the  
final environment class is known to ensure the product is  
immune to the threat level.  
V
CC  
ADM3485E  
CDN  
Table 4. IEC 61000-4-5 Installation Classes  
B
A
RO  
RE  
80Ω  
80Ω  
Installation  
Class  
Unsymetrical Lines  
Test levels  
Symetrical Lines  
Test Levels  
PROTECTION  
COMPONENTS  
0
1
2
3
4
5
NA  
NA  
DI  
0.5 kV  
1 kV  
2 kV  
4 kV  
4 kV  
0.5 kV  
1 kV  
2 kV  
2 kV  
4 kV  
DE  
Figure 5. Surge Coupling Network for a Half-Duplex RS-485 Device  
Table 3. IEC 61000-4-5 Test Levels  
During the surge test, five positive, and five negative pulses are  
applied to the data ports with a maximum time interval of  
1 minute between each pulse. The standard states that the  
device should be set up in normal operating conditions for the  
duration of the test.  
Level  
Open-Circuit Test Voltage  
1
2
3
4
X
0.5 kV  
1 kV  
2 kV  
4 kV  
Special  
PASS/FAIL CRITERIA  
When transients are applied to the system under test, the results  
are categorized into four pass/fail criteria. Following is a list of  
the pass/fail criteria giving examples how each might relate to  
an RS-485 transceiver:  
The test levels as defined in the IEC 61000-4-5 are shown in  
Table 3. Level X can be above, below, or in between the other  
levels. This is usually specified in the product standard. The  
test levels should be selected according to the installation  
conditions. There are six classes of installations defined in the  
specification.  
A. Normal performance; no bit errors would occur during or  
after the transient is applied.  
B. Temporary loss of function or temporary degradation of  
performance not requiring an operator; bit errors might  
occur during and for a limited time after the transient is  
applied.  
C. Temporary loss of function or temporary degradation of  
performance requiring an operator; a latch-up event may  
occur that could be removed after a power on reset with no  
permanent or degradation to the device.  
D. Loss of function with permanent damage to equipment.  
The device fails the test.  
Class 0 (well protected electrical environment)  
Class 1 (partially protected electrical environment)  
Class 2 (electrical environment where cables are well  
separated, even at short runs)  
Class 3 (electrical environment where power and signal  
cables run in parallel)  
Class 4 (electrical environment where the intercom-  
nections are running as outdoor cables along with power  
cables, and cables are used for both electronic and  
electrical circuits)  
Criteria A is the most desirable and Criteria D is unacceptable.  
Permanent damage results in system downtime and the expense of  
repair and replacement. For mission critical systems, Criteria B  
and Criteria C are also unacceptable because the system must  
operate without errors during transient events.  
Class 5 (electrical environment for electronic equipment  
connected to telecommunication cables and overhead  
power lines in a nondensely populated environment)  
Class X (special conditions specified in the product  
specifications)  
Class 0 has no surge transient treat associated with it. Class 5  
has the most severe transient stress level.  
Rev. 0 | Page 8 of 16  
 
 
 
 
Application Note  
AN-1161  
THEORY OF PROTECTION  
There are three main ways to prevent EMC problems.  
market, each one with its own advantages and disadvantages.  
Developing protection for a system usually requires the use of  
both overvoltage and overcurrent protection devices.  
Suppress the transient at source.  
Make the coupling path as inefficient as possible.  
Make the device less susceptible to the transient.  
Figure 6 shows a typical design for a protection scheme.  
The design can be characterized by having primary and  
secondary protection. Primary protection diverts most of the  
transient energy away from the system and is typically located  
at the interface between the system and the environment. It is  
designed to remove the majority of the energy by diverting the  
transient to ground.  
Often it is not possible to remove the source of the transient,  
for example, it is not possible to control where lightning strikes  
occur. Reducing the possibility of coupling is often beyond the  
manufacturers control when the final product is installed. In  
order to ensure the product is EMC compatible, it is often  
necessary for the manufacturer to add protection to the data  
ports to make the product less susceptible to these transients.  
The function of the secondary protection is to protect various  
parts of the system from any transient voltages and currents let  
through by the primary protection. The secondary protection is  
usually designed to be more specific to the part of the system it  
is protecting. It is optimized to ensure that it protects against  
these residual transients while allowing normal operation of  
these sensitive parts of the system. It is essential that both the  
primary and secondary designs are specified to work together  
in conjunction with the system input/output to minimize the  
stress on the protected circuit.  
When designing protection circuitry to protect against  
transients, consider the following:  
It must prevent or limit damage caused by the transient  
and allow the system to return to normal operation with  
minimal impact on performance.  
The protection scheme should be robust enough to deal  
with the type of transients and voltage levels the system  
would be subjected to in the field.  
The length of time associated with the transient is an  
important factor. For long transients, heating effects can  
cause certain protection schemes to fail.  
These designs typically include a coordinating element, such  
as a resistance or a nonlinear overcurrent protection device,  
between the primary and secondary protection devices to  
ensure that coordination occurs.  
Under normal operation conditions, the protection  
OVERCURRENT  
PROTECTOR  
circuitry should not interfere with the system operation.  
If the protection circuitry fails during overstress, it should  
fail in a way that protects the system.  
HARSH  
ELECTROMAGNETIC  
ENVIRONMENT  
SYSTEM  
There are two main types of protection schemes used to protect  
against transients. Overcurrent protection is used to limit  
peak current and overvoltage protection is used to limit peak  
voltages. There is a broad range of overcurrent and overvoltage  
protection technologies and components available in the  
OVERVOLTAGE  
PROTECTOR  
OVERVOLTAGE  
PROTECTOR  
Figure 6. Protection Scheme—Block Diagram  
Rev. 0 | Page 9 of 16  
 
 
AN-1161  
Application Note  
RS-485 TRANSIENT SUPPRESSION NETWORKS  
EMC transient events vary in time, so the dynamic performance  
and the matching of the dynamic characteristics of the protection  
components with the input/output stage of the protected device  
leads to successful EMC design. Component data sheets generally  
only contain dc data, which is of limited value given that the  
dynamic breakdowns and I/V characteristics can be quite different  
from the dc values. Careful design, characterization, and an  
understanding of the dynamic performance of the input/output  
stage of the protected device and the protection components is  
required to ensure that the circuit meets EMC standards.  
V
CC  
ADM3485E  
B
A
RO  
RE  
DI  
DE  
TVS  
This application note presents three different fully characterized  
EMC-compliant solutions. Each solution was certified by an  
independent external EMC compliance test house, and each  
provides different cost/protection levels for the Analog Devices  
ADM3485E 3.3 V RS-485 transceiver with enhanced ESD  
protection using a selection of Bourns external circuit  
protection components. The Bourns external circuit protection  
components used consist of transient voltage suppressors  
(CDSOT23-SM712), transient blocking units (TBU-CA065-  
200-WH), thyristor surge protectors (TISP4240M3BJR-S), and  
gas discharge tubes (2038-15-SM-RPLF).  
Figure 7. Protection Scheme 1—TVS  
Table 5. Scheme 1 Protection Levels  
ESD (-4-2)  
EFT (-4-4)  
Surge (-4-5)  
Voltage  
Level (Contact/Air)  
Level Voltage Level Voltage  
2 kV 1 kV  
4
8 kV/15 kV  
4
2
A TVS is a silicon-based device. Under normal operating  
conditions, the TVS has high impedance to ground; ideally, it is  
an open circuit. The protection is accomplished by clamping the  
overvoltage from a transient to a voltage limit. This is done by  
the low impedance avalanche breakdown of a PN junction.  
When a transient voltage larger than the breakdown voltage  
of the TVS is generated, the TVS clamps the transient to a  
predetermined level that is less than the breakdown voltage of  
the devices that it is protecting. The transients are clamped  
instantaneously (< 1 ns) and the transient current is diverted  
away from the protected device to ground.  
Each solution was characterized to ensure the dynamic I/V  
performance of the protection components protect the dynamic  
I/V characteristics of the ADM3485E RS-485 bus pins. It is the  
interaction between the input/output stage of the ADM3485E  
and the external protection components that function together  
to protect against the transient events.  
PROTECTION SCHEME 1  
It is important to ensure that the breakdown voltage of the TVS  
is outside the normal operating range of the pins protected.  
As demonstrated in Figure 8, the unique feature of the  
CDSOT23-SM712 is that it has asymmetrical breakdown  
voltages of +13.3 V and –7.5 V to match the transceiver  
common-mode range of +12 V to –7 V, therefore providing  
optimum protection while minimizing overvoltage stresses on  
the ADM3485E RS-485 transceiver.  
The EFT and ESD transient have similar energy levels, while  
the surge waveform has energy levels three to four magnitudes  
greater. Protecting against ESD and EFT is accomplished in  
a similar manner, but protecting against high levels of surge  
requires solutions that are more complex. The first solution  
described protects up to Level 4 ESD and EFT and Level 2  
surge. The 1.2 μs/50 μs waveform is used in all surge testing  
described in this application note.  
I
This solution uses the Bourns CDSOT23-SM712 transient  
voltage suppressor (TVS) array which consists of two  
bidirectional TVS diodes as illustrated in Figure 7. Table 5  
shows the voltage levels protected against for ESD, EFT, and  
surge transients.  
V
= 7.5V  
BR  
V
V
= 13.3V  
BR  
Figure 8. CDSOT23-SM712 I/V Characteristic  
Rev. 0 | Page 10 of 16  
 
 
 
 
 
Application Note  
AN-1161  
overcurrent protection component with a preset current limit  
and a high voltage withstand capability. When an overcurrent  
occurs and the TVS breaks down due to the transient event, the  
current in the TBU will rise to the current limiting level set by  
the device. At this point, the TBU disconnects the protected  
circuitry from the surge in less than 1 µs.  
PROTECTION SCHEME 2  
The previous solution protects up to Level 4 ESD and EFT, but  
only to Level 2 surge. To improve the surge protection level,  
the protection circuitry gets more complex. The protection  
solution presented in this section protects up to Level 4 surge.  
The CDSOT23-SM712 is specifically designed for RS-485 data  
ports. The next two solutions build on the CDSOT23-SM712  
to provide higher levels of circuit protection. In this solution,  
the CDSOT23-SM712 provides secondary protection while the  
TISP4240M3BJR-S provides the primary protection.  
During the remainder of the transient, the TBU remains in  
the protected blocking state, with very low current (<1 mA)  
passing through the protected circuit. Under normal operating  
conditions, the TBU exhibits low impedance, so it has minimal  
impact on normal circuit operation. In blocking mode, it has  
very high impedance to block transient energy. After the  
transient event, the TBU automatically resets to its low imped-  
ance state and reinstates the system allowing resumption of  
normal operation.  
Coordination between the primary and secondary protection  
devices, and overcurrent protection is accomplished using  
the TBU-CA065-200-WH. Table 6 shows the voltage levels  
protected against for ESD, EFT, and surge transients with this  
solution. Figure 9 shows a representation of the complete  
solution.  
Like all overcurrent protection technologies, the TBU has a  
maximum breakdown voltage, so a primary protection device  
must clamp the voltage and redirect the transient energy to  
ground. This is commonly done using technologies, such as gas  
discharge tubes or solid-state thyristors, such as the totally  
integrated surge protector (TISP). The TISP acts as a primary  
protection device. When its predefined protection voltage is  
exceeded, it provides a crowbar low impedance path to ground,  
thus diverting the majority of the transient energy away from  
the system and other protection devices.  
V
CC  
ADM3485E  
B
A
RO  
RE  
TBU  
DI  
TISP  
DE  
The nonlinear voltage-current characteristic of the TISP limits  
overvoltage by diverting the resultant current. As a thyristor, a  
TISP has a discontinuous voltage-current characteristic caused  
by the switching action between high and low voltage regions.  
Figure 10 shows the voltage-current characteristic of the device.  
Before the TISP device switches into a low voltage state, with  
low impedance to ground to shunt the transient energy, a  
clamping action is caused by the avalanche breakdown region.  
TVS  
Figure 9. Protection Scheme 2—TVS/TBU/TISP  
Table 6. Scheme 2 Protection Levels  
ESD (-4-2)  
EFT (-4-4)  
Surge (-4-5)  
Voltage  
Level (Contact/Air)  
Level Voltage Level Voltage  
2 kV 4 kV  
4
8 kV/15 kV  
4
4
In limiting an overvoltage, the protected circuitry will be  
exposed to a high voltage for the brief time period that the TISP  
device is in the breakdown region, before it switches into a low  
voltage protected on-state. The TBU will protect the down-  
stream circuitry from high currents resulting from this high  
voltage. When the diverted current falls below a critical value,  
the TISP device automatically resets allowing normal system  
operation to resume.  
When a transient is applied to the protection circuit, the TVS  
breaks down providing a low impedance path to ground to  
protect the device. With large voltages and currents, there is a  
need to protect the TVS and limit the current through it. This is  
done using a transient blocking unit (TBU), which is an active  
high speed overcurrent protection element. The TBU in this  
design is the Bourns TBU-CA065-200-WH.  
A TBU blocks current rather than shunting it to ground. As a  
series component, it reacts to current through the device rather  
than the voltage across the interface. A TBU is a high speed  
As described, all three components work together in  
conjunction with the system input/output to protect the system  
from high voltage and current transients.  
Rev. 0 | Page 11 of 16  
 
 
 
AN-1161  
Application Note  
I
OVERVOLTAGE  
BREAKDOWN  
REGION  
VOLTAGE  
PROTECTION  
LEVEL  
SYSTEM  
RATED  
VOLTAGE  
CURRENT AT  
RATED VOLTAGE  
TISP  
V
SYSTEM  
RATED  
VOLTAGE  
Figure 10. TISP Switching Characteristic and Voltage Limiting Waveshape  
PROTECTION SCHEME 3  
Protection levels above Level 4 surge are often required. The  
protection scheme shown in Figure 11 protects RS-485 ports  
up to and including 6 kV surge transients. It operates in a  
similar fashion to Protection Scheme 2; however, in this circuit,  
a gas discharge tube (GDT) is used in place of the TISP to  
protect the TBU, which is, in turn, protecting the TVS, the  
secondary protection device. The GDT will provide protection  
to higher overvoltage and overcurrent stress than the TISP  
described in the Protection Scheme 2 section. The GDT for  
this protection scheme is the Bourns 2038-15-SM-RPLF. The  
TISP is rated at 220 A vs. the GDT rating of 5 kA per conductor.  
Table 7 summarizes the protection levels provided by this design.  
impedance off-state to arc mode. In arc mode, the GDT  
becomes a virtual short, providing a crowbar current path to  
ground and diverting the transient current away from the  
protected device.  
Figure 12 shows the typical characteristics of a GDT. When the  
voltage across a GDT increases, the gas in the tube starts to  
ionize due to the charge developed across it. This is known as  
the glow region. In this region, the increased current flow  
creates an avalanche effect that transitions the GDT into a  
virtual short circuit, allowing current to pass through the  
device. During the short-circuit event, the voltage developed  
across the device is known as the arc voltage. The transition  
time between the glow and arc region is highly dependent on  
the physical characteristics of the device.  
V
CC  
ADM3485E  
IMPULSE SPARKOVER  
VOLTAGE (TYPICAL 500V)  
B
A
RO  
RE  
GDT  
TBU  
DI  
ARC  
REGION  
DE  
GLOW  
REGION  
TVS  
Figure 11. Protection Scheme 3—TVS/TBU/GDT  
Table 7. Scheme 3 Protection Levels  
ESD (-4-2)  
EFT (-4-4)  
Surge (-4-5)  
Voltage  
Level (Contact/Air)  
ARC VOLTAGE  
(TYPICAL 10V TO 20V)  
Level Voltage Level Voltage  
2 kV 6 kV  
4
8 kV/15 kV  
4
X
TIME  
Predominately used as a primary protection device, a GDT  
provides a low impedance path to ground to protect against  
overvoltage transients. When a transient voltage reaches the  
GDT spark-over voltage, the GDT switches from a high  
Figure 12. GDT Characteristic Waveform  
Rev. 0 | Page 12 of 16  
 
 
 
 
 
Application Note  
AN-1161  
CONCLUSION  
This application note describes the three IEC standards of  
interest that deal with transient immunity. In real industrial  
applications, RS-485 communication ports subjected to these  
transients can be damaged. EMC problems discovered late in a  
product design cycle may require expensive redesign and can  
often lead to schedule overruns. EMC problems should  
therefore be considered at the start of the design cycle and not  
at a later stage where it may be too late to achieve the desired  
EMC performance.  
This application note demonstrated three different EMC  
compliant solutions for RS-485 communication ports, giving  
the designer options depending on the level of protection  
required. The EVAL-CN0313-SDPZ is industrys first EMC-  
compliant RS-485 customer design tool, providing up to Level 4  
protection levels for ESD, EFT, and surge. The protection levels  
offered by the different protection schemes are summarized in  
Table 7.  
While these design tools do not replace the due diligence or  
qualification required at the system level, they allow the  
designer to reduce the risk of project slippage due to EMC  
problems at the start of the design cycle, thus reducing design  
time and time to market. For more information, visit:  
www.analog.com/RS485emc.  
The key challenge in designing EMC-compliant solutions for  
RS-485 networks is matching the dynamic performance of the  
external protection components with the dynamic performance  
of the input/output structure of the RS-485 device.  
Table 4. Three ADM3485E EMC-Compliant Schemes  
ESD (-4-2)  
EFT(-4-4)  
Voltage  
Surge (-4-5)  
Voltage  
Protection Scheme  
1. TVS  
2. TVS/TBU/TISP  
3. TVS/TBU/GDT  
Level  
(Contact/Air)  
8 kV/15 kV  
8 kV/15 kV  
8 kV/15 kV  
Level  
Level  
Voltage  
1 kV  
4 kV  
4
4
4
4
4
4
2 kV  
2 kV  
2 kV  
2
4
X
6 kV  
Rev. 0 | Page 13 of 16  
 
AN-1161  
Application Note  
REFERENCES  
More information regarding interface and isolation products is  
listed in this section (also see the Analog Devices website).  
Electromagnetic Compatibility (EMC) Part 4-4: Testing and  
Measurement Techniques—Electrical Fast Transient/Burst  
Immunity Test (IEC 61000-4-4:2012 (Ed3.0)).  
See the Bourns website for information on parts mentioned in  
this document as well as for the First Principles document and  
the Bournes Telecom Protection Guide.  
Electromagnetic Compatibility (EMC) Part 4-5: Testing and  
Measurement Techniques—Surge Immunity Test (IEC  
61000-4-5:2005 (Ed2.0)).  
ADM3485E Data Sheet. Analog Devices, Inc.  
EVAL-CN0313-SDPZ. www.analog.com/RS485emc.  
Electromagnetic Compatibility (EMC) Part 4-2: Testing and  
Measurement Techniques—Electrostatic Discharge  
Immunity Test (IEC 61000-4-2:2008 (Ed.2.0)).  
Marais, Hein. “RS-485/RS-422 Circuit Implementation Guide.”  
Application Note AN-960. Analog Devices, Inc.  
Rev. 0 | Page 14 of 16  
 
Application Note  
NOTES  
AN-1161  
Rev. 0 | Page 15 of 16  
AN-1161  
NOTES  
Application Note  
©2013 Analog Devices, Inc. All rights reserved. Trademarks and  
registered trademarks are the property of their respective owners.  
AN10904-0-2/13(0)  
Rev. 0 | Page 16 of 16  

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